Disclosure of Invention
The technical problem to be solved by the invention is to overcome the defects of the prior art and provide a full-automatic glass feeding and discharging edging and cleaning production line, which can be adjusted and automatically adjusted according to the size of glass and can improve the polishing precision.
In order to solve the technical problems, the invention adopts the following technical scheme: this unloading edging washs production line on full-automatic glass includes: a machine base; the longitudinal driving module is arranged on the upper surface of the base along the horizontal longitudinal direction; the longitudinal driving module is provided with two groups of carrying modules, and each group of carrying modules is provided with a bearing module for placing glass and correcting the deviation of the glass; the longitudinal driving module drives the carrying module and the bearing module to move to the position of the edge grinding module along the horizontal longitudinal direction; the number of the transverse driving modules is two, and the two transverse driving modules are distributed above the longitudinal driving module along the transverse direction; the edge grinding modules are respectively arranged on the two groups of transverse driving modules, each group of edge grinding modules is provided with a water knife module and an air knife module for cleaning and air-drying glass, and the air knife module is positioned beside the water knife module; every group the edging module include: the two groups of edging units are arranged on a cross beam in the transverse driving module, the cross beam is erected above the longitudinal driving module, and the two groups of edging units are arranged in a bilateral symmetry manner and can transversely run along the cross beam; the edge grinding unit is internally provided with an upper grinding wheel unit and a lower grinding wheel unit which are distributed up and down, and the upper grinding wheel unit and the lower grinding wheel unit respectively realize the up-and-down operation through respective driving devices; the transfer station module is arranged between the two groups of edging modules and is used for carrying the glass placed on one group of bearing modules, rotating the glass by 90 degrees and then placing the glass on the other group of bearing modules; the feeding and discharging device comprises a feeding module and a discharging module which are arranged at two ends of the base, a feeding manipulator module which is arranged beside the feeding module and is used for conveying the glass of the feeding module to one group of bearing modules, and a discharging manipulator module which is arranged beside the discharging module and is used for conveying the processed glass borne by the other group of bearing modules to the discharging module; bear the module and be used for bearing and location glass, it includes: the glass correcting device comprises a first movable seat, a second movable seat and a rotating seat, wherein the first movable seat and the second movable seat can relatively run, the rotating seat is used for matching the first movable seat and the second movable seat to bear glass and correcting the deviation of the glass, the rotating seat is positioned between the first movable seat and the second movable seat, the first movable seat and the second movable seat are driven by respective driving mechanisms to move along the transverse direction, and vacuum adsorption holes or channels are formed in the upper surfaces of the first movable seat, the second movable seat and the rotating seat; when the angle of the glass to be processed is not right, the vacuum adsorption holes or the channels on the first movable seat and the second movable seat respectively blow air to the two ends of the glass, so that the glass is in a suspension state, and at the moment, the glass can be adsorbed by the rotating seat and can be driven to rotate by a certain angle for correction, thereby achieving the purpose of correcting the deviation.
Further, in the above technical solution, the longitudinal driving module includes: the device comprises a longitudinal guide rail arranged on a machine base and a longitudinal driving mechanism for driving a carrying base in a carrying module to run along the longitudinal guide rail, wherein the longitudinal driving mechanism adopts a linear motor or a screw rod driving mechanism; the carrying bases of the two groups of carrying modules share the longitudinal guide rail, and different carrying modules are driven to operate in respective ranges along the longitudinal guide rail through the two groups of longitudinal driving mechanisms.
Further, in the above technical solution, the lateral driving module includes: the device comprises a cross beam, a transverse guide rail arranged on the cross beam and a transverse driving mechanism used for driving an edge grinding module to run along the transverse guide rail, wherein the transverse driving mechanism is a linear motor or a screw rod driving mechanism; the beam is erected above the longitudinal driving module through a supporting column fixed on the base; an edging unit in the edging module is connected with the transverse guide rail in a sliding way; the two groups of edging units share the transverse guide rail, and different edging units are driven by two groups of transverse driving mechanisms to operate in respective ranges along the transverse guide rail.
