CN111546524A - Full-automatic feeding and discharging intelligent CNC machining equipment - Google Patents
Full-automatic feeding and discharging intelligent CNC machining equipment Download PDFInfo
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- CN111546524A CN111546524A CN202010280017.2A CN202010280017A CN111546524A CN 111546524 A CN111546524 A CN 111546524A CN 202010280017 A CN202010280017 A CN 202010280017A CN 111546524 A CN111546524 A CN 111546524A
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- 238000007599 discharging Methods 0.000 title claims abstract description 88
- 238000003754 machining Methods 0.000 title claims description 91
- 239000000463 material Substances 0.000 claims description 25
- 230000007246 mechanism Effects 0.000 claims description 18
- 241000252254 Catostomidae Species 0.000 claims description 4
- 238000000034 method Methods 0.000 abstract description 22
- 230000008569 process Effects 0.000 abstract description 20
- 230000005540 biological transmission Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009434 installation Methods 0.000 description 3
- 239000011521 glass Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28D—WORKING STONE OR STONE-LIKE MATERIALS
- B28D7/00—Accessories specially adapted for use with machines or devices of the preceding groups
- B28D7/04—Accessories specially adapted for use with machines or devices of the preceding groups for supporting or holding work or conveying or discharging work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/005—Feeding or manipulating devices specially adapted to grinding machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
- B24B41/068—Table-like supports for panels, sheets or the like
Abstract
The embodiment of the invention belongs to the technical field of sheet processing, and relates to full-automatic feeding and discharging intelligent CNC (computer numerical control) processing equipment which comprises a machine tool base, a supporting frame, a feeding and discharging mechanical arm and a processing device, wherein the supporting frame is arranged on the machine tool base; the processing devices are two in number and are independently arranged on two sides of the feeding and discharging manipulator in the first direction. According to the technical scheme provided by the invention, the processing devices can be matched with the feeding and discharging mechanical arm to automatically realize feeding and discharging, and each processing device can process according to respective sheet to be processed without mutual influence, so that the problems of low product precision, low processing efficiency, poor flexibility and the like in the existing sheet processing process are effectively solved.
Description
Technical Field
The invention relates to the technical field of sheet processing, in particular to full-automatic feeding and discharging intelligent CNC (computer numerical control) processing equipment.
Background
In the manufacturing process of electronic equipment (such as mobile phones), the processing of the glass cover plate of the electronic equipment is an inevitable link. At present, in the processing and manufacturing process of the glass cover plate of the electronic equipment, single-station CNC processing equipment or multi-station CNC processing equipment is mostly used, wherein the single-station CNC processing equipment is easy to control the precision of products, but the processing efficiency is low; and although the multi-station CNC machining equipment has high machining efficiency, the product precision is difficult to control, the machining of each product cannot be independently operated, and the application flexibility is poor.
Therefore, a processing device with high precision, high processing efficiency and good flexibility is needed.
Disclosure of Invention
The embodiment of the invention aims to provide full-automatic feeding and discharging intelligent CNC (computer numerical control) processing equipment which is used for solving the technical problems of low product precision, low processing efficiency, poor flexibility and the like in the existing sheet processing process.
In order to solve the technical problem, the embodiment of the invention provides full-automatic feeding and discharging intelligent CNC (computer numerical control) processing equipment which comprises a machine tool base, a supporting frame, a feeding and discharging mechanical arm and a processing device, wherein the feeding and discharging mechanical arm is arranged on the machine tool base;
the support frame is arranged on the machine tool base along a first direction, and the feeding and discharging manipulator is arranged on the support frame and movably connected to the machine tool base so as to enable the feeding and discharging manipulator to move along a second direction and/or a third direction; the machining device is movably connected to the machine tool base so as to enable the machining device to move along the first direction, and/or is movably connected to the support frame so as to enable the machining device to move along the third direction; the two processing devices are independently arranged on two sides of the feeding and discharging manipulator in the first direction;
the first direction and the second direction are coplanar and mutually perpendicular, and the third direction is perpendicular to the intersection plane of the first direction and the second direction.
Optionally, each processing device is provided with a processing station, and the processing device comprises a workbench, a positioning mechanism, a processing machine head and a material rack on the processing station;
the workbench is movably connected to the machine tool base along the second direction, the positioning mechanism is arranged on the workbench, the machining head is positioned at the top of the workbench and movably connected to the support frame so as to enable the machining head to move along the support frame, and the material rest is arranged on the machine tool base; the material rack, the workbench and the machining head are sequentially arranged in the second direction.
Optionally, the end of the machining head is provided with a machining head which is retractable in the third direction.
Optionally, each processing device is provided with at least two processing stations arranged in the first direction.
Optionally, the processing device and/or the loading and unloading manipulator are connected with a linear motor.
