CN113857806A - Automatic assembling equipment for pipe connector - Google Patents
Automatic assembling equipment for pipe connector Download PDFInfo
- Publication number
- CN113857806A CN113857806A CN202111171070.XA CN202111171070A CN113857806A CN 113857806 A CN113857806 A CN 113857806A CN 202111171070 A CN202111171070 A CN 202111171070A CN 113857806 A CN113857806 A CN 113857806A
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- Prior art keywords
- assembling
- frame
- control cabinet
- driving mechanism
- manipulator
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- 238000001514 detection method Methods 0.000 claims abstract description 22
- 230000007246 mechanism Effects 0.000 claims description 75
- 239000000463 material Substances 0.000 claims description 14
- 210000002445 nipple Anatomy 0.000 claims 6
- 230000002950 deficient Effects 0.000 abstract description 6
- 238000005516 engineering process Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000004806 packaging method and process Methods 0.000 abstract description 3
- 238000004801 process automation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 6
- 238000007689 inspection Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000005493 welding type Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention discloses automatic assembling equipment for pipe connectors, which comprises a control cabinet, an assembling machine table, a feeding device, an air tightness detection device and a manipulator. Through being provided with the equipment board, loading attachment, gas tightness detection device and manipulator, and cooperate gas tightness detection device to set up by the side of equipment board and be connected with the switch board, and this manipulator sets up by the side of kludge platform and make a round trip to move about between equipment board and loading attachment, carry out automatic feeding through the manipulator, and the automatic equipment of equipment board, make the equipment process automation degree of pipe connector higher, the cost of labor has been reduced, the packaging efficiency also can effectively be improved simultaneously, can realize the mass production of product, gas tightness detection device can in time carry out the gas tightness to the pipe connector product of accomplishing the equipment and detect and the record simultaneously, in time discover the defective products, prevent that the defective products from flowing into follow-up technology and influencing the yields of follow-up technology product.
Description
Technical Field
The invention relates to the technical field of pipe connector machining, in particular to automatic assembling equipment for pipe connectors.
Background
The pipe connector is a generic name of a connector which can be assembled and disassembled in a fluid passage and can be divided into a flared type, a clamping sleeve type, a welding type and the like. The existing pipe joints are generally formed by butt-jointing and combining a plurality of pipe joint pieces so as to form a straight-through joint or a multi-way joint.
The existing pipe connector assembling process is generally realized manually, so that the automation degree is low, the labor cost is high, the manual assembling mode is low in efficiency, large-batch production cannot be met, the air tightness test of the assembled pipe connector cannot be performed, bad products easily flow into the subsequent process, and the production of the subsequent process is influenced, and therefore, the existing pipe connector assembling process needs to be further improved.
Disclosure of Invention
In view of the above, the present invention is directed to the defects in the prior art, and a primary object of the present invention is to provide an automatic assembling apparatus for pipe joints, which can effectively solve the problems of low automation degree, labor cost waste, inability to meet mass production, and influence on subsequent processes in the existing assembling process for pipe joints.
In order to achieve the purpose, the invention adopts the following technical scheme:
an automatic assembling device for pipe connectors comprises a control cabinet, an assembling machine table, a feeding device, an air tightness detection device and a manipulator; the assembling machine table is arranged beside the control cabinet and connected with the control cabinet; the assembling machine table comprises an assembling frame, a positioning mechanism and an assembling mechanism; the positioning mechanism and the assembling mechanism are both arranged on the assembling frame; the feeding device is arranged beside the assembling machine table and connected with the control cabinet; the air tightness detection device is arranged on the assembling machine table and is connected with the control cabinet; the manipulator is arranged beside the assembling machine table and moves back and forth between the assembling machine table and the feeding device, and the manipulator is connected with the control cabinet; the manipulator comprises a mechanical arm, a material clamping head and a camera; the free end of the mechanical arm moves back and forth between the assembling machine table and the feeding device; the material clamping head is arranged at the movable end of the mechanical arm and moves back and forth along with the movable end of the mechanical arm; the camera is arranged on the mechanical arm and is connected with the control cabinet.