Further, in the above technical solution, the carrying module includes: the delivery base, fix on the delivery base with longitudinal rail complex longitudinal sliding sleeve, connect the flexible gum cover at delivery base front and back both ends, wherein the delivery base include: the device comprises an upper base and a lower base, wherein a mounting space which penetrates through the upper base and the lower base in the front-back direction is formed between the upper base and the lower base; the upper surface of the lower base is provided with a sliding groove block, a sliding rod matched with the sliding groove block is arranged below the cover plate, and when the carrying base is driven by the longitudinal driving module to operate, the sliding groove block slides relative to the sliding rod to operate, so that the cover plate is kept supported.
Further, in the above technical solution, the edging unit includes: the device comprises an upper grinding wheel unit, a lower grinding wheel unit, a grinding edge seat in sliding fit with a cross beam, and a first driving mechanism and a second driving mechanism which are arranged in the grinding edge seat, wherein the first driving mechanism and the second driving mechanism are longitudinally arranged in parallel, and the upper grinding wheel unit and the lower grinding wheel unit are respectively linked with the first driving mechanism and the second driving mechanism through an upper linking plate and a lower linking plate; the upper grinding wheel unit includes: the grinding wheel driving mechanism comprises an upper grinding wheel seat, an upper grinding wheel arranged on the upper grinding wheel seat and an upper grinding wheel driving mechanism for driving the upper grinding wheel to run; the lower grinding wheel unit comprises: the grinding wheel device comprises a lower grinding wheel seat, a lower grinding wheel arranged on the lower grinding wheel seat and a lower grinding wheel driving mechanism for driving the lower grinding wheel to run.
Further, in the above technical solution, a laser detector is installed on the upper grinding wheel seat through a telescopic mechanism, the telescopic mechanism includes: the device comprises a fixing base, a telescopic cylinder, a telescopic guide rod and a detection connecting plate, wherein the fixing base is used for installing and fixing a laser detector, the telescopic cylinder and the telescopic guide rod are installed on an upper grinding wheel base, the detection connecting plate is fixedly connected with the fixing base, and the detection connecting plate is linked with a piston rod of the telescopic cylinder.
Further, in the above technical solution, the base is provided with a main frame which is fixed by combining a plurality of sectional materials, the main frame is provided with a plurality of casing plates and a casing door which can be opened or closed, and the main frame is further provided with a controller; the feeding manipulator module and the discharging manipulator module are both installed at the top of the main frame in a hoisting mode; the transfer station module comprises a first mounting plate, a Z-axis lifting module, a rotary driving module and an adsorption frame, wherein the first mounting plate is arranged at the top of the main frame and is positioned above the longitudinal driving module, the Z-axis lifting module is arranged on the side face of the first mounting plate, the rotary driving module is arranged at the lower end of the Z-axis lifting module and is driven by the Z-axis lifting module to lift, the adsorption frame is arranged at the lower end of the rotary driving module and is driven by the rotary driving module to rotate, and a plurality of suckers used for adsorbing glass are arranged at the lower end of the adsorption frame.
Furthermore, in the above technical solution, the water jet cutting die set includes a water jet cutting die holder mounted on the cross beam, a first angle adjusting plate mounted on the water jet cutting die holder in an angle adjustable manner, and a water jet cutting die fixed to a lower end of the first angle adjusting plate, wherein a water outlet of the water jet cutting die is downward or inclined downward; the air knife module comprises an air knife rest arranged on the cross beam, a second angle adjusting plate arranged on the air knife rest in an angle-adjustable mode, and an air knife fixed at the lower end of the second angle adjusting plate, wherein an air outlet of the air knife faces downwards or inclines downwards.
Furthermore, in the above technical solution, the feeding module includes a feeding frame, a supporting frame installed on the feeding frame, a plurality of rotatable horizontal shafts penetrating through the supporting frame, a plurality of supporting wheel bodies installed on the horizontal shafts and used for bearing glass, a longitudinal driving shaft installed at an end of the supporting frame and used for driving the horizontal shafts to rotate synchronously, a motor module installed at a side of the supporting frame and used for driving the longitudinal driving shaft to rotate, and a dust removing air knife installed on the feeding frame, wherein a first driving wheel is installed at an end of each horizontal shaft, a plurality of second driving wheels communicated with the first driving wheels are installed on the longitudinal driving shaft, a main bevel gear is installed on the motor module, an auxiliary bevel gear is installed in a middle of the longitudinal driving shaft, and the main bevel gear is engaged with the auxiliary bevel gear to be interlocked.