Optionally, the loading and unloading manipulator comprises a cross beam, a longitudinal beam and an loading and unloading assembly;
the crossbeam is followed the second direction set up in the top of lathe base, and one end set up in on the support frame, remove the longeron and follow the third direction sets up, just the one end of removing the longeron move connect in the crossbeam is in order to enable the removal longeron is followed the extending direction of crossbeam removes, other end move connect in the lathe base is in order to enable the removal longeron is followed the second direction removes, go up unloading subassembly edge the first direction sets up, and move connect in remove the longeron in order to enable go up unloading subassembly edge the extending direction of removing the longeron removes.
Optionally, the feeding and discharging assembly comprises a rotating shaft, a connecting driving member for driving the rotating shaft to rotate, and at least two feeding and discharging parts driven by the rotating shaft to rotate;
the rotating shaft is arranged along the first direction, the connecting driving piece is connected to the middle part of the rotating shaft and is also connected to the movable longitudinal beam so as to drive the rotating shaft to move along the movable longitudinal beam, and each feeding and discharging component is arranged corresponding to a set position of the processing device and is connected to the rotating shaft.
Optionally, the feeding and discharging part comprises a connecting part and a sucker;
the connecting portion connect in the pivot, the sucking disc set up in connecting portion can be towards the one side on sheet surface when rotating.
Optionally, the suction cup is a vacuum cup.
Optionally, the suction cups are provided with at least two groups, and the at least two groups of suction cups are respectively arranged on two opposite surfaces of the connecting part.
Compared with the prior art, the full-automatic feeding and discharging intelligent CNC machining equipment provided by the embodiment of the invention mainly has the following beneficial effects:
the support frame of the full-automatic loading and unloading intelligent CNC machining equipment can be arranged on a machine tool base along a first direction, the loading and unloading mechanical arm can be movably connected to the machine tool base along a second direction and/or a third direction, the machining device can be movably connected to the machine tool base along the first direction and/or the third direction, moreover, two processing devices can be arranged and can be independently arranged on two sides of the feeding and discharging manipulator in the first direction, by reasonably designing the structure of the feeding and discharging mechanical arm and the structure, the operation mode and the installation position of the processing device, the processing device can be matched with the feeding and discharging mechanical arm to automatically realize feeding and discharging, and each processing device can be processed according to respective sheet to be processed, mutual influence can not be caused, and the problems of low product precision, low processing efficiency, poor flexibility and the like in the existing sheet processing process are effectively solved.
Drawings
In order to illustrate the solution of the invention more clearly, the drawings that are needed in the description of the embodiments will be briefly described below, it being obvious that the drawings in the following description are some embodiments of the invention, and that other drawings may be derived from these drawings by a person skilled in the art without inventive effort.
Fig. 1 is a schematic perspective view of a full-automatic feeding and discharging intelligent CNC processing apparatus according to an embodiment of the present invention;
FIG. 2 is a top view of the full-automatic feeding and discharging intelligent CNC machining apparatus in FIG. 1;
FIG. 3 is a schematic perspective view of a machining device in the full-automatic feeding and discharging intelligent CNC machining apparatus in FIG. 1;
fig. 4 is a schematic perspective view of a feeding and discharging manipulator in the full-automatic feeding and discharging intelligent CNC processing equipment in fig. 1.
Reference numerals:
1. a processing device; 11. processing a machine head; 111. a machining head; 12. a material rack; 13. a positioning mechanism; 14. a work table; 15. processing a boss;
2. a feeding and discharging manipulator; 21. a feeding and discharging assembly; 211. a feeding and discharging part; 2111. a suction cup; 2112. a connecting portion; 212. a rotating shaft; 213. connecting a driving piece; 22. moving the longitudinal beam; 23. a cross beam;
3. a machine tool base; 4. a support frame.
Detailed Description
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs; the terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention; the terms "comprising" and "having," and any variations thereof, in the description and claims of this invention and the description of the above figures, are intended to cover non-exclusive inclusions. The terms "first," "second," and the like in the description and in the claims, or in the drawings, are used for distinguishing between different objects and not necessarily for describing a particular sequential order.
Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is explicitly and implicitly understood by one skilled in the art that the embodiments described herein can be combined with other embodiments.
It should be noted that, for convenience of description, as shown in fig. 1, three coordinate axes which are perpendicular to each other in space are defined as an X axis, a Y axis and a Z axis, wherein the X axis and the Y axis are two coordinate axes which are perpendicular to each other on the same horizontal plane, and the Z axis is a coordinate axis in a vertical direction, that is, the Z axis is perpendicular to a plane on which the X axis and the Y axis are located; specifically, in the present embodiment, the first direction, the second direction, and the third direction may be correspondingly defined as an X-axis direction, a Y-axis direction, and a Z-axis direction in the three-dimensional space coordinate system.
