CN113148624A - Automatic go up processing equipment of unloading - Google Patents

Automatic go up processing equipment of unloading Download PDF

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Publication number
CN113148624A
CN113148624A CN202110271417.1A CN202110271417A CN113148624A CN 113148624 A CN113148624 A CN 113148624A CN 202110271417 A CN202110271417 A CN 202110271417A CN 113148624 A CN113148624 A CN 113148624A
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CN
China
Prior art keywords
processing
loading
feeding
unloading
platform
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Pending
Application number
CN202110271417.1A
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Chinese (zh)
Inventor
文贤善
陈周
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Hong Xun Shenzhen Industrial Co ltd
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Hong Xun Shenzhen Industrial Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Hong Xun Shenzhen Industrial Co ltd filed Critical Hong Xun Shenzhen Industrial Co ltd
Priority to CN202110271417.1A priority Critical patent/CN113148624A/en
Priority to PCT/CN2021/086039 priority patent/WO2022188228A1/en
Publication of CN113148624A publication Critical patent/CN113148624A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/80Turntables carrying articles or materials to be transferred, e.g. combined with ploughs or scrapers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/04Devices for feeding articles or materials to conveyors for feeding articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)
  • Feeding Of Workpieces (AREA)

Abstract

The invention provides a processing device capable of automatically loading and unloading, which comprises a rack and a processing table, wherein a processing station is arranged on a material moving track of the processing table, and a plurality of rotating tables and processing assemblies are arranged along the periphery of the processing station of the processing table according to the assembly requirement. The processing equipment capable of automatically feeding and discharging provided by the invention comprises at least one rotating table matched with a processing table, feeding and discharging operations are carried out at the coincident point of the rotating table and the processing table on the circumference, a horizontal rotating feeding and discharging mode of the rotating table is utilized to replace a horizontal reciprocating feeding and discharging mode, the processing table and the rotating table start and stop rotating according to a set time sequence, and material is taken and discharged when the processing table and the processing table stop rotating, a plurality of rotating tables run simultaneously, and a plurality of material pieces can be placed into corresponding positions of a jig for processing, so that the stroke of feeding and discharging is greatly shortened in a unit area, and the times of feeding and discharging in unit time can be increased, so that the working efficiency of feeding and discharging can be greatly increased, and the processing efficiency and the productivity of the processing table are further increased.

Description

Automatic go up processing equipment of unloading
Technical Field
The invention relates to the field of automatic processing equipment, in particular to processing equipment capable of automatically feeding and discharging.
Background
With the continuous development of science and technology, the demand of people for the automatic production of product processing is continuously improved. More and more products can be processed by a full-automatic processing process. The most important and indispensable link in the full-automatic process of product processing is feeding and discharging processing. In the processing equipment of unloading in present automation, according to the difference of processing product, can have the automatic unloading implementation of unloading of difference, for example: the manipulator is matched with a conveying belt or a conveying chain for grabbing, the manipulator is matched with a horizontal transfer platform motor for grabbing in a reciprocating driving mode, and the like, and different feeding and discharging modes are selected according to different processing precisions of processing equipment. But the process of adopting foretell unloading mode to transport the product in current processing equipment all is the reciprocating type motion mode of horizontal straight line, and is mostly serial structure, and this kind of motion mode exists long, the material loading precision is low, the low problem of work efficiency of material loading stroke.
Disclosure of Invention
The invention aims to solve the defects of high feeding stroke, low feeding precision and low working efficiency of the existing full-automatic feeding and discharging processing equipment adopting a horizontal linear reciprocating motion mode to carry out feeding and discharging, and provides the processing equipment for automatic feeding and discharging.
The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides an automatic go up processing equipment of unloading, include the frame with set up in processing platform in the frame, processing platform move to be equipped with the processing station on the material orbit, still include at least one set up in lie in the frame the revolving stage of processing station department of processing platform, be provided with rotatory station on the revolving stage, the processing station of processing platform with the rotatory station of revolving stage has the business turn over material level of mutual coincidence in the circumferencial direction.
Further, the processing platform is a rotary workbench, the rotary workbench comprises a first rotary driving part and a processing platform fixed on an output shaft of the first rotary driving part, a plurality of jigs used for fixing a product to be processed are uniformly distributed on the processing platform along the circumferential direction, and the position where the jigs of the processing platform stop on the rack is the processing station.
Further, when the processing station on the rotary worktable is a material loading position, the rotary table is positioned at the material loading position and is a material loading tower, and at least two rotary stations are arranged on the material loading tower.
Specifically, the feeding tower comprises a second rotary driving part and a feeding platform fixed on an output shaft of the second rotary driving part, a plurality of material taking arms for grabbing the product to be processed are uniformly distributed on the feeding platform along the circumferential direction, and the position where the material taking arms of the feeding platform stop on the rack is the rotary station.
Specifically, the feeding tower further comprises a first positioning mechanism which is fixed on the rack and located at the feeding rotating station and used for adjusting the grabbing direction of the product to be processed.
Specifically, the feeding tower further comprises a second positioning mechanism which is fixed on the rack and located at the feeding rotating station and used for adjusting the feeding direction of the product to be processed.
Further, when the processing station on the rotary worktable is the unloading level, the rotary worktable is located at the unloading level, the rotary table is an unloading tower, and at least two rotary stations are arranged on the unloading tower.
