CN114687043A - 一种高抗起毛球和高耐磨的复合纤维校服及其制备方法 - Google Patents

一种高抗起毛球和高耐磨的复合纤维校服及其制备方法 Download PDF

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CN114687043A
CN114687043A CN202210095218.4A CN202210095218A CN114687043A CN 114687043 A CN114687043 A CN 114687043A CN 202210095218 A CN202210095218 A CN 202210095218A CN 114687043 A CN114687043 A CN 114687043A
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pilling
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yarn
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储成林
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Anhui Lida Clothing Co ltd
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Abstract

本发明公开了—种高抗起毛球和高耐磨的复合纤维校服及其制备方法，抗起毛球和耐磨的复合纤维校服，由抗起毛球和耐磨的面料制成，抗起毛球和耐磨的面料由抗起毛球纱线织造，所述抗起毛球纱线原料包括重量份为：25‑30份的胶粘纤维、15‑20份木棉纤维和50‑60份的尼龙纤维，本发明克服了现有技术的不足，面料的耐磨性能得到了显著的提高，从而使该面料制作的校服的耐用性和实用性得到了提高。

Description

一种高抗起毛球和高耐磨的复合纤维校服及其制备方法
技术领域
本发明涉及复合纤维校服技术领域，具体属于—种高抗起毛球和高耐磨的复合纤维校服及其制备方法。
背景技术
校服是学生的日常服装，具有外观醒目和辨识度高的特点，校服在学生上学期间需要经常性穿着，由于学生在校期间经常写字，容易使校服与桌面摩擦起球或破损，大大降低了校服的耐用性，因此需要提高校服的抗起毛球和耐磨性能。
发明内容
本发明的目的是提供—种高抗起毛球和高耐磨的复合纤维校服及其制备方法，克服了现有技术的不足。
为解决上述问题，本发明所采取的技术方案如下：
—种高抗起毛球和高耐磨的复合纤维校服，由抗起毛球和耐磨的面料制成，抗起毛球和耐磨的面料由抗起毛球纱线织造，所述抗起毛球纱线原料包括重量份为：25-30份的胶粘纤维、15-20份木棉纤维和50-60份的尼龙纤维，采用胶粘纤维和木棉纤维混合尼龙纤维使用，一方面尼龙纤维能够提高纱线的强度，另一方面胶粘纤维和木棉纤维吸水能力更强，使纱线具有一定的水分，避免纱线容易起静电，从而避免纱线表面容易起毛、起球。
优选地，所述抗起毛球纱线由以下步骤加工而成：
S1，将胶粘纤维、木棉纤维和尼龙纤维按重量比混合均匀，然后经梳棉、并条、络筒、并纱、捻线工序后，制成原纱线；
S2，将原纱线浸入活化液中活化处理30-45s，然后取出，水洗、烘干，得到活化纱线；
S3，将活化纱线穿过处理液，使活化纱线在处理液内浸泡5-8s，随后送入轧液机，控制轧液率10-15wt％，即得到抗起毛球纱线。
优选地，所述活化液为含5-8wt％氢氧化钠的水溶液，活化液温度为30-35℃，经过氢氧化钠溶液的处理，能够使原纱线表面的纤维表面的羟基含量大幅提高，使原纱线表面的反应活性提高。
优选地，所述处理液由聚乙二醇丙二醇氨基硅氧烷和羧基硅油BY16-880按质量比1:0.8-1.1混合而成，由于原纱线的表面得到活化，从而使聚乙二醇丙二醇氨基硅氧烷和羧基硅油更容易吸附在原纱线的表面。
优选地，所述抗起毛球纱线的细度为18-20tex，使制成的复合纤维校服柔软，穿着舒适。
制备抗起毛球和耐磨的复合纤维校服的方法包括以下步骤：将抗起毛球纱线织造成坯布，然后将坯布浸入整理液内进行整理，捞出后，烘干，上色，得到抗起毛球和耐磨的面料，将抗起毛球和耐磨的面料裁减、缝制后，得到抗起毛球和耐磨的复合纤维校服；
其中，整理液由以下重量份的原料制成：水性聚氨酯30-40份、壳聚糖5-8 份、羟丙基甲基纤维素10-15份、水100份，整理液内的羟丙基甲基纤维素能够促进壳聚糖的溶解，同时水性聚氨酯在固化的过程中，由于壳聚糖含有活性羟基，从而水性聚氨酯能够将羟丙基纤维素和壳聚糖固化到坯布的纱线表面，在壳聚糖的增强作用下，使坯布的表面更加的平滑，耐磨性更强，且经过聚乙二醇丙二醇氨基硅氧烷和羧基硅油处理后的原纱线表面更加柔顺，纱线表面凸起的纤维在聚乙二醇丙二醇氨基硅氧烷和羧基硅油的作用下贴附在纱线的表面，在经过水性聚氨酯的固化作用后，使贴附在纱线表面的纤维进一步得到了固定，从而有效的提高了面料的抗起毛球和耐磨性能。
本发明与现有技术相比较，本发明的实施效果如下：