As shown in fig. 1 and 2, an embodiment of the present invention provides a full-automatic intelligent CNC machining apparatus with feeding and discharging functions, which includes a machine tool base 3, a support frame 4, a feeding and discharging manipulator 2 and a machining device 1. The support frame 4 can be arranged on the machine tool base 3 along a first direction, and specifically, the length direction of the support frame 4 is located in the X-axis direction. The feeding and discharging manipulator 2 can be arranged on the support frame 4 to stabilize the feeding and discharging manipulator 2, and the accuracy of taking and placing sheets by the feeding and discharging manipulator 2 is effectively improved; and the feeding and discharging mechanical arm 2 can also be movably connected to the machine tool base 3 so as to enable the feeding and discharging mechanical arm 2 to move along a second direction and/or a third direction on the machine tool base 3, namely the feeding and discharging mechanical arm 2 can move along a Y-axis direction and/or a Z-axis direction on the machine tool base 3 and can be used for taking and placing sheets to a set position of the processing device 1. The machining device 1 is movably connected to the machine base 3 to enable the machining device 1 to move in a first direction, i.e. the machining device 1 can move in the X-axis direction, and/or the machining device 1 is movably connected to the support frame 4 to enable the machining device 1 to move in a third direction, i.e. the machining device 1 can move in the Z-axis direction. In addition, the processing device 1 is arranged on the support frame 4 and can also play a role in stabilizing the processing device 1, and the precision of processing sheets by the processing device 1 is effectively improved.
Preferably, the machining device 1 can move in the X-axis direction, the Y-axis direction and the Z-axis direction, that is, the full-automatic loading and unloading intelligent CNC machining equipment can realize two groups of independent X-Y-Z three-dimensional spatial range movements in the machining process.
Wherein, processingequipment 1 can be provided with two, and two processingequipment 1 can independently divide in the first direction and locate the both sides of going up unloading manipulator 2, and it is located between two processingequipment 1 promptly to go up unloading manipulator 2, can effectively shorten the distance of going up unloading on the 2 unilateral of unloading manipulator, has improved the precision of going up unloading manipulator 2 operation, and, two independent processingequipment 1 can process the sheet alone, even with 14 independent control on two workstations, can not influence each other, the precision and the machining efficiency of carrying the product promptly obtain effectively improving simultaneously.
The embodiment of the invention provides full-automatic feeding and discharging intelligent CNC machining equipment, a support frame 4 of the full-automatic feeding and discharging intelligent CNC machining equipment can be arranged on a machine tool base 3 along a first direction, a feeding and discharging mechanical arm 2 can be movably connected to the machine tool base 3 along a second direction and/or a third direction, a machining device 1 can be movably connected to the machine tool base 3 along the first direction and/or the third direction, two machining devices 1 can be arranged, the two machining devices 1 can be independently arranged on two sides of the feeding and discharging mechanical arm 2 along the first direction, namely, the machining devices 1 can automatically realize feeding and discharging by reasonably designing the structures, the operation modes and the installation positions of the feeding and discharging mechanical arm 2 and the machining devices 1, and the machining devices 1 can machine according to respective sheets to be machined without mutual influence, the problems of low product precision, low processing efficiency, poor flexibility and the like in the existing sheet processing process are effectively solved.
In order to make the technical solutions of the present invention better understood by those skilled in the art, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings.
Alternatively, as shown in fig. 1 and 2, processing stations may be provided at each processing device 1, and at each processing station, the processing device 1 includes a table 14, a positioning mechanism 13, a processing head 11, and a stack 12. The table 14 is movably connected to the machine base 3 to enable the table 14 to move in the second direction on the machine base 3, i.e. the table 14 can move in the Y-axis direction on the machine base 3 to enable movement of the machining device 1 in the Y-axis direction. During the processing, the table 14 can feed the sheet under processing in the Y-axis direction. The positioning mechanism 13 can be disposed on the worktable 14, and the worktable 14 can drive the positioning mechanism 13 to move when moving. The processing head 11 may be located on top of the worktable 14, and the processing head 11 may be movably connected to the supporting frame 4 to enable the processing head 11 to move along the length direction (i.e. the first direction) of the supporting frame 4, i.e. the processing head 11 may move along the X-axis direction to satisfy the requirement that the processing head 11 processes the sheet on the positioning mechanism 13. During the processing, the movement of the processing head 11 in the X-axis direction can feed the sheet under processing in the X-axis direction. The material rack 12, the workbench 14 and the machining head 11 can be sequentially arranged in the second direction, namely the material rack 12, the workbench 14 and the machining head 11 are sequentially arranged in the Y-axis direction, so that the feeding and discharging mechanical arm 2 can conveniently move the sheets between the material rack 12 and the positioning mechanism 13.