Specifically, the blanking tower comprises a third rotary driving part and a blanking platform fixed on an output shaft of the third rotary driving part, at least two blanking arms used for adsorbing products on the blanking station are arranged on the blanking platform, and the positions of the blanking arms on the feeding platform are the rotary stations.
Specifically, the blanking tower further comprises a detection assembly arranged on the rack and located at a rotating station of the blanking platform.
Further, the processing device also comprises at least one processing assembly arranged on the rack and positioned at the processing station of the rotary workbench.
The processing equipment capable of automatically feeding and discharging provided by the invention has the beneficial effects that: the automatic feeding and discharging device comprises at least one rotating table matched with a processing table, wherein the rotating table and the processing table are used for feeding and discharging in an area overlapped with each other, the processing table and the rotating table can complete feeding and discharging operations in the overlapped area in a synchronous rotating and synchronous stopping working mode, and can complete various different processes such as press mounting, stacking, sticking, labeling, marking, detecting and the like on other processing stations, the rotating table is butted with the processing table in a rotating mode, when the rotating table is used for feeding and discharging, a horizontal reciprocating feeding and discharging mode can be replaced by a horizontal rotating feeding and discharging mode of the rotating table, the processing table and the rotating table start-stop rotating according to a set time sequence, materials are taken and discharged when the processing table stops, a plurality of rotating tables run simultaneously, a plurality of materials can be placed into corresponding positions of a jig for processing, and the stroke of feeding and discharging in a unit area is greatly shortened, the frequency of feeding and discharging in unit time can be improved, so that the working efficiency of feeding and discharging can be greatly improved, and the processing efficiency and the productivity of the processing table can be further improved.
Drawings
Fig. 1 is a top view of a processing apparatus with automatic loading and unloading according to a first embodiment of the present invention;
fig. 2 is a schematic perspective view of a rotary table in a processing apparatus with automatic loading and unloading according to a first embodiment of the present invention;
fig. 3 is a schematic perspective view of a feeding tower in a processing apparatus with automatic feeding and discharging functions according to a first embodiment of the present invention;
fig. 4 is a schematic perspective view of a feeding platform in a feeding tower of a processing apparatus with automatic feeding and discharging functions according to a first embodiment of the present invention;
fig. 5 is a top view of a feeding platform in a feeding tower of a processing apparatus with automatic feeding and discharging functions according to a first embodiment of the present invention;
fig. 6 is a schematic perspective view of a first positioning mechanism in a feeding tower in a processing apparatus for automatic feeding and discharging according to a first embodiment of the present invention;
fig. 7 is a schematic perspective view illustrating a second positioning mechanism of a feeding tower in a processing apparatus with automatic feeding and discharging according to a first embodiment of the present invention;
fig. 8 is a schematic perspective view of a blanking tower in an automatic loading and unloading processing apparatus according to a first embodiment of the present invention;
fig. 9 is a schematic perspective view of a processing assembly in an automatic loading and unloading processing apparatus according to a first embodiment of the present invention;
fig. 10 is a schematic perspective view of a feeding tower in a processing apparatus with automatic feeding and discharging function according to a second embodiment of the present invention;
fig. 11 is a top view of a processing table and a loading tower in a processing apparatus with automatic loading and unloading according to a third embodiment of the present invention.
In the figure: 100-automatic feeding and discharging processing equipment and 10-a rack; 20-a rotary workbench, 21-a first rotary driving piece, 211-an output shaft of the first rotary driving piece, 22-a processing platform and 221-a jig; 30-feeding tower, 31-second rotary driving member, 311-output shaft of second rotary driving member, 32-feeding platform, 321-material taking arm, 3211-connecting rod, 3212-material taking rod, 3213-material taking block, 3214-vacuum suction nozzle, 3215-positioning column, 3216-elastic member, 33-feeding track, 331-material guide groove, 34-first positioning mechanism, 341-first support, 342-positioning component, 3421-first driving component, 3422-positioning piece, 343-guiding jig, 3431-positioning groove, 3432-notch, 35-second positioning mechanism, 351-second support, 352-rotary motor, 353-material clamping block, 354-detection sensor, 355-coupler, 36-pressing mechanism, 40-discharging tower, 41-a third rotary driving element, 411-an output shaft of the third rotary driving element, 42-a blanking platform, 421-a blanking arm, 43-a detection assembly, 50-a processing assembly, 51-a pre-pressing assembly, 511-a third bracket, 512-a linear guide rail, 513-a pressing block, 514-a second driving assembly, 52-a pressing assembly and 60-a linear material moving table.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The first embodiment is as follows:
referring to fig. 1 to 9, a processing apparatus 100 for automatic loading and unloading according to a first embodiment of the present invention is shown.
