Background
In the production process of the magnetic shoe, after the magnetic shoe is pressed from the forming press, the magnetic shoe is jacked up by the cylinder, enters the press die by the blank taking device to absorb the magnetic shoe, and is immediately placed on the forming output belt. The magnetic tiles are mostly in a non-uniform arrangement state on the forming output belt under the influence of randomness of placing time points of the magnetic tiles, continuous operation of the forming output belt and the like. After the magnetic shoes move to the designated positions along with the forming output belt, the magnetic shoes need to be moved to a sintering disc to be orderly placed, and then the sintering disc is sent to a kiln to be fired. At present, the processing work from forming to firing of the magnetic shoe is always carried out manually or semi-automatically on a certain part by equipment, and the processing efficiency is not high on the whole. And because the magnetic shoe is heavy, the manual intervention is more, and the problems of high labor intensity, low safety and the like also occur.
Disclosure of Invention
The invention aims to provide a magnetic shoe integrated automatic processing system which improves the overall processing efficiency, reduces the labor intensity and improves the safety.
In order to solve the technical problems, the technical scheme of the invention is as follows: the magnetic shoe integrated automatic processing system comprises a rack, wherein a moving buffer conveying belt with a feeding end positioned at the side of a forming output belt is arranged on the rack, and a buffer belt feeding device is arranged on the rack; a shifting arrangement conveyer belt is arranged on the rack, and a transplanting arrangement device is arranged between the discharge end of the shifting buffer conveyer belt and the feeding end of the shifting arrangement conveyer belt on the rack; a discharging end of the moving and arranging conveyor belt on the rack is provided with an arranging and shaping device; the rack is provided with a stacking tray conveying device which is positioned on the side of the discharge end of the moving arrangement conveying belt, and the rack is provided with a stacking device which is positioned between the feed end of the stacking tray conveying device and the discharge end of the moving arrangement conveying belt.
As a preferred technical scheme, the transplanting arrangement device comprises a transplanting frame which is rotatably installed on the frame and is positioned between the discharging end of the moving buffer conveyor belt and the feeding end of the moving arrangement conveyor belt, at least one transplanting taking and placing seat is arranged on the transplanting frame, a transplanting lifting driver is respectively arranged between each transplanting taking and placing seat and the transplanting frame, and a transplanting suction nozzle is respectively arranged on each transplanting taking and placing seat; a transplanting controller is arranged between the transplanting frame and the rack.
According to the preferable technical scheme, the stacking disc conveying device comprises a stacking stopping section and a stacking output section, and a disc supply device is arranged on the rack and located on the side of the stacking stopping section.
As a preferred technical scheme, the disc supply device comprises a disc storage box which is fixedly arranged on the rack and provided with an opening at the top, a disc tray seat is vertically and slidably arranged in the disc storage box, and a disc discharging driver is arranged between the disc tray seat and the disc storage box; the stacking machine is characterized in that a dial plate seat is arranged on the rack in a transverse sliding mode, a dial plate claw located at one side of the stacking stop section is fixedly arranged on the dial plate seat, and a dial plate driver is arranged between the dial plate seat and the rack.
As preferred technical scheme, lie in the frame the side of pile up neatly output section is equipped with the storage mark box that open-top set up, dial vertical slidable mounting on the dish seat and get the mark slide, get the mark slide with dial and be equipped with between the dish seat and get the mark driver, it can stretch into to get to fix being equipped with on the mark slide store up the mark pole setting of getting of mark box, the bottom of getting the mark pole setting is equipped with gets the mark suction nozzle.
As a preferable technical scheme, the arrangement shaping device comprises an arrangement shaping seat which is transversely slidably mounted on the rack, a shaping push rod which can extend above the moving arrangement conveying belt is fixedly arranged on the arrangement shaping seat, and an arrangement shaping driver is arranged between the arrangement shaping seat and the rack.
