CN113774685B - 一种抗皱抗菌智能家纺面料的制备方法 - Google Patents

一种抗皱抗菌智能家纺面料的制备方法 Download PDF

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CN113774685B
CN113774685B CN202111082770.1A CN202111082770A CN113774685B CN 113774685 B CN113774685 B CN 113774685B CN 202111082770 A CN202111082770 A CN 202111082770A CN 113774685 B CN113774685 B CN 113774685B
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欧卫国
张瑞萍
徐建华
袁志成
汤蕾
蔡云芸
薛鹏飞
葛忠平
曹锦妹
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Nantong Jinshida Gaojing Industrial Co ltd
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Abstract

本发明公开了一种抗皱抗菌智能家纺面料的制备方法,包括以下步骤:将头子布与需要染色的半制品缝头;将上述织物经过浸轧打卷堆置,其中,低给液轧槽内含有不大于50L染液,便于更新,保持前后色光一致;去浮色低温水洗。本申请选择一种红色的活性染料HF‑3B和少量黄色的活性染料RNF按照配方拼色得到鲜艳的大红色,实现通过睡眠和穿着时人体的汗液pH的变化指示人体的健康情况的效果。且制备的智能变色纺织品还具有抗皱抗菌功能。选用的生物质皂洗剂有利于浮色解析和脱色分解,温度低,洗水无色,节水节能,减少废水处理负担。