As shown in fig. 1, the automatic loading and unloading processing apparatus 100 provided by the present invention includes a frame 10 and a processing table disposed on the frame 10, wherein the processing table is a rotating table 20 disposed at the center of the frame 10 in this embodiment. The transfer of the product workpiece from one processing station to another by the processing apparatus provided by the present invention is accomplished by a rotating table 20 at the center of the frame 10. The processing items or processing procedures that can be performed by the product workpiece on the processing apparatus 100 provided by the present invention are determined by other components disposed on the frame 10 around the rotary table 20. The circumference outside of the rotary worktable 20 on the frame 10 is provided with a plurality of processing stations, and each processing station can be correspondingly provided with different processing parts, thereby realizing various different processes of press fitting, stacking, sticking, labeling, marking, detecting and the like for the transferred products on the rotary worktable 20. The number of the processing stations on the rotary worktable 20 is related to the requirement of product processing, and at least comprises a loading position of a workpiece, a processing position of the workpiece and a discharging position of the product, and the processing stations on three bases, so that at least one processing procedure is finished on the rotary worktable 20. The more processing stations are arranged on the rotary worktable 20, the more complex the processing which can be realized correspondingly, the more workpieces can be loaded, and the more complex and orderly the processing technology can be realized. The processing equipment 100 capable of automatically feeding and discharging provided by the invention can maximally reduce the area occupied by the processing equipment 100, the number of processing parts is increased as much as possible on the rack 10 in unit area, the structure is compact, and the rotary worktable 20 can shorten the moving distance between adjacent processes, thereby reducing the material moving time in the processing process and improving the production efficiency and the productivity of the processing equipment 100.
Further, the processing equipment 100 with automatic loading and unloading provided by the invention further comprises at least one rotating table arranged on the frame 10 and located at the processing station of the processing table, wherein a rotating station is arranged on the rotating table, and the rotating station of the rotating table and the processing station of the processing table have mutually overlapped material inlet and outlet positions in the circumferential direction. In this embodiment, the rotating table is disposed on the frame 10, the processing table is a rotating table 20 disposed on the frame 10, and there is an area overlapping each other in the circumferential direction between the rotating table and the rotating table 20 to realize feeding and discharging operations therebetween, and by relative rotation between the rotating table and the rotating table, products to be processed can be fed onto the rotating table 20 one by one, or products that have been processed can be fed onto the rotating table 20 one by one.
According to the processing equipment 100 capable of automatically feeding and discharging provided by the invention, only one rotating table is arranged on the feeding position of the processing table for feeding operation according to the processing requirement, and other discharging modes are adopted on the discharging position to complete discharging operation, so that the feeding speed of the processing equipment 100 is only increased. Or only one rotating table is arranged on the blanking position of the processing table for blanking operation according to the processing requirement, and the loading operation is completed by adopting other loading modes on the loading position, so that the loading and unloading speed of the processing equipment 100 is only increased. Or a rotating table can be respectively arranged on the feeding position and the discharging position of the processing table at the same time for feeding operation and discharging operation, so that the feeding speed and the discharging speed of the processing equipment 100 are simultaneously increased, and the production speed and the production efficiency of the processing equipment 100 in unit time can be further improved.
In addition, the number of processing stations of the processing equipment 100 with automatic loading and unloading provided by the invention is increased along with the difference of the processed products on the processing table 20, and the number of rotary tables on the frame 10 can be increased according to the actual processing requirements so as to meet the processing requirements. That is, two or more rotating tables may be provided at the same time on the automatic loading and unloading processing apparatus 100 for loading the processing tables. Alternatively, a plurality of rotating tables are simultaneously provided on the frame 10 for distributing and blanking the machining table according to the detection of the detection equipment on the machining table. Or, the processing table performs material distribution through the rotary table after performing material discharge through the rotary table, and the like.
In the processing equipment 100 with automatic feeding and discharging functions, the rotary table is adopted as the rotary worktable processing table to carry out feeding and discharging operations, the traditional linear reciprocating feeding mode is replaced, the feeding and discharging operations on the processing table can be completed in a superposition area through the working modes of synchronous rotation and synchronous stop of the processing table and the rotary table, and not only can the moving stroke of feeding and discharging be reduced in a unit area, so that the moving time required in feeding and the pause time in feeding and discharging are greatly shortened, but also the feeding times in unit time can be improved, the feeding efficiency is improved, and the processing efficiency and the productivity of the processing table are further improved.
Further, as shown in fig. 2, it is a schematic perspective view of a rotary table 20 at the center of the rack 10 in the automatic loading and unloading processing equipment 100 provided by the present invention. In the present embodiment, the machining table is a rotary table 20 disposed at the center of the frame 10, and the machining table (the rotary table 20) is located at the center of the frame 10 and is used for rotary material transfer operation for all machining processes of workpieces. The rotary table 20 includes a first rotary driving member 21 and a processing platform 22 fixed to an output shaft 211 of the first rotary driving member 21. The first rotary driving member 21 is fixed to the bottom of the frame 10 and is fixedly connected to the processing platform 22 through an output shaft 211 thereof. So that the processing platform 22 can be horizontally rotated and vertically lifted along with the output shaft 211. The first rotary drive 21 enables a horizontal rotary operation of the processing platform 22. Specifically, a plurality of jigs 221 for fixing a product to be processed are uniformly distributed on the processing platform 22 along the circumferential direction. The number of the jigs 221 installed on the processing platform 22 is related to the number of the processing steps, and the more the number of the processing steps is, the more the number of the corresponding jigs 221 is. And the position where the jig 221 of the processing platform 22 stops on the frame 10 is the processing station. The processing platform 22 in the rotary worktable 20 can horizontally rotate along with the first rotary driving member 21, and the angle of each rotation is controlled to be constant by the first rotary driving member 21, when the processing platform 22 stops rotating, the jig 221 on the processing platform 22 stays at the position above the rack 10, and is a processing station of the rotary worktable 20, and when the processing platform 22 stops rotating, loading and unloading or other processing operation operations are performed. The time of the horizontal rotation of the processing platform 22 is the material moving time when the product moves from one processing station to another processing station, and the time when the rotation of the processing platform 22 stops is the time of the loading, unloading and processing of the product. The machining equipment 100 using the automatic loading and unloading provided by the present invention has a stop time in the machining process, that is, the machining platform 22 of the rotating table 20 needs to stop rotating each time for performing various operations, and the stop time and the rotating time are alternated, thereby forming an intermittent machining mode. The rotary table arranged in the processing equipment 100 capable of automatically feeding and discharging provided by the invention can greatly shorten the material moving time on the processing platform 22 and shorten the material moving time to 120 milliseconds, so that the processing yield of the processing equipment 100 capable of automatically feeding and discharging is improved to 10000/hour from the traditional 1500/hour.