After adopting the technical scheme, compared with the prior art, the invention has the following beneficial effects: the full-automatic feeding, discharging, edging and cleaning production of the glass is realized by integrating the functions of glass feeding, angle position deviation correction, glass long-edge edging, cleaning and air drying, glass 90-degree reversing, angle position deviation correction, glass short-edge edging, cleaning and air drying, glass feeding and the like, the degree of automation is high, the production efficiency is high, corresponding adjustment can be performed according to the glass with different sizes, and the edging processing requirements of the glass with different sizes can be met; secondly, the invention has high processing precision. Then, the invention has complete protection measures, can ensure the operation of the machine, and can not cause unexpected shutdown. Finally, the invention can process the length and the width of the glass respectively, and complete the processing of the whole glass in one device, thereby saving the cost and improving the production efficiency.
The specific implementation mode is as follows:
the invention is further illustrated below with reference to specific embodiments and the accompanying drawings.
As shown in fig. 1 to 20, the present invention is a full-automatic glass loading and unloading edging and cleaning production line, which comprises: frame 1, vertical drive module 2, horizontal drive module 3, edging module 4, delivery module 5, bear module 6, apron 7, laser detector 8, water sword module 10, air knife module 20, transfer station module 30, material loading module 40, unloading module 50, material loading manipulator module 60 and unloading manipulator module 70, material loading module 40 and unloading module 50 set up respectively in frame 1 both sides.
As shown in fig. 2 to fig. 7, the feeding module 40 cooperates with the feeding manipulator module 60 to transport the glass to be processed onto the carrying module 6, so as to realize automatic feeding; the longitudinal driving module 2 is arranged on the base 1 along the longitudinal direction and is used for driving the carrying modules 5 to run along the longitudinal direction, wherein the number of the carrying modules 5 is two, the two carrying modules 5 can be driven by the longitudinal driving module 2 to run independently, and the carrying modules 5 are provided with a group of carrying modules 6. Transverse drive module 3 erect in the top of longitudinal drive module 2, it is used for driving edging module 4 and moves along the transverse direction, water sword module 10 and air knife module 20 set up on edging module 4 for to accomplish glass 9 after the edging by edging module 4 and wash and air-dry. The carrying module 6 is installed on the carrying module 5 and moves to the position of the edging module 4 along the longitudinal direction along with the carrying module 5 through the longitudinal driving module 2. The carrying module 6 is used for carrying and positioning the glass 9. When the bearing module 6 bears the glass and moves to the position of the edging module 4, the edging module 4 starts to work to edging the edge of the glass 9. The quantity of edging module 4 is two sets of, and it can be used for polishing to glass's long limit and broadside respectively, transfer station module 30 then is used for reversing the glass that accomplishes long limit or broadside polishing to become the another side of later stage to glass and process. The discharging manipulator module 70 is used for conveying the glass subjected to edging to the discharging module 50 so as to realize automatic discharging.
The machine base 1 is a bearing base, and the longitudinal driving module 2 is arranged on the upper surface of the machine base. Because the water jet is needed to be arranged at the grinding position in the working process of the edge grinding machine, splash can be generated in the edge grinding process, in order to collect the liquid, a flange 11 is formed at the edge of the upper surface of the machine base 1, a concave position 12 for collecting the liquid is formed at one end of the machine base 1, the liquid generated in the edge grinding process is collected at the concave position 12, and the liquid is discharged and collected after being preliminarily filtered by a filter screen. In order to facilitate the installation and movement of the base 1, a hanging ring 13 is installed on the side of the base 1.
As shown in fig. 3 and 8, the longitudinal driving module 2 includes: a longitudinal guide rail 21 provided on the frame 1, and a longitudinal driving mechanism 22 for driving the carrier base 51 to run along the longitudinal guide rail 21. In this embodiment, two longitudinal rails 21 are provided, which are parallel to each other. As shown in fig. 8-10, the carrying base 51 of the carrying module 5 is slidably engaged with the two longitudinal rails 21 through a sliding sleeve, and the longitudinal driving mechanism 22 drives the carrying base 51 to move along the longitudinal rails 21. The longitudinal driving mechanism 22 can adopt a linear motor or a screw rod driving mechanism. In this embodiment, a linear motor drive is used.
