CN113744984B - Corner feeding machine - Google Patents
Corner feeding machine Download PDFInfo
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- CN113744984B CN113744984B CN202111016505.3A CN202111016505A CN113744984B CN 113744984 B CN113744984 B CN 113744984B CN 202111016505 A CN202111016505 A CN 202111016505A CN 113744984 B CN113744984 B CN 113744984B
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- 230000007246 mechanism Effects 0.000 claims abstract description 166
- 239000000463 material Substances 0.000 claims abstract description 140
- 238000005452 bending Methods 0.000 claims abstract description 42
- 230000005540 biological transmission Effects 0.000 claims abstract description 30
- 238000003825 pressing Methods 0.000 claims abstract description 18
- 230000007306 turnover Effects 0.000 claims description 29
- 210000001503 joint Anatomy 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 8
- 239000000969 carrier Substances 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 230000006872 improvement Effects 0.000 description 8
- 238000010586 diagram Methods 0.000 description 7
- 238000009966 trimming Methods 0.000 description 5
- 230000013011 mating Effects 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000003754 machining Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 210000003813 thumb Anatomy 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F1/00—Bending wire other than coiling; Straightening wire
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to the technical field of inductance production and processing, in particular to a corner feeding machine. The utility model provides a corner feeding machine, which comprises a frame, feeding mechanism, neat material mechanism, press from both sides and get the mechanism, tilting mechanism, pushing mechanism and corner mechanism, have automatic feeding and the function of bending, and the product of bending is qualified, feeding mechanism transmission carrier, neat material mechanism is neatly on pressing from both sides the station with the terminal carrier of feeding mechanism transmission, press from both sides the material to be processed of getting the mechanism clamp and place at tilting mechanism, tilting mechanism will overturn to the horizontal direction wait to process the material propelling movement to pushing mechanism on and on the pushing mechanism, pushing mechanism will wait to process the material propelling movement to corner station of corner mechanism on, corner mechanism is used for the corner processing to wait to process the material.
Description
Technical Field
The invention relates to the technical field of inductance production and processing, in particular to a corner feeding machine.
Background
In the present inductance pin bending processing, mostly adopt the bender of manual material loading, but present bender lacks automatic feeding to lead to production efficiency not high, the pin number of degrees of bending is inaccurate and easy slope simultaneously.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides the corner feeding machine which has the functions of automatic feeding and bending, and the bent product is qualified.
To achieve the purpose, the invention adopts the following technical scheme:
the invention provides a corner feeding machine, which comprises:
a frame;
the feeding mechanism is arranged on the frame and used for conveying a carrier, and a material to be processed is placed on the carrier;
the machine frame is provided with a material-aligning mechanism which is used for orderly arranging the carrier at the transmission tail end of the feeding mechanism on a clamping station;
the clamping mechanism is arranged on the rack and used for clamping the material to be processed on the carrier on the clamping station;
the turnover mechanism is arranged on the frame, the material to be processed clamped by the clamping mechanism is placed on the turnover mechanism, and the turnover mechanism is used for turning the material to be processed into a horizontal direction;
the pushing mechanism is arranged on the frame, and the turning mechanism pushes the materials to be processed which are turned to be in the horizontal direction onto the pushing mechanism;
The angle bending mechanism is arranged on the frame and is used for pushing materials to be processed to an angle bending station of the angle bending mechanism, and the angle bending mechanism is used for bending the materials to be processed.
As a further improvement of the above technical solution, the feeding mechanism includes:
the first support frame is arranged on the rack;
the first conveying part is rotatably arranged on the first supporting frame;
the shielding parts are arranged on two sides of the first conveying part;
the first power source is arranged on the first support frame;
the first transmission assembly is arranged between the output shaft of the first power source and the first conveying part, and the first power source drives the first conveying part to transmit in the direction close to the material aligning mechanism through the first transmission assembly.