Further, as shown in fig. 1, when the processing station on the rotary table 20 is a loading position, the rotary table at the loading position is a loading tower 30, and at least two rotary stations are provided on the loading tower 30. At least one rotating station is arranged on the feeding tower 30, and the rotating station on the feeding tower 30 rotates and brings the product to be processed into the rotating table 20 from the feeding rail 33 in a rotating manner along with the rotation of the feeding tower 30. In order to improve the loading efficiency of the loading tower 30 and the accuracy and precision of loading to meet the processing requirement of the product, a rotating station can be added on the loading tower 30 to reduce the angle of single rotation, i.e. the distance of single movement of the product to be processed on the loading tower 30. In addition, the added rotary station can also be used for preprocessing, detecting and positioning the product to be processed before feeding, so that when the feeding tower 30 feeds the product to the rotary worktable 20, the product quality, the feeding angle and other parameters of the product to be processed can meet the requirements of subsequent processing procedures.
Further, as shown in fig. 3, a schematic perspective view of the feeding tower 30 is a rotary table of the automatic feeding and discharging processing equipment 100 provided by the present invention. The feeding tower 30 includes a second rotary driving member 31 and a feeding platform 32 fixed on an output shaft 311 of the second rotary driving member 31. The second rotary driving member 31 can be used for driving the feeding platform 32 to rotate in the horizontal direction, and the angle of a single rotation of the feeding platform 32 in the horizontal direction can be adjusted and controlled as required. In this embodiment, the second rotary driving member 31 can also simultaneously take into account the lifting and lowering action of the loading platform 32. The second rotary driving member 31 can drive the feeding platform 32 to move up and down in the vertical direction, so that the feeding tower 30 can be ensured to be accurately butted with the jig 221 of the processing platform 22 on the rotary table 20 in the vertical direction. The feeding tower 30 further comprises a feeding track 33 for providing products to be processed for the feeding platform 32, the feeding track 33 mainly functions to provide a storage space for the products to be processed, and the products to be processed in the feeding track 33 can be transferred to the rotary worktable 20 one by one through the feeding tower 30.
Specifically, as shown in fig. 5, a plurality of material taking arms 321 for taking a product to be processed are uniformly distributed on the material loading platform 32 of the material loading tower 30 along the circumferential direction, the material taking arms 321 are used for taking the product to be processed on the material loading track 33 one by one and transferring the taken product to the rotary worktable 20, and in the transferring process, a series of operations on the product to be processed, such as adjusting a material loading angle, adjusting a material loading height, adjusting a posture of the product during material loading, detecting a quality of the loaded product, etc., can be realized by using other components on the material loading tower 30. The take-off arm 321 of the loading platform 32 is a rotary station at the position where the frame 10 stops. That is, the pick arm 321 is used to move the product when the loading platform 32 rotates, and the loading platform 32 stops to pick up the product or transfer the product to be processed to the rotary table 20. When the feeding tower 30 provides the rotary worktable 20 with the product to be processed, the feeding platform 32 and the processing platform 22 operate synchronously, that is, both are suspended simultaneously for realizing the relative operation, and both are rotated simultaneously for transferring the product, the time of suspension and the time of rotation are the same, and both are alternated to form the intermittent feeding processing provided by the present invention. The more the material taking arms 321 are arranged on the feeding platform 32, the more the rotating stations can be realized, and the more the machining detection on the fed product can be realized on the feeding tower 30. In this embodiment, the loading platform 32 is simultaneously provided with eight material taking arms 321, and each material taking arm 321 is a rotating station when stopping. The periphery of the rotating station can be correspondingly provided with components for processing, positioning, detecting and the like, and the components are used for preprocessing the loaded product.
As shown in fig. 4, in the embodiment, the material taking arm 321 includes a connecting rod 3211 fixed on the feeding platform 32, a material taking rod 3212 vertically fixed at an end of the connecting rod 3211, a material taking block 3213 disposed at a bottom of the material taking rod 3212, and a vacuum suction nozzle 3214 disposed at a bottom of the material taking block 3213. The vacuum suction nozzle 3214 can suck the product to be processed or release the product. In order to prevent the material taking block 3213 from horizontally rotating along with the feeding platform 32 at the bottom of the connecting rod 3211, a positioning column 3215 is further disposed between the material taking block 3213 and the connecting rod 3211, and the material taking block 3213 is fixed to rotate in the horizontal direction by the connecting rod 3211. Meanwhile, the material taking rod 3212 is further provided with an elastic element 3216, so that a certain amount of buffer is provided in the vertical direction during the movement of the vacuum suction nozzle 3214 in the vertical direction, and the service life of the vacuum suction nozzle 3214 is prolonged. In this embodiment, the material taking arm 321 uses the vacuum suction nozzle 3214 to grasp and transfer the workpiece, and the material taking arm 321 may also use different grasping members, such as mechanical clamps, magnetic suction nozzles, and other members, for grasping the product to be processed according to different workpieces and different processing requirements.
