CN114314016B - Special high-performance magnetic shoe stacking equipment and automatic stacking process - Google Patents
Special high-performance magnetic shoe stacking equipment and automatic stacking process Download PDFInfo
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- CN114314016B CN114314016B CN202111443798.3A CN202111443798A CN114314016B CN 114314016 B CN114314016 B CN 114314016B CN 202111443798 A CN202111443798 A CN 202111443798A CN 114314016 B CN114314016 B CN 114314016B
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 230000008569 process Effects 0.000 title claims abstract description 16
- 239000000463 material Substances 0.000 claims abstract description 192
- 210000001161 mammalian embryo Anatomy 0.000 claims abstract description 21
- 230000001680 brushing effect Effects 0.000 claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 claims abstract description 12
- 238000009434 installation Methods 0.000 claims description 33
- 238000005507 spraying Methods 0.000 claims description 29
- 239000000843 powder Substances 0.000 claims description 28
- 238000004140 cleaning Methods 0.000 claims description 16
- 230000001360 synchronised effect Effects 0.000 claims description 12
- 230000005540 biological transmission Effects 0.000 claims description 10
- 230000001960 triggered effect Effects 0.000 claims 1
- 206010063385 Intellectualisation Diseases 0.000 abstract 1
- 230000032258 transport Effects 0.000 description 7
- 238000007599 discharging Methods 0.000 description 4
- 238000005245 sintering Methods 0.000 description 3
- 238000009825 accumulation Methods 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000010304 firing Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000007659 motor function Effects 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Abstract
The invention discloses special equipment for stacking high-performance magnetic tiles and an automatic stacking process, and belongs to the field of magnetic tile stacking robots. Comprising the following steps: the receiving unit is used for containing and conveying the magnetic tiles taken from the embryo making machine by the embryo taking machine; the material transferring hand unit is used for transferring the magnetic shoe received by the material receiving unit to other stations; the brushing thorn unit is used for brushing thorn treatment on the magnetic shoe transferred by the material transferring hand unit; the transferring unit is used for transferring the magnetic shoe subjected to bristle thorn treatment to other stations; the transferring hand unit is used for carrying out vertical tray carrying treatment on the magnetic tiles transferred by the transferring unit; and the code disc system is used for coding the carrier disc containing the magnetic shoe onto the goods shelf. The whole process is controlled by an external control module, so that the intellectualization of the whole stacking process is realized, the production efficiency is remarkably improved, and the magnetic shoe production quality is high.
Description
Technical Field
The invention relates to the technical field of magnetic shoe stacking robots, in particular to special equipment for stacking high-performance magnetic shoes and an automatic stacking process.
Background
The magnetic shoe is one of permanent magnets, is a tile-shaped magnet mainly used on a motor, and the production process mainly comprises the processes of batching, crushing, profiling, sintering and the like. After the magnetic shoe is pressed from the forming press, the magnetic shoe is jacked up by a cylinder, then enters a press die by a blank extractor to absorb the magnetic shoe, and is immediately placed on a forming output belt. After the magnetic shoe moves to a designated position along with the forming output belt, the magnetic shoe is required to be moved to a sintering disc for orderly placement, and then the sintering disc is sent to a kiln for firing. At present, the stacking work between the forming and the firing of the magnetic tiles is always manual operation, and the manual stacking has high flexibility, but has low efficiency, high defective products and rejection rate, seriously influences the production efficiency of the magnetic tiles, accordingly aggravates the workload of operators, and has bad production environment, and certain harm can be generated to the health of the workers by depending on long-time stacking of the workers.
Therefore, a set of device capable of greatly improving the stacking efficiency of the magnetic tiles is required to be developed, the efficiency is high, the operation is stable, and the problems of low production efficiency of the magnetic tiles, high pressure of workers, low output quality of the magnetic tiles and the like are solved.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides special equipment for stacking high-performance magnetic tiles and an automatic stacking process.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
a high performance magnetic shoe palletizing special device includes:
The receiving unit is used for containing and conveying the magnetic tiles taken from the embryo making machine by the embryo taking machine;
The material transferring hand unit is used for transferring the magnetic shoe received by the material receiving unit to other stations;
The brushing thorn unit is used for brushing thorn treatment on the magnetic shoe transferred by the material transferring hand unit;
The transferring unit is used for transferring the magnetic shoe subjected to bristle thorn treatment to other stations;
the transferring hand unit is used for carrying out vertical tray carrying treatment on the magnetic tiles transferred by the transferring unit;
and the code disc system is used for coding the carrier disc containing the magnetic shoe onto the goods shelf.
The following improvements are made in the scheme of the application: the bristle thorn unit comprises a bristle thorn Y-axis module, a driver and a burr cleaning piece, wherein the bristle thorn Y-axis module is arranged on a stacking embryo frame, the driver is arranged on a sliding block of the bristle thorn Y-axis module, the burr cleaning piece is arranged at the output end of the driver, and the magnetic shoe lower bracket group is arranged on the bristle thorn Y-axis module and positioned on the upper layer of the sliding block. The bristle thorn module is used for taking out burrs on the surface of the magnetic shoe, so that the burr removing process is not needed after the magnetic shoe is sintered, the production cost is saved, and the production efficiency of the magnetic shoe is greatly improved.
The following improvements are made in the scheme of the application: the receiving unit comprises a receiving frame arranged on the stacking frame, a conveying module arranged on the receiving frame, an edge baffle arranged on the receiving frame and used for conveying a terminal, and a limit sensor group arranged on the receiving frame and positioned close to two ends of the edge baffle. And the magnetic shoes are conveyed to the terminal through the conveying module, and the whole row of magnetic shoes are transferred to the deburring station through the material moving hand unit.
The following improvements are made in the scheme of the application: the material moving hand unit comprises a material moving X-axis linear module arranged on a blank frame, a material moving Z-axis linear module arranged on a sliding block of the material moving X-axis linear module, a material moving installation body arranged on the sliding block of the material moving Z-axis linear module, and a plurality of material taking pieces I arranged on the material moving installation body in an adjustable mode. The material taking part I moves on the Z axis and the X axis through the material moving Z axis linear module and the material moving X axis linear module, and then the position conversion of the magnetic shoe between adjacent stations of the material moving hand unit is realized.
The following improvements are made in the scheme of the application: the automatic feeding device comprises a brushing machine, a material receiving unit, a material conveying unit, a lifting cylinder, a connecting plate, a distance changing cylinder, a steering installation body and a material taking piece II, wherein the brushing machine is arranged on a stacking machine frame, the material conveying unit is positioned between the brushing machine frame and the material receiving unit, the steering machine is identical to the material receiving unit in structure, the material conveying unit comprises a steering rotary cylinder arranged on the stacking machine frame, a lifting cylinder arranged at the output end of the steering rotary cylinder, a connecting plate arranged at the output end of the lifting cylinder, the distance changing cylinder arranged on the connecting plate, the steering installation body arranged on the distance changing cylinder, and the material taking piece II arranged on the steering installation body.