As a preferred technical scheme, the buffer belt feeding device comprises a feeding reciprocating slide seat which is transversely installed on the rack in a sliding manner, and a feeding reciprocating driver is arranged between the feeding reciprocating slide seat and the rack; a feeding taking and placing slide seat is vertically and slidably mounted on the feeding reciprocating slide seat, and a feeding lifting driver is arranged between the feeding taking and placing slide seat and the feeding reciprocating slide seat; and a feeding adsorber is arranged on the feeding taking and placing slide seat.
As a preferred technical scheme, the feeding adsorber comprises a plurality of feeding suction nozzles which are arranged on the feeding taking and placing slide seat.
As a preferable technical scheme, the stacking device comprises a stacking reciprocating slide carriage which is transversely slidably mounted on the rack, and a stacking reciprocating driver is arranged between the stacking reciprocating slide carriage and the rack; a stacking taking and placing sliding seat is vertically and slidably mounted on the stacking reciprocating sliding seat, and a stacking lifting driver is arranged between the stacking taking and placing sliding seat and the stacking reciprocating sliding seat; a stacking overturning seat is rotatably mounted on the stacking taking and placing sliding seat, and a stacking overturning driver is arranged between the stacking overturning seat and the stacking taking and placing sliding seat; and a plurality of transversely arranged stacking suction nozzles are arranged on the stacking overturning seat.
As a preferable technical scheme, a powder sticking device is further arranged between the feeding end of the stacking tray conveying device and the discharging end of the conveying and arranging conveying belt on the rack.
By adopting the technical scheme, the magnetic shoe integrated automatic processing system comprises a rack, wherein a moving buffer conveying belt with a feeding end positioned at the side of a forming output belt is arranged on the rack, and a buffer belt feeding device is arranged on the rack; a shifting arrangement conveyer belt is arranged on the rack, and a transplanting arrangement device is arranged between the discharge end of the shifting buffer conveyer belt and the feeding end of the shifting arrangement conveyer belt on the rack; a discharging end of the moving and arranging conveyor belt on the rack is provided with an arranging and shaping device; the rack is provided with a stacking tray conveying device which is positioned on the side of the discharge end of the moving arrangement conveying belt, and the rack is provided with a stacking device which is positioned between the feed end of the stacking tray conveying device and the discharge end of the moving arrangement conveying belt. The buffer belt feeding device firstly and uniformly puts the uneven magnetic shoes on the formed output belt onto the moving buffer conveying belt. When the magnetic tiles on the moving buffer conveyor belt reach the discharge end, the magnetic tiles are individually transplanted onto the moving arrangement conveyor belt by the transplanting arrangement device, and the magnetic tiles can basically form a state with small distance difference and approximately same posture on the moving arrangement conveyor belt. And finally, the arrangement shaping device arranges the magnetic tiles uniformly, the magnetic tiles are converted into an equidistant orderly arrangement state, and the stacking device can stack a plurality of magnetic tiles on a sintering disc on the stacking disc conveying device at one time and can be orderly placed. The invention improves the whole treatment efficiency, and reduces the labor intensity and improves the safety because the whole treatment process is carried out automatically.
Detailed Description
The invention is further illustrated below with reference to the figures and examples. In the following detailed description, exemplary embodiments of the invention are described by way of illustration only. Needless to say, a person skilled in the art realizes that the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Accordingly, the drawings and description are illustrative in nature and not intended to limit the scope of the claims.
As shown in fig. 1 to 7, the integrated automatic processing system for magnetic tiles includes a rack 1, where the rack 1 may be integrally disposed, or may be formed by combining racks of respective device structures on the basis of relative fixed arrangement. The machine frame 1 is provided with a moving buffer conveyor belt 2 with a feeding end positioned at the side of a forming output belt 9, and the machine frame 1 is provided with a buffer belt feeding device 4. Wherein the forming output belt 9 conveys a blank extractor to suck the placed magnetic shoes from the press die.
