Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an efficient automatic polishing machine device which can realize automatic polishing processing of glass workpieces and automatic blanking of the workpieces, improve the processing efficiency and simultaneously avoid the problems of industrial accidents and the like easily caused by manual blanking.
The technical scheme adopted by the invention for solving the technical problem is as follows: the improvement of the efficient automatic polisher device is that the efficient automatic polisher device comprises a slicing feeding mechanism, a supporting base, a transfer assembly line, a feeding and discharging mechanical arm, a workpiece processing mechanism and a slicing discharging mechanism;
the fragment feeding mechanism and the fragment blanking mechanism are respectively positioned at two sides of the supporting base, the transfer assembly line penetrates through the supporting base, and two ends of the transfer assembly line are respectively positioned in the fragment feeding mechanism and the fragment blanking mechanism;
the feeding and discharging mechanical arm and the workpiece processing mechanism are arranged on the supporting base, the feeding and discharging mechanical arm is located above the transfer assembly line, the feeding and discharging mechanical arm is used for transferring a workpiece to be processed into the workpiece processing mechanism from the assembly line, and transferring the processed workpiece to the transfer assembly line from the workpiece processing mechanism.
In the above structure, the workpiece processing mechanism includes a processing jig, an X-axis motion module, a Y-axis motion module, a Z1-axis motion module, and a Z2-axis motion module;
the Y-axis movement module is arranged on the supporting base, the machining jig is arranged on the Y-axis movement module, and the machining jig is driven by the Y-axis movement module to reciprocate in the Y-axis direction;
the X-axis motion module set up in the top of processing tool, Z1 axle motion module and Z2 axle motion module all set up on the X-axis motion module, and Z1 axle motion module and Z2 axle motion module all include the polishing dish of carrying out the processing to the work piece on the processing tool.
In the above structure, the Z1 axis motion module and the Z2 axis motion module each include a spindle carriage, a spindle motor, and a polishing wheel;
the spindle motor is fixed on the side wall of the spindle carriage, the polishing wheel is fixedly installed at the top end of a motor shaft of the spindle motor, and the polishing disc is installed below the polishing wheel.
In the structure, the support base is provided with the machine body inner cover, the processing jig is located inside the machine body inner cover, and the bottom of the machine body inner cover is provided with a plurality of water leakage holes.
In the structure, the slicing and blanking mechanism comprises a blanking platform, a driving module and a blanking driving assembly, wherein the blanking driving assembly is positioned above the working platform, the driving module is arranged on the blanking platform, and the driving module is used for driving the blanking driving assembly to move in the X-axis and Z-axis directions;
the blanking driving assembly comprises a blanking side vertical plate, a material pushing assembly and a workpiece rotating assembly, the workpiece rotating assembly comprises a rotating cylinder, a sucker mounting plate and a plurality of suckers arranged on the sucker mounting plate, the rotating cylinder is fixed on one side of the blanking side vertical plate, the sucker mounting plate is connected with a cylinder rod of the rotating cylinder, and the sucker mounting plate is driven by the rotating cylinder to realize switching between a horizontal state and a vertical state;
the material pushing assembly is arranged on the blanking side vertical plate and is positioned above the rotary cylinder, and the material pushing assembly is used for realizing blanking of workpieces on the sucker.
In the structure, the blanking driving assembly further comprises a workpiece limiting assembly, and the workpiece limiting assembly comprises a limiting cylinder, a limiting push plate, a left supporting plate, a left movable guide plate, a right supporting plate and a right movable guide plate;
the left supporting plate and the right supporting plate are relatively fixed on the blanking side vertical plate, the limiting cylinder is fixed on the blanking side vertical plate and positioned between the left supporting plate and the right supporting plate, and the limiting push plate is fixed at the top end of a cylinder rod of the limiting cylinder;
the left movable guide plate is fixedly connected with the limiting push plate, the right movable guide plate is fixed on the right support plate, the left movable guide plate and the right movable guide plate are arranged oppositely and are respectively located on two sides of the sucker mounting plate, and the sucker mounting plate is used for clamping a workpiece on a sucker.