Description

一种抗皱抗菌智能家纺面料的制备方法
技术领域
本发明涉及纺织品面料加工的技术领域,具体涉及一种抗皱抗菌智能家纺面料的制备方法。
背景技术
颜色在人们的日常生活中起着举足轻重的作用,颜色变化可以作为重要的视觉信号。在一般的染色纺织品加工强调是颜色的均匀和稳定性。变色纺织品的颜色随着光照、温度、湿度或压力等外界刺激而发生改变,使纺织品的图案呈现出由“静态颜色”向“动态颜色”变化的效果。变色纺织品按照其变色所需要的条件分为光致变色、热致变色、电致变色、湿致变色等,因其良好的柔性、可回用性、机械稳定性、透气性、质轻等优点,被认为是具有巨大潜力的新型智能纺织材料。酸碱智能变色纺织品可应用于探测诊断生理参数,通过着装者汗液的pH值改变提示人体的健康状况等。
目前酸碱智能变色纺织品使用的是溴甲酚紫、漠百里酚蓝、灿烂黄、刚果红等指示剂和茜草、姜黄等天然染料。指示剂染料制备的酸碱变色纺织品存在染料安全性和与纺织品结合力弱、色牢度差的问题,天然染料制备的酸碱变色纺织品存在颜色不鲜艳,特别是天然染料在棉织物上缺少鲜艳的大红色和色牢度不如化学染料的问题。
发明内容
本发明的目的在于提供一种抗皱抗菌智能家纺面料的制备方法,解决上述现有技术问题中的一个或者多个。
本发明提供一种抗皱抗菌智能家纺面料的制备方法,包括以下步骤:
将头子布与需要染色的半制品缝头;
将上述织物依次经过一低给液轧槽和一低给液均匀轧车,进布与出布的车速保持60米/分钟,带液率为60-70%,打卷,用塑料布包好,打卷转动堆置12-24小时;其中,所述低给液轧槽内含有染液不多于50L,所述染液通过活性红、活性黄、酒石酸铵或柠檬酸铵或苹果酸铵、次亚磷酸钠、草木灰提取液以及羟基苦参碱混合而成;
去浮色低温水洗。
在一些实施方式中,所述染液中活性红的浓度为30-40g/L,活性黄的浓度为4-6g/L,酒石酸铵或柠檬酸铵或苹果酸铵的浓度为10-50g/L,次亚磷酸钠的浓度为10-30g/L,草木灰提取液的浓度为20-30g/L,羟基苦参碱的浓度为5-10g/L。
在一些实施方式中,所述头子布为20-30m。
在一些实施方式中,所述水洗步骤包括第一次冷水洗、生物质低温水洗以及第二次冷水洗。
在一些实施方式中,所述生物质低温水洗的温度为40-50℃,生物质皂洗剂用量为1-3g/L。
在一些实施方式中,所述生物质皂洗剂由铜酶、壳聚糖、羊毛水解蛋白、非离子表面活性剂以及醋酸-醋酸钠缓冲液混合而成,其中,醋酸-醋酸钠缓冲液pH为4.6。
在一些实施方式中,所述生物质皂洗剂中每100ml醋酸-醋酸钠缓冲液中包括0.5-1g的铜酶、1.5-3g的壳聚糖、1.5-3g的羊毛水解蛋白以及0.1g-0.3g的非离子表面活性剂。
本发明的有益效果:
1、本发明采用棉织物常用的活性染料,选择一种红色的活性染料和少量黄色的活性染料按配方拼色得到鲜艳的大红色。这两种染料拼色的鲜艳大红织物,当接触到碱性物质时,颜色发生变化,黄光减弱,鲜艳度下降,颜色变暗,当再次放到酸性环境,则黄光增加,又回到原来鲜艳的大红色颜色,从而实现通过睡觉时人体的汗液pH的变化指示人体的健康情况的效果,同时解决了现有技术中指示剂染料和天然染料制备的酸碱变色纺织品存在的牢度不好和颜色不鲜艳的问题。
2、由于活性染料与棉纤维可以形成共价键结合,具有较好的染色牢度,且这两种染料都无安全问题的,可以工业化生产,从而解决了目前指示剂染料和天然染料制酸碱变色纺织品由于安全、色牢度差不能产业化生产的问题。
3、一般在染液中碱剂的存在会引起活性染料发生水解现象,使其染色达不到所需的深度;本申请染液中选用酒石酸铵或柠檬酸铵或苹果酸铵,作为盐类,在染液中则不会引起染料的水解问题,同时,上述酒石酸铵或柠檬酸铵或苹果酸铵在保温打卷转动堆置的后期,释放出氨气,氨气是碱性,有利于活性染料与纤维的共价反应;同时在释放氨气后,酒石酸铵或柠檬酸铵或苹果酸铵会生成酒石酸或柠檬酸或苹果酸,其中的羧基与棉纤维中的羟基在堆置过程中发生酯化交联反应,提高棉织物的抗皱性能。
4、本申请染液中选用的羟基苦参碱具有抗菌作用,且酒石酸铵或柠檬酸铵或苹果酸铵释放氨气后生成酒石酸或柠檬酸或苹果酸,其中的羧基与羟基苦参碱中的羟基在堆置过程中发生酯化反应,将具有抗菌性的苦参碱通过酯键锚固在棉纤维上,提高了棉织物的抗菌性能。
5、本申请中抗皱、抗菌与染色通过一浴冷轧堆一并完成,缩短工序,节水节能,解决了染色与整理分车间分机台浪费能源和水资源的问题。
6、本申请通过在浸轧前加装头子布和设置低给液轧槽,其中,低给液轧槽含有不多于50L的染液,便于更新,保持前后色光一致,且控制进出轧车的布速严格保持一致,解决了头尾色差的问题。
7、本申请中的生物质皂洗剂有利于浮色解析和脱色分解,温度低,洗水无色,节水节能,减少废水处理负担。
具体实施方式
下面结合实施例对本发明作进一步描述。以下实施例只是用于更加清楚地说明本发明的性能,而不能仅局限于下面的实施例。
实施例1
将头子布20m与需要染色的半制品缝头;
将上述织物依次经过一低给液轧槽和一低给液均匀轧车,进布与出布的车速保持60米/分钟,带液率为60%,打卷,用塑料布包好,打卷转动堆置12小时;其中,所述低给液轧槽内含有染液50L,所述染液通过30g/L的活性红(HF-3B)、4g/L的活性黄(RNF)、10g/L的酒石酸铵、10g/L的次亚磷酸钠、20g/L的草木灰提取液以及5g/L的羟基苦参碱混合而成;
第一次冷水洗、生物质低温水洗以及第二次冷水洗;其中,所述生物质低温水洗的温度为40℃,生物质皂洗剂用量为1g/L,生物质皂洗剂由5g的铜酶、15g的壳聚糖、15g的羊毛水解蛋白、1g的非离子表面活性剂以及1000ml的醋酸-醋酸钠缓冲液混合而成,其中,醋酸-醋酸钠缓冲液pH为4.6。其中,活性红HF-3B和活性黄RNF在浙江劲光实业股份有限公司采购。
实施例2
将头子布30m与需要染色的半制品缝头;
将上述织物依次经过一低给液轧槽和一低给液均匀轧车,进布与出布的车速保持60米/分钟,带液率为70%,打卷,用塑料布包好,打卷转动堆置24小时;其中,所述低给液轧槽内含有染液40L,所述染液通过40g/L的活性红(HF-3B)、6g/L的活性黄(RNF)、50g/L的苹果酸铵、30g/L的次亚磷酸钠、30g/L的草木灰提取液以及10g/L的羟基苦参碱混合而成;
第一次冷水洗、生物质低温水洗以及第二次冷水洗;其中,所述生物质低温水洗的温度为50℃,生物质皂洗剂用量为3g/L,生物质皂洗剂由10g的铜酶、30g的壳聚糖、30g的羊毛水解蛋白、3g的非离子表面活性剂以及1000ml的醋酸-醋酸钠缓冲液混合而成,其中,醋酸-醋酸钠缓冲液pH为4.6。
实施例3
将头子布25m与需要染色的半制品缝头;
将上述织物依次经过一低给液轧槽和一低给液均匀轧车,进布与出布的车速保持60米/分钟,带液率为65%,打卷,用塑料布包好,打卷转动堆置20小时;其中,所述低给液轧槽内含有染液30L,所述染液通过35g/L的活性红(HF-3B)、5g/L的活性黄(RNF)、20g/L的柠檬酸铵、20g/L的次亚磷酸钠、25g/L的草木灰提取液以及8g/L的羟基苦参碱混合而成;
第一次冷水洗、生物质低温水洗以及第二次冷水洗;其中,所述生物质低温水洗的温度为45℃,生物质皂洗剂用量为23g/L,生物质皂洗剂由8g的铜酶、20g的壳聚糖、20g的羊毛水解蛋白、20g的非离子表面活性剂以及1000ml的醋酸-醋酸钠缓冲液混合而成,其中,醋酸-醋酸钠缓冲液pH为4.6。
采用Datacolor SF650测色配色仪,在10°视野、D65光源,在可见光范围内(400-700nm)进行测试。对染色布样任取8个点进行测量,以最大吸收波长下的K/S值作为衡量织物得色深度的指标,K/S值根据库贝尔卡-蒙克公式得到,将实施例1所得衣物的变色效果如下表1所示:
Figure BDA0003264690270000041
Figure BDA0003264690270000051
其中,L代表明暗度(黑白),a代表红绿色,b代表黄蓝色,c表示彩度(色彩饱和的程度或纯粹度,也就是鲜艳度),h表示色相角。K/S值越大,染色布表面颜色越深。
实施例1所得衣物,当接触到碱性物质时,颜色发生变化,黄光减弱,鲜艳度下降,颜色变暗,当再次放到酸性环境,则黄光增加,又回到原来鲜艳的大红色颜色,从而实现通过睡觉时人体的汗液pH的变化指示人体的健康情况的效果。
根据GB/T 3921-2008《纺织品色牢度试验耐皂洗色牢度》以及GB/T 3820-2008《纺织品色牢度试验耐摩擦色牢度》,对实施例1至3得到的织物进行色牢度测试:
测试结果如下表:
Figure BDA0003264690270000052
实施例1至3得到的织物均符合国家标准的要求,由于活性染料与棉纤维可以形成共价键结合,具有较好的染色牢度,且这两种染料都无安全问题的,可以工业化生产,从而解决了目前酸碱变色纺织品由于安全、色牢度差不能产业化生产的问题。
对实施例1以及实施例1水洗100次后进行抑菌率进行测试,测试标准如下:
抑菌率根据GB/T 20944.3–2008《纺织品抗菌性能的评价第三部分:振荡法》测得。
测试结果如下表:
Figure BDA0003264690270000053
实施例1由于染液中选用的羟基苦参碱具有抗菌作用;
且酒石酸铵或柠檬酸铵或苹果酸铵释放氨气后生成酒石酸或柠檬酸或苹果酸,其中的羧基与羟基苦参碱中的羟基在堆置过程中发生酯化反应,将具有抗菌性的苦参碱通过酯键锚固在棉纤维上,使其水洗100次后棉织物仍具有较好的抗菌性能。
以上表述仅为本发明的优选方式,应当指出,对本领域的普通技术人员来说,在不脱离本发明创造构思的前提下,还可以做出若干变形和改进,这些也应视为本发明的保护范围之内。