The buffer belt feeding device 4 is used for uniformly placing the uneven magnetic shoes on the forming output belt 9 onto the moving buffer conveyor belt 2. The buffer belt feeding device 4 of this embodiment includes a feeding reciprocating slide 41 transversely slidably mounted on the frame 1, and a feeding reciprocating driver 42 is disposed between the feeding reciprocating slide 41 and the frame 1; a feeding taking and placing slide seat 43 is vertically and slidably mounted on the feeding reciprocating slide seat 41, and a feeding lifting driver 44 is arranged between the feeding taking and placing slide seat 43 and the feeding reciprocating slide seat 41; and a feeding absorber 45 is arranged on the feeding taking and placing slide seat 43.
The feeding reciprocating driver 42 drives the feeding reciprocating slide 41 to reciprocate, and the feeding absorber 45 reciprocates between the forming output belt 9 and the transfer buffer conveyor 2. When the molding material reaches the upper part of the molding output belt 9, the feeding material lifting driver 44 drives the feeding material taking and placing slide seat 43 to descend, the feeding material adsorber 45 carries out undifferentiated adsorption on the uneven magnetic shoes, and then the feeding material lifting driver 44 drives the feeding material taking and placing slide seat 43 to ascend; the feeding reciprocating slide 41 drives the feeding reciprocating slide 41 to slide, after the feeding adsorber 45 reaches above the transfer buffer conveyor belt 2, the feeding lifting driver 44 drives the feeding taking and placing slide 43 to descend, the feeding adsorber 45 releases adsorption, and the magnetic shoe is placed on the transfer buffer conveyor belt 2.
The feeding lifting driver 44 and the feeding lifting driver 44 are preferably air cylinders, and can be realized by adopting an electric cylinder or a motor matched with screw transmission and the like. In this embodiment, the feeding absorber 45 includes a plurality of feeding nozzles arranged on the feeding taking and placing slide 43. The span between the head and the tail of the feeding suction nozzles is matched with the width of the forming output belt 9, so that the feeding absorber 45 can perform one-time absorption no matter whether the magnetic shoes are uniform or not, and the occurrence of material leakage is prevented.
The frame 1 is provided with a moving and arranging conveyer belt 3, and the frame 1 is provided with a transplanting and arranging device 5 between the discharge end of the moving and buffering conveyer belt 2 and the feed end of the moving and arranging conveyer belt 3.
The transplanting arrangement device 5 is used for placing disordered magnetic shoes on the moving buffer conveyer belt 2 on the moving arrangement conveyer belt 3 individually and sequentially, and the magnetic shoes on the moving arrangement conveyer belt 3 can easily form a state with small distance difference and small posture difference.
The transplanting arrangement device 5 of the present embodiment includes a transplanting frame 51 rotatably mounted on the frame 1 and located between the discharging end of the conveying buffer conveyor 2 and the feeding end of the conveying arrangement conveyor 3, the transplanting frame 51 is provided with at least one transplanting taking and placing seat 52, a transplanting lifting driver 53 is respectively provided between each transplanting taking and placing seat 52 and the transplanting frame 51, and each transplanting taking and placing seat 52 is provided with a transplanting suction nozzle 54; a transplanting controller 55 is arranged between the transplanting frame 51 and the frame 1.
The transplanting taking and placing seat 52 on the transplanting frame 51 above the discharge end of the conveying buffer conveyor belt 2 is driven to descend by the transplanting lifting driver 53, the transplanting suction nozzle 54 sucks the magnetic shoe, and then the transplanting lifting driver 53 drives the transplanting taking and placing seat 52 to ascend. The transplanting controller 55 drives the transplanting frame 51 to rotate so that the transplanting suction nozzle 54 with the magnetic tiles absorbed thereon reaches above the feeding end of the conveying and arranging conveyor belt 3, the transplanting lifting driver 53 drives the transplanting taking and placing seat 52 to descend, and the transplanting suction nozzle 54 releases the absorption, thereby completing the transplanting operation of the magnetic tiles once.
