CN114182414B - 一种抗菌布料的生产工艺 - Google Patents

一种抗菌布料的生产工艺 Download PDF

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CN114182414B
CN114182414B CN202111435518.4A CN202111435518A CN114182414B CN 114182414 B CN114182414 B CN 114182414B CN 202111435518 A CN202111435518 A CN 202111435518A CN 114182414 B CN114182414 B CN 114182414B
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yarns
cloth
antibacterial
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CN114182414A (zh
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苏成喻
柯文新
邓魏永
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FUJIAN JINJIANG HUAYU WEAVING CO LTD
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Abstract

本发明涉及布料生产技术领域，具体公开了一种抗菌布料的生产工艺，包括以下几个步骤：S1:抗菌纤维的获取，S2:抗菌纤维的缠绕处理，S3:通过S2获得复合纱线，复合纱线高温定型，S4:编织布料:将复合纱线分为经纱、纬纱和固定纱，固定纱从布料的对角处编织，纬纱向上倾斜编织且与固定纱垂直，经纱向左倾斜编织且与固定纱垂直，S5:对S4中的编织布料依次进行漂白、开幅、轧水、烘干和丝光，得到出处理后的布料，S6：对处理后的布料进行染色、晾干和刺绣，得到成品布，本发明的生产方法能够有效提高布料的抗菌能力。

Description

一种抗菌布料的生产工艺
技术领域
本申请涉及布料生产技术领域，具体公开了一种抗菌布料的生产工艺。
背景技术
布料是装饰材料中常用的材料，包括有化纤地毯、无纺壁布、亚麻布、尼龙布、彩色胶布、法兰绒等各式布料；
现有的中国发明专利公开号CN111945419A，公开了一种抗菌人棉面料的生产工艺，涉及面料生产的技术领域，包括以下步骤：S1：对经纱和纬纱进行前处理，前处理过程如下：步骤a：采用第一抗菌助剂对经纱进行处理；步骤b：采用第二抗菌助剂对纬纱进行处理；S2：对前处理后的经纱和纬纱进行织造，得到坯布；S3：对坯布依次进行烧毛、退浆、精炼、漂白、开幅、轧水、烘干和丝光，得到前处理后的坯布；S4：对前处理后的坯布进行染色，得到染色布；S5：对染色布进行后处理；通过上述5个步骤后，得到抗菌人棉面料；
上述中的现有技术方案存在以下缺陷：布料强度低，进而导致使用寿命低，使得抗菌效果下降严重；传统的编织手段强度低且严重影响抗菌效果。
发明内容
本发明的目的在于解决了传统的布料抗菌效果差的问题。
为了达到上述目的，本发明提供以下基础方案：
一种抗菌布料的生产工艺，包括以下几个步骤：
S1:抗菌纤维的获取，获取过程如下：
步骤a：将高分子物质制作成纺丝溶体，经过滤、计量和除杂由喷丝头挤出，凝固成纤维；
步骤b：对步骤a中的凝固的纤维进行拉伸；
步骤c：将拉伸完毕后的纤维均匀分成三类：纤维a、纤维b和纤维c，
步骤d：热定型纤维a和纤维b，采用抗菌溶剂浸泡纤维a，浸泡10min-20min，自然晾干，采用抗螨溶剂浸泡纤维b，浸泡5min，自然晾干，对纤维c实施二次拉伸后再热定型；
S2:抗菌纤维的缠绕处理：缠绕过程如下：
纤维a和纤维b位于两侧，纤维c位于纤维a和纤维b之间，纤维a、纤维b和纤维c竖向垂直，且同时顺时针旋转，纤维a和纤维b将纤维c包裹在内部；
S3:通过S2获得复合纱线，复合纱线高温定型；
S4:编织布料:将复合纱线分为经纱、纬纱和固定纱，固定纱依照对角线编织，纬纱向上倾斜编织且与固定纱垂直，经纱向左倾斜编织且与固定纱垂直；
编织步骤如下：先编制固定纱，固定纱编制好后，在固定纱基础上编织纬纱，纬纱编织好后再编织经纱；
S5:对S4中的编织布料依次进行漂白、开幅、轧水、烘干和丝光，得到出处理后的布料。
S6：对处理后的布料进行染色、晾干和刺绣，得到成品布；
通过上述6个步骤后，得到抗菌布料。
本发明的有益效果为：
1.抗菌效果更好，布料强度更高。
2.采用了三线缠绕的方式，将纤维a、纤维b和纤维c竖向垂直，纤维a和纤维b将纤维c包裹在内部，纤维a、纤维b实现抗菌功能和抗螨功能，纤维c提高整体强度，进而提高整体寿命，最终实现抗菌效果可持续长久化。
3.相比于传统的互相垂直的经纱和纬纱，本生产工艺采用叠加编制工艺，固定纱从布料的对角处编织，纬纱向上倾斜编织且与固定纱垂直，经纱向左倾斜编织且与固定纱垂直，先编制固定纱，固定纱编制好后，在固定纱基础上编织纬纱，纬纱编织好后再编织经纱，这种编制方式在外观上与传统方式没有任何差异，但是在强度上，强度更高，层次更加分明，再增加强度的同时，维持了抗菌效果长久化。
进一步，所述抗菌溶剂为高锰酸钾溶剂。
进一步，所述拉伸方向朝向纤维分子的分散方向。
进一步，所述抗螨溶剂由防尘螨剂、尿素、巨氨基甲酸酯乳剂、氯化镁混合而成。
进一步，所述纤维c实施二次拉伸的总牵引倍数为7.001倍，牵引温度为98°。
进一步，所述纬纱向上倾斜45°，经纱向左倾斜45°。
附图说明
为了更清楚地说明本申请实施例中的技术方案，下面将对实施例描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本申请的一些实施例，对于本领域技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1示出了本申请实施例提出的一种抗菌布料的生产工艺中编织布料的结构示意图。
具体实施方式
为更进一步阐述本发明为实现预定发明目的所采取的技术手段及功效，以下结合附图及较佳实施例，对依据本发明的具体实施方式、结构、特征及其功效，详细说明如后。
说明书附图中的附图标记包括：固定纱1、纬纱2、经纱3。
实施例如图1所示：
一种抗菌布料的生产工艺，包括以下几个步骤：
S1:抗菌纤维的获取，获取过程如下：
步骤a：将高分子物质制作成纺丝溶体，经过滤、计量和除杂由喷丝头挤出，凝固成纤维；
步骤b：对步骤a中的凝固的纤维进行拉伸；
步骤c：将拉伸完毕后的纤维均匀分成三类：纤维a、纤维b和纤维c，
步骤d：热定型纤维a和纤维b，采用抗菌溶剂浸泡纤维a，浸泡10min-20min，自然晾干，采用抗螨溶剂浸泡纤维b，浸泡5min，自然晾干，对纤维c实施二次拉伸后再热定型；
S2:抗菌纤维的缠绕处理：缠绕过程如下：
纤维a和纤维b位于两侧，纤维c位于纤维a和纤维b之间，纤维a、纤维b和纤维c竖向垂直，且同时顺时针旋转，纤维a和纤维b将纤维c包裹在内部；
S3:通过S2获得复合纱线，复合纱线高温定型；
S4:编织布料:将复合纱线分为经纱、纬纱和固定纱，固定纱依照对角线编织，纬纱向上倾斜编织且与固定纱垂直，经纱向左倾斜编织且与固定纱垂直。
编织步骤如下：先编制固定纱，固定纱编制好后，在固定纱基础上编织纬纱，纬纱编织好后再编织经纱；
S5:对S4中的编织布料依次进行漂白、开幅、轧水、烘干和丝光，得到出处理后的布料。
S6：对处理后的布料进行染色、晾干和刺绣，得到成品布；
通过上述6个步骤后，得到抗菌布料。
抗菌溶剂为高锰酸钾溶剂；
所述抗菌溶剂为高锰酸钾溶剂。
拉伸方向朝向纤维分子的分散方向。
抗螨溶剂由防尘螨剂、尿素、巨氨基甲酸酯乳剂、氯化镁混合而成。
纤维c实施二次拉伸的总牵引倍数为7.001倍，牵引温度为98°。
纬纱向上倾斜45°，经纱向左倾斜45°。
以上所述，仅是本发明的较佳实施例而已，并非对本发明作任何形式上的限制，虽然本发明已以较佳实施例揭示如上，然而并非用以限定本发明，任何本领域技术人员，在不脱离本发明技术方案范围内，当可利用上述揭示的技术内容做出些许更动或修饰为等同变化的等效实施例，但凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何简介修改、等同变化与修饰，均仍属于本发明技术方案的范围内。

