CN104886722A - Multi-station self-adaptive lotus seed husking-coring integrated machine - Google Patents
Multi-station self-adaptive lotus seed husking-coring integrated machine Download PDFInfo
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- CN104886722A CN104886722A CN201510352355.1A CN201510352355A CN104886722A CN 104886722 A CN104886722 A CN 104886722A CN 201510352355 A CN201510352355 A CN 201510352355A CN 104886722 A CN104886722 A CN 104886722A
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- lotus
- coring
- lotus seed
- husking
- peeling
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Abstract
The invention relates to automatic and integrated food processing apparatus and in particular relates to a multi-station self-adaptive lotus seed husking-coring integrated machine. The multi-station self-adaptive lotus seed husking-coring integrated machine comprises a cam moving mechanism, a feeding mechanism, a lotus seed husking mechanism, a husk-kernel separating device, a lotus seed kernel conveying channel and a lotus seed coring mechanism. According to the multi-station self-adaptive lotus seed husking-coring integrated machine, lotus seeds are orderly fed into the husking mechanism by use of the feeding mechanism for husking, the husk-kernel separation is realized in the husk-kernel separation channel by use of the negative-pressure winnowing technology, and then the lotus seed kernels are conveyed to the coring mechanism via the conveying channel having a color separation function, and therefore, the coring processing of the lotus seeds can be completed; the machine is capable of realizing self-adaptive husking-coring integrated processing on the lotus seeds different in size; the husking and coring processes are integrated, so that the production efficiency can be improved and the mechanical floor area can be reduced; a series of problems of low efficiency, many processing links, complex operations, low yield and the like of the existing equipment in the lotus seed processing industry. The machine is capable of satisfying large-batch and high-quality full-automatic processing of a lotus processing enterprise and also capable of meeting the small-batch production requirements in unit of family.
Description
Technical field
The present invention relates to food automation, integrated processing device, particularly a kind of multistation self adaptation lotus seed shelling coring all-in-one.
Background technology
Lotus seeds processing is in the market divided into screening, peels off, bores core or open limit, grinds skin four steps, and point four kinds of machines have come; Its processing is loaded down with trivial details, and efficiency is low, easily produce dust, and occupation area of equipment is large, is unfavorable for the integrated development that lotus seeds are processed; Existing wet lotus striping all-in-one kind of peeling off is more, but ubiquity hulling rate is not high, the scratch of lotus benevolence is serious, and to problems such as equipment precision requirement are high, and wet lotus seeds are unfavorable for transport and storage, therefore active demand development is a kind of is used for Dry lotus seed integrated processing device, cut down the number of intermediate links, enhance productivity, carried out the processing of multiple operation by a machine, save cost of labor and the equipment cost of lotus seeds processing, to adapt to the requirement of lotus seeds secondary industry development.
Summary of the invention
For solving above-mentioned existing lotus seeds industry Problems existing, the present invention proposes a kind of multistation self adaptation lotus seed shelling coring all-in-one.
The present invention is achieved through the following technical solutions: a kind of multistation self adaptation lotus seed shelling coring all-in-one, it comprises frame, frame is provided with hopper, shelling mechanism, separation of hull from kernel device, lotus benevolence transfer passage and lotus seed core removal mechanism from top to bottom successively, and described shelling mechanism, separation of hull from kernel device and lotus seed core removal mechanism are some groups of settings arranged in parallel; Described shelling mechanism is made up of peel off station and positioning and locking device of casing, self adaptation; Casing is arranged on frame back upper place, wherein casing is provided with hopper, is provided with control cam, is furnished with roller carrier shaft above casing in casing, and between two in groups, and two roller carrier shafts do differential motion under transmission mechanism effect; Roller carrier shaft front end is provided with Positioning rollers and hobboing cutter of peeling off successively, pusher cross bar is furnished with above roller carrier shaft, there is shell lotus feed chute on Positioning rollers side, this shell lotus feed chute is fixed on hopper, two peel off directly over hobboing cutter is provided with positioning sliding block, and this positioning sliding block is arranged on the slider bracket in casing front; Positioning sliding block bottom one side installs gripper shoe II, this gripper shoe has location pressure roller, and bottom another side installs gripper shoe I, pressure roller that this gripper shoe is peeled off, and positioning sliding block front is provided with locking cylinder, and this cylinder is arranged on cylinder supports plate; Peel off material collection bucket in two hobboing cutter fronts of peeling off, this material collection bucket of peeling off is fixed in frame.