In the structure, the opposite side walls of the left movable guide plate and the right movable guide plate are respectively provided with an inwards concave strip-shaped groove.
In the structure, the cylinder rod of the limiting cylinder penetrates through the left support plate, the limiting push plate is located on the outer side of the left support plate, a plurality of guide rods are fixedly mounted on the limiting push plate, the left support plate is provided with a corresponding number of guide sleeves, and one ends of the guide rods are inserted into the guide sleeves.
In the structure, the slicing and blanking mechanism further comprises a processed glass material frame, and the processed glass material frame is arranged on the working platform and is positioned below the blanking driving assembly.
In the structure, the driving module comprises a blanking mechanism X-axis motion module, a blanking mechanism Z-axis motion module and a blanking mechanism Y-axis motion module;
the blanking mechanism Y-axis movement module is arranged on the blanking platform, and the processed glass material frame is arranged on the blanking mechanism Y-axis movement module and driven by the Y-axis movement module to reciprocate in the Y-axis direction;
the blanking platform on fixed mounting have unloading mechanism's support, unloading mechanism X axle motion module sets up on unloading mechanism's support, unloading mechanism Z axle motion module is installed on unloading mechanism X axle motion module.
The invention has the beneficial effects that: according to the efficient automatic polisher device, the slicing and feeding mechanism performs automatic slicing and automatic feeding actions, a transfer assembly line is arranged for automatic circulation actions of glass to be processed and processed glass, and the slicing and feeding mechanism performs independent feeding actions; the full-automatic processing and automatic feeding and discharging of the glass workpiece can be realized, and the labor and the cost are saved while the processing efficiency is greatly improved.
Detailed Description
The invention is further illustrated with reference to the following figures and examples.
The conception, the specific structure and the technical effects produced by the present invention will be clearly and completely described in conjunction with the embodiments and the attached drawings, so as to fully understand the objects, the features and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical characteristics in the invention can be interactively combined on the premise of not conflicting with each other.
Referring to fig. 1, 2 and 3, the present invention discloses a high efficiency automatic polishing machine device, in this embodiment, the device includes a slicing feeding mechanism 20, a supporting base 30, a transfer line 40, a feeding and discharging manipulator 50, a workpiece processing mechanism 60 and a slicing discharging mechanism 10; the piece feeding mechanism 20 and the piece blanking mechanism 10 are respectively positioned at two sides of the supporting base 30, the transfer line 40 penetrates through the supporting base 30, and two ends of the transfer line 40 are respectively positioned inside the piece feeding mechanism 20 and the piece blanking mechanism 10; it can be understood that the piece-separating feeding mechanism 20 is used for automatically feeding the glass workpiece to be processed and transferring the glass workpiece from the material frame to the transfer assembly line 40, the piece-separating discharging mechanism 10 is used for automatically discharging the processed glass workpiece, and the transfer assembly line 40 is used for automatically transferring the glass workpiece; the whole process does not need manual participation.
Referring to fig. 2 and 3, the loading and unloading manipulator 50 and the workpiece processing mechanism 60 are both disposed on the supporting base 30, the loading and unloading manipulator 50 is located above the transfer line 40, the glass workpiece to be processed is transferred into the workpiece processing mechanism 60 by the loading and unloading manipulator 50, and the glass workpiece to be processed is transferred from the workpiece processing mechanism 60 to the transfer line 40 by the loading and unloading manipulator 50. In addition, a positioning mechanism 70 is further disposed between the loading and unloading manipulator 50 and the workpiece processing mechanism 60, and when the loading and unloading manipulator 50 loads the glass workpiece, the positioning mechanism 70 is used for positioning the glass workpiece, so as to improve the processing precision of the glass workpiece.
As for the workpiece processing mechanism 60, referring to fig. 2 and 3, the workpiece processing mechanism 60 includes a processing jig 601, an X-axis motion module 602, a Y-axis motion module 603, a Z1-axis motion module 604, and a Z2-axis motion module 605, the Y-axis motion module 603 is disposed on the supporting base 30, the processing jig 601 is disposed on the Y-axis motion module 603, and the processing jig 601 reciprocates in the Y-axis direction by the driving of the Y-axis motion module 603; x axle motion module 602 set up in the top of processing tool 601, Z1 axle motion module 604 and Z2 axle motion module 605 all set up on X axle motion module 602, and Z1 axle motion module 604 and Z2 axle motion module 605 all includes the polishing dish 6041 of carrying out the processing to the work piece on the processing tool 601.