Alternatively, as shown in fig. 3, the end of the machining head 11 may be provided with a machining head 111 that is extendable and retractable in the third direction, that is, the machining head 111 is extendable and retractable in the Z-axis direction. It is understood that the machining head 111 may be retracted inside the machining head 11 or may be extended outside the machining head 11, that is, the machining head 111 may be moved up and down in the Z direction to adjust the movement of the machining head 11 in the Z axis. During the processing, the processing head 111 can feed the sheet being processed in the Z-axis direction by its own expansion and contraction function.
Further, the processing apparatus 1 is connected to a linear motor (not shown in the drawings), and a linear slide rail (not shown in the drawings) can be used in cooperation with the linear motor, specifically: the workbench 14 can be connected with a first linear motor, and the workbench 14 can be slidably connected to the machine tool base 3 through a first linear sliding rail, so that the first linear motor drives the workbench 14 to slide along the first linear sliding rail; the processing aircraft nose 11 can be connected with second linear electric motor to processing aircraft nose 11 accessible second linear slide rail sliding connection is in support frame 4, and then second linear electric motor drive processing aircraft nose 11 slides along second linear slide rail.
The control mode of the linear motor and the linear slide rail can enable the workbench 14 and the machining head 11 to move stably, and machining precision is improved. Of course, in practical applications, the machining device 1 is not limited to the linear movement realized by the cooperation of the linear motor and the linear slide rail, and may also be realized by various mechanical structures such as a ball screw, a belt transmission, a rack and pinion transmission, and the like, that is, the movement of the worktable 14 relative to the machine tool base 3 may be realized by the above alternative, and the movement of the machining head 11 relative to the support frame 4 may also be realized by the above alternative, so that the stable movement may be realized, and the machining precision may be improved.
Optionally, a processing boss 15 may be further disposed at a position of the working table 14 corresponding to the positioning mechanism 13, so as to facilitate positioning of the sheet by the positioning mechanism 13 and processing of the sheet by the processing head 11; the processing boss 15 can be disposed on the worktable 14, and the worktable 14 drives the processing boss 15 to move when moving. In the processing process, a sheet to be processed can be placed on the processing boss 15, then the sheet is positioned through the positioning mechanism 13, the workbench 14 is controlled to move so as to drive the sheet on the processing boss 15 to move, and the sheet is processed by matching with the processing machine head 11.
In this embodiment, one material rack 12 is provided at each processing station, so that a sheet to be processed on the material rack 12 can be moved to the processing boss 15 for processing and then moved back to the position where the sheet is originally placed on the material rack 12, the occupancy of space can be reduced, and the cost can be saved.
Alternatively, as shown in fig. 1, each processing device 1 may be provided with at least two processing stations, and the at least two processing stations may be arranged in the first direction, that is, the at least two processing stations may be arranged in the X-axis direction. Preferably, each processing device 1 comprises two processing stations, and the two processing stations are arranged along the X-axis direction, so that each processing device 1 has two processing heads 11, and the two processing heads 11 form a group, that is, the two processing heads 11 can be simultaneously controlled to process two sheets respectively. Each processing device 1 is provided with two processing stations, so that on one hand, the full-automatic feeding and discharging intelligent CNC processing equipment can simultaneously process four sheets, and the processing efficiency is improved; on the other hand, the two processing devices 1 can independently operate, even two processing stations in each processing device 1 can independently operate, and cannot mutually influence when processing sheets, and each processing device 1 can process according to the content required to be processed by the respective sheet to be processed, so that the processing precision is improved, and the quality of the processed product is better.
Further, when each processing device 1 is provided with at least two processing stations, the working table 14 of each processing station can have two arrangements, specifically as follows:
as a first arrangement of the working table 14, as shown in fig. 3, in the present embodiment, each working table 14 in each processing device 1 is integrally formed to form a larger working table 14, and the processing bosses 15 and the positioning mechanisms 13 of all processing stations in each processing device 1 are all disposed on the working table 14, that is, during the processing, the working table 14 moves to drive all the processing bosses 15 in the whole processing device 1 and the sheets supported by the processing bosses 15 to move, which can be understood as that all the sheets on the working table 14 move synchronously. Based on this, the processing heads 11 of all processing stations in each processing device 1 are also set to move synchronously to match with the corresponding processing bosses 15; in addition, the processing heads 11 of the adjacent processing stations can be arranged without intervals, so that the space occupancy rate of the parts can be effectively reduced.
As a second arrangement of the working table 14, in a specific application, the working table 14 of each processing station in each processing device 1 is independently arranged, that is, each processing station has one working table 14 independently and is not shared with the working tables 14 of other processing stations, that is, during the processing, the working table 14 of each processing station can only move the processing boss 15 in the processing station and the sheet supported by the processing boss 15. Based on this, the processing heads 11 of the processing stations in the processing devices 1 can operate independently and only need to be matched with the processing bosses 15 of the respective processing stations; and, the processing heads 11 of the adjacent processing stations have a certain interval therebetween to avoid the interference problem that may be generated when each is operated.