As a preferred scheme, the number of the assembling mechanisms is two, and the two assembling mechanisms are respectively arranged on two sides of the positioning mechanism and move back and forth along the arrangement direction of the two assembling mechanisms.
As a preferred scheme, the positioning mechanism comprises a positioning block, a fixing block and a first driving mechanism, the positioning block is arranged on the assembling frame, the fixing block is hinged with the positioning block and is movably arranged above the positioning block in a back-and-forth buckling manner, and the fixing block and the positioning block are buckled to form a fixing groove for fixing a product; the first driving mechanism is arranged on the assembling frame and drives the fixing block to move, and the first driving mechanism is connected with the control cabinet.
As a preferred scheme, the assembling mechanism comprises a slide rail, a movable frame, a second driving mechanism, a fixed frame and a third driving mechanism; the slide rail is arranged on the assembling frame and positioned beside the positioning mechanism; the movable frame can be movably arranged on the assembling frame back and forth along the slide rail, and an accommodating cavity for placing a product is arranged in the movable frame; the second driving mechanism is arranged on the assembling frame and drives the movable frame to move back and forth, and the second driving mechanism is connected with the control cabinet; the fixed frame is arranged on the movable frame and moves back and forth beside the accommodating cavity; the third driving mechanism is arranged on the movable frame and drives the fixed frame to move, and the third driving mechanism is connected with the control cabinet.
Preferably, the fixing frame is provided with a connecting pipe, one end of the connecting pipe is communicated with the pipe connector, and the other end of the connecting pipe is communicated with the air tightness detection device.
As a preferred scheme, the feeding device comprises a feeding groove and a vibrating disc, the vibrating disc is connected with the output end of the feeding groove, and the vibrating disc is connected with the control cabinet.
Preferably, the camera is arranged at the free end of the mechanical arm and is positioned beside the material clamping head.
As a preferred scheme, the number of the assembling machine tables is two, the number of the feeding devices is 5, the feeding devices are distributed outside the two groups of assembling machine tables, and the number of the mechanical hands is 3, and the mechanical hands are distributed between the assembling machine tables and the feeding devices; one of the manipulators is movable between the positioning mechanisms and the feeding devices of the two assembling machines, and the other two manipulators are respectively movable between the two assembling mechanisms and the feeding devices of the corresponding assembling machines.
Compared with the prior art, the invention has obvious advantages and beneficial effects, and specifically, the technical scheme includes that:
through being provided with the equipment board, loading attachment, gas tightness detection device and manipulator, and cooperate gas tightness detection device to set up by the side of equipment board and be connected with the switch board, and this manipulator sets up by the side of kludge platform and make a round trip to move about between equipment board and loading attachment, carry out automatic feeding through the manipulator, and the automatic equipment of equipment board, make the equipment process automation degree of pipe connector higher, the cost of labor has been reduced, the packaging efficiency also can effectively be improved simultaneously, can realize the mass production of product, gas tightness detection device can in time carry out the gas tightness to the pipe connector product of accomplishing the equipment and detect and the record simultaneously, in time discover the defective products, prevent that the defective products from flowing into follow-up technology and influencing the yields of follow-up technology product.
To more clearly illustrate the structural features and effects of the present invention, the present invention will be described in detail below with reference to the accompanying drawings and specific embodiments.
Drawings
FIG. 1 is a schematic perspective view of a preferred embodiment of the present invention;
FIG. 2 is a partial assembly view of the preferred embodiment of the present invention;
FIG. 3 is another partial assembly view of the preferred embodiment of the present invention;
FIG. 4 is a schematic perspective view of an assembly machine according to a preferred embodiment of the present invention;
fig. 5 is a schematic perspective view of a robot according to a preferred embodiment of the present invention.
The attached drawings indicate the following:
10. control cabinet 20 and assembling machine table
201. Fixing groove 202 and accommodating cavity
21. Assembly rack 22 and positioning mechanism
221. Positioning block 222 and fixing block
223. First drive mechanism 23 and assembly mechanism
231. Slide rail 232, adjustable shelf
233. Second driving mechanism 234 and fixing frame
235. Third driving mechanism 236 and connecting pipe
30. Loading attachment 31, material loading tank
32. Vibration disk 40 and airtightness detection device
50. Robot hand 51, robot arm
52. Clamping head 53 and camera
60. Product 61, first pipe joint
62. Second pipe joint 63 and third pipe joint
70. A feeding device.
Detailed Description
Referring to fig. 1 to 5, a specific structure of a preferred embodiment of the present invention is shown, which includes a control cabinet 10, an assembly machine 20, a loading device 30, an air tightness detecting device 40, and a robot 50.