Because the Z1 axis motion module 604 and the Z2 axis motion module 605 have the same structure, referring to fig. 4 and 5, taking the structure of the Z1 axis motion module 604 as an example, the present invention provides a specific embodiment, where the Z1 axis motion module 604 includes a spindle carriage 6042, a spindle motor 6043, and a buffing wheel 6044; the spindle motor 6043 is fixed on the side wall of the spindle carriage 6042, the polishing wheel 6044 is fixedly mounted at the top end of a motor shaft of the spindle motor 6043, and the polishing disc 6041 is mounted below the polishing wheel 6044, so that the glass workpiece is polished by the polishing disc 6041. In this embodiment, a Z-axis shield 6045 is further mounted on the spindle carriage 6042, and the spindle motor 6043 is located inside the Z-axis shield 6045; a water spray head 6046 is mounted to the lower portion of the Z-axis shield 6045.
In addition, as shown in fig. 2, the inner casing 301 is disposed on the supporting base 30, the processing fixture 601 is disposed inside the inner casing 301, water leakage holes are disposed at the bottom of the inner casing 301, and a grid-shaped funnel is disposed in the water leakage holes. As shown in fig. 1 and 2, the supporting base 30 is further provided with a body housing 302, and the body housing 302 is used for preventing water, dust and debris, and meanwhile, the whole appearance is neater and more attractive, and the problem that sewage splashes outwards during product processing can be prevented. One side of the machine body outer cover 302 is provided with a test transparent window 303, the other side is provided with a system cabinet 304, the top of the machine body outer cover 302 is also provided with a signal lamp 305, and the front of the machine body outer cover 302 is provided with a sliding door 306.
In the above embodiment, for the piece blanking mechanism 10, the present invention provides a specific embodiment, and referring to fig. 6 and 7, the piece blanking mechanism 10 is used to realize automatic blanking of a processed glass workpiece, in this embodiment, the piece blanking mechanism 10 includes a blanking platform 101, a driving module and a blanking driving component 102, the blanking driving component 102 is located above the working platform, the driving module is disposed on the blanking platform 101, and the driving module is used to drive the blanking driving component 102 to move in the X-axis and Z-axis directions; for the driving module, in this embodiment, the driving module includes a blanking mechanism X-axis moving module 103, a blanking mechanism Z-axis moving module 104, and a blanking mechanism Y-axis moving module 105, a processed glass frame 107 for receiving the glass workpiece is further disposed on the blanking platform 101, and the processed glass frame 107 is located below the blanking driving component 102, so as to facilitate receiving the glass workpiece 106. Moreover, the blanking mechanism Y-axis motion module 105 is arranged on the blanking platform 101, and the processed glass frame 107 is arranged on the blanking mechanism Y-axis motion module 105 and reciprocates in the Y-axis direction under the driving of the Y-axis motion module; the blanking platform 101 is fixedly provided with a blanking mechanism support 108, the blanking mechanism X-axis movement module 103 is arranged on the blanking mechanism support 108, and the blanking mechanism Z-axis movement module 104 is arranged on the blanking mechanism X-axis movement module 103.
Referring to fig. 6, the blanking driving component 102 is mounted on the blanking mechanism Z-axis movement module 104, so that the blanking driving component 102 reciprocates in the Z-axis direction under the driving of the blanking mechanism Z-axis movement module 104. In this embodiment, the X-axis movement module 103, the Z-axis movement module 104, and the Y-axis movement module 105 of the blanking mechanism all adopt motor lead screw modules, and the structure thereof belongs to a very mature technical scheme in the prior art, so the detailed structures of the X-axis movement module 103, the Z-axis movement module 104, and the Y-axis movement module 105 of the blanking mechanism are not explained in this embodiment.