Alternatively, as shown in fig. 1 and 4, the loading and unloading robot 2 includes a cross beam 23, a moving longitudinal beam 22, and a loading and unloading assembly 21. The cross beam 23 may be disposed on the top of the machine tool base 3 along the second direction, and one end of the cross beam 23 may be disposed on the support frame 4, that is, the cross beam 23 is disposed along the Y-axis direction. One end of the movable longitudinal beam 22 is movably connected to the cross beam 23 so as to enable the movable longitudinal beam 22 to move along the length direction (i.e. the Y-axis direction) of the cross beam 23, and the other end of the movable longitudinal beam 22 is movably connected to the machine tool base 3, namely, the movable longitudinal beam 22 is vertically placed on the machine tool base 3, and so as to enable the movable longitudinal beam 22 to move on the machine tool base 3 along the second direction, namely, the movable longitudinal beam 22 can move along the Y-axis direction. The loading and unloading assembly 21 is movably connected to the moving longitudinal beam 22 so as to enable the loading and unloading assembly 21 to move along the third direction, i.e. the loading and unloading assembly 21 can move along the Z-axis direction.
Optionally, as shown in fig. 1 and fig. 4, the feeding and discharging assembly 21 includes a rotating shaft 212, a connecting driving member 213, and at least two feeding and discharging members 211, the rotating shaft 212 can be used to drive the feeding and discharging members 211 to rotate, that is, the connecting driving member 213 drives the rotating shaft 212 to rotate, and the rotation of the rotating shaft 212 drives the feeding and discharging members 211 to rotate. The connecting driving member 213 can be used to drive the rotating shaft 212 to rotate, and a rotating motor can be disposed in the connecting driving member 213, that is, the connecting driving member 213 is specifically driven by the rotating motor to drive the rotating shaft 212 to rotate.
The rotating shaft 212 may be disposed along the first direction, that is, the rotating shaft 212 may be disposed along the X-axis direction, and both ends of the rotating shaft 212 may extend toward the left and right sides of the moving longitudinal beam 22 in the first direction, respectively. The connecting driving member 213 may be connected to a middle portion of the rotating shaft 212, and the connecting driving member 213 is further connected to the moving longitudinal beam 22 to drive the rotating shaft 212 to move along the third direction, i.e. the rotating shaft 212 may move along the Z-axis direction. Each feeding and discharging part 211 is arranged at a position corresponding to a processing station of the processing device 1 and connected to the rotating shaft 212, that is, the feeding and discharging parts 211 and the material rack 12 and/or the positioning mechanism 13 are linearly arranged side by side along the Y-axis direction.
Alternatively, as shown in fig. 4, the feeding and discharging component 211 includes a connection portion 2112 and a suction cup 2111, the connection portion 2112 may be connected to the rotation shaft 212, and the suction cup 2111 may be disposed on a side of the connection portion 2112, where the side is set to be a side where the connection portion 2112 faces a surface of a sheet when rotating, so as to drive the suction cup 2111 to rotate and suck the sheet.
Note that the suction cups 2111 on the respective connection portions 2112 are all located on the same plane, that is, the respective connection portions 2112 are aligned side by side so that the suction cups 2111 on the respective connection portions 2112 can simultaneously suck the sheet. As shown in fig. 4, the connection portions 2112 on the two sides of the loading and unloading robot 2 are not in the same plane, which is intended to be understood by those skilled in the art: the loading/unloading section 211 is different from the connection section 2112 when loading and unloading the sheet on the stack 12 and the table 14.
Further, the suction cup 2111 may employ a vacuum cup. The vacuum chuck has the following advantages: firstly, the vacuum chuck is pollution-free, is particularly environment-friendly, cannot pollute the environment, and does not generate light, heat, electromagnetism and the like; secondly, the workpiece (sheet) is not damaged, and the vacuum chuck is made of rubber materials, so that the workpiece is not damaged when being sucked or put down.
Alternatively, the connection portion 2112 may be directly fixed to the rotating shaft 212, or the connection portion 2112 may be configured to be detachable so that the connection portion 2112 is detachably fixed to the rotating shaft 212. It is understood that when the connection portion 2112 is configured to be detachable, one end of the connection portion 2112 may be configured to have a holding function, such as a holding end of a clip, and the other end of the connection portion 2112 may be configured to have a certain length, such as a holding end of a clip, to provide a space for placing the suction cup 2111. If the sucking disc 2111 in the feeding and discharging component 211 is damaged, the connecting part 2112 can be directly taken down from the rotating shaft 212, the dismounting step is simple, the equipment cannot be damaged, the component is easy to replace, and the whole full-automatic feeding and discharging intelligent CNC machining equipment has more flexibility.