The following improvements are made in the scheme of the application: still including setting up the powder spraying unit between transporting the hand unit and transporting the unit, should transport the hand unit including installing the transportation Y axle straight line module in the sign indicating number embryo frame, install the transportation Z axle straight line module on transporting the slider of Y axle straight line module, install the transportation installation body on transporting the slider on the Z axle straight line module, install on the transportation installation body and transport rotating electrical machines, transport rotating electrical machines's output and be connected with rotate install transport the crossbeam on the installation body to and adjustable material of installing on the crossbeam is three. The magnetic shoe after powder spraying is realized through the transferring Y-axis linear module and the Z-axis linear module of the transferring hand unit is subjected to position conversion, the material taking part III and the transferring rotating motor function, and the magnetic shoe is changed into a vertical code wheel working condition from horizontal transferring.
The following improvements are made in the scheme of the application: the code disc system comprises a carrier disc unit and a carrier disc transferring unit which are arranged on a code disc rack. The carrier disc module and the carrier disc transferring module are respectively used for stabilizing carrier discs and conveying the carrier discs after the carrier discs are coded, and transferring magnetic shoe discs after the code discs to a goods shelf according to a certain direction, so that full-automatic code discs are realized. The carrier disc unit comprises a lifting stepping motor arranged on a code disc frame, a carrier disc lifting ball screw arranged on the code disc frame and in transmission fit with the lifting stepping motor through a synchronous belt and a synchronous pulley, two carrier disc linear guide rails arranged on the code disc frame, a mounting frame which is slidably arranged on the carrier disc linear guide rails and in fit with the carrier disc lifting ball screw, a carrier disc rotating motor arranged on the mounting frame, and a carrier disc frame arranged at the output end of the carrier disc rotating motor, wherein the carrier disc frame comprises a carrier disc support body I which is rotatably arranged on the mounting frame and in transmission fit with the output end of the carrier disc rotating motor, a carrier disc support body II arranged above the carrier disc support body I, a plurality of conveying rollers arranged on the carrier disc support body I and the carrier disc support body II, a discharging stepping motor arranged on the carrier disc support body I and the carrier disc support body II, and a gap is reserved between the carrier disc support body I and the carrier disc support body II through the synchronous belt and the conveying rollers of a corresponding group. The lifting ball screw of the carrying disc and the lifting stepping motor drive the mounting frame to move up and down, so that the up-and-down transportation of the carrying disc frame is indirectly realized, the carrying disc frame is matched with the corresponding goods shelf in height, double-layer carrying discs are utilized to carry out double-time disc stacking on each layer of goods shelf and empty discs are transferred, and the carrying discs on the double-layer carrying discs are subjected to ordered disc loading and unloading or disc loading treatment of the empty discs through the unloading stepping motor.
The following improvements are made in the scheme of the application: a first carrier plate support body is provided with a carrier plate clamping cylinder, and the output end of the carrier plate clamping cylinder is connected with a carrier plate clamping plate; a stop lever rotating motor is arranged on the code disc frame, and a carrier disc stop lever is arranged on the stop lever rotating motor.
The following improvements are made in the scheme of the application: the carrier plate transferring unit comprises an X-axis sliding rail and a carrier roller driving cylinder which are arranged on a code plate rack, a carrier roller sliding frame which is slidably arranged on the X-axis sliding rail and connected with the output end of the carrier roller driving cylinder, a Z-axis sliding rail arranged on the carrier roller sliding frame, a carrier roller lifting servo motor and a carrier roller lifting ball screw, a carrier roller frame arranged on the carrier roller lifting ball screw in a matched manner, a carrier roller driving servo motor arranged on the carrier roller frame, and a plurality of transferring carrier rollers which are driven by the carrier roller driving servo motor and arranged on the carrier roller frame, wherein a transmission fit is formed between the carrier roller lifting servo motor and the carrier roller lifting ball screw through a synchronous belt and a synchronous belt pulley. The unloading stepping motor is matched with the carrier roller to drive the servo motor to be used, so that the magnetic shoe disc is transferred onto the goods shelf or the empty disc is transferred onto the disc carrying unit, the disc carrying unit can adapt the magnetic shoe disc on the carrier roller to the corresponding layer on the goods shelf through the carrier roller lifting servo motor and the carrier roller lifting ball screw, and orderly disc stacking is realized.
An automatic stacking process of high-performance magnetic shoe stacking special equipment comprises the following process steps:
Step one: after the blank making machine completes the manufacture of the magnetic shoe, the blank taking machine places the magnetic shoe on a conveying module of the material receiving unit, and the conveying module conveys the magnetic shoe to the position of the edge baffle plate and triggers a limit sensor group;
Step two: the material moving X-axis linear module of the material moving hand unit works and drives the material moving Z-axis linear module, the material moving installation body and the material taking piece I to move towards the magnetic shoe together, when the material moving hand unit moves to the top of the magnetic shoe, the material moving Z-axis linear module works and drives the material taking piece to move downwards, the material taking piece I absorbs the magnetic shoe, the material moving Z-axis linear module works and drives the material taking piece I to move upwards, and the magnetic shoe is taken away from the conveying module;
Step three: when the material moving Z-axis linear module moves upwards to a position where the height of the magnetic shoe is slightly higher than that of the magnetic shoe lower bracket group, the material moving X-axis linear module drives the material moving Z-axis linear module to move towards the bristle thorn unit until the magnetic shoe is positioned right above the magnetic shoe lower bracket group, the material moving Z-axis linear module moves downwards to a position where the magnetic shoe is stably placed on the magnetic shoe lower bracket group, and no acting force exists between the material taking part I and the magnetic shoe;
step four: the material moving Z-axis linear module ascends to a height slightly higher than that of the burr cleaning piece, the bristle thorn Y-axis module and the driver are started simultaneously, and the burr cleaning piece carries out deburring treatment on the magnetic shoe along the placing direction of the magnetic shoe;
Step five: the material moving Z-axis linear module works and drives the material taking piece to move downwards again and again until the material taking piece absorbs the magnetic shoe, the magnetic shoe is transferred to the transfer line unit through the material moving Z-axis linear module and the material moving X-axis linear module, and the magnetic shoe is conveyed to a downwards moving station by the transfer line unit;