As for the blanking driving assembly 102, referring to fig. 6 and 7, the invention provides a specific embodiment, the blanking driving assembly 102 includes a blanking side vertical plate 1021, a pushing assembly, and a workpiece rotating assembly, the workpiece rotating assembly includes a rotating cylinder 1022, a suction cup mounting plate 1023, and a plurality of suction cups (not shown) disposed on the suction cup mounting plate 1023, and the suction of the glass workpiece 106 is realized through the suction cups; the rotary cylinder 1022 is fixed on one side of the blanking side vertical plate 1021 through a rotary cylinder mounting block 1035, the sucker mounting plate 1023 is connected with a cylinder rod of the rotary cylinder 1022, and the sucker mounting plate 1023 is driven by the rotary cylinder 1022 to realize switching between a horizontal state and a vertical state; in this way, when the glass workpiece 106 is located on the conveyor belt and is in a horizontal state, the glass workpiece 106 can be switched to a vertical state by first achieving suction through the suction cup and then driving through the rotating cylinder 1022. In addition, the pushing assembly is arranged on the blanking side vertical plate 1021 and is positioned above the rotating cylinder 1022, the pushing assembly is used for realizing blanking of workpieces on the sucker, and in the scheme, the pushing assembly is used for pushing the vertical glass workpieces 106 into the processed glass frame 107; specifically, referring to fig. 2, the pushing assembly includes a pushing cylinder 1024, a cylinder mounting plate 1025, and a pressing block 1026; the pushing cylinder 1024 is fixedly arranged at one end of the cylinder mounting plate 1025, the other end of the cylinder mounting plate 1025 is fixed on the blanking side vertical plate 1021, and the pressing block 1026 is fixedly arranged at the top end of a cylinder rod of the pushing cylinder 1024. The pressing block 1026 is reciprocated in the vertical direction by the action of the pushing cylinder 1024, and in fig. 2, when the pressing block 1026 moves downward, the glass workpiece 106 is pushed out into the processed glass frit frame 107.
As a preferred embodiment, referring to fig. 7, the blanking driving assembly 102 further includes a workpiece limiting assembly, and the workpiece limiting assembly is used for clamping the glass workpiece 106 after the suction cup adsorbs the glass workpiece 106; in addition, the limit of the glass workpiece 106 in the blanking process is realized, so that the accuracy in blanking is improved. The workpiece limiting assembly comprises a limiting cylinder 1027, a limiting push plate 1028, a left supporting plate 1029, a left movable guide plate 1030, a right supporting plate 1031 and a right movable guide plate 1032; the left supporting plate 1029 and the right supporting plate 1031 are relatively fixed on the blanking side vertical plate 1021, and in order to reduce the whole weight, the left supporting plate 1029 and the right supporting plate 1031 are both in a frame shape; the limiting cylinder 1027 is fixed on the blanking side vertical plate 1021 and is positioned between the left supporting plate 1029 and the right supporting plate 1031, and the limiting push plate 1028 is fixed at the top end of a cylinder rod of the limiting cylinder 1027; in this embodiment, the limiting cylinder 1027 is transversely disposed and fixed on the lower vertical plate 1021 via a fixing block 1033 of the limiting cylinder.
Further, the left movable guide plate 1030 is fixedly connected with the limiting push plate 1028, the right movable guide plate 1032 is fixed on the right support plate 1031, and the left movable guide plate 1030 and the right movable guide plate 1032 are oppositely arranged and respectively located on two sides of the suction cup mounting plate 1023 to clamp the glass workpiece 106 on the suction cup. In this embodiment, the opposite side walls of the left movable guide plate 1030 and the right movable guide plate 1032 are provided with inward recessed strip-shaped grooves, which are convenient for clamping the glass workpiece 106 on one hand, and on the other hand, when the pressing block 1026 pushes the glass workpiece 106 into the processed glass frit frame 107, the inward recessed strip-shaped grooves play a good role in guiding the glass workpiece 106 to be accurately placed into a predetermined position of the processed glass frit frame 107. In addition, referring to fig. 2, the left movable guide plate 1030 and the right movable guide plate 1032 are fixed through the kidney-shaped holes, and the distance between the left movable guide plate 1030 and the right movable guide plate 1032 can be adjusted, so that the glass cover plates with different sizes can be adapted, the applicability of the glass cover plates is improved, and the blanking of glass workpieces with any size can be realized.