As shown in fig. 1 and 4, further, at least two sets of suction cups 2111 may be provided, and two sets of suction cups 2111 may be provided on opposite sides of the connection portion 2112. In this embodiment, the two groups of suction cups 2111 are respectively a first group of suction cups and a second group of suction cups, when the device is operated, the first group of suction cups and the second group of suction cups can simultaneously feed from the material rack 12 and convey a sheet to the workbench 14, the sheet sucked by the first group of suction cups is a first sheet, the sheet sucked by the second group of suction cups is a second sheet, the first sheet is firstly placed on the workbench 14 for processing, and the first group of suction cups are used for blanking after the first sheet is processed; then the rotating shaft 212 is rotated to enable the second sheet to be located below the first sheet and to be horizontally placed, the second sheet is placed on the workbench 14 to be processed, after the second sheet technician finishes the second sheet, the second group of suction cups are used for blanking, and then the first sheet and the second sheet are conveyed back to the rack 12 to be placed, so that the processing efficiency is improved.
It can be understood that the suction cups 2111 are disposed on both sides of the connecting portion 2112, and in the processing process, the suction cups 2111 on both sides of the connecting portion 2112 suck the sheets to be processed, that is, the loading and unloading part 211 can suck two sheets at the same time, and first one of the sheets to be processed is placed on the worktable 14 for processing; when the processing is finished, the processed sheets are taken away, another sheet to be processed is placed, after the processing of the sheet is finished, the two processed sheets are placed back to the material rack 12, the waiting time in the sheet processing process is reasonably utilized, and therefore the production efficiency is improved.
In this embodiment, each group of suction cups 2111 includes four suction cups 2111, which may be diagonally disposed. Of course, each set of suction cups 2111 can also be provided with only one, two or three, or with more than four, in a particular design, and also in a manner which is not exclusive, intended to be able to give the sheet a firm and uniform suction.
Optionally, the loading and unloading manipulator 2 may be connected with a linear motor and/or a direct-connection motor (not shown in the figure), and may be used by a linear slide rail in cooperation with the linear motor and/or a lifting screw rod (not shown in the figure) in cooperation with the direct-connection motor, specifically: the movable longitudinal beam 22 can be connected with a third linear motor, the cross beam 23 can be provided with a third linear slide rail, the machine tool base 3 is provided with a fourth linear slide rail, the upper end of the movable longitudinal beam 22 is connected with the third linear slide rail, the lower end of the movable longitudinal beam 22 is connected with the fourth linear slide rail, and the third linear motor drives the movable longitudinal beam 22 to slide along the third linear slide rail and the fourth linear slide rail, so that the movable longitudinal beam 22 can move in the Y-axis direction; one end of the movable longitudinal beam 22 in the Y-axis direction may be provided with a lifting screw, and the lifting screw may be connected with a direct-connection motor, and then the direct-connection motor may drive the lifting screw to rotate to realize the movement of the connection portion 2112 in the Z-axis direction.
Above-mentioned linear electric motor and linear slide rail's cooperation and/or directly link the motor and the complex control mode of lift lead screw, can be so that go up 2 mounting structure on the feeding and discharging manipulator stable more, avoid this full-automatic feeding and discharging intelligent CNC processing equipment to influence the precision of feeding and discharging manipulator 2, thereby influence the precision of sheet processing because of vibrations in the processing engineering. Certainly, in practical application, the feeding and discharging manipulator 2 is not limited to realize linear movement through the matching of a linear motor and a linear slide rail and/or the matching of a direct-connected motor and a lifting screw rod, and can also be realized through various mechanical structures such as a ball screw, a belt transmission, a gear and rack transmission and the like, that is, the movement of the movable longitudinal beam 22 relative to the cross beam 23 and the machine tool base 3 can be realized through the above alternative, the movement of the feeding and discharging component 211 relative to the movable longitudinal beam 22 can also be realized through the above alternative, and stable movement can be realized to improve the processing precision.
Example one
The operation method and the operation process of the full-automatic loading and unloading intelligent CNC machining equipment provided by the embodiment of the invention specifically comprise the following steps:
the movable longitudinal beam 22 is controlled to move towards the material rack 12 in the Y-axis direction, so that the feeding and discharging component 211 is located above the material rack 12, and since the sheet to be processed is vertically inserted into the material rack 12, the rotating shaft 212 is controlled to rotate to drive the connecting portion 2112 to rotate to a vertical state, the connecting driving member 213 is controlled to move downwards in the Z-axis direction, so that the connecting portion 2112 is lowered to the sheet and the suction cup 2111 is controlled to suck the sheet, and then the sheet is raised back to the original height (or raised back to a height which is not interfered by the components of the processing station).