As shown in fig. 8 to 10, the carrier module 5 includes: the device comprises a carrying base 51, a longitudinal sliding sleeve 52 fixed on the carrying base 51 and matched with the longitudinal guide rail 21, a telescopic rubber sleeve 53 connected to the front end and the rear end of the carrying base 51, and a longitudinal driving mechanism 22 connected between the carrying base 51 and the machine base 1.
As shown in fig. 1-20, in the present embodiment, a front and a rear two sets of carrying modules 5 are installed on the longitudinal driving module 2, and the two sets of carrying modules 5 are respectively provided with a carrying module 6, so as to simultaneously complete the edge grinding operation of two pieces of glass 9. Two sets of transverse driving modules 3 are correspondingly arranged. The two sets of transverse driving modules 3 are distributed above the longitudinal driving module 2 along the longitudinal direction. The advantages of this design are: the general glass 9 to be processed is shaped in a long direction with unequal length and width, and after the group edging module 4 finishes edging two long sides, two wide sides of the glass 9 to be processed cannot be directly machined, and corresponding width adjustment is needed. And adopt two sets of delivery module 5 and bear module 6 in this embodiment, correspond the edging module on two sets of transverse drive module 4 respectively to the realization is respectively to the length of glass 9, the broadside reason carry out the edging handle, to same style glass 9 of waiting to process, only need before the use adjust once can, need not to adjust repeatedly in work, thereby improve production efficiency.
The carrier bases 51 of the two sets of carrier modules 5 share the longitudinal guide rail 21, and the two sets of longitudinal driving mechanisms 22 drive the different carrier modules 5 to move in respective ranges along the longitudinal guide rail 21.
The carrying base 51 includes: the upper base 511 and the lower base 512, the upper base 511 and the lower base 512 are fixed by bolts, a mounting space 510 which penetrates through the upper base 511 and the lower base 512 from front to back is formed between the upper base 511 and the lower base 512, a cover plate 7 which can shield the longitudinal driving module 2 passes through the mounting space 510, and the cover plate 7 is fixed relative to the machine base 1. The advantages of using this design are: since the carrier module 5 runs along the longitudinal driving module 2, the longitudinal length of the carrier module 5 must be smaller than the length of the longitudinal driving module 2, so that the carrier module 5 cannot shield the entire longitudinal driving module 2. Meanwhile, in the process of edging, splash and scraps generated by grinding can splash, and if the splash and the scraps are not protected, the splash and the scraps can be immersed into the longitudinal driving module 5, so that a plurality of problems such as motor damage and incapability of moving can occur. Therefore, the cover plate 7 is provided in the present embodiment. The cover plate 7 passes through the space between the upper base 511 and the lower base 512, the upper surface of the lower base 512 is provided with a sliding groove block 71, a sliding rod 72 matched with the sliding groove block 71 is arranged below the cover plate 7, and when the carrying base 51 is driven by the longitudinal driving module 2 to operate, the sliding groove block 71 slides relative to the sliding rod 72 to operate, so that the cover plate 7 is kept supported. The cover plate 7 can cover the whole longitudinal driving module 2, and a good protection effect is achieved. Meanwhile, the cover plate 7 is not fixedly connected to the lower base 512, but is fixed to the housing 1. By the sliding fit of the sliding block 71 and the sliding rod 72, the operation of the entire carrying base 51 is not restricted, and the cover plate 7 is supported.
As shown in fig. 8, front and rear baffles 14 and 15 are respectively disposed at front and rear sides of the longitudinal driving module 2, the front and rear baffles 14 and 15 are fixed on the machine base 1, and front and rear ends of the cover plate 7 are respectively fixedly connected to the front and rear baffles 14 and 15.
For further protection, the front end and the rear end of the carrying base 51 of each carrying module 5 are provided with telescopic rubber sleeves 53, the front part and the rear part of the moving area of the carrying module 5 are shielded through the telescopic rubber sleeves 53, and the longitudinal driving module 2 is further protected.
As shown in fig. 9 to 11, the carrying base 51 of each carrying module 5 is provided with the carrying module 6. This bearing module 6 is used for bearing and location glass 9, and it includes: the glass correcting device comprises a first movable seat 61, a second movable seat 62 and a rotating seat 63, wherein the first movable seat 61 and the second movable seat 62 can move relatively, and the rotating seat 63 is used for matching the first movable seat 61 and the second movable seat 62 to bear glass and correcting the deviation of the glass. The middle swivel base 63 is located between the first movable base 61 and the second movable base 62, the first movable base 61 and the second movable base 62 are driven by respective driving mechanisms to move along the transverse direction, and vacuum adsorption holes or channels are formed in the upper surfaces of the first movable base 61, the second movable base 62 and the swivel base 63.