Furthermore, in the above embodiment, the cylinder rod of the limit cylinder 1027 passes through the left support plate 1029, the limit push plate 1028 is located outside the left support plate 1029, a plurality of guide rods 1034 are fixedly mounted on the limit push plate 1028, a corresponding number of guide sleeves are arranged on the left support plate 1029, and one ends of the guide rods 1034 are inserted into the guide sleeves. Through this kind of structure, spacing cylinder 1027 is in the drive spacing push pedal 1028 reciprocating motion in-process, through the cooperation of guide arm 1034 and guide pin bushing, can be fine play the guide effect, avoids spacing push pedal 1028 and left side activity baffle 1030 to remove the deviation, improves the accuracy nature of left side activity baffle 1030 and right side activity baffle 1032 to glass work piece 106 centre gripping.
With the above structure, we will explain the working process of the piece-separating blanking mechanism of the present invention, first, under the coordination of the X-axis movement module 103 of the blanking mechanism and the Z-axis movement module 104 of the blanking mechanism, the blanking driving assembly 102 moves to the upper side of the glass workpiece 106 to be blanked, and at this time, the suction cup mounting plate 1023 is horizontal, so as to realize the suction of the glass workpiece 106 through the suction cup. After that, under the coordination of the X-axis movement module 103 of the blanking mechanism, the Z-axis movement module 104 of the blanking mechanism and the Y-axis movement module 105 of the blanking mechanism, the glass workpiece 106 is moved to the upper part of the processed glass frame 107, meanwhile, in the process, the rotary cylinder 1022 drives the glass workpiece 106 to rotate, so that the glass workpiece 106 is in a vertical state, the limiting cylinder 1027 drives the left movable guide plate 1030 to retract, and the glass workpiece 106 is clamped in the strip-shaped grooves of the left movable guide plate 1030 and the right movable guide plate 1032. During the blanking process, the cylinder rod of the pushing cylinder 1024 extends, the pressing block 1026 is located right above the glass workpiece 106, and under the action of the pushing cylinder 1024, the glass workpiece 106 is transferred to the processed glass frit frame 107 along the strip-shaped grooves of the left movable guide plate 1030 and the right movable guide plate 1032. In order to facilitate the transfer of the glass workpiece 106, the limiting cylinder 1027 can drive the left and right movable guide plates to move towards the direction far away from the glass workpiece 106, and by controlling the movement amount, the two sides of the glass workpiece 106 are always in the strip-shaped grooves, and meanwhile, the situation that blanking cannot be performed due to the fact that the friction force between the left movable guide plate 1030 and the right movable guide plate 1032 is too large and the glass workpiece 106 is too large is avoided.
Therefore, the slicing blanking mechanism can realize automatic blanking of the glass workpiece, automatically transfer the glass workpiece from the conveying belt to the glass material frame, and does not need manual participation in the whole process, thereby improving the blanking efficiency and reducing the labor cost. And, because the structural design of the spacing subassembly of work piece, can realize the accurate unloading of glass work piece, avoid the glass work piece to appear colliding with at the unloading in-process, improved the accuracy nature and the product yield of unloading.
As for the sheet feeding mechanism 20, referring to fig. 8 to 11, the present invention provides a specific embodiment, in which the sheet feeding mechanism 20 includes an automatic sheet separating structure, a glass frame 13, and a bearing plate 14 for placing glass, the bearing plate 14 is located in the glass frame 13, the automatic sheet separating structure is disposed between the bearing plate 14 and the glass frame 13, and the automatic sheet separating structure is used to adjust the size of the bearing plate 14 in the glass frame 13.
When feeding is carried out, the glass slicing module separates the stacked glass, then the glass driving component 16 can drive the glass adsorption component 15 to adsorb the separated glass, and the glass adsorption structure is driven to convey the glass to a processing position. Because the glass is vertically placed on the bearing plate 14, the supporting edge of the glass frame 13 on the Y axis is close to the size of the glass, the glass can be stably supported, but for the multilayer glass stacked in the X axis direction, the distance of the glass frame 13 on the X axis determines the stability of the glass in the frame and whether the glass is convenient to take and place. And the size of the bearing plate 14 in the glass frame 13 can be adjusted by the arranged automatic slicing structure, namely, the size of the glass frame 13 in the X-axis direction is adjusted, so that the stability of placing the glass when the glass is not taken can be ensured, and the easiness of taking the glass can be ensured.