Step six: the magnetic shoe is conveyed to the position right below the material taking part II, the lifting cylinder is started to drive the material taking part II to move downwards, the magnetic shoe is sucked, the lifting cylinder reversely works and drives the material taking part II to move upwards after sucking, the rotary cylinder works and rotates the magnetic shoe to the position above the powder spraying unit after the magnetic shoe moves upwards to a certain height, the lifting cylinder then lowers the magnetic shoe to the powder spraying unit, and the powder spraying unit carries out powder spraying treatment while conveying the magnetic shoe;
Step seven: when the magnetic shoe is conveyed to the lower part of the cross beam, the output end of the transferring rotating motor drives the cross beam and the transferring installation body to rotate to the position right above the magnetic shoe, the transferring Z-axis linear module drives the material taking part III to move downwards until the material taking part III absorbs the magnetic shoe, the transferring Z-axis linear module drives the material taking part III to move upwards for a distance, the transferring rotating motor drives the magnetic shoe to reversely rotate, and the transferring Z-axis linear module is driven to move to the carrying disc through the transferring Y-axis linear module, so that the magnetic shoe is orderly and vertically arranged on the carrying disc support body II;
Step eight: when the second carrier plate on the second carrier plate support body is stamped with the full magnetic shoe, the carrier plate rotating motor drives the second carrier plate support body to rotate, and the full plate on the second carrier plate support body is adapted to the code plate layer with the corresponding height by matching with the carrier plate lifting ball screw and the lifting stepping motor;
step nine: the carrier roller lifting servo motor and the carrier roller lifting ball screw are matched for use, a transfer carrier roller on the carrier roller frame is moved to the height corresponding to the full disc on the second carrier disc support, and the carrier roller driving cylinder drives the carrier roller sliding frame to move to one side of the goods shelf until the transfer carrier roller completely covers the code disc layer;
Step ten: the carrier disc clamping cylinder moves the carrier disc clamping plate to two sides, the carrier disc of the full disc is released, the carrier roller driving servo motor and the unloading stepper motor on the carrier disc support body II are simultaneously started to transfer the full disc carrier disc to the transfer carrier roller, the carrier roller driving servo motor pauses to work, the carrier disc lifting ball screw and the lifting stepper motor are matched to use, the carrier disc support body I and the transfer carrier roller are highly adapted, the unloading stepper motor and the carrier roller driving servo motor on the carrier disc support body I are simultaneously started, the carrier disc lifting ball screw and the lifting stepper motor are matched to use, the carrier disc support body II and the transfer carrier roller are highly adapted, the unloading stepper motor and the carrier roller driving servo motor on the carrier disc support body II are simultaneously started, the carrier disc clamping cylinder moves the carrier disc clamping plate to the middle, the carrier roller lifting servo motor and the carrier roller are matched to use, the carrier roller frame is driven to move downwards, the carrier disc of the carrier disc is smoothly placed on the carrier disc layer, and the carrier disc lifting ball screw and the carrier roller is lifted to be matched to the proper position, and the carrier disc is adjusted to the proper position.
Compared with the prior art, the invention has the following beneficial effects:
The invention is provided with a receiving unit, a material moving hand unit, a bristle thorn unit, a transfer line unit, a steering unit, a spraying unit, a transfer hand unit, a carrying disc unit and a carrying disc transfer unit, wherein the blanks taken out by the blank taking machine are sequentially conveyed through the receiving unit, then the material moving hand unit moves the whole row of magnetic tiles to the bristle thorn unit for burr removal treatment, after the burrs are brushed, the material moving hand unit transfers the magnetic tiles to the transfer line unit and conveys the magnetic tiles to the transfer unit, the transfer unit transfers the magnetic tiles to the powder spraying unit for powder spraying treatment, the transfer hand unit vertically stacks the magnetic tiles on empty discs of the carrying disc unit, and finally the carrying disc transfer unit transfers the magnetic tiles full of discs to corresponding layers of the carrying disc, and the whole process is controlled by an external control module, so that the intelligent whole stacking process is realized, the production efficiency is remarkably improved, and the magnetic tiles are high in quality and the like.
Drawings
FIG. 1 is a three-dimensional view of the overall structure of the present invention at an angle;
FIG. 2 is a three-dimensional view of another angle of the overall structure of the present invention;
FIG. 3 is a top view of the overall structure of the present invention;
FIG. 4 is a schematic view of the overall structure of the receiving unit of the present invention;
FIG. 5 is a schematic view of the overall structure of the steering unit of the present invention;
FIG. 6 is a schematic view of the overall structure of the tray transfer unit of the present invention;
FIG. 7 is a schematic view of the overall structure of the bristle unit of the present invention;
FIG. 8 is a schematic view of the overall structure of a transfer hand unit according to the present invention;
FIG. 9 is a schematic view of the overall structure of a tray carrier of the tray unit of the present invention;
FIG. 10 is a schematic view of another overall structure of a tray carrier of the tray unit according to the present invention;
FIG. 11 is a schematic view of the overall structure of the tray unit of the present invention;
Fig. 12 is a schematic overall structure of the hand unit of the present invention.
In the figure: 10. a receiving unit; 11. a receiving rack; 12. a transport module; 13. an edge baffle; 14. a limit sensor group;
20. a material transferring hand unit; 21. a material moving X-axis linear module; 22. a material moving Z-axis linear module; 23. a material transferring installation body; 24. a first material taking part;
30. A bristle needling unit; 31. brushing a burr Y-axis module; 32. a driver; 33. a burr cleaning member; 34. a magnetic shoe lower bracket group;
40. a transfer line unit;
50. a steering unit; 51. a steering rotary cylinder; 52. a lifting cylinder; 53. a connecting plate; 54. a variable-pitch cylinder; 55. a steering mounting body; 56. a second material taking part;
60. A powder spraying unit;
70. A transfer hand unit; 71. a Y-axis transferring linear module; 72. a Z-axis transferring linear module; 73. a transfer mounting body; 74. a transfer rotating electric machine; 75. a cross beam; 76. a material taking part III;
80. A tray unit; 81. a lifting stepping motor; 82. the carrier plate lifts the ball screw; 83. a carrier disc linear guide rail; 84. a mounting frame; 85. a first carrying disc support body; 86. a second carrying disc support body; 87. a conveying roller; 88. a discharging stepping motor; 89. a carrier plate clamping cylinder; 810. a carrier plate clamping plate; 811. a carrier disc rotating motor;
90. a tray transfer unit; 91. an X-axis sliding rail; 92. a carrier roller driving cylinder; 93. a carrier roller carriage; 94. a Z-axis sliding rail; 95. a carrier roller lifting servo motor; 96. lifting the ball screw by the carrier roller; 97. a roller frame; 98. the carrier roller drives a servo motor; 99. a transfer carrier roller;
100. A blank stacking machine frame;
110. A goods shelf;
120. a code wheel frame; 121. a bar rotating motor; 122. the carrier disc stop lever.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
In the description of the present invention, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention and to simplify the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention.