Further, the automatic loading and unloading processing equipment 100 provided by the present invention adopts the relative rotation manner between the rotary table and the rotary table 20 for loading, so that when the rotary table is used for grabbing a product, the product needs to be positioned at a first stage to ensure that the direction, position and angle of each product on the material fetching arm 321 are consistent. In order to ensure that the product to be processed can be accurately placed into the jig 221. The feeding tower 30 further comprises a first positioning mechanism 34 fixed on the frame 10 and located between the feeding platform 32 and the feeding rail 33 for adjusting the grabbing direction of the product to be processed. The first positioning mechanism 34 is disposed between the feeding track 33 and the feeding platform 32 to ensure that the position of each product grabbed by the material fetching arm 321 of the feeding platform 32 on the feeding platform 32 is consistent.
Specifically, as shown in fig. 6, a schematic perspective view of the first positioning mechanism 34 on the feeding tower 30 according to the present invention is provided. The first positioning mechanism 34 includes a first bracket 341 fixed on the frame 10, a guiding jig 243 disposed on the first bracket 341, and a positioning assembly 342 disposed on the first bracket 341 and used for defining a feeding direction of a product to be processed, the positioning assembly 342 includes a first driving assembly 3421 disposed on the first bracket 341 and a positioning plate 3422 driven by the first driving assembly 342 to move horizontally on the first bracket 341, the positioning plate 3422 is disposed perpendicular to the feeding direction of the product to be processed and used for eliminating a position error in the feeding direction when each product to be processed enters the guiding jig 343. The guiding jig 343 is provided with a positioning groove 3431 for the product to be processed to enter, and the notch 3432 of the positioning groove 3431 is communicated with the feeding track 33. A material guide chute 331 is arranged at the discharge port of the feeding rail 33, and products to be processed are sequentially input into the guide jig 343 of the first positioning mechanism 34 through the material guide chute 331. The material guiding groove 331 of the feeding track 33 is communicated with the positioning groove 3431 through the notch 3432, and after the product to be processed enters the guiding jig 343, the product is adsorbed by the material taking arm 321 on the feeding platform 32 and then moves out of the guiding jig 343. The product to be processed, which is taken out from the guiding jig 343 of the first positioning mechanism 34 by the material taking arm 321, maintains the same direction and angle as those of the guiding jig 343, and is in an initial state when the product to be processed is loaded.
Further, according to the processing equipment 100 with automatic loading and unloading provided by the present invention, since the rotating table and the rotating table 20 are used for loading in a relative rotation manner, when the loading platform 32 of the loading tower 30 and the processing platform 22 of the rotating table 20 are in butt joint at the loading position in the overlapping region, according to the different shapes and processing requirements of some processed workpieces, the direction and the angle of the product to be processed on the material taking arm 321 of the loading tower 32 need to be kept consistent with the direction and the angle of the jig 221 of the processing platform 22, and the material taking arm 321 can accurately place the product to be processed into the jig 221. Therefore, for the product to be processed with special positioning and requirement, secondary positioning is needed before feeding, and the product to be processed needs to be positioned again before feeding to ensure accurate feeding when selecting the processing station of the workbench 20. The feeding tower 30 provided by the present invention further comprises a second positioning mechanism 35 fixed on the frame 10 at a rotating station of the feeding platform 32 for adjusting the discharging direction of the product to be processed. The second positioning mechanism 35 can be used to adjust the relative position of the product to be processed on the material taking arm 321, so as to ensure that the material taking arm 321 can accurately feed the product after grabbing the product and transferring the product to the rotary table 20. The adjustment of the position and angle of the product can be accomplished directly by the first positioning mechanism 34, typically for a product having a certain stiffness.
Specifically, as shown in fig. 7, a schematic perspective view of a second positioning mechanism 35 on the feeding tower 30 according to the present invention is provided. The second positioning mechanism 35 includes a second bracket 351 fixed on the frame 10, a rotating motor 352 disposed on the second bracket 351, a pair of material clamping blocks 353 driven by the rotating motor 352, and a detection sensor 354 disposed on the second bracket 351, wherein the pair of material clamping blocks 353 is fixed on an output shaft of the rotating motor 352 through a coupling 355. The pair of material clamping blocks 353 on the second positioning mechanism 35 first clamps the material taking arm 321 for fixing a component of a product to be processed, in this embodiment, the product to be processed is fixed on the material taking arm 321 by the vacuum suction nozzle 3214, therefore, in this embodiment, the pair of material clamping blocks 353 is used for clamping the vacuum suction nozzle 3214 on the material taking arm 321, then the rotating motor 352 drives the pair of material clamping blocks 353 to rotate to a set angle, the detection sensor 354 detects whether the product to be processed rotates to the position, after the product to be processed rotates to the position, the pair of material clamping blocks 353 releases the vacuum suction nozzle 3214, and the product to be processed on the vacuum suction nozzle 3214 keeps the angle to be sucked and grabbed, and material loading is rotated along the angle.