In this embodiment, it is shown that the moving arrangement conveyer belt 3 and the moving buffer conveyer belt 2 are arranged in parallel and the conveying direction is opposite, so that two of the transplanting taking and placing seats 52 are symmetrically arranged on the transplanting frame 51 in this embodiment, when one of the transplanting taking and placing seats 52 adsorbs a magnetic shoe at the discharging end of the moving buffer conveyer belt 2, the other transplanting taking and placing seat 52 can just place the magnetic shoe at the feeding end of the moving arrangement conveyer belt 3; when the transplanting operation is performed, the transplanting controller 55 controls the transplanting frame 51 to rotate for half a turn each time, so that the transplanting efficiency can be improved. And the transplanting frame 51 rotates half a turn to transplant, and the magnetic shoes are rotated half a turn when reaching the moving arrangement conveyer belt 3, namely, the magnetic shoes are turned around and then continuously conveyed by the moving arrangement conveyer belt 3, and the posture of the magnetic shoes is consistent with that of the magnetic shoes on the moving buffer conveyer belt 2.
Wherein the transplanting controller 55 can be realized by a servo motor, and the transplanting lifting driver 53 is also preferably an air cylinder. The suction of the transplanting suction nozzle 54 can be controlled by providing a magnetic shoe sensor at the discharge end of the transfer buffer conveyor 2. The moving and arranging conveyer belt 3 carries out stepping conveying, and the starting signal of each stepping can be realized by arranging a magnetic shoe sensor at the feeding end of the moving and arranging conveyer belt 3. Thus, after the transplanting arrangement device 5 individually transplants the magnetic shoes on the moving buffer conveyor belt 2 onto the moving arrangement conveyor belt 3, the moving arrangement conveyor belt 3 performs the step control of once placing and once moving, and the magnetic shoes can basically form the states of small distance difference and small posture difference.
In this embodiment, two transplanting suction nozzles 54 are provided on each transplanting controller 55, so that the posture of the magnetic shoe can be prevented from changing during the transplanting process by two-point adsorption.
Besides the above structure, the transplanting alignment device 5 of this embodiment may also adopt that four transplanting taking and placing seats 52 are disposed on the transplanting frame 51, and the rotating is performed by 90 ° each time, or the transplanting alignment device 5 directly imitates the structure of the buffer belt feeding device 4 of this embodiment, and completes transplanting by reciprocating sliding, and so on, and the changes of these technical solutions and other equivalent technical means are all within the protection scope of the present invention.
And an arrangement shaping device 6 is arranged at the discharge end of the moving and arrangement conveying belt 3 on the frame 1. The arrangement and shaping device 6 is used for further arranging and arranging a plurality of magnetic tiles with smaller distance difference and small posture difference, so that the distance and the posture of the magnetic tiles are unified and ordered.
The arrangement and shaping device 6 of the embodiment includes an arrangement and shaping seat 61 installed on the frame 1 in a transverse sliding manner, a shaping push rod 63 capable of extending above the conveying and arrangement conveyor belt 3 is fixedly installed on the arrangement and shaping seat 61, and an arrangement and shaping driver 62 is installed between the arrangement and shaping seat 61 and the frame 1. The arrangement and shaping driver 62 drives the arrangement and shaping seat 61 to lean against the moving and arrangement conveyor belt 3, and the shaping push rod 63 can push the magnetic shoes to adjust the posture according to the length direction of the shaping push rod 63, so that the shaping effect is achieved. The arrangement shaping driver 62 adopts an air cylinder, of course, an electric cylinder, etc., and in addition, the arrangement shaping device 6 of the present embodiment can also adopt a mode that two symmetrical shaping push rods 63 push in opposite directions to complete shaping.
The rack 1 is provided with a stacking tray conveying device 7 which is positioned at the side of the discharge end of the moving arrangement conveying belt 3, and the rack 1 is provided with a stacking device 8 which is positioned between the feeding end of the stacking tray conveying device 7 and the discharge end of the moving arrangement conveying belt 3.