Controlling the movable longitudinal beam 22 to move towards the workbench 14 in the Y-axis direction, so that the sheet to be processed is located above the workbench 14, controlling the rotating shaft 212 to rotate to drive the connecting portion 2112 to rotate to the horizontal state, so that the sheet to be processed is in the horizontal state, and the sheet faces the workbench 14, controlling the connecting driving member 213 to move downwards in the Z-axis direction, so that the sheet is lowered to the workbench 14, controlling the positioning mechanism 13 to position the sheet, and controlling the connecting driving member 213 to ascend to the original height; after the positioning is completed, the processing head 11 is controlled to process the sheet, in the processing process, the processing head 11 feeds in the X direction and the Z direction, and the workbench 14 feeds in the Y direction, that is, the cooperation of the processing head 11 and the workbench 14 realizes the processing of the sheet.
After the sheet is processed, the connecting driving member 213 is controlled to move downwards along the Z axis and suck the processed sheet, and then the connecting driving member 213 is controlled to return to the original height, and the rotating shaft 212 is controlled to rotate to drive the connecting portion 2112 to rotate to a vertical state, so that the sheet is vertically placed; the movable longitudinal beam 22 is controlled to move towards the material rack 12 along the Y direction, so that the sheet is located above the material rack 12, and the connecting driving member 213 is controlled to move downwards along the Z direction, so that the processed sheet is inserted into and placed back into the material rack 12.
Example two
Based on the whole operation and operation steps for processing the sheet provided in the first embodiment, in the feeding and discharging part 211 provided in the second embodiment, two sets of suction cups 2111 are provided on the connection portion 2112, and the operation and operation steps are specifically as follows:
each loading and unloading assembly 21 simultaneously sucks two sheets to be processed from the material rack 12 and conveys the two sheets to be processed to the position above the workbench 14. The rotating shaft 212 is controlled to rotate to drive the connecting portion 2112 to be in a horizontal state, so that a first sheet adsorbed by the first group of suckers and a second sheet adsorbed by the second group of suckers are both horizontally placed, the first sheet is positioned below the second sheet, the connecting driving member 213 is controlled to descend along the Z-axis direction, the first sheet is lowered to the workbench 14, the positioning mechanism 13 is controlled to position the first sheet, and the connecting driving member 213 is controlled to ascend to the original height; after the positioning is completed, the processing head 11 is controlled to process the first sheet.
After the processing is finished, controlling the connecting driving member 213 to move downwards along the Z axis and suck the processed first sheet, then controlling the connecting driving member 213 to ascend to a certain height, and controlling the rotating shaft 212 to rotate to drive the connecting portion 2112 to rotate, so that the second sheet is located below the first sheet, controlling the connecting driving member 213 to descend along the Z axis, so that the second sheet descends to the workbench 14, controlling the positioning mechanism 13 to position the second sheet, and controlling the connecting driving member 213 to ascend to the original height; after the positioning is completed, the processing head 11 is controlled to process the second sheet.
After the processing is finished (at this time, the first sheet and the second sheet are both processed), the connecting driving member 213 is controlled to move downwards along the Z axis and suck the processed first sheet and second sheet, then the connecting driving member 213 is controlled to return to the original height, and the rotating shaft 212 is controlled to rotate to drive the connecting portion 2112 to rotate to the vertical state, so that the first sheet and the second sheet are both vertically placed; the movable longitudinal beam 22 is controlled to move towards the stack 12 along the Y-axis direction, so that the first sheet and the second sheet are located above the stack 12, and the connecting driving member 213 is controlled to move downwards along the Z-axis direction, so that the processed first sheet and the processed second sheet are inserted into the stack 12 at the same time.
The method provided by the second embodiment can reasonably utilize the waiting time in the sheet processing process, so that the production efficiency is improved.
It can be understood that the steps described in the first and second embodiments are specific operation and operation steps of each processing station in each processing device 1, and are applicable to all processing stations in two processing devices 1; and the operation and running of all the processing stations of the two processing devices 1 are carried out simultaneously. Of course, for the processing of a small number of sheets, it is also possible to process only one processing device 1 or one processing station in one processing device 1.
The embodiment of the invention also provides full-automatic feeding and discharging intelligent CNC machining equipment, a support frame 4 of the full-automatic feeding and discharging intelligent CNC machining equipment can be arranged on a machine tool base 3 along a first direction, a feeding and discharging mechanical arm 2 can be movably connected to the machine tool base 3 along a second direction and/or a third direction, a machining device 1 can be movably connected to the machine tool base 3 along the first direction and/or the third direction, two machining devices 1 can be arranged, the two machining devices 1 can be independently arranged on two sides of the feeding and discharging mechanical arm 2 along the first direction, namely, the machining device 1 can be automatically realized by matching with the feeding and discharging mechanical arm 2 through reasonably designing the structure of the feeding and discharging mechanical arm 2 and the structure, the operation mode and the installation position of the machining device 1, and each machining device 1 can be machined according to-be-machined sheet material, can not influence each other, the effectual product precision that solves in the current sheet course of working is low, machining efficiency is low and the flexibility subalternation problem.