Described separation of hull from kernel device forms primarily of separation of hull from kernel passage, material collection of peeling off bucket, cyclone separator and wind stopping device; Be connected by the feeding mouth of rubber hose with separation of hull from kernel passage bottom material collection of wherein peeling off bucket, Lian Ren outlet is then placed in seven font chute sloping portion upper ends, and the outlet of lotus shell is connected with cyclone separator by rubber hose, wind stopping device is installed under cyclone separator;
Described chute is welded on bracing frame, and bracing frame is fixed on coring mechanism casing; The baffle plate of seven font chute sloping portion lower ends is welded in material blocking shaft, and material blocking shaft one end is welded with strip rectangular block, and this rectangular block contacts with the backgauge cam of below; Chute sloping portion sidewall there is half shell lotus blanking port, half shell lotus discharge bucket is installed under it, the sidewall on described half shell lotus blanking port opposite is equipped with high-pressure air pipe joint, this gas-tpe fitting is by solenoid control, and the color detecting sensor that magnetic valve is then installed by chute sloping portion upper end sidewall controls; Chute vertical component lower end is positioned at directly over the coring station of coring mechanism.
As the further optimization of this programme, directly over the station of peeling off of described Positioning rollers and hobboing cutter composition of peeling off, the positioning sliding block that can slide up and down is installed, this slider bottom is provided with location pressure roller and pressure roller of peeling off, and slide block front is provided with the locking cylinder providing constant pressure.
As the further optimization of this programme, described middle Lian Ren outlet exports coaxial with lotus shell, and its axis and horizontal sextant angle are 35 °, and feeding mouth axis and the lotus benevolence discharging opening axis angle of separation of hull from kernel passage are 60 °.
Compared with prior art, the present invention has following features:
the present invention is Promethean devises a kind of multistation self adaptation lotus seed shelling coring all-in-one, propose a kind of lotus seed shelling coring integration processing technology, reduce processing intermediate link, enhance productivity, reduce occupation area of equipment, facilitate the integrated development of lotus seeds industry;
nip drum in shelling mechanism can slide up and down with slide block, for the lotus seeds varied in size, is automatically regulated the height of nip drum by Positioning rollers, utilizes locking cylinder to fix the position of slide block, ensures different size lotus seeds peeling off at each every high-quality and high-efficiency;
according to negative pressure wind selecting technology, binding tests result, determine the optimized parameter of lotus seed shell benevolence split tunnel, make its sorting index reach about 98%: feeding mouth axis and lotus benevolence discharging opening axis angle are 60 °, Lian Ren outlet exports its axis coaxial with lotus shell and horizontal sextant angle is 35 °.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention will be further described:
Fig. 1 is overall structure stereogram of the present invention;
Fig. 2 is hopper left view of the present invention
Fig. 3 is that the present invention peels off station sectional view;
Fig. 4 is that the present invention peels off station partial elevation view;
Fig. 5 is separation of hull from kernel device schematic diagram;
Fig. 6 is mass transport and look gating road stereogram;
Fig. 7 is separation of hull from kernel pipeline sectional view;
Fig. 8 is overall structure top view of the present invention;
Fig. 9 is overall structure left view of the present invention;
In figure: 1. feed hopper, 2. shelling mechanism, 3. frame, 4. separation of hull from kernel device, 5. lotus benevolence transfer passage, 6. lotus seed core removal mechanism, 7. transmission mechanism, 8. discharge bucket, 9. lotus shell discharge bucket, 10. blower fan, 11. bend pipes, 12. slider brackets, 13. slide blocks, 14. gripper shoes II, 15. location pressure rollers, 16. Positioning rollers, 17. pusher cross bars, 18. optical axises, 19. casings, 20. roller carrier shafts, 21. cams, 22. forks, 23. peel off hobboing cutter, 24. peel off pressure roller, 25. gripper shoes I, 26. locking cylinders, 27. cylinder supports plates, 28. cross bars, 29. push rods, 30. charging rams, 31. peel off material collection bucket, 32. separation of hull from kernel passages, 32-1. lotus shell exports, 32-2. feeding mouth, 32-3. Lian Ren exports, 33. rubber hose, 34. bracing frames, 35. cyclone separators, 36. wind stopping devices, 37. chutes, 38. baffle plates, 39. material blocking shaft, 40. gas-tpe fittings, 41. half shell lotus blanking ports, 42. color detecting sensors, 43. backgauge cams, 44. rectangular blocks, 45. half shell lotus discharge buckets, 46. block rubbers, 47. shell lotus feed chutes.