Example 1: as shown in fig. 1 and 3, a high performance magnetic shoe palletizing apparatus comprises:
As shown in fig. 4, the receiving unit 10 is used for containing and conveying magnetic shoes taken from the embryo making machine by the embryo taking machine, the receiving unit 10 comprises a receiving frame 11 installed on a stacking frame 100, a conveying module 12 installed on the receiving frame 11, an edge baffle 13 installed on the receiving frame 11 and conveying terminals, and limit sensor groups 14 installed on the receiving frame 11 and located near two ends of the edge baffle 13. When the press presses the magnetic shoe to form, the embryo extractor takes the pressed magnetic embryo out of the press and places it on the conveyor module 12. At this time, the transport module 12 transports the magnetic shoe at the edge barrier 13. If the material transfer vehicle or the disc is replaced on the conveying module 12, and the material accumulation is caused on the conveying module 12, the magnetic shoe stacker outputs a stop signal to the embryo taking machine, the embryo taking machine pauses to discharge the magnetic shoe on the feeding line, and after the material accumulation of the conveying module 12 is finished, a starting signal is given to the embryo taking machine, the embryo taking machine discharges materials on the conveying module 12, and the position of the edge baffle 13 is the terminal position;
As shown in fig. 12, the material transferring hand unit 20 is used for transferring the magnetic shoe received by the material receiving unit 10 to other stations, the material transferring hand unit 20 includes a material transferring X-axis linear module 21 mounted on the blank stacking frame 100, a material transferring Z-axis linear module 22 mounted on a slider of the material transferring X-axis linear module 21, a material transferring mounting body 23 mounted on a slider of the material transferring Z-axis linear module 22, and a plurality of material taking pieces 24, preferably vacuum suction cups, mounted on the material transferring mounting body 23 in an adjustable manner by bolts. When the whole row of magnetic shoes are placed on the receiving unit 10, the material moving X-axis linear module 21 is started to drive the material moving Z-axis linear module 22, the material moving installation body 23 and the material taking piece one 24 to move towards the receiving unit 10, and when the material moving X-axis linear module 21 stops working until the material taking piece one 24 and the magnetic shoes are in the same vertical plane, the material moving Z-axis linear module 22 drives the material moving installation body 23 and the material taking piece one 24 to move downwards, the material taking piece one 24 can stably absorb the magnetic shoes, then the material moving Z-axis linear module 22 drives the material moving installation body 23 and the material taking piece one 24 to move upwards to a certain height, the height is slightly higher than the lower bracket group 34 of the magnetic shoes, the material moving X-axis linear module 21 is restarted, the material moving Z-axis linear module 22, the material moving installation body 23 and the material taking part I24 are driven to move towards the bristle unit 30, when the material moving Z-axis linear module 22 moves to the position that the demagnetizing tile lower bracket group 34 and the magnetic tiles are in the same vertical plane, the material moving Z-axis linear module 22 drives the material moving installation body 23 and the material taking part I24 to move downwards until the magnetic tiles are stably placed on the magnetic tile lower bracket group 34, at the moment, the material taking part I24 releases acting force to the magnetic tiles, the magnetic tiles are stably placed on the magnetic tile lower bracket group 34 and are used for deburring the magnetic tiles, and then the material moving Z-axis linear module 22 drives the material moving installation body 23 and the material taking part I24 to move upwards to a certain height, and the material taking unit 10 is again used for sucking and collecting all rows of the magnetic tiles;
As shown in fig. 7, the bristle unit 30 is used for bristle processing on the magnetic shoe transferred from the transfer hand unit 20, and the bristle unit 30 includes a bristle Y-axis module 31 mounted on the blank stacking machine frame 100, a driver 32, preferably a servo motor, mounted on a slider of the bristle Y-axis module 31, a bristle cleaning member 33, preferably a brush, mounted on an output end of the driver 32, and a magnetic shoe lower bracket set 34 mounted on the bristle Y-axis module 31 and located on an upper layer of the slider. The material moving hand unit 20 takes out the whole row of magnetic shoes on the material receiving unit 10, places the whole row of magnetic shoes on the magnetic shoe lower bracket group 34, then drives the driver 32 and the burr cleaning piece 33 on the whole row of magnetic shoes to move simultaneously through the work of the burr brushing Y-axis module 31, carries out burr removal treatment on the magnetic shoes on the magnetic shoe lower bracket group 34, and can treat burrs on the two rows of magnetic shoes by one round of left and right reciprocation of the burr brushing Y-axis module 31; in use, when the press presses the magnetic shoe to form, the embryo extractor takes out the pressed magnetic embryo from the press and places the magnetic embryo on the receiving unit 10. At this time, the receiving line receives the signal sent by the PLC, the material moving hand unit 20 will take and place the whole row of magnetic shoes on the magnetic shoe lower bracket set 34, and then the driver 32 will drive the burr cleaning member 33 to clean burrs on the surface of the magnetic shoes, and will clean two rows of magnetic shoes once. The cleaning process is that the magnetic shoe is stably placed on the magnetic shoe lower bracket group 34, then the driver 32 and the bristle Y-axis module 31 are started together, and the surfaces of the magnetic shoe are completely cleaned by driving the burr cleaning part 33 to rotate and the driver 32 and the burr cleaning part 33 to integrally and linearly move.