Claims (6)

1.一种抗皱抗菌智能家纺面料的制备方法,其特征在于,包括以下步骤:
将头子布与需要染色的半制品缝头;
将上述织物依次经过一低给液轧槽和一低给液均匀轧车,进布与出布的车速保持60米/分钟,带液率为60-70%,打卷,用塑料布包好,打卷转动堆置12-24小时;其中,所述低给液轧槽内含有染液不多于50L,所述染液通过活性红(HF-3B)、活性黄(RNF)、酒石酸铵或柠檬酸铵或苹果酸铵、次亚磷酸钠、草木灰提取液以及羟基苦参碱混合而成,其中,所述染液中活性红(HF-3B)的浓度为30-40g/L,活性黄(RNF)的浓度为4-6 g/L,酒石酸铵或柠檬酸铵或苹果酸铵的浓度为10-50 g/L,次亚磷酸钠的浓度为10-30 g/L,草木灰提取液的浓度为20-30 g/L,羟基苦参碱的浓度为5-10g/L;
去浮色低温水洗。
2.根据权利要求1所述的一种抗皱抗菌智能家纺面料的制备方法,其特征在于,所述头子布为20-30m。
3.根据权利要求1所述的一种抗皱抗菌智能家纺面料的制备方法,其特征在于,所述水洗步骤包括第一次冷水洗、生物质低温水洗以及第二次冷水洗。
4.根据权利要求3所述的一种抗皱抗菌智能家纺面料的制备方法,其特征在于,所述生物质低温水洗的温度为40-50℃,生物质皂洗剂用量为1-3g/L。
5.根据权利要求4所述的一种抗皱抗菌智能家纺面料的制备方法,其特征在于,所述生物质皂洗剂由铜酶、壳聚糖、羊毛水解蛋白、非离子表面活性剂以及醋酸-醋酸钠缓冲液混合而成,其中,醋酸-醋酸钠缓冲液pH为4.6。
6.根据权利要求5所述的一种抗皱抗菌智能家纺面料的制备方法,其特征在于,所述生物质皂洗剂中每100ml醋酸-醋酸钠缓冲液中包括0.5-1g的铜酶、1.5-3g的壳聚糖、1.5-3g的羊毛水解蛋白以及0.1g-0.3g的非离子表面活性剂。
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