Detailed description of the invention
As shown in figs 1-9, a kind of multistation self adaptation of the present invention lotus seed shelling coring all-in-one, it comprises frame 3, frame 3 is provided with from top to bottom successively hopper 1, shelling mechanism 2, separation of hull from kernel device 4, lotus benevolence transfer passage 5 and lotus seed core removal mechanism 6, described shelling mechanism 2, separation of hull from kernel device 4 and lotus seed core removal mechanism 6 are some groups of settings arranged in parallel;
Shelling mechanism 2 is arranged on frame 3 back upper place, it is provided with feed hopper 1; Described shelling mechanism 2 comprises casing, self adaptation peels off station and positioning and locking device; Be provided with in described casing 19 and control cam 21, be furnished with roller carrier shaft 20 above casing 19, between two in groups, and two roller carrier shafts 20 do differential motion under transmission mechanism 7 acts on; Roller carrier shaft 20 front end is provided with Positioning rollers 16 and hobboing cutter 23 of peeling off successively, and two roller carrier shaft 20 intermediate arrangement have pusher cross bar 17, and there is shell lotus feed chute 49 on Positioning rollers 16 side, and this shell lotus feed chute 49 is fixed on hopper 1; Two peel off directly over hobboing cutter 23 is provided with positioning sliding block 13, this positioning sliding block 13 is arranged on the slider bracket 12 in casing 19 front, positioning sliding block 13 bottom one side installs gripper shoe I 25, this gripper shoe to be peeled off pressure roller 24, bottom another side installs gripper shoe II 14, this gripper shoe there is location pressure roller 15, positioning sliding block 13 front is provided with locking cylinder 26, this cylinder is arranged on cylinder supports plate 27, peel off material collection bucket 31 in two hobboing cutter 23 fronts of peeling off, this material collection bucket 31 of peeling off is fixed in frame 3.
Described separation of hull from kernel device forms primarily of separation of hull from kernel passage 32, material collection of peeling off bucket 31, cyclone separator 35 and wind stopping device 36; Be connected with the feeding mouth 32-2 of separation of hull from kernel passage by rubber hose 33 bottom material collection of wherein peeling off bucket 31, Lian Ren exports 32-3 and is placed in seven font chute 37 upper ends, lotus shell outlet 32-1 is connected with cyclone separator feeding pipe 35 by rubber hose 33, described cyclone separator is provided with wind stopping device 36 35 times, and the air draught bend pipe 11 of upper end is connected with blower fan 10; Described wind stopping device 36 is arranged in frame 3, connects shell and discharges separation of hull from kernel system through wind stopping device.
Described seven font chutes 37 are welded on bracing frame 34, bracing frame 34 is fixed on coring box body 45, the baffle plate 38 of seven font chute 37 sloping portion lower ends is welded in material blocking shaft 39, material blocking shaft 39 one end is welded with strip rectangular block 44, this rectangular block 44 contacts with the backgauge cam 43 of below, chute 37 sloping portion sidewall has half shell lotus blanking port 41, the sidewall on this blanking port opposite is equipped with high pressure draught gas-tpe fitting 40, this gas-tpe fitting 40 is by solenoid control; The color detecting sensor 42 that magnetic valve is then installed by chute 37 sloping portion upper end sidewall controls; Chute 37 vertical component lower end is positioned at directly over the coring station of coring mechanism 6.
Described coring part can coring mechanism in self adaptation lotus seed cell remover (application number CN 103070445 A) and casing be made up of one, or is made up of the mechanism with lotus seeds self adaptation coring operation function.