It is to be understood that the above-described embodiments are merely illustrative of some, but not restrictive, of the broad invention, and that the appended drawings illustrate preferred embodiments of the invention without limiting its scope. This invention may be embodied in many different forms and, on the contrary, these embodiments are provided so that this disclosure will be thorough and complete. Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and modifications can be made, and equivalents may be substituted for elements thereof. All equivalent structures made by using the contents of the specification and the attached drawings of the invention can be directly or indirectly applied to other related technical fields, and are also within the protection scope of the patent of the invention.
Claims (10)
1. A full-automatic feeding and discharging intelligent CNC machining device is characterized by comprising a machine tool base, a supporting frame, a feeding and discharging mechanical arm and a machining device;
the support frame is arranged on the machine tool base along a first direction, and the feeding and discharging manipulator is arranged on the support frame and movably connected to the machine tool base so as to enable the feeding and discharging manipulator to move along a second direction and/or a third direction; the machining device is movably connected to the machine tool base so as to enable the machining device to move along the first direction, and/or is movably connected to the support frame so as to enable the machining device to move along the third direction; the two processing devices are independently arranged on two sides of the feeding and discharging manipulator in the first direction;
the first direction and the second direction are coplanar and mutually perpendicular, and the third direction is perpendicular to the intersection plane of the first direction and the second direction.
2. The full-automatic intelligent CNC machining equipment with feeding and discharging functions as claimed in claim 1, wherein each machining device is provided with a machining station, and the machining device comprises a workbench, a positioning mechanism, a machining head and a material rest on the machining station;
the workbench is movably connected to the machine tool base along the second direction, the positioning mechanism is arranged on the workbench, the machining head is positioned at the top of the workbench and movably connected to the support frame so as to enable the machining head to move along the support frame, and the material rest is arranged on the machine tool base; the material rack, the workbench and the machining head are sequentially arranged in the second direction.
3. The full-automatic intelligent CNC machining equipment of going up of claim 2, characterized in that, the tip of processing aircraft nose is provided with the processing head that can stretch out and draw back in the third direction.
4. The CNC machining device with full-automatic loading and unloading functions as claimed in claim 2, wherein each machining device is provided with at least two machining stations arranged in the first direction.
5. The full-automatic intelligent CNC machining equipment with feeding and discharging functions as claimed in any one of claims 1 to 4, wherein a linear motor is connected to the machining device and/or the feeding and discharging manipulator.
6. The full-automatic feeding and discharging intelligent CNC machining equipment as claimed in any one of claims 1 to 4, wherein the feeding and discharging mechanical arm comprises a cross beam, a longitudinal beam and a feeding and discharging assembly;
the crossbeam is followed the second direction set up in the top of lathe base, and one end set up in on the support frame, remove the longeron and follow the third direction sets up, just the one end of removing the longeron move connect in the crossbeam is in order to enable the removal longeron is followed the extending direction of crossbeam removes, other end move connect in the lathe base is in order to enable the removal longeron is followed the second direction removes, go up unloading subassembly edge the first direction sets up, and move connect in remove the longeron in order to enable go up unloading subassembly edge the extending direction of removing the longeron removes.
7. The intelligent CNC processing equipment with full-automatic feeding and discharging functions as claimed in claim 6, wherein the feeding and discharging assembly comprises a rotating shaft, a connecting driving member for driving the rotating shaft to rotate, and at least two feeding and discharging parts driven by the rotating shaft to rotate;
the rotating shaft is arranged along the first direction, the connecting driving piece is connected to the middle part of the rotating shaft and is also connected to the movable longitudinal beam so as to drive the rotating shaft to move along the movable longitudinal beam, and each feeding and discharging component is arranged corresponding to a set position of the processing device and is connected to the rotating shaft.
8. The full-automatic feeding and discharging intelligent CNC machining equipment according to claim 7, wherein the feeding and discharging part comprises a connecting part and a sucking disc;
the connecting portion connect in the pivot, the sucking disc set up in connecting portion can be towards the one side on sheet surface when rotating.
9. The CNC machining apparatus with full-automatic feeding and discharging functions as claimed in claim 8, wherein the sucker is a vacuum sucker.
10. The CNC machining apparatus of claim 8, wherein the suckers are arranged in at least two groups, and at least two groups of suckers are respectively arranged on two opposite surfaces of the connecting portion.
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| CN202010280017.2A CN111546524A (en) | 2020-04-10 | 2020-04-10 | Full-automatic feeding and discharging intelligent CNC machining equipment |
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| CN202010280017.2A CN111546524A (en) | 2020-04-10 | 2020-04-10 | Full-automatic feeding and discharging intelligent CNC machining equipment |
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