The device also comprises a transfer line unit 40 which is arranged on the blank stacking machine frame 100 and is positioned between the bristle thorn unit 30 and the steering unit 50, and the transfer line unit 40 has the same structure as the material receiving unit 10;
As shown in fig. 5, the transferring unit 50 is used for transferring the magnetic shoe after the bristle thorn treatment to other stations, and the steering unit 50 includes a steering rotary cylinder 51 installed on the stacking frame 100, a lifting cylinder 52 installed at an output end of the steering rotary cylinder 51, a connecting plate 53 installed at an output end of the lifting cylinder 52, a distance-varying cylinder 54 installed on the connecting plate 53, a steering installation body 55 installed on the distance-varying cylinder 54, and a material taking member two 56, preferably a vacuum chuck, installed on the steering installation body 55. After the burrs of the magnetic shoe are cleaned, the magnetic shoe is taken down from the magnetic shoe lower bracket group 34 by the material moving hand unit 20 and is transferred to the transfer line unit 40 for being transferred to the next station, the transfer line unit 40 can transfer the magnetic shoe to the next station, when the magnetic shoe is transferred to the lower part of the material taking part II 56, the lifting cylinder 52 can drive the material taking part II 56 on the magnetic shoe to move downwards, the lifting cylinder 52 can drive the material taking part II 56 on the lifting cylinder to move upwards, after the lifting cylinder moves upwards to a certain height, the turning rotary cylinder 51 drives the whole magnetic shoe to rotate 90 degrees to be positioned above the powder spraying unit 60, the lifting cylinder 52 can drive the material taking part II 56 on the lifting cylinder to move downwards until the magnetic shoe is positioned on the powder spraying unit 60, and after the powder spraying unit 60 transfers the magnetic shoe to the powder spraying device, the magnetic shoe is transferred to the code wheel system by the transfer hand unit 70;
the powder spraying unit 60 is arranged between the transferring hand unit 70 and the transferring unit 50, the powder spraying unit 60 is provided with a powder spraying module, the structure is the same as that of the transferring unit 40, and the powder spraying module is an existing structure;
As shown in fig. 8, the transferring hand unit 70 is used for vertically carrying the magnetic shoe transferred by the transferring unit 50, the transferring hand unit 70 includes a transferring Y-axis linear module 71 mounted on the stacking frame 100, a transferring Z-axis linear module 72 mounted on a slider of the transferring Y-axis linear module 71, a transferring mounting body 73 mounted on the slider of the transferring Z-axis linear module 72, a transferring rotating motor 74 mounted on the transferring mounting body 73, a beam 75 rotatably mounted on the transferring mounting body 73 connected to an output end of the transferring rotating motor 74, and a material taking member three 76, preferably a vacuum chuck, mounted on the beam 75 by a bolt. The transferring Y-axis linear module 71 drives the transferring Z-axis linear module 72 and the transferring installation body 73 to move together to a position close to the powder spraying unit 60 until the cross beam 75 is positioned right above the magnetic shoe, then the output end of the transferring rotary motor 74 drives the cross beam 75 to rotate, so that the material taking part III 76 is opposite to the magnetic shoe, the transferring Z-axis linear module 72 drives the transferring installation body 73 to move downwards, so that the material taking part III 76 adsorbs the magnetic shoe, the transferring Z-axis linear module 72 drives the transferring installation body 73 to move upwards, then the transferring rotary motor 74 drives the magnetic shoe to reversely rotate for 90 degrees to be in a vertical state, the transferring Y-axis linear module 71 drives the transferring Z-axis linear module 72 to move towards the code disc system, and the magnetic shoe is vertically stacked on the code disc system through the descending of the transferring Z-axis linear module 72;
As shown in fig. 6 and 11, and a encoder system for encoding a carrier tray containing magnetic shoes onto a shelf 100, the encoder system includes a carrier tray unit 80 and a carrier tray transfer unit 90 mounted on a encoder frame 120. The tray carrying unit 80 is used for carrying the whole row of vertical magnetic shoes, and the tray carrying transfer unit 90 transfers the whole tray of magnetic shoes to the shelf.
As shown in fig. 11, the tray unit 80 includes a lifting stepping motor 81 mounted on a tray frame 120, a tray lifting ball screw 82 mounted on the tray frame 120 and forming a driving fit with the lifting stepping motor 81 through a timing belt and a timing pulley, two tray linear guides 83 mounted on the tray frame 120, a mounting bracket 84 slidably mounted on the tray linear guides 83 and fitted with the tray lifting ball screw 82, a tray rotating motor 86 mounted on the mounting bracket 84, and a tray frame mounted at an output end of the tray rotating motor 86. The carrier plate frame is used for placing vertical magnetic shoes, after the carrier plate is fully arranged with the magnetic shoes, the carrier plate is rotated by 90 degrees by the carrier plate rotating motor 86, and then the mounting frame 84 and the carrier plate frame are moved up and down together through the lifting ball screw 82 by the lifting stepping motor 81 until the carrier plate is at the height of a shelf needing a code plate layer, and the carrier plate is stacked; as shown in fig. 9 and 10, the tray carrier includes a first tray support body 85 rotatably mounted on a mounting frame 84 and in transmission engagement with an output end of a tray rotation motor 811, a second tray support body 86 mounted above the first tray support body 85, a plurality of conveying rollers 87 mounted on the first tray support body 85 and the second tray support body 86, a discharge stepping motor 88 mounted on the first tray support body 85 and the second tray support body 86, and a gap reserved between the first tray support body 85 and the second tray support body 86 by the transmission engagement of the discharge stepping motor 88 with the corresponding group of conveying rollers 87 through a timing belt and a timing pulley. The carrier plate on the carrier plate support body II 86 is used for placing the magnetic shoe vertically, the carrier plate on the carrier plate support body I85 is empty, after the carrier plate on the carrier plate support body II 86 is full, the carrier plate is rotated to an initial position through the carrier plate rotating motor 86, then the full magnetic shoe plate can be stacked on the carrier plate support body I85 under the adjustment of the unloading stepping motor 88 and the carrier plate lifting ball screw 82, the full magnetic shoe plate is stacked on the carrier plate 110 under the adjustment of the unloading stepping motor 88 and the carrier plate lifting ball screw 82, the height of the carrier plate support body I85 is matched with the height of the code plate layer, then the empty plate on the carrier plate support body I85 is stacked on the carrier plate support body 110 under the action of the unloading stepping motor 88, and then the empty plate is rotated to the carrier plate support body I85 through the carrier plate lifting ball screw 82 for blank stacking treatment;
As shown in fig. 6, the carrier tray transferring unit 90 includes an X-axis sliding rail 91 and a carrier roller driving cylinder 92 mounted on a code tray frame 120, a carrier roller sliding rail 93 slidably mounted on the X-axis sliding rail 91 and connected to an output end of the carrier roller driving cylinder 92, a Z-axis sliding rail 94 mounted on the carrier roller sliding rail 93, a carrier roller lifting servo motor 95 and a carrier roller lifting ball screw 96, a carrier roller frame 97 mounted on the carrier roller lifting ball screw 96 in a matching manner, a carrier roller driving servo motor 98 mounted on the carrier roller frame 97, and a plurality of transferring carrier rollers 99 driven by the carrier roller driving servo motor 98 and mounted on the carrier roller frame 97, wherein the carrier roller lifting servo motor 95 and the carrier roller lifting ball screw 96 form a transmission fit through a synchronous belt and a synchronous pulley. When the full tray carrier is adapted to the height of the tray layer, the carrier roller lifting servo motor 95 and the carrier roller lifting ball screw 96 work first, the height of the carrier roller frame 97 is slightly higher than that of the tray layer and is consistent with that of the conveying roller 87, then under the operation of the carrier roller driving cylinder 92, the carrier roller frame 97 and the carrier roller sliding frame 93 move to one side of the goods shelf 110, so that the carrier roller frame 97 completely covers the tray layer, the carrier roller driving servo motor 98 and the unloading stepping motor 88 work simultaneously, so that the full tray carrier is stacked above the tray layer, then the carrier tray is horizontally placed on the goods shelf 110 by combining the use of the carrier roller lifting servo motor 95 and the carrier roller lifting ball screw 96, and after the whole layer stacking is completed, the carrier roller driving cylinder 92 is restarted to withdraw the carrier roller frame 97 and the sliding frame 93 to the side far away from the goods shelf 110.