And the stacking device 8 is used for moving the magnetic tiles which are orderly arranged on the moving and arranging conveyor belt 3 to the sintering tray on the stacking tray conveying device 7 for orderly arrangement. The stacking device 8 comprises a stacking reciprocating slide seat 81 which is transversely and slidably mounted on the machine frame 1, and a stacking reciprocating driver 82 is arranged between the stacking reciprocating slide seat 81 and the machine frame 1; a stacking taking and placing sliding seat 83 is vertically and slidably mounted on the stacking reciprocating sliding seat 81, and a stacking lifting driver 84 is arranged between the stacking taking and placing sliding seat 83 and the stacking reciprocating sliding seat 81; a stacking overturning seat 85 is rotatably mounted on the stacking taking and placing sliding seat 83, and a stacking overturning driver 86 is arranged between the stacking overturning seat 85 and the stacking taking and placing sliding seat 83; the stacking overturning seat 85 is provided with a plurality of stacking suction nozzles 87 which are transversely arranged.
The principle of the pallet shuttle 81 and the pallet pick-and-place slide 83 in the pallet apparatus 8 is similar to that of the feed shuttle 41 and the feed pick-and-place slide 43 in the buffer belt feeding apparatus 4, and the difference is mainly that the pallet shuttle driver 82 is illustrated as a motor in this embodiment and implemented by matching with a screw drive, but the above structure is still easily understood by those skilled in the art according to the foregoing content and the known technology, and is not described herein again. In this embodiment, a reversible stacking overturning seat 85 is additionally arranged on the stacking taking and placing slide 83 to overturn the magnetic shoes adsorbed by the stacking suction nozzle 87 by a certain angle, and then stack the magnetic shoes on the sintering tray in a standing posture. The stacking turnover driver 86 in this embodiment is implemented by a servo motor, and can be implemented by a cylinder driving matched with a crank-slider structure.
In this embodiment, a powder adhering device 88 is further disposed between the feeding end of the pallet conveying device 7 and the discharging end of the conveying and arranging conveyor belt 3 on the rack 1, and in the process of stacking the ordered magnetic tiles on the sintering pallet by the pallet conveying device 8, the powder adhering device 88 can stop and adhere powder. The powder dipping device 88 can be a powder spraying structure or a structure in which a powder pool is directly dipped in the magnetic shoe, and the structures are well known and commonly used in the art and are not described in detail herein. Of course, the brush device can be arranged before the powder is adhered to remove the burrs on the magnetic shoe.
The stacking tray conveying device 7 is used for integrally outputting the sintering trays stacked with the orderly magnetic tiles to perform the next firing operation. The pallet conveying device 7 in this embodiment includes a pallet staying section 71 and a pallet outputting section 72, and the pallet staying section 71 is used for staying a sintered pallet to facilitate stacking of the pallet device 8; the stacking output section 72 is used for continuously outputting the stacked sintering trays outwards. The embodiment shows that the pallet conveying device 7 is a roller conveying structure, and the stacking stop section 71 and the stacking output section 72 are respectively provided with a driving motor.
A disc feeding device 73 is arranged on the rack 1 and located on the side of the stacking stopping section 71, and the disc feeding device 73 is used for automatically feeding the sintering discs to the stacking stopping section 71. The disk feeding device 73 of this embodiment includes a disk storage tank 731 fixedly disposed on the rack 1 and having an open top, a tray seat 732 is vertically slidably mounted in the disk storage tank 731, and a disk discharging driver is disposed between the tray seat 732 and the disk storage tank 731; a dial seat 733 is installed on the rack 1 in a transverse sliding mode, a dial claw 734 located at the box opening of the storage box 731 and far away from one side of the stacking stop section 71 is fixedly arranged on the dial seat 733, and a dial driver 735 is arranged between the dial seat 733 and the rack 1.