Further, the feeding tower 30 provided by the present invention may perform other pre-operations on the product to be processed grasped on the feeding tower 30 according to the difference of the processed product and the difference of the processing technology of the processed product, so as to ensure that the product fed onto the rotary table 20 is the product required by the composite processing. Therefore, the feeding tower 30 further includes a processing assembly fixed on the frame 10 and disposed around the feeding platform 32, and the processing assembly performs a preprocessing operation on the product to be processed on the feeding platform 32.
Further, as shown in fig. 1, in the automatic loading and unloading processing equipment 100 provided by the present invention, when the processing station on the rotary table 20 is the unloading position, the rotary table at the unloading position is the unloading tower 40, and at least two rotary stations are arranged on the unloading tower 40. Of at least two rotary stations arranged on the blanking tower 40, one rotary station is a material taking position for blanking at a material inlet and outlet position coincident with the rotary workbench 20, and the other rotary station is a material outlet position on one side of the blanking tower 40 far away from the rotary workbench 20. Meanwhile, in order to improve the blanking efficiency of the blanking tower 40 and the operation of blanking and material distribution, a rotating station can be added on the blanking tower 40, so as to reduce the angle of single rotation of the blanking tower 40, i.e. the distance of single movement of the product on the blanking tower 30. The rotary station is additionally arranged on the blanking tower 40, so that the blanked products can be distributed, and the blanked products can be subjected to targeted detection and distribution according to different processing requirements.
Specifically, as shown in fig. 8, a schematic perspective view of a rotating table of the automatic loading and unloading processing equipment 100 provided by the present invention is a loading tower 40. The structure of the main body of the blanking tower 40 is substantially identical to that of the main body of the loading tower 30. The blanking tower 40 includes a third rotary driving member 41 and a blanking platform 42 fixed on an output shaft 411 of the third rotary driving member 41, at least two blanking arms 421 for adsorbing products on a blanking station are arranged on the blanking platform 42, and the position of the blanking arms 421 on the blanking platform 32 is a rotary station. The third rotary driving member 41 of the blanking tower 40 can drive the blanking platform 42 to rotate in the horizontal direction, and the angle of a single rotation of the blanking platform 42 in the horizontal direction can be adjusted as required. In this embodiment, the third rotary driving element 41 also has the function of driving the blanking platform 42 to move up and down in the vertical direction, and the third rotary driving element 41 drives the blanking platform 42 to move up and down in the vertical direction, so as to drive the material taking arm 421 on the blanking platform 42 to be downward butted with the jig 221 on the processing platform 22 of the rotary table 20 in the vertical direction. The discharging arm 421 disposed on the discharging platform 42 is mainly used for grabbing and discharging the products processed on the rotary table 20 one by one. The discharging platform 42 is used for moving products when rotating, and when the discharging platform 42 stops, the products processed in the jigs 221 on the processing platform 22 of the rotating table 20 are grabbed or discharged, and the products on the discharging arm 421 are subjected to tray-dividing discharging. The blanking platform 42 and the processing platform 22 run synchronously, the two operate processes are suspended simultaneously for realizing corresponding stop time, the two operate processes simultaneously for transferring products in a rotating mode, the stop time is consistent with the rotating time, and the stop and the rotation are alternately carried out to form an intermittent processing process. The more the blanking arms 421 are arranged on the blanking platform 42, the more the rotary stations can be realized, and different station operations such as product detection, product OK material blanking, product NG material blanking and the like can be correspondingly realized on the blanked products. The specific structure of the discharging arm 421 disposed on the discharging platform 40 is identical to the structure of the feeding arm 321 in the feeding tower 30 in this embodiment.
Specifically, as shown in fig. 8, the blanking tower 40 provided by the present invention further includes a detection assembly 43 disposed on the frame 10 at a rotation station of the blanking platform 42. The detecting assembly 43 can be correspondingly provided with different detecting components according to different processed products, such as: different detection components such as position sensors and angle sensors are used for realizing the targeted detection of the products obtained on the blanking tower 40 and distributing the materials by using the detection results.
Further, in the automatic loading and unloading processing apparatus 100 provided by the present invention, when the processing station on the rotary table 20 is a processing station, the rotary table at the processing station is a processing tower (not shown), and the processing tower has at least one rotary station. The rotary station on the processing tower rotates along with the processing tower, and the processing equipment is close to the rotary workbench 20 or far away from the rotary workbench 20 in a rotary mode. The structure of the processing tower is consistent with the main structure of the blanking tower. This processing tower includes fourth rotary driving spare, is fixed in the processing platform on fourth rotary driving spare's the output shaft, and this fourth rotary driving spare can be used for driving the rotation of processing platform on the horizontal direction to single rotatory angle on this processing platform is regulated and control as required. Simultaneously, this fourth rotary driving spare can also set up according to actual need whether need drive the ascending and descending of processing platform in vertical direction. The fourth rotary driving member can be driven by a motor to lift or has a lifting function. And at least one workpiece for processing a product is arranged on the processing platform, and the position of the workpiece on the processing platform is the rotating station. The workpiece includes, but is not limited to, laser heads, marking heads, laser cutters, punch pins, and the like.
Further, as shown in fig. 1, the automatic loading and unloading processing equipment 100 provided by the present invention further includes at least one processing assembly 50 disposed on the frame 10 at a processing station of the rotary table 20. The number of machining modules 50 provided on the machine frame 10 is increased or decreased according to machining requirements. The processing assembly 50 may be used to perform various desired processing operations on a loaded product. Such processing includes, but is not limited to: press fitting, posting, dustproof film pasting, laser marking, product quality detection, angle detection, station detection, product quality detection and the like.