Example 2: as shown in fig. 9, 10 and 11, the above embodiment is based on: a first carrier plate support body 85 is provided with a carrier plate clamping cylinder 89, and the output end of the carrier plate clamping cylinder 89 is connected with a carrier plate clamping plate 810; a stop lever rotating motor 121 is mounted on the code wheel frame 120, and a carrier plate stop lever 122 is mounted on the stop lever rotating motor 121. The carrier disc clamping cylinder 89 drives the carrier disc clamping plate 810 to fix the magnetic shoe disc on the carrier disc clamping plate, so that stability during disc coding is facilitated; the magnetic shoe on the edge is kept in a vertical state by rotating the carrier disc stop lever 122 through the stop lever rotating motor 121, rollover is prevented, the carrier disc is guaranteed to be completely stacked, and after the carrier disc is full, the carrier disc stop lever 122 is separated from the magnetic shoe through the upper rotating carrier disc stop lever 122 and then is transported to the goods shelf 110.
Example 3: as shown in fig. 1 to 12, in the above structural scheme, the automatic stacking process comprises the following steps:
Step one: after the blank making machine completes the manufacture of the magnetic shoe, the blank taking machine places the magnetic shoe on the conveying module 12 of the material receiving unit 10, and the conveying module 12 conveys the magnetic shoe to the position of the edge baffle 13 and triggers the limit sensor group 14;
step two: the material moving X-axis linear module 21 of the material moving hand unit 20 works and drives the material moving Z-axis linear module 22, the material moving installation body 23 and the material taking part I24 to move towards the magnetic shoe together, when the material moving hand unit moves to the top of the magnetic shoe, the material moving Z-axis linear module 22 works and drives the material taking part I24 to move downwards, the magnetic shoe is sucked through the material taking part I24, the material moving Z-axis linear module 22 works and drives the material taking part I24 to move upwards, and the magnetic shoe is taken from the conveying module 12;
Step three: when the material moving Z-axis linear module 22 moves upwards to a position where the height of the magnetic shoe is slightly higher than that of the magnetic shoe lower bracket group 34, the material moving X-axis linear module 21 drives the material moving Z-axis linear module 22 to move towards the bristle unit 30 until the magnetic shoe is positioned right above the magnetic shoe lower bracket group 34, the material moving Z-axis linear module 22 moves downwards to a position where the magnetic shoe is stably placed on the magnetic shoe lower bracket group 34, and no acting force exists between the material taking part I24 and the magnetic shoe;
step four: the material moving Z-axis linear module 22 ascends to a height slightly higher than the burr cleaning part 33, the bristle thorn Y-axis module 31 and the driver 32 are started simultaneously, and the burr cleaning part 33 carries out deburring treatment on the magnetic shoe along the magnetic shoe placing direction;
Step five: the material moving Z-axis linear module 22 works and drives the material taking part I24 to move downwards again until the material taking part I24 absorbs the magnetic shoe, the magnetic shoe is transferred to the transfer line unit 40 through the material moving Z-axis linear module 22 and the material moving X-axis linear module 21, and the magnetic shoe is conveyed to a downwards moving station by the transfer line unit 40;
step six: the magnetic shoe is conveyed to the position right below the material taking part II 56, the lifting cylinder 52 is started to drive the material taking part II 56 to descend and absorb the magnetic shoe, the lifting cylinder 52 works reversely after absorbing and drives the material taking part II 56 to ascend, the rotary cylinder 51 works after ascending to a certain height and rotates the magnetic shoe to the position above the powder spraying unit 60, the lifting cylinder 52 then descends the magnetic shoe to the powder spraying unit 60, and the powder spraying unit 60 conveys the magnetic shoe and simultaneously performs powder spraying treatment;
Step seven: when the magnetic shoe is conveyed to the lower part of the cross beam 75, the output end of the transferring rotary motor 74 drives the cross beam 75 and the transferring installation body 73 to rotate to the position right above the magnetic shoe, then the transferring Z-axis linear module 72 drives the material taking part III 76 to descend until the material taking part III 76 absorbs the magnetic shoe, then the transferring Z-axis linear module 72 drives the material taking part III 76 to ascend for a certain distance, the transferring rotary motor 74 drives the magnetic shoe to reversely rotate, and then the transferring Y-axis linear module 71 drives the transferring Z-axis linear module 72 to move to the carrying disc, so that the magnetic shoe is orderly and vertically arranged on the carrying disc support body II 86;
Step eight: after the second carrier plate 86 is stamped with the full magnetic shoe, the second carrier plate 86 is driven by the carrier plate rotation motor 811 to rotate 90 degrees, and the full carrier plate 86 is matched with the carrier plate lifting ball screw 82 and the lifting stepping motor 81 to adapt to the code plate layer with the corresponding height;
Step nine: the carrier roller lifting servo motor 95 and the carrier roller lifting ball screw 96 are matched for use, a transfer carrier roller 99 on the carrier roller frame 97 is moved to the height corresponding to the full disc on the carrier disc support II 86, and the carrier roller driving cylinder 92 drives the carrier roller sliding frame 93 to move towards the side of the goods shelf 110 until the transfer carrier roller 99 completely covers the code disc layer;
Step ten: the carrier plate clamping cylinder 89 moves the carrier plate clamping plate 810 to two sides, the carrier plate of the full disc is released, the carrier roller driving servo motor 98 and the discharging stepper motor 88 on the carrier plate supporting body II 86 are simultaneously started to transfer the full disc carrier plate to the transferring carrier roller 97, the carrier roller driving servo motor 98 is in pause operation, the carrier plate lifting ball screw 82 and the lifting stepper motor 81 are matched with each other to be used, the carrier plate supporting body I85 and the transferring carrier roller 97 are highly adapted, the discharging stepper motor 88 and the carrier roller driving servo motor 98 on the carrier plate supporting body I85 are simultaneously started, the carrier plate supporting body I85 is lifted to be transferred to the upper side of a goods shelf code disc layer, the carrier plate lifting ball screw 82 and the lifting stepper motor 81 are matched with each other to be used, the carrier plate supporting body II 86 and the transferring carrier roller 97 are highly adapted to each other, the carrier plate supporting body II 86 is reversely operated to be rotated to the carrier plate supporting body 86, the carrier plate clamping plate 810 is moved to the middle to be clamped, the carrier roller servo motor 95 and the lifting stepper motor 96 are matched with each other to be used to drive the carrier roller 97 to be fully rotated to the proper position, and the carrier plate is smoothly adjusted to be placed on the carrier plate supporting body 81, and the carrier plate is smoothly moved to the carrier plate supporting body to be placed on the carrier plate supporting body 86.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto. The substitutions may be partial structures, devices, or method steps, or may be a complete solution. The technical proposal and the invention concept are equivalent to or changed in accordance with the invention, and the invention is covered in the protection scope of the invention.