Referring to fig. 10 and 11, the automatic sheet separating structure includes a pushing assembly 12 and a sliding assembly 11, a frame bottom plate 31 is disposed at the bottom of the glass frame 13, the pushing assembly 12 is used for pushing the bearing plate 14 and the glass placed on the bearing plate 14, and the sliding assembly 11 is used for sliding between the bearing plate 14 and the frame bottom plate 31.
The sliding assembly 11 comprises a sliding bearing 111 arranged on the frame bottom plate 31 and a slideway 112 arranged on the bearing plate 14, and the sliding bearing 111 is arranged in the slideway 112 in a sliding way; the pushing assembly 12 comprises an elastic pushing member and a direct pushing member, the direct pushing member is a gas blowing rod 122 arranged on the glass frame 13, and the gas blowing rod 122 is fixedly connected with one end, corresponding to the vertical surface of the glass, of the glass frame 13 through a fixing block. The sliding bearings 111 are provided in plurality, and a plurality of groups of sliding bearings 111 are uniformly arranged on two sides of the frame bottom plate 31, and the slide rails 112 are arranged at the bottom of the bearing plate 14 and correspond to the sliding bearings 111; the elastic pushing member is a spring 121 connected with the bottom of the bearing plate 14 and the frame bottom plate 31, and a spring 121 moving groove and a spring 121 mounting buckle are arranged on both the bearing plate 14 and the frame bottom plate 31.
When the glass needs to be taken, the blowing rods 122 arranged on the glass frame 13 blow the glass arranged in front of the blowing rods 122, and since the glass is arranged on the bearing plate 14, the impacted glass moves backwards to drive the bearing plate 14 to move backwards. At this time, a distance is left between the carrying plate 14 and the side of the glass frame 13 where the blowing rod 122 is disposed, and the suction assembly for taking the plate can suck the first glass in the left space. After the glass is taken away, the blowing rod 122 stops blowing, at this time, the stress on the glass disappears, the tension on the spring 121 arranged between the bearing plate 14 and the frame bottom plate 31 disappears, the spring 121 rebounds, and the bearing plate 14 drives the glass to return to the position where the glass is in contact with the edge of the glass frame 13, so that the stability of the glass when the glass is not taken away is ensured.
Referring to fig. 9, the automatic sheet separation structure is further provided with a glass adsorption component 15 and a glass driving component 16 for driving the glass adsorption component 15, the glass adsorption component 15 is used for adsorbing glass in the sheet separation structure, and the glass driving component 16 is used for driving the sheet separation structure; when feeding, the glass slicing module separates the glass stacked together, then the glass driving component 16 can drive the glass adsorption component 15 to adsorb the separated glass, and drive the glass adsorption structure to convey the glass to the processing position.
The automatic feeding structure not only saves manpower and material resources, increases the glass feeding efficiency, but also can control the position and other parameters of the glass when the glass is sucked and placed, thereby ensuring the feeding accuracy and facilitating the further processing of the glass by the polishing machine.
According to the efficient automatic polisher device, the slicing and feeding mechanism 20 performs automatic slicing and automatic feeding, the independent feeding and discharging manipulator 50 performs automatic feeding and discharging, the transfer assembly line 40 performs automatic circulation of glass to be processed and processed, and the slicing and discharging mechanism 10 performs independent discharging, so that the application range of the polisher is expanded, and full-automatic feeding, slicing, processing, discharging and other actions of glass workpieces can be realized. When polishing the work piece, the multiunit goes on simultaneously, and polishing precision is high, efficient, long-term stability in use is good, and fuselage inner cover 301 below still is equipped with the water drainage tank of concentrated drainage blowdown, can realize the full automated processing and the automatic unloading of going up of glass work piece, has practiced thrift manpower and cost when very big improvement machining efficiency.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.