As shown in fig. 1, in the present embodiment, the rack 10 has three loading towers 30 and one unloading tower 40, the three loading towers 30 are respectively used for loading the first workpiece, the second workpiece and the third workpiece in steps, and the unloading tower 40 is used for unloading the assembled product. The first workpiece is an injection molding part, two hole sites are respectively arranged on the injection molding part and used for installing the second workpiece and the third workpiece, and the second workpiece and the third workpiece are hardware parts inserted on the first workpiece. The first workpiece is used as a base for processing, and the first step is carried out feeding.
First, the first feeding tower 30 feeds the injection molded part of the first workpiece to the jig 221 of the processing platform 22, and the first workpiece is fixed and driven by the jig 221 to move to the second feeding position of the second feeding tower 30 for the second-step feeding. Then, the second loading tower 30 provides the rotary table 20 with the first hardware, and the second loading tower 30 places the first hardware on the hole of the injection molding member located on the jig 221. The processing platform 22 drives the jig 221 to move continuously to the third loading position of the third loading tower 30 for the third loading. Next, the third feeding tower 30 feeds the second hardware for the injection-molded part already having one hardware on the jig 221, and the third feeding tower 30 puts the second hardware on another hole of the injection-molded part on the jig 221. Finally, the machining platform 22 moves the jig 221 with the injection-molded part and the two hardware parts to the machining station where the machining assembly 50 is located, and the machining assembly 50 presses the products in the jig 221.
In the present embodiment, in order to ensure that the hardware does not rotate along with the press-fitting process when the hardware is press-fitted onto the injection molded part, thereby causing a press-fitting failure, the processing assembly 50 includes a pre-pressing assembly 51 and a pressing assembly 51. The prepressing assembly 51 is provided with a limiting structure, so that the pressed workpiece is prevented from being displaced along with the pressing process. The remaining structures, the pre-pressing assembly 51 and the compacting assembly 52, are identical.
Specifically, as shown in fig. 9, it is a schematic perspective view of a pre-pressing assembly 51 provided in the processing equipment 100 with automatic loading and unloading provided by the present invention. The pre-pressing assembly 51 includes a third bracket 511 fixed to the frame 10, a linear guide 512 vertically disposed on the third bracket 511, a pressing block 513 disposed on the linear guide 512, and a second driving assembly 514 for driving the pressing block 513 to move up and down on the linear guide 512. When the jig 221 that finishes loading moves to the processing station of the pre-pressing assembly 51, the processing platform 22 stops rotating. The fixture 221 is located below the pressing block 513, and the pressing block 513 is driven by the second driving assembly 514 to move downward, so as to contact with a product on the fixture 221, and thus, the second workpiece and the third workpiece on the fixture 221 can be pressed into the first workpiece. Meanwhile, the pressing block 513 on the pre-pressing assembly 51 is provided with a limiting groove for embedding the tops of the second workpiece and the third workpiece, and the second workpiece and the third workpiece are kept not to rotate along with the center when being pressed down through the limiting groove, so that the pressing quality is ensured. The second driving assembly 514 further includes an elastic restoring member disposed between the frame 10 and the pressing block 513, and the pressing block 513 is restored upward by the elastic restoring member. The prepressing assembly 51 can be used for realizing the press-fitting process of the product on the rotary worktable 20.
In the processing equipment 100 with automatic loading and unloading provided by the present invention, the rotary table 20 can implement the basic operation procedures for electronic products in the automation equipment, and is not limited herein. The processing equipment 100 capable of automatically feeding and discharging provided by the invention realizes the operation processes of rotary feeding and rotary discharging through the mutual rotary matching of the feeding tower 30 and the discharging tower 40 with the rotary worktable 20 at the center, thereby effectively shortening the material moving stroke and the time required by material moving in the processing process in a unit area, greatly shortening the time required by rotation in the material moving process on the premise of consistent processing time, further improving the processing efficiency of products in unit time and the processing yield of the processing equipment, and simultaneously, in order to match the basic technical requirements required by product processing, the feeding tower 30 and the discharging tower 40 are correspondingly provided with a positioning mechanism and a detection assembly for feeding and discharging, so as to ensure the accurate positioning of products to a jig 221 or a jig 221 to the products when the products are handed over at the stop time.
Example two:
referring to fig. 10, there is shown a schematic perspective view of a feeding tower 30 in a processing apparatus 100 for automatic feeding and discharging according to a second embodiment of the present invention. In this embodiment, the feeding tower 30 is different from the first embodiment in that the second rotary driving member 31 on the feeding tower 30 is only used for driving the feeding platform 32 to rotate in the horizontal direction, and the angle of a single rotation of the feeding platform 32 in the horizontal direction is adjusted and controlled as required. In the present embodiment, the second rotary drive member 31 cannot achieve the vertical lifting of the rotary table 20. The loading tower 30 further includes a pressing mechanism 36 disposed on the rotating station, and the material taking rod 3212 on the material taking arm 321 is driven to lift and lower in the vertical direction by the pressing mechanism 36. Similarly, in the embodiment, the third rotary driving member 41 of the discharging tower 40 is only used for rotation, and the lifting of the material taking arm 421 of the discharging tower 40 can be completed by the pressing mechanism.