Claims (6)
1. A high performance magnetic shoe pile up neatly professional equipment, characterized by, include:
the receiving unit (10), the receiving unit (10) is used for holding and conveying the magnetic shoe taken from the embryo making machine by the embryo taking machine;
The material moving hand unit (20), the material moving hand unit (20) is used for transferring the magnetic shoe received by the material receiving unit (10) to other stations;
the brushing burr unit (30), the brushing burr unit (30) is used for brushing burrs on the magnetic shoe transferred by the material transferring hand unit (20);
The steering unit (50) is used for transferring the magnetic shoe subjected to brushing thorn treatment to other stations;
the transferring hand unit (70), the transferring hand unit (70) is used for carrying out vertical tray carrying treatment on the magnetic shoes transferred by the steering unit (50);
The code disc system is used for coding the carrier disc containing the magnetic shoe onto the goods shelf;
The powder spraying device comprises a powder spraying unit (60) arranged between a transferring hand unit (70) and a steering unit (50), wherein the transferring hand unit (70) comprises a transferring Y-axis linear module (71) arranged on a stacking machine frame (100), a transferring Z-axis linear module (72) arranged on a sliding block of the transferring Y-axis linear module (71), a transferring installation body (73) arranged on the sliding block of the transferring Z-axis linear module (72), a transferring rotating motor (74) arranged on the transferring installation body (73), and a cross beam (75) rotatably arranged on the transferring installation body (73) and a material taking part III (76) arranged on the cross beam (75) in an adjustable manner;
The code disc system comprises a code disc rack (120), a carrier disc unit (80) and a carrier disc transferring unit (90) which are arranged on the code disc rack (120);
The carrier disc unit (80) comprises a lifting stepping motor (81) arranged on a code disc frame (120), a carrier disc lifting ball screw (82) arranged on the code disc frame (120) and in transmission fit with the lifting stepping motor (81) through a synchronous belt and a synchronous pulley, two carrier disc linear guide rails (83) arranged on the code disc frame (120), a mounting frame (84) which is arranged on the carrier disc linear guide rails (83) in a sliding manner and matched with the carrier disc lifting ball screw (82), a carrier disc rotating motor (811) arranged on the mounting frame (84), a carrier disc frame arranged at the output end of the carrier disc rotating motor (811), the carrier disc frame comprises a carrier disc support body I (85) which is rotatably arranged on the mounting frame (84) and in transmission fit with the output end of the carrier disc rotating motor (811), a carrier disc support body II (86) arranged above the carrier disc support body I (85), a plurality of conveying rollers (87) arranged on the carrier disc support body I (85) and the carrier disc support body II (86), a carrier disc support body II (86) and a carrier disc support body II (86) which is arranged on the carrier disc support body II (86) and a carrier disc support body II (86) in transmission fit with the output end of the carrier disc rotating motor (811) through a synchronous belt, and a gap (88) is reserved between the carrier disc support body and the carrier disc support body II (88) and the carrier disc support body (88);
A first carrier plate support body (85) is provided with a carrier plate clamping cylinder (89), and the output end of the carrier plate clamping cylinder (89) is connected with a carrier plate clamping plate (810); a stop lever rotating motor (121) is arranged on the code disc rack (120), and a carrier disc stop lever (122) is arranged on the stop lever rotating motor (121);
The carrier disc transferring unit (90) comprises an X-axis sliding rail (91) and a carrier roller driving cylinder (92) which are arranged on a code disc frame (120), a carrier roller sliding frame (93) which is arranged on the X-axis sliding rail (91) in a sliding manner and is connected with the output end of the carrier roller driving cylinder (92), a Z-axis sliding rail (94) arranged on the carrier roller sliding frame (93), a carrier roller lifting servo motor (95) and a carrier roller lifting ball screw (96), a carrier roller frame (97) arranged on the carrier roller lifting ball screw (96) in a matched manner, a carrier roller driving servo motor (98) arranged on the carrier roller frame (97) and a plurality of transferring carrier rollers (99) which are driven by the carrier roller driving servo motor (98) and are arranged on the carrier roller frame (97), wherein transmission cooperation is formed between the carrier roller lifting servo motor (95) and the carrier roller lifting ball screw (96) through a synchronous belt and a synchronous pulley.
2. The high-performance magnetic shoe palletizing special device according to claim 1, wherein: the bristle thorn unit (30) comprises a bristle thorn Y-axis module (31) arranged on a stacking machine frame (100), a driver (32) arranged on a sliding block of the bristle thorn Y-axis module (31), a burr cleaning piece (33) arranged at the output end of the driver (32), and a magnetic shoe lower bracket group (34) arranged on the bristle thorn Y-axis module (31) and positioned on the upper layer of the sliding block.
3. The high-performance magnetic shoe palletizing special device according to claim 2, wherein: the receiving unit (10) comprises a receiving frame (11) arranged on a stacking frame (100), a conveying module (12) arranged on the receiving frame (11), an edge baffle (13) arranged on the receiving frame (11) and a limit sensor group (14) arranged on the receiving frame (11) and positioned close to two ends of the edge baffle (13).
4. A high performance magnetic shoe palletizing special apparatus as defined in claim 3, wherein: the material moving hand unit (20) comprises a material moving X-axis linear module (21) arranged on a blank frame (100), a material moving Z-axis linear module (22) arranged on a sliding block of the material moving X-axis linear module (21), a material moving installation body (23) arranged on the sliding block of the material moving Z-axis linear module (22), and a plurality of material taking pieces (24) arranged on the material moving installation body (23) in an adjustable mode.
5. The high-performance magnetic shoe palletizing special device according to claim 4, wherein: the automatic feeding device is characterized by further comprising a transfer line unit (40) which is arranged on the stacking machine frame (100) and is positioned between the brushing thorn unit (30) and the steering unit (50), wherein the transfer line unit (40) has the same structure as the receiving unit (10), the steering unit (50) comprises a steering rotary cylinder (51) arranged on the stacking machine frame (100), a lifting cylinder (52) arranged at the output end of the steering rotary cylinder (51), a connecting plate (53) arranged at the output end of the lifting cylinder (52), a distance-changing cylinder (54) arranged on the connecting plate (53), a steering installation body (55) arranged on the distance-changing cylinder (54) and a material taking part II (56) arranged on the steering installation body (55).