The driving mechanism of the first movable seat 61 and the second movable seat 62 adopts a linear motor (of course, a screw rod driving mechanism can also be adopted), the first movable seat 61 is installed on the first synchronous linear motor 611, the second movable seat 62 is installed on the second synchronous linear motor 621, and the first and second linear motors 611 and 621 are arranged in parallel. The rotary base 63 is installed on the upper surface of the carrier base 51 and is located in the central area of the linear motors 611, 621.
The working mode of the bearing module 6 is as follows: the first movable base 61 and the second movable base 62 are disposed opposite to each other in the lateral direction, and can be closed or separated from each other by driving of the first and second linear motors 611 and 621, respectively. This allows adjustment according to the size of the glass 9. When the length of the glass 9 is long, the distance between the first movable seat 61 and the second movable seat 62 can be adjusted, so that the glass can bear two sides of the glass 9, and the phenomenon that the bearing supporting positions are too concentrated in the center to cause that two sides of the glass 9 are not sufficiently supported and overturn or cause that the glass is broken due to large torque generated by acting force in the edge grinding process is avoided.
The rotary base 63 is mounted on a rotary motor or a cylinder, and is located between the first movable base 61 and the second movable base 62, and the function of the rotary base is to position and adjust the angle of the glass 9, i.e. to correct the deviation. Specifically, the rotary base 63 is mounted on the rotary motor 631, the rotary motor 631 is a DD direct drive motor, the rotary motor 631 is mounted on the carrying base 51 through a base frame 630, wherein the rotary motor 631 has a through hole 632 penetrating through upper and lower end surfaces, the rotary base 63 is provided with an air hole 633 along a lower end surface thereof, the air hole 633 is communicated with a vacuum absorption hole or channel of the upper end surface of the rotary base 63, an air pipe joint is inserted at a lower end of the air hole 633, and an air pipe connected to the air pipe joint passes through the through hole 632 to extend out of the rotary motor 631 so as to route the air pipe. When the distance between the first movable base 61 and the second movable base 62 is found to be improper and needs to be adjusted during the processing, the vacuum suction on the first movable base 61 and the second movable base 62 may be stopped first, and the glass may be sucked and positioned only by the rotary base 63. Then, after the distance between the first movable seat 61 and the second movable seat 62 is adjusted, vacuum suction is restarted. Or, when the angle of the glass 9 to be processed is not right, the vacuum adsorption holes or the channels of the first movable seat 61 and the second movable seat 62 respectively blow air to the two ends of the glass, so that the glass is in a suspension state, the glass can be adsorbed by the rotary seat 63 at the moment, and the glass is driven to rotate by a certain angle to be corrected, so that the purpose of correcting the deviation is achieved, accurate edging of the glass in the later stage is guaranteed, and the processing precision can be greatly improved.
In order to enable the first movable seat 61, the second movable seat 62 and the rotating seat 63 to achieve a completely closed state, a first recessed position 610 and a second recessed position 620 for accommodating the rotating seat 63 are formed on opposite sides of the first movable seat 61 and the second movable seat 62.
As shown in fig. 12 to 16, the transverse driving module 3 includes: the grinding machine comprises a cross beam 31, a transverse guide rail 32 arranged on the cross beam 31, and a transverse driving mechanism 33 used for driving the edge grinding module 4 to run along the transverse guide rail 32. The transverse driving mechanism 33 in this embodiment adopts a screw rod driving mechanism (of course, a linear motor may be adopted); the beam 31 is erected above the longitudinal driving module 2 through a support pillar 34 fixed on the machine base 1; the edging unit 400 in the edging module 4 is slidably connected to the transverse guide rail 32.
Edging module 4 include: install two sets of edging units 400 on crossbeam 31, crossbeam 31 erect in drive module 2 top, two sets of edging units 400 are bilateral symmetry and set up to can follow the horizontal relative operation of crossbeam 31. The edge grinding unit 400 is provided with an upper grinding wheel unit 41 and a lower grinding wheel unit 42 which are distributed up and down, and the upper grinding wheel unit 41 and the lower grinding wheel unit 42 respectively realize up-and-down operation through respective driving devices.