In this embodiment, this pushing structure 36 is for driving actuating cylinder, and the drive shaft through driving actuating cylinder drives the material taking rod 3212 on the material taking arm 321 and goes up and down in the vertical direction. When the material taking arm 321 of the feeding platform 32 rotates to the bottom of the pressing mechanism 36 and stops rotating, the material taking rod 3212 is driven by the pressing mechanism 36 to move downwards, and the vacuum suction nozzle 3214 at the bottom of the material taking rod 3212 can be abutted to a component located below the vacuum suction nozzle to take a product. The lower part of the pressing mechanism 36 may be a jig 221 of the processing platform 22 of the rotary table 20, or may be a guiding jig 343 of the first positioning mechanism 34, or a material clamping block 353 of the second positioning mechanism 35. That is, the pressing mechanism 36 is disposed above the rotation station of the loading tower 30 for driving the lifting and lowering of the material taking arm 321 in the vertical direction.
In this embodiment, this feeding platform 32's whole only need rotate and need not to go up and down, only need set up alone on the rotatory station that corresponds the handing-over and push down the lift that 36 realized the product in the local area, not only the vibrations problem when having avoided the decollator to drive whole feeding platform 32 whole lift, can also adjust the relative position of vertical direction on the single rotatory station, set up different processing parts according to feeding platform 32 periphery, realize the adjustment of co-altitude, make whole feeding tower 30's suitability stronger. And the stability of the lifting of a single rotating station is better, and the lifting device is more suitable for the integral speed increasing of clearance type automatic processing equipment, so that the feeding tower 30 is more suitable for feeding on equipment running at high speed.
Example three:
referring to fig. 11, there is shown a top view of a feeding tower 30 and a processing platform in a processing apparatus with automatic feeding and discharging function according to a third embodiment of the present invention. In this embodiment, the charging tower 30 is identical to the charging tower 30 of the first embodiment. The present embodiment is different from the first embodiment in that the processing table is a linear type transfer table 60 provided on the frame 10. The material moving direction of the linear material moving platform 60 is shown by an arrow on fig. 11, a plurality of processing stations can be arranged along two sides of the material moving track of the linear material moving platform 60, and the material loading tower 30 is correspondingly arranged on the required processing station to perform the material loading operation on the linear material moving platform 60.
The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. The utility model provides an automatic go up processing equipment of unloading, include the frame with set up in processing platform in the frame, processing platform move to be equipped with the station on the material orbit, its characterized in that still include at least one set up in lie in the frame the revolving stage of processing station department of processing platform, be provided with rotatory station on the revolving stage, the station of processing platform with the rotatory station of revolving stage has the business turn over material level of mutual coincidence in the circumferencial direction.
2. The automatic loading and unloading processing equipment as claimed in claim 1, wherein the processing platform is a rotary workbench, the rotary workbench comprises a first rotary driving member and a processing platform fixed on an output shaft of the first rotary driving member, a plurality of jigs for fixing a product to be processed are uniformly distributed on the processing platform along a circumferential direction, and the position where the jigs of the processing platform stop on the rack is the processing station.
3. The automatic loading and unloading processing equipment as claimed in claim 2, wherein when the processing station on the rotary worktable is a loading position, the rotary table at the loading position is a loading tower, and the loading tower is provided with at least two rotary stations.
4. The automatic loading and unloading processing equipment as claimed in claim 3, wherein the loading tower comprises a second rotary driving member and a loading platform fixed on an output shaft of the second rotary driving member, a plurality of material taking arms for grabbing the product to be processed are uniformly distributed on the loading platform along the circumferential direction, and the position where the material taking arms of the loading platform stop on the rack is the rotary station.
5. The automatic loading and unloading processing equipment as claimed in claim 4, wherein the loading tower further comprises a first positioning mechanism fixed on the frame at the loading rotation station for adjusting the grabbing direction of the product to be processed.
6. The automatic loading and unloading processing equipment as claimed in claim 5, wherein the loading tower further comprises a second positioning mechanism fixed on the frame at the loading rotation station for adjusting the unloading direction of the product to be processed.
7. The automatic loading and unloading processing equipment as claimed in claim 2, wherein when the processing station on the rotary worktable is a loading position, the rotary table at the loading position is a loading tower, and the loading tower is provided with at least two rotary stations.
8. The automatic loading and unloading processing equipment as claimed in claim 7, wherein the unloading tower comprises a third rotary driving member and an unloading platform fixed on an output shaft of the third rotary driving member, at least two unloading arms for adsorbing products on the unloading station are arranged on the unloading platform, and the position of the unloading arm on the loading platform is the rotary station.
9. The automatic loading and unloading processing equipment of claim 7, wherein the unloading tower further comprises a detection assembly arranged on the frame at a rotation station of the unloading platform.
10. The automatic loading and unloading processing equipment of claim 2, further comprising at least one processing assembly disposed on the frame at a processing station of the rotary table.
CN202110271417.1A 2021-03-12 2021-03-12 Automatic go up processing equipment of unloading Pending CN113148624A (en)

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JP3573162B2 (en) * 1993-10-08 2004-10-06 ソニー株式会社 Work transfer device
DE4408537A1 (en) * 1994-03-14 1995-09-21 Leybold Ag Device for the transport of substrates
JP5371127B2 (en) * 2005-03-30 2013-12-18 上野精機株式会社 Electronic component processing apparatus and processing method thereof
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JP6643921B2 (en) * 2015-07-02 2020-02-12 オークラ輸送機株式会社 Sorting device and article removal method
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