The assembling machine 20 is disposed beside the control cabinet 10 and connected to the control cabinet 10; the assembling machine 20 comprises an assembling frame 21, a positioning mechanism 22 and an assembling mechanism 23; the positioning mechanism 22 and the assembling mechanism 23 are both arranged on the assembling frame 21; in this embodiment, there are two assembling mechanisms 23, and the two assembling mechanisms 23 are respectively disposed on two sides of the positioning mechanism 22 and move back and forth along the arrangement direction of the two assembling mechanisms 23; the positioning mechanism 22 comprises a positioning block 221, a fixing block 222 and a first driving mechanism 223, the positioning block 221 is arranged on the assembly frame 21, the fixing block 222 is hinged with the positioning block 221 and is movably arranged above the positioning block 221 in a back-and-forth buckling manner, and the fixing block 222 and the positioning block 221 are buckled to form a fixing groove 201 for fixing the product 60; the first driving mechanism 223 is arranged on the assembly frame 21 and drives the fixing block 222 to move, and the first driving mechanism 223 is connected with the control cabinet 10; the assembling mechanism 23 includes a slide rail 231, a movable frame 232, a second driving mechanism 233, a fixed frame 234 and a third driving mechanism 235; the slide rail 231 is arranged on the assembly frame 21 and is positioned beside the positioning mechanism 22; the movable frame 232 is movably disposed on the assembly frame 21 back and forth along the slide rail 231, and the movable frame 232 has a containing cavity 202 for placing the product 60 therein; the second driving mechanism 233 is arranged on the assembly frame 21 and drives the movable frame 232 to move back and forth, and the second driving mechanism 233 is connected with the control cabinet 10; the fixed frame 234 is arranged on the movable frame 232 and moves back and forth beside the accommodating cavity 202; the third driving mechanism 235 is arranged on the movable frame 21 and drives the fixed frame 234 to move, and the third driving mechanism 235 is connected with the control cabinet 10; the fixing frame 234 is provided with a connecting pipe 236, and one end of the connecting pipe 236 is communicated with the product 60; the assembling machine 20 includes two assembling machines vertically arranged.
The feeding device 30 is arranged beside the assembling machine table 20 and connected with the control cabinet 10; in this embodiment, the feeding device 30 includes a feeding trough 31 and a vibrating disk 32, the vibrating disk 32 is connected to an output end of the feeding trough 31, and the vibrating disk 32 is connected to the control cabinet 10; the number of the feeding devices 30 is 5, and the feeding devices are distributed outside the two groups of installation platforms 20.
The air tightness detection device 40 is arranged on the assembling machine table and is connected with the control cabinet 10; in the present embodiment, the other end of the aforementioned connection pipe 236 communicates with the airtightness detection apparatus 40.
The manipulator 50 is arranged beside the assembling machine table 20 and moves back and forth between the assembling machine table 20 and the feeding device 30, and the manipulator 50 is connected with the control cabinet 10; the manipulator 50 comprises a manipulator arm 51, a material clamping head 52 and a camera 53; the free end of the mechanical arm 51 moves back and forth between the assembling machine 20 and the feeding device 30; the material clamping head 52 is arranged at the movable end of the mechanical arm 51 and moves back and forth along with the movable end of the mechanical arm 51; the camera 53 is arranged on the mechanical arm 51, and the camera 53 is connected with the control cabinet 10; in this embodiment, the camera 53 is disposed at the free end of the robot arm 51 and beside the material clamping head 52; the camera 53 is used for positioning the workpiece during material clamping, scanning bar code information on the workpiece, and performing appearance inspection on a finished product after assembly is completed; the number of the mechanical hands 50 is 3, and the mechanical hands are distributed between the assembling machine table 20 and the feeding device 30; one of the manipulators 50 is movable between the positioning mechanisms 22 of the two assembling platforms 20 and the feeding device 30, and the other two manipulators 50 are respectively movable between the two assembling mechanisms 23 of the corresponding assembling platforms 20 and the feeding device 30.