In this embodiment, the two groups of edging units 400 share the transverse guide rail 32, and the two groups of transverse driving mechanisms 33 drive the different edging units 400 to relatively move in respective ranges along the transverse guide rail 32. Since the two sets of edging units 400 are disposed in bilateral symmetry, only one set of edging unit 400 will be described below. The edging unit 400 includes: the grinding device comprises an upper grinding wheel unit 41, a lower grinding wheel unit 42, an edge grinding seat 43 in sliding fit with the cross beam 31, and a first driving mechanism 44 and a second driving mechanism 45 which are arranged in the edge grinding seat 43, wherein the first driving mechanism 44 and the second driving mechanism 45 are longitudinally arranged in parallel, and the upper grinding wheel unit 41 and the lower grinding wheel unit 42 are respectively linked with the first driving mechanism 44 and the second driving mechanism 45 through an upper linking plate 46 and a lower linking plate 47; the upper grinding wheel unit 41 includes: an upper grinding wheel seat 411, an upper grinding wheel 410 mounted on the upper grinding wheel seat 411, and an upper grinding wheel driving mechanism 412 for driving the upper grinding wheel 410 to operate; the lower grinding wheel unit 42 includes: a lower grinding wheel seat 421, a lower grinding wheel 420 installed on the lower grinding wheel seat 421, and a lower grinding wheel driving mechanism 422 for driving the lower grinding wheel 420 to run.
The edge grinding base 43 is provided with a transverse sliding sleeve 431 matched with the transverse guide rail 32 and a threaded sleeve 432 matched with a screw rod in the transverse driving mechanism 33. When the transverse driving mechanism 33 is operated, the edging base 43 is driven to slide transversely along the transverse sliding sleeve 431. The first drive mechanism 44 and the second drive mechanism 45 installed in the edging base 43 also employ a screw drive mechanism, and in order to protect the screw, the edging base 43 employs a box mechanism except that the front end face is not closed. The screw rods of the two driving mechanisms are longitudinally arranged in parallel in the box body of the edge grinding seat 43. The upper linkage plate 46 and the lower linkage plate 47 are arranged up and down, and the upper linkage plate 46 and the lower linkage plate 47 are respectively provided with a thread sleeve matched with each screw rod.
In order to ensure the smooth operation of the upper linkage plate 46 and the lower linkage plate 47, a mutual sliding rail and a sliding sleeve are arranged between the upper linkage plate and the edge grinding seat 43.
The upper grinding wheel unit 41 and the lower grinding wheel unit 42 are independently driven because the thickness specifications of the glass 9 are different from each other. Meanwhile, the upper grinding wheel unit 41 and the lower grinding wheel unit 42 are used for grinding the upper surface and the lower surface of the edge of the glass 9 to be processed simultaneously, and the upper grinding wheel 410 and the lower grinding wheel 420 can clamp the glass up and down when the glass is processed, so that the glass is supported to a certain extent, and the problem of glass breakage caused by overlarge stress or concentration during single-side processing is solved.
In addition, the cross sections of the upper grinding wheel 410 and the lower grinding wheel 420 are arc-shaped. During operation, the heights of the upper grinding wheel unit 41 and the lower grinding wheel unit 42 and the distance between the upper grinding wheel unit and the lower grinding wheel unit are adjusted by the first driving mechanism 44 and the second driving mechanism 45, the edge of the glass 9 just passes through the space between the upper grinding wheel 410 and the lower grinding wheel 420, and the upper grinding wheel 410 and the lower grinding wheel 420 rotate relatively under the driving of the upper grinding wheel driving mechanism 412 and the lower grinding wheel driving mechanism 422, so that the glass is ground.
In the present invention, a laser detector 8 is mounted on the upper grinding wheel seat 411 through a telescopic mechanism 80, and the telescopic mechanism 80 includes: the distance measuring device comprises a fixing seat 81 for installing and fixing the laser detector 8, a telescopic cylinder 82 and a telescopic guide rod 83 which are installed on an upper grinding wheel seat 411, and a distance measuring connecting plate 84 fixedly connected with the fixing seat 81, wherein the distance measuring connecting plate 84 is linked with a piston rod of the telescopic cylinder 82.