6. An automatic palletizing process of the high-performance magnetic shoe palletizing special equipment according to claim 5, which is characterized in that: the process comprises the following steps:
step one: after the manufacturing of the magnetic shoe is completed by the embryo making machine, the embryo taking machine places the magnetic shoe on a conveying module (12) of a receiving unit (10), and after the conveying module (12) conveys the magnetic shoe to the position of an edge baffle (13), a limit sensor group (14) is triggered;
Step two: the material moving X-axis linear module (21) of the material moving hand unit (20) works and drives the material moving Z-axis linear module (22), the material moving installation body (23) and the material taking part I (24) to move towards the magnetic shoe together, when the material moving hand unit moves to the top of the magnetic shoe, the material moving Z-axis linear module (22) works and drives the material taking part I (24) to move downwards, the magnetic shoe is sucked through the material taking part I (24), and the material moving Z-axis linear module (22) works and drives the material taking part I (24) to move upwards, so that the magnetic shoe is taken away from the conveying module (12);
Step three: when the material moving Z-axis linear module (22) moves upwards to a position where the height of the magnetic shoe is slightly higher than that of the magnetic shoe lower support group (34), the material moving X-axis linear module (21) drives the material moving Z-axis linear module (22) to move towards the bristle thorn unit (30) until the magnetic shoe is positioned right above the magnetic shoe lower support group (34), the material moving Z-axis linear module (22) moves downwards to a position where the magnetic shoe is stably placed on the magnetic shoe lower support group (34), and no acting force exists between the material taking part I (24) and the magnetic shoe;
Step four: the material moving Z-axis linear module (22) is lifted to a height slightly higher than that of the burr cleaning piece (33), the bristle thorn Y-axis module (31) and the driver (32) are started simultaneously, and the burr cleaning piece (33) is used for deburring the magnetic shoe along the placing direction of the magnetic shoe;
step five: the material moving Z-axis linear module (22) works and drives the material taking part I (24) to move downwards again until the material taking part I (24) absorbs the magnetic shoe, and the magnetic shoe is transferred to the transfer line unit (40) through the material moving Z-axis linear module (22) and the material moving X-axis linear module (21), and is conveyed to a downwards moving station by the transfer line unit (40);
step six: the magnetic shoe is conveyed to the position right below the material taking part II (56), the lifting cylinder (52) is started to drive the material taking part II (56) to move downwards, the magnetic shoe is sucked, the lifting cylinder (52) works reversely after sucking and drives the material taking part II (56) to move upwards, the rotary cylinder (51) works after moving upwards to a certain height, the magnetic shoe is rotated to the position above the powder spraying unit (60), the lifting cylinder (52) then lowers the magnetic shoe to the powder spraying unit (60), and the powder spraying unit (60) carries out powder spraying treatment on the magnetic shoe at the same time;
Step seven: when the magnetic shoe is conveyed to the lower part of the cross beam (75), the output end of the transferring rotating motor (74) drives the cross beam (75) and the transferring installation body (73) to rotate to the position right above the magnetic shoe, the transferring Z-axis linear module (72) drives the material taking part III (76) to move downwards until the material taking part III (76) absorbs the magnetic shoe, the transferring Z-axis linear module (72) drives the material taking part III (76) to move upwards for a certain distance, the transferring rotating motor (74) drives the magnetic shoe to reversely rotate, and the transferring Z-axis linear module (72) is driven to move to the carrier disc through the transferring Y-axis linear module (71) to orderly and vertically place the magnetic shoe on the carrier disc support body II (86);
Step eight: after the magnetic shoe is stamped on the second carrier plate (86), the second carrier plate support (86) is driven by the carrier plate rotating motor (811) to rotate by 90 degrees, and the full plate on the second carrier plate support (86) is adapted to the code plate layer with the corresponding height by matching with the carrier plate lifting ball screw (82) and the lifting stepping motor (81);
Step nine: the carrier roller lifting servo motor (95) and the carrier roller lifting ball screw (96) are matched for use, a transfer carrier roller (99) on the carrier roller frame (97) is moved to the height corresponding to the full tray on the carrier tray support body II (86), and the carrier roller driving cylinder (92) drives the carrier roller sliding frame (93) to move to one side of the goods shelf (110) until the transfer carrier roller (99) completely covers the coded tray layer;
Step ten: the carrier disc clamping cylinder (89) moves the carrier disc clamping plate (810) to two sides, the carrier disc of the full disc is released, the carrier roller driving servo motor (98) and the unloading stepping motor (88) on the carrier disc supporting body II (86) are simultaneously started to transfer the full disc carrier disc to the transferring carrier roller (99), the carrier roller driving servo motor (98) pauses to work, the carrier disc lifting ball screw (82) and the carrier roller driving servo motor (81) are matched to use, the unloading stepping motor (88) on the carrier disc supporting body I (85) and the carrier roller driving servo motor (98) are matched to the height, the empty disc on the carrier disc supporting body I (85) is transferred to the upper side of a shelf code disc layer, the carrier disc lifting ball screw (82) and the lifting stepping motor (81) are matched to use, the unloading stepping motor (88) and the carrier roller driving servo motor (98) on the carrier disc supporting body II (86) are simultaneously started to enable the carrier roller supporting body II (86) to work to rotate to the carrier roller supporting body II (86) to the height to adapt, the carrier roller driving servo motor (98) to clamp the carrier disc supporting body II (86) to the carrier disc to the middle layer (95) to the carrier disc, the carrier disc is clamped by the carrier disc clamping plate (95) is stably placed on the carrier disc clamping cylinder, the empty disc supporting body (85) is clamped to the carrier disc clamping plate is placed on the middle layer, the carrier plate lifting ball screw (82) is matched with the lifting stepping motor (81) to adjust the empty plate to a height suitable for stacking blanks, and the empty plate is adjusted to a proper position through the carrier plate rotating motor (811).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111443798.3A CN114314016B (en) | 2021-11-30 | 2021-11-30 | Special high-performance magnetic shoe stacking equipment and automatic stacking process |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111443798.3A CN114314016B (en) | 2021-11-30 | 2021-11-30 | Special high-performance magnetic shoe stacking equipment and automatic stacking process |
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| CN114314016A CN114314016A (en) | 2022-04-12 |
| CN114314016B true CN114314016B (en) | 2024-05-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN114314016A (en) | 2022-04-12 |
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