Further, a feeding device 70 for conveying the finished product is included, and the feeding device 70 is disposed beside the assembling machine 20 and connected to the control cabinet 10.
Detailed description the working principle of the present embodiment is as follows:
during operation, the first pipe joint 61, the second pipe joint 62 and the third pipe joint 63 are respectively added into the feeding trough 31 of the corresponding feeding device 30 by a manual feeding mode, each workpiece is scanned and recorded during feeding, after feeding is completed, the workpiece in the feeding trough 31 enters the vibration disc 32, the vibration disc 32 vibrates to enable one side of the workpiece with scanning information to face upwards, then the control cabinet 10 respectively drives the 3 mechanical arms 50 to work, the movable ends of the mechanical arms 50 move to positions above the corresponding vibration disc 32, then the workpiece is added through the material clamping head 52, the camera 53 firstly scans bar code information on the workpiece and transmits the scanned information to the control cabinet 10 during material clamping, meanwhile, the mechanical arm 50 positions the workpiece through the camera 53 during material clamping, and then the mechanical arm 50 respectively places the first pipe joint 61 and the second pipe joint 63 in the two sets of loading mechanisms 23 of the corresponding assembling machine 20, the first pipe joint 61 and the third pipe joint 63 are fixed in the containing cavity 202 through a fixing frame 234, after the fixing is finished, the connecting pipe 236 is communicated with the first pipe joint 61, the other end of the third pipe joint 63 is sealed through the fixing frame 234, meanwhile, the second pipe joint 62 is placed in a fixing groove 201 in the positioning mechanism 22 and is fixed through a fixing block 222 by another mechanical arm 50, then, the two assembling mechanisms 23 are simultaneously driven by the second driving mechanism 233 to move towards the positioning mechanism 22, so that the first pipe joint 61 and the third pipe joint 63 are respectively and fixedly connected with the two ends of the second pipe joint 62, after the assembling is finished, the air tightness detection is carried out on the assembled product 60 by the air tightness detecting device 40, the data of the air tightness detection is transmitted to a control cabinet and recorded, after the detection is finished, the mechanical arm 50 takes the assembled product 60 off from the assembling machine 20, and the appearance inspection is carried out through the camera 53, finally, the product is placed into a feeding device 70, and the product 60 is sent out by the feeding device 70.
The design of the invention is characterized in that: through being provided with the equipment board, loading attachment, gas tightness detection device and manipulator, and cooperate gas tightness detection device to set up by the side of equipment board and be connected with the switch board, and this manipulator sets up by the side of kludge platform and make a round trip to move about between equipment board and loading attachment, carry out automatic feeding through the manipulator, and the automatic equipment of equipment board, make the equipment process automation degree of pipe connector higher, the cost of labor has been reduced, the packaging efficiency also can effectively be improved simultaneously, can realize the mass production of product, gas tightness detection device can in time carry out the gas tightness to the pipe connector product of accomplishing the equipment and detect and the record simultaneously, in time discover the defective products, prevent that the defective products from flowing into follow-up technology and influencing the yields of follow-up technology product.
The above description is only a preferred embodiment of the present invention, and is not intended to limit the technical scope of the present invention, so that any minor modifications, equivalent changes and modifications made to the above embodiment according to the technical spirit of the present invention are within the technical scope of the present invention.
Claims (8)
1. An automatic equipment of union piece which characterized in that: the device comprises a control cabinet, an assembling machine table, a feeding device, an air tightness detection device and a manipulator; the assembling machine table is arranged beside the control cabinet and connected with the control cabinet; the assembling machine table comprises an assembling frame, a positioning mechanism and an assembling mechanism; the positioning mechanism and the assembling mechanism are both arranged on the assembling frame; the feeding device is arranged beside the assembling machine table and connected with the control cabinet; the air tightness detection device is arranged on the assembling machine table and is connected with the control cabinet; the manipulator is arranged beside the assembling machine table and moves back and forth between the assembling machine table and the feeding device, and the manipulator is connected with the control cabinet; the manipulator comprises a mechanical arm, a material clamping head and a camera; the free end of the mechanical arm moves back and forth between the assembling machine table and the feeding device; the material clamping head is arranged at the movable end of the mechanical arm and moves back and forth along with the movable end of the mechanical arm; the camera is arranged on the mechanical arm and is connected with the control cabinet.