Specific works flow process of the present invention is as follows: lotus seeds fall into Positioning rollers 16 side successively by the hopper 1 in frame 3, ajust in advance under roller turn, push rod 29 is under cam drive 7 acts on, drive cross bar 28 upwards, the slide block 13 be through on cross bar 28 is moved upward, when reaching the limit of position, ajust lotus seeds in advance and enter station 2 of peeling off, roll between two Positioning rollers 16 and ajust, then push rod 29 declines, slide block 13 moves downward under gravity, location pressure roller 15 contacts with lotus seeds, namely position fixing process is responded to, when push rod 29 arrives below extreme position, locking cylinder 26 pressurizes, make block rubber 48 pressed slider 13, limit it to slide up and down, then pusher cross bar 17 is under transmission mechanism 8 acts on, promote shell lotus to travel forward, processing of peeling off is carried out in the isosceles triangle region making it to peel off hobboing cutter 23 and pressure roller 24 formation of peeling off two, then pusher cross bar 17 is return, push rod 29 moves up to extreme position, start the processing of peeling off of next lotus seeds, the mixed material simultaneously gone up after a lotus seed shelling falls into collection bucket 31, enters separation of hull from kernel passage 32 under gravity along rubber hose 33, and lotus shell enters cyclone separator 35 along pipeline under suction function, is discharged by lotus shell through wind stopping device 36, Lian Ren falls into chute 37 simultaneously, under color discrimination sensor 42 detects, whether screen on Lian Ren with lotus shell, if with lotus shell, control circuit sends signal, make high-pressure air pipe joint 40 jet, lotus seeds are blown out by half shell lotus blanking port 41, fall into half shell lotus discharge bucket 45, if normal Lian Ren, the wait of baffle plate 38 place will be slided under chute 37 continues, instantly after a lotus seed shelling completes, baffle plate 38 lifts under the control of backgauge cam 43, Lian Ren falls into coring mechanism 6 and bores core station, carry out the processing of self adaptation coring, discharge bucket is fallen into after completing processing, namely complete a lotus seeds self adaptation to peel off coring working cycles.
Claims (3)
1. a multistation self adaptation lotus seed shelling coring all-in-one, it comprises frame (3), frame (3) is provided with from top to bottom successively hopper (1), shelling mechanism (2), separation of hull from kernel device (4), lotus benevolence transfer passage (5) and lotus seed core removal mechanism (6), described shelling mechanism (2), separation of hull from kernel device (4) and lotus seed core removal mechanism (6) are some groups of settings arranged in parallel; It is characterized in that:
Described shelling mechanism (2) is installed on frame (3) back upper place; Wherein casing (19) top is provided with hopper (1), be provided with in casing (19) and control cam (21), casing (19) top is furnished with roller carrier shaft (20), and between two in groups, and two roller carrier shafts (20) do differential motion under transmission mechanism (7) effect; Roller carrier shaft (20) front end is provided with Positioning rollers (16) and hobboing cutter of peeling off (23) successively, roller carrier shaft (20) top is furnished with pusher cross bar (17), there is shell lotus feed chute (47) on Positioning rollers (16) side, and this shell lotus feed chute (47) is fixed on hopper (1); Two peel off directly over hobboing cutter (23) is provided with positioning sliding block (13); this positioning sliding block (13) is arranged on the slider bracket (12) in casing (19) front; positioning sliding block (13) bottom one side installs gripper shoe II (14); this gripper shoe there is location pressure roller (15); bottom another side installs gripper shoe I (25); this gripper shoe is peeled off pressure roller (24), positioning sliding block (13) front is provided with locking cylinder (26), and this cylinder is arranged on cylinder supports plate (27); Peel off material collection bucket (31) in two hobboing cutter (23) fronts of peeling off, this material collection bucket (31) of peeling off is fixed in frame (3);
Described material collection bucket (31) bottom of peeling off is connected with the feeding mouth (32-2) of separation of hull from kernel passage by rubber hose (33), Lian Ren outlet (32-3) is then placed in seven font chute (37) sloping portion upper ends, and lotus shell outlet (32-1) is connected with cyclone separator (35) by rubber hose (33), wind stopping device (36) is installed under cyclone separator (35);
Described chute (37) is welded on bracing frame (34), and bracing frame (34) is fixed on coring mechanism (6) casing; The baffle plate (38) of seven font chute (37) sloping portion lower ends is welded in material blocking shaft (39), and material blocking shaft (39) one end is welded with strip rectangular block (44), and this rectangular block (44) contacts with the backgauge cam (43) of below; Chute (37) sloping portion sidewall there is half shell lotus blanking port (41), half shell lotus discharge bucket (45) is installed under it, the sidewall on described half shell lotus blanking port opposite is equipped with high-pressure air pipe joint (40), this gas-tpe fitting (40) is by solenoid control, and the color detecting sensor (42) that magnetic valve is then installed by chute (37) sloping portion upper end sidewall controls; Chute (37) vertical component lower end is positioned at directly over the coring station of coring mechanism (6).