该抗起毛球和耐磨的面料使用的复合纤维的亲水性能得到了大幅提高，有效的提高了面料的抗静电能力，同时经过处理液处理后，面料的抗起毛球性能得到了提高，且进一步的使用整理液对坯布进行处理，使面料的耐磨性能得到了显著的提高，从而使该面料制作的校服的耐用性和实用性得到了提高。
具体实施方式
下面将对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
—种高抗起毛球和高耐磨的复合纤维校服，由抗起毛球和耐磨的面料制成，抗起毛球和耐磨的面料由细度为18tex的抗起毛球纱线织造，抗起毛球纱线原料包括为：25kg的胶粘纤维、15kg木棉纤维和50kg的尼龙纤维，加工步骤为：首先，将胶粘纤维、木棉纤维和尼龙纤维按重量比混合均匀，然后经梳棉、并条、络筒、并纱、捻线工序后，制成原纱线；接着，将原纱线浸入温度为30℃、含5wt％氢氧化钠的水溶液中活化处理45s，然后取出，水洗、烘干，得到活化纱线；最后，将活化纱线穿过由聚乙二醇丙二醇氨基硅氧烷和羧基硅油BY16-880 按质量比1:0.8混合而成处理液，使活化纱线在处理液内浸泡5s，随后送入轧液机，控制轧液率10wt％，即得到抗起毛球纱线。
抗起毛球和耐磨的复合纤维校服的织造方法包括以下步骤：将抗起毛球纱线织造成坯布，然后将坯布浸入由水性聚氨酯30kg、壳聚糖5kg、羟丙基甲基纤维素10-kg、水100kg制成的整理液内进行整理5s，捞出后，烘干，上色，得到抗起毛球和耐磨的面料；将抗起毛球和耐磨的面料裁减、缝制后，得到抗起毛球和耐磨的复合纤维校服。按照GB/T 21196.3-2007和GB/T 4802.3-1997中的方法进行耐磨和抗起毛球性能测试，校服在摩擦16128次后破损，起毛起球等级为4级。
实施例2
—种高抗起毛球和高耐磨的复合纤维校服，由抗起毛球和耐磨的面料制成，抗起毛球和耐磨的面料由细度为20tex的抗起毛球纱线织造，抗起毛球纱线原料包括为：30kg的胶粘纤维、20kg木棉纤维和60kg的尼龙纤维，加工步骤为：首先，将胶粘纤维、木棉纤维和尼龙纤维按重量比混合均匀，然后经梳棉、并条、络筒、并纱、捻线工序后，制成原纱线；接着，将原纱线浸入温度为35℃、含8wt％氢氧化钠的水溶液中活化处理30s，然后取出，水洗、烘干，得到活化纱线；最后，将活化纱线穿过由聚乙二醇丙二醇氨基硅氧烷和羧基硅油BY16-880 按质量比1:1.1混合而成处理液，使活化纱线在处理液内浸泡8s，随后送入轧液机，控制轧液率15wt％，即得到抗起毛球纱线。
抗起毛球和耐磨的复合纤维校服的织造方法包括以下步骤：将抗起毛球纱线织造成坯布，然后将坯布浸入由水性聚氨酯40kg、壳聚糖8kg、羟丙基甲基纤维素15kg、水100kg制成的整理液内进行整理10s，捞出后，烘干，上色，得到抗起毛球和耐磨的面料；将抗起毛球和耐磨的面料裁减、缝制后，得到抗起毛球和耐磨的复合纤维校服。按照GB/T 21196.3-2007和GB/T 4802.3-1997中的方法进行耐磨和抗起毛球性能测试，校服在摩擦16351次后破损，起毛起球等级为4级。
实施例3
—种高抗起毛球和高耐磨的复合纤维校服，由抗起毛球和耐磨的面料制成，抗起毛球和耐磨的面料由细度为20tex的抗起毛球纱线织造，抗起毛球纱线原料包括为：28kg的胶粘纤维、17kg木棉纤维和60kg的尼龙纤维，加工步骤为：首先，将胶粘纤维、木棉纤维和尼龙纤维按重量比混合均匀，然后经梳棉、并条、络筒、并纱、捻线工序后，制成原纱线；接着，将原纱线浸入温度为35℃、含6wt％氢氧化钠的水溶液中活化处理40s，然后取出，水洗、烘干，得到活化纱线；最后，将活化纱线穿过由聚乙二醇丙二醇氨基硅氧烷和羧基硅油BY16-880 按质量比1:1混合而成处理液，使活化纱线在处理液内浸泡8s，随后送入轧液机，控制轧液率12wt％，即得到抗起毛球纱线。
抗起毛球和耐磨的复合纤维校服的织造方法包括以下步骤：将抗起毛球纱线织造成坯布，然后将坯布浸入由水性聚氨酯35kg、壳聚糖7kg、羟丙基甲基纤维素12kg、水100kg制成的整理液内进行整理8s，捞出后，烘干，上色，得到抗起毛球和耐磨的面料；将抗起毛球和耐磨的面料裁减、缝制后，得到抗起毛球和耐磨的复合纤维校服。按照GB/T 21196.3-2007和GB/T 4802.3-1997中的方法进行耐磨和抗起毛球性能测试，校服在摩擦17065次后破损，起毛起球等级为5级。
对比例1
与实施例3的区别在于，加入的羧基硅油BY16-880替换为等质量的聚乙二醇丙二醇氨基硅氧烷；按照GB/T 21196.3-2007和GB/T 4802.3-1997中的方法进行耐磨和抗起毛球性能测试，校服在摩擦14863次后破损，起毛起球等级为3 级。
对比例2
与实施例3的区别在于，加入的壳聚糖的质量为0；按照GB/T 21196.3-2007 和GB/T 4802.3-1997中的方法进行耐磨和抗起毛球性能测试，校服在摩擦12583 次后破损，起毛起球等级为3级。
对比例3
与实施例3的区别在于，加入的羟丙基甲基纤维素的质量为0；按照GB/T 21196.3-2007和GB/T 4802.3-1997中的方法进行耐磨和抗起毛球性能测试，校服在摩擦10325次后破损，起毛起球等级为3级。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