The tray discharging driver pushes up the tray seat 732 to expose the uppermost one of the plurality of sintering trays stacked on the tray seat 732 to the tray storage 731. When a sintered disc needs to be supplied to the stacking stop section 71, the dial driver 735 drives the dial seat 733 to slide toward the stacking stop section 71, and the dial claw 734 can dial the uppermost sintered disc onto the stacking stop section 71. After the tray is pulled back, the tray discharging driver ejects the tray seat 732 upwards for a section, so that the next sintering tray is exposed out of the tray storage box 731, and the next tray supplying action is waited.
In the storage tray 731 of this embodiment, the storage tray is surrounded by the retaining rods, so that interference and friction between the sintering tray and other structures during the ejection process can be reduced. The blocking rods on the two sides of the sintering plate in the feeding direction are replaced by the rollers, so that the effect of the conventional blocking rods is achieved, and the resistance borne by the sintering plate during the driving plate action is reduced, thereby being beneficial to smooth driving of the plate. Meanwhile, in the embodiment, a tray supply transition roller is arranged between the tray storage tank 731 and the stacking stop section 71, so that tray supply blockage is further reduced, and smooth automatic tray supply is ensured. The dial driver 735 is implemented by a motor cooperating with a driving belt, or may be implemented by an air cylinder, an electric cylinder, or the like. The disk-discharging driver can also adopt a motor to match with the spiral transmission to achieve the purpose of accurately ejecting the sintering disk.
In this embodiment, the frame 1 is provided with a label storage box 74 with an open top at the side of the stacking output section 72, the label storage box 74 is used for storing a plurality of label plates stacked in sequence, and the structure of the label storage box is made by a bottom plate and at least three fixed stop bars arranged on the bottom plate. A label taking slide seat 741 is vertically and slidably mounted on the dial seat 733, a label taking driver 742 is arranged between the label taking slide seat 741 and the dial seat 733, a label taking vertical rod 743 which can stretch into the label storage box 74 is fixedly arranged on the label taking slide seat 741, and a label taking suction nozzle 744 is arranged at the bottom end of the label taking vertical rod 743.
Before the dial seat 733 dials, the label taking driver 742 drives the label taking slide 741 to descend, and after the label taking nozzle 744 at the bottom end of the label taking vertical rod 743 sucks a label card, the label taking slide 741 is driven to ascend again. When the dial seat 733 drives the dial, the label cards adsorbed by the label taking suction nozzle 744 synchronously run to the stacking tray conveying device 7, the adsorption effect is relieved by the label taking suction nozzle 744, and the label cards fall into the sintering tray after stacking. In the above process, after the stacking of the sintering trays in the stacking retention section 71 is completed, the stacking retention section 71 and the stacking output section 72 may operate simultaneously, and both may stop until all the stacked sintering trays reach the stacking output section 72. Then, the disk feeding device 73 starts to feed the empty sintering disk to the stacking stop section 71, and the label taking suction nozzle 744 can accurately place the adsorbed label plate into the stacked sintering disk. After the disk feeding device 73 returns, the stacking output section 72 continues to output the stacked sintering disks. The label taking driver 742 is realized by arranging a motor on the label taking slide seat 741 and arranging gear and rack transmission between the motor and the dial seat 733; of course, the motor can be matched with the screw drive and the like to realize the purpose. Furthermore, the marking carriage 741 may be provided separately on another carriage that is slidable toward the pallet conveyor 7, and may be driven separately to perform the feeding of the marking cards separately.
In the embodiment, the magnetic shoes are moved to the moving buffer conveyor belt 2 to be buffered indiscriminately, the magnetic shoes are primarily formed into uniform intervals and postures through single transplanting and step conveying, the magnetic shoes which are regularly arranged are obtained through uniform arrangement, the magnetic shoes are finally moved to the sintering disc on the stacking disc conveying device 7 through the stacking device 8 to form ordered placement, and automatic disc changing and output can be realized after stacking of the sintering disc is finished. The magnetic shoe moving and stacking device can carry out the magnetic shoe moving and stacking automatically, improve the overall processing efficiency, reduce the labor intensity of workers and improve the safety.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.