2. The automatic assembling apparatus of pipe nipples as claimed in claim 1, wherein: the two assembling mechanisms are respectively arranged on two sides of the positioning mechanism and move back and forth along the arrangement direction of the two assembling mechanisms.
3. The automatic assembling apparatus of pipe nipples as claimed in claim 1, wherein: the positioning mechanism comprises a positioning block, a fixing block and a first driving mechanism, the positioning block is arranged on the assembling frame, the fixing block is hinged with the positioning block and is movably arranged above the positioning block in a back-and-forth buckling manner, and a fixing groove for fixing a product is formed by buckling the fixing block and the positioning block; the first driving mechanism is arranged on the assembling frame and drives the fixing block to move, and the first driving mechanism is connected with the control cabinet.
4. The automatic assembling apparatus of pipe nipples as claimed in claim 1, wherein: the assembling mechanism comprises a slide rail, a movable frame, a second driving mechanism, a fixed frame and a third driving mechanism; the slide rail is arranged on the assembling frame and positioned beside the positioning mechanism; the movable frame can be movably arranged on the assembling frame back and forth along the slide rail, and an accommodating cavity for placing a product is arranged in the movable frame; the second driving mechanism is arranged on the assembling frame and drives the movable frame to move back and forth, and the second driving mechanism is connected with the control cabinet; the fixed frame is arranged on the movable frame and moves back and forth beside the accommodating cavity; the third driving mechanism is arranged on the movable frame and drives the fixed frame to move, and the third driving mechanism is connected with the control cabinet.
5. The automatic assembling apparatus of pipe joints according to claim 4, wherein: the fixing frame is provided with a connecting pipe, one end of the connecting pipe is communicated with the pipe connector, and the other end of the connecting pipe is communicated with the air tightness detection device.
6. The automatic assembling apparatus of pipe nipples as claimed in claim 1, wherein: the feeding device comprises a feeding groove and a vibrating disc, the vibrating disc is connected with the output end of the feeding groove, and the vibrating disc is connected with the control cabinet.
7. The automatic assembling apparatus of pipe nipples as claimed in claim 1, wherein: the camera is arranged at the free end of the mechanical arm and is positioned beside the material clamping head.
8. The automatic assembling apparatus of pipe nipples as claimed in claim 1, wherein: the assembling machine tables are two in vertical arrangement, the number of the feeding devices is 5, the feeding devices are distributed outside the two groups of assembling machine tables, and the number of the mechanical arms is 3, and the mechanical arms are distributed between the assembling machine tables and the feeding devices; one of the manipulators is movable between the positioning mechanisms and the feeding devices of the two assembling machines, and the other two manipulators are respectively movable between the two assembling mechanisms and the feeding devices of the corresponding assembling machines.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111171070.XA CN113857806B (en) | 2021-10-08 | 2021-10-08 | Automatic pipe joint assembly equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111171070.XA CN113857806B (en) | 2021-10-08 | 2021-10-08 | Automatic pipe joint assembly equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113857806A true CN113857806A (en) | 2021-12-31 |
| CN113857806B CN113857806B (en) | 2023-12-01 |
Family
ID=79001915
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202111171070.XA Active CN113857806B (en) | 2021-10-08 | 2021-10-08 | Automatic pipe joint assembly equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113857806B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115193737A (en) * | 2022-07-01 | 2022-10-18 | 长江智能科技(广东)股份有限公司 | Automatic production line for sensors |
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| CN115193737A (en) * | 2022-07-01 | 2022-10-18 | 长江智能科技(广东)股份有限公司 | Automatic production line for sensors |
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| Publication number | Publication date |
|---|---|
| CN113857806B (en) | 2023-12-01 |
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