When edging, the relative positions of the glass 9 and the two sets of edging units 400 are kept uniform, generally, the glass 9 is kept horizontal, and the heights of the two sets of edging units 9 are uniform. Two sets of edging units 400 that bilateral symmetry set up like this add man-hour, just can realize the unity of edging precision along with the removal of vertical drive module 2, otherwise will appear both sides edging precision and appear the error. In order to ensure the effect, the invention adds a laser detector 8, and the distance between the glass 9 and the two groups of edging units 400 is detected by the laser detector. When the device works, the telescopic cylinder 82 drives the distance measuring connecting plate 84 to run, and whether the distance between the inner edging unit 400 and the glass 9 at one end is within the required precision range is measured.
In combination with the above, in the above embodiment, the transverse driving module 3, the edging module 4, the carrying module 5, and the carrying module 6 are respectively provided with a front set and a rear set, which are provided for respectively edging the long and wide sides of the glass. When the embodiment works, the transverse driving module 3, the edging module 4, the carrying module 5 and the bearing module 6 which are positioned in the front group are used for edging the long edge of the glass 9 to be processed. The transverse driving module 3, the edging module 4, the carrying module 5 and the bearing module 6 which are positioned in the rear group are used for edging the wide edge of the glass 9 to be processed. The two sets of mechanisms can work independently. The glass 9 to be processed can be transferred by a manipulator to complete the pick-and-place.
The invention can also directly adopt a group of transverse driving modules 3, edging modules 4, carrying modules 5 and bearing modules 6 to only carry out edging treatment on the long edge or the wide edge of the glass. After the treatment, the wide edge or the long edge can be processed by adjustment, or the processed product can be directly transferred to another device for treatment.
Referring to fig. 4-5, the water jet cutting die set 10 includes a water jet cutting die holder 101 mounted on the cross beam 31, a first angle adjusting plate 102 mounted on the water jet cutting die holder 101 in an angle-adjustable manner, and a water jet cutting die 103 fixed to a lower end of the first angle adjusting plate 102, wherein a water outlet of the water jet cutting die 103 faces downward or is inclined downward, and an angle of the water outlet of the water jet cutting die 103 can be adjusted by the first angle adjusting plate 102 relative to the water jet cutting die holder 101 to meet different processing requirements.
The air knife module 20 comprises an air knife rest 201 installed on the cross beam 31, a second angle adjusting plate 202 installed on the air knife rest 201 in an angle-adjustable mode, and an air knife 203 fixed at the lower end of the second angle adjusting plate 202, wherein an air outlet of the air knife 203 faces downwards or inclines downwards, and the angle of the air outlet of the air knife 203 can be adjusted relative to the air knife rest 201 through the second angle adjusting plate 202, so that different processing requirements can be met.
When the water jet module 10 and the air jet module 20 work, the water jet 103 in the water jet module 10 jets high-speed water beams to the glass to clean the glass; after the completion, the air knife module 20 jets high-speed air to the glass to dry the water on the glass.
Referring to fig. 2 and 17, the transfer station module 30 is disposed between the two sets of edging modules 4, and is configured to carry and rotate 90 ° the glass 9 placed on one set of carrying module 6 and then place the glass on the other set of carrying module 6, so as to implement a transfer function, and facilitate the two sets of edging modules 4 to respectively edging the long edge and the wide edge of the glass at a later stage.
The transfer station module 30 includes a first mounting plate 301 disposed on the top of the main frame 16 and located above the longitudinal driving module 2, a Z-axis lifting module 302 mounted on a side surface of the first mounting plate 301, a rotation driving module 303 mounted at a lower end of the Z-axis lifting module 302 and driven by the Z-axis lifting module 302 to lift, and an adsorption frame 304 mounted at a lower end of the rotation driving module 303 and driven by the rotation driving module 303 to rotate, wherein a plurality of suckers 305 for adsorbing the glass 9 are disposed at a lower end of the adsorption frame 304.
When the transfer station module 30 works, the Z-axis lifting module 302 drives the adsorption frame 304 to descend to the upper surface of the glass, the suction cup 305 at the lower end of the adsorption frame 304 adsorbs and positions the glass 9, the Z-axis lifting module 302 drives the adsorption frame 304 to descend for a certain distance, so that the glass leaves the bearing module 6 and is driven by the rotation driving module 303 to rotate 90 degrees, thereby realizing 90-degree reversing of the glass, and finally, the Z-axis lifting module 302 drives the adsorption frame 304 to descend, so that the glass is placed on another bearing module 6, and the edge grinding processing is performed on the edge of the glass which is not polished.