1.一种抗起毛球和耐磨的复合纤维校服，由抗起毛球和耐磨的面料制成，其特征在于，抗起毛球和耐磨的面料由抗起毛球纱线织造，所述抗起毛球纱线原料包括重量份为：25-30份的胶粘纤维、15-20份木棉纤维和50-60份的尼龙纤维。
2.根据权利要求1所述的—种抗起毛球和耐磨的复合纤维校服，其特征在于，所述抗起毛球纱线由以下步骤加工而成：
S1，将胶粘纤维、木棉纤维和尼龙纤维按重量比混合均匀，然后经梳棉、并条、络筒、并纱、捻线工序后，制成原纱线；
S2，将原纱线浸入活化液中活化处理30-45s，然后取出，水洗、烘干，得到活化纱线；
S3，将活化纱线穿过处理液，使活化纱线在处理液内浸泡5-8s，随后送入轧液机，控制轧液率10-15wt％，即得到抗起毛球纱线。
3.根据权利要求2所述的—种抗起毛球和耐磨的复合纤维校服，其特征在于，所述活化液为含5-8wt％氢氧化钠的水溶液，活化液温度为30-35℃。
4.根据权利要求2所述的—种抗起毛球和耐磨的复合纤维校服，其特征在于，所述处理液由聚乙二醇丙二醇氨基硅氧烷和羧基硅油按质量比1:0.8-1.1混合而成。
5.根据权利要求1所述的—种抗起毛球和耐磨的复合纤维校服，其特征在于，所述抗起毛球纱线的细度为18-20tex。
6.制备权利要求1-5任意一项所述的抗起毛球和耐磨的复合纤维校服的方法，其特征在于，包括以下步骤：将抗起毛球纱线织造成坯布，然后将坯布浸入整理液内进行整理，捞出后，烘干，上色，得到抗起毛球和耐磨的面料，将抗起毛球和耐磨的面料裁减、缝制后，得到抗起毛球和耐磨的复合纤维校服；
其中，整理液由以下重量份的原料制成：水性聚氨酯30-40份、壳聚糖5-8份、羟丙基甲基纤维素10-15份、水100份。
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