2. a kind of multistation self adaptation lotus seed shelling coring all-in-one as claimed in claim 1, it is characterized in that: directly over the station of peeling off that described Positioning rollers (16) and hobboing cutter of peeling off (23) form, the positioning sliding block that can slide up and down (13) is installed, this slide block (13) bottom is provided with location pressure roller (15) and pressure roller of peeling off (24), and slide block (13) front is provided with the locking cylinder (26) providing constant pressure.
3. a kind of multistation self adaptation lotus seed shelling coring all-in-one as claimed in claim 1, it is characterized in that: it is coaxial that described middle Lian Ren outlet (32-3) and lotus shell export (32-1), its axis and horizontal sextant angle are 35 °, and feeding mouth (32-2) axis and lotus benevolence discharging opening (32-3) axis angle of separation of hull from kernel passage (32) are 60 °.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510352355.1A CN104886722A (en) | 2015-06-24 | 2015-06-24 | Multi-station self-adaptive lotus seed husking-coring integrated machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510352355.1A CN104886722A (en) | 2015-06-24 | 2015-06-24 | Multi-station self-adaptive lotus seed husking-coring integrated machine |
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|---|---|
| CN104886722A true CN104886722A (en) | 2015-09-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510352355.1A Pending CN104886722A (en) | 2015-06-24 | 2015-06-24 | Multi-station self-adaptive lotus seed husking-coring integrated machine |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106213528A (en) * | 2016-08-04 | 2016-12-14 | 湘潭大学 | A kind of full-automatic self adaptation lotus seed shelling machine |
| CN106248375A (en) * | 2016-10-11 | 2016-12-21 | 湘潭大学 | Semen Nelumbinis Roll centering testing stand |
| CN107897954A (en) * | 2017-11-27 | 2018-04-13 | 梁国玲 | A kind of sunflower seeds auto peeling machine |
| CN108262253A (en) * | 2017-12-14 | 2018-07-10 | 湖南莲冠湘莲食品有限公司 | A kind of lotus seeds remove the peel core-removing device |
| CN108851096A (en) * | 2018-08-13 | 2018-11-23 | 赣州伟邦农机有限公司 | A kind of fresh lotus seed automatically removes core equipment |
| CN109007867A (en) * | 2018-07-16 | 2018-12-18 | 湖南旭鸿达土特产有限公司 | A kind of lotus seed shelling equipment |
| CN114794494A (en) * | 2022-03-11 | 2022-07-29 | 成都农业科技职业学院 | Gorgon fruit quick husking device and husking method thereof |
-
2015
- 2015-06-24 CN CN201510352355.1A patent/CN104886722A/en active Pending
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106213528A (en) * | 2016-08-04 | 2016-12-14 | 湘潭大学 | A kind of full-automatic self adaptation lotus seed shelling machine |
| CN106213528B (en) * | 2016-08-04 | 2018-11-06 | 湘潭大学 | A kind of full-automatic adaptive lotus seed shelling machine |
| CN106248375A (en) * | 2016-10-11 | 2016-12-21 | 湘潭大学 | Semen Nelumbinis Roll centering testing stand |
| CN106248375B (en) * | 2016-10-11 | 2018-07-06 | 湘潭大学 | Lotus benevolence Roll centering testing stand |
| CN107897954A (en) * | 2017-11-27 | 2018-04-13 | 梁国玲 | A kind of sunflower seeds auto peeling machine |
| CN108262253A (en) * | 2017-12-14 | 2018-07-10 | 湖南莲冠湘莲食品有限公司 | A kind of lotus seeds remove the peel core-removing device |
| CN109007867A (en) * | 2018-07-16 | 2018-12-18 | 湖南旭鸿达土特产有限公司 | A kind of lotus seed shelling equipment |
| CN108851096A (en) * | 2018-08-13 | 2018-11-23 | 赣州伟邦农机有限公司 | A kind of fresh lotus seed automatically removes core equipment |
| CN108851096B (en) * | 2018-08-13 | 2023-09-12 | 赣州伟邦农机有限公司 | Full-automatic core removing equipment for fresh lotus seeds |
| CN114794494A (en) * | 2022-03-11 | 2022-07-29 | 成都农业科技职业学院 | Gorgon fruit quick husking device and husking method thereof |
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Application publication date: 20150909 |
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