As shown in fig. 2 and fig. 18-20, the feeding module 40, the feeding manipulator module 60, the discharging module 50 and the discharging manipulator module 70 are combined to form a feeding and discharging device, and the feeding manipulator module 60 is installed beside the feeding module 40 and is used for transporting the glass 9 of the feeding module 40 to a set of carrying modules 6; the unloading robot module 70 is installed beside the unloading module 50 and used for conveying the finished glass loaded by another set of loading module 6 to the unloading module 50.
The machine base 1 is provided with a main frame 16 which is combined and fixed by a plurality of sectional materials, the main frame 16 is provided with a plurality of casing plates 17 and a casing door 18 which can be opened or closed, and the main frame 16 is also provided with a controller 19; the controller 19 has control buttons, a display screen or a touch screen. The main frame 16 is formed by combining and fixing a plurality of sectional materials, the materials of the main frame are uniform, the assembling can be realized by adopting a hole-groove structure of the sectional materials, the additional arrangement is not needed, the assembling is convenient, and the efficiency is high.
The feeding manipulator module 60 and the discharging manipulator module 70 are both arranged at the top of the main frame 16 in a hoisting manner; specifically, the hangers 161 are formed on the top of both ends of the main frame 16, and the feeding robot module 60 and the discharging robot module 70 are mounted on the hangers 161 without any connection relation with the base 1 and spaced from the base 1, i.e., without the need of gantry installation as in the conventional robot, thereby reducing the installation space and assembling.
The feeding manipulator module 60 includes two linear modules 601 mounted on two sides of the hanger 161, a transverse moving base 602 mounted across the two linear modules 601, a servo motor 603 and a synchronous driving shaft 604 for driving the two linear modules 601 to work synchronously, a Z-axis lifting mechanism 605 mounted on the transverse moving base 602, and a feeding suction rack 606 mounted at the lower end of the Z-axis lifting mechanism 605 and driven by the Z-axis lifting mechanism 605 to lift, wherein the lower end of the feeding suction rack 606 is provided with a plurality of feeding suction cups 607 for sucking glass 9. The structure of the discharging manipulator module 70 is the same as that of the feeding manipulator module 60, and is not described in detail herein.
The feeding module 40 includes a feeding frame 401, a supporting frame 402 mounted on the feeding frame 401, a plurality of rotatable transverse shafts 403 passing through the supporting frame 402, a plurality of supporting wheel bodies 404 mounted on the transverse shafts 403 and used for bearing glass, a longitudinal driving shaft 405 mounted at an end of the supporting frame 402 and used for driving the transverse shafts 403 to rotate synchronously, a motor module 406 mounted at a side of the supporting frame 402 and used for driving the longitudinal driving shaft 405 to rotate, and a dust removing air knife 407 mounted on the feeding frame 401, wherein a first driving wheel 408 is disposed at an end of each transverse shaft 403, the longitudinal drive shaft 405 is provided with a plurality of second drive wheels 409 communicating with the first drive wheels 408, the motor module 406 is provided with a main bevel gear 4010, the middle part of the longitudinal driving shaft 405 is provided with an auxiliary bevel gear 4011, and the main bevel gear 4010 is engaged with the auxiliary bevel gear 4011 to be linked. The motor module 406 drives the main bevel gear 4010 to rotate, the main bevel gear 4010 drives the longitudinal driving shaft 405 to rotate through the auxiliary bevel gear 4011, and then the longitudinal driving shaft 405 drives all the longitudinal driving shafts 405 to rotate synchronously by matching with the second driving wheel 409 and the first driving wheel 408, so as to control the supporting wheel body 404 to drive the glass to move back and forth to adjust the relative position, so that the feeding manipulator module 60 can carry the glass to realize feeding.
The structure of the blanking module 50 is the same as that of the loading module 40, and is not described in detail here. Of course, if not necessary, the dust removing air knife does not need to be installed on the blanking module 50.
It is to be understood that the foregoing is only illustrative of the present invention and is not intended to limit the scope of the invention, which is defined by the appended claims.