Claims (6)

1.一种抗菌布料的生产工艺，其特征在于：包括以下几个步骤：
S1:抗菌纤维的获取，获取过程如下：
步骤a：将高分子物质制作成纺丝溶体，经过滤、计量和除杂由喷丝头挤出，凝固成纤维；
步骤b：对步骤a中的凝固的纤维进行拉伸；
步骤c：将拉伸完毕后的纤维均匀分成三类：纤维a、纤维b和纤维c，
步骤d：热定型纤维a和纤维b，采用抗菌溶剂浸泡纤维a，浸泡10min-20min，自然晾干，采用抗螨溶剂浸泡纤维b，浸泡5min，自然晾干，对纤维c实施二次拉伸后再热定型；
S2:抗菌纤维的缠绕处理：缠绕过程如下：
纤维a和纤维b位于两侧，纤维c位于纤维a和纤维b之间，纤维a、纤维b和纤维c竖向垂直，且同时顺时针旋转，纤维a和纤维b将纤维c包裹在内部；
S3:通过S2获得复合纱线，复合纱线高温定型；
S4:编织布料:将复合纱线分为经纱、纬纱和固定纱，固定纱依照对角线编织，纬纱向上倾斜编织且与固定纱垂直，经纱向左倾斜编织且与固定纱垂直；
编织步骤如下：先编织固定纱，固定纱编织好后，在固定纱基础上编织纬纱，纬纱编织好后再编织经纱；
S5:对S4中的编织布料依次进行漂白、开幅、轧水、烘干和丝光，得到出处理后的布料；
S6：对处理后的布料进行染色、晾干和刺绣，得到成品布；
通过上述6个步骤后，得到抗菌布料。
2.根据权利要求1所述的一种抗菌布料的生产工艺，其特征在于，所述抗菌溶剂为高锰酸钾溶剂。
3.根据权利要求1所述的一种抗菌布料的生产工艺，其特征在于，所述步骤b中的拉伸方向为朝向纤维分子的分散方向。
4.根据权利要求1所述的一种抗菌布料的生产工艺，其特征在于，所述抗螨溶剂由防尘螨剂、尿素、巨氨基甲酸酯乳剂、氯化镁混合而成。
5.根据权利要求1所述的一种抗菌布料的生产工艺，其特征在于，所述纤维c实施二次拉伸的总牵引倍数为7.001倍，牵引温度为98℃。
6.根据权利要求1所述的一种抗菌布料的生产工艺，其特征在于，所述纬纱向上倾斜45°，经纱向左倾斜45°。
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