As a further improvement of the above technical solution, the material-aligning mechanism includes:
the second support frame is arranged on the rack;
the second conveying part is arranged on the second supporting frame and is in butt joint with the transmission tail end of the first conveying part;
The first sensor is arranged on the second supporting frame and used for judging whether the carrier enters the clamping station or not;
the second power source is arranged on the second supporting frame;
the output shaft of the second power source is provided with the first material-mixing part;
the second support frame is provided with the third power source;
the output shaft of the third power source is provided with the second material aligning part, and the first material aligning part and the second material aligning part are symmetrically arranged on two sides of the second conveying part;
the second support frame is provided with a fourth power source;
the output shaft of the fourth power source is provided with the third material aligning part;
the first guide part is arranged on the second support frame;
the sliding part is arranged on the first guide part in a sliding manner and is a power sliding part;
a fifth power source, wherein one side of the sliding part is provided with the fifth power source;
the output shaft of the fifth power source is provided with a fourth material aligning part, and the carrier enters the clamping station in order under the cooperation of the first material aligning part, the second material aligning part, the third material aligning part and the fourth material aligning part;
The second sensor is arranged on the second supporting frame and used for judging whether the carriers on the clamping station are in order or not;
the first discharge port is arranged on the second supporting frame and used for unloading the empty carrier.
As a further improvement of the above technical solution, the gripping mechanism includes:
the third support frame is arranged on the rack;
the first sliding rail is arranged on the third supporting frame;
the first sliding block is arranged on the first sliding rail in a sliding mode;
the third support frame is provided with a sixth power source which is used for driving the first sliding block;
the first sliding block is provided with a first sliding rail;
the second sliding block is arranged on the second sliding rail in a sliding mode;
the seventh power source is arranged on the first sliding block;
the second transmission assembly is arranged between the seventh power source and the second sliding block, and the seventh power source drives the second sliding block through the second transmission assembly;
The second sliding block is provided with a second sliding rail;
the third sliding block is arranged on the third sliding rail in a sliding mode;
the second sliding block is provided with an eighth power source, and an output shaft of the eighth power source is connected with the third sliding block;
the ninth power source is arranged on the third sliding block;
the output shaft of the ninth power source is provided with a first fixing part;
the clamping part is arranged on the first fixing part and can be opened and closed to clamp a certain amount of materials to be processed.
As a further improvement of the above technical solution, the turnover mechanism includes:
the rack is provided with a first supporting frame;
the rotating part is rotatably arranged on the fourth supporting frame;
the holding part is arranged at one end of the rotating part and used for holding the material to be processed clamped by the clamping mechanism;
the output shaft of the tenth power source is connected with the containing part, and the tenth power source is used for driving the containing part to rotate by 90 degrees;
The eleventh power source is arranged on the fourth supporting frame;
the output shaft of the eleventh power source is provided with a fifth material aligning part, the fifth material aligning part is positioned at one side of the containing part, and the fifth material aligning part is used for neatly rotating materials to be processed on the containing part by 90 degrees;
a twelfth power source, wherein the twelfth power source is arranged on the rack;
the output shaft of the twelfth power source is provided with a first pushing part, and the first pushing part is used for pushing the materials to be processed on the containing part onto the pushing mechanism.
As a further improvement of the above technical solution, the pushing mechanism includes:
the frame is provided with a fifth supporting frame;
the fifth support frame is provided with the material guiding part, and one end of the material guiding part is in butt joint with the containing part;
the second discharge port is arranged at one end of the material guiding part far away from the containing part;
the second limiting part is arranged at one end of the material guiding part far away from the containing part;
the fifth support frame is provided with the fourth slide rail;
The fourth sliding block is arranged on the fourth sliding rail in a sliding mode;
the pushing part is arranged on the fourth sliding block and used for pushing the materials to be processed in the material guiding part into the corner bending mechanism singly;
and the thirteenth power source is arranged on the fourth sliding block, and an output shaft of the thirteenth power source is connected with the fourth sliding block and is used for driving the fourth sliding block.
As a further improvement of the above technical solution, the corner bending mechanism includes:
the sixth support frame is arranged on the rack;
the corner station part is provided with a first guide groove, a station groove and a second guide groove, the first guide groove, the station groove and the second guide groove jointly form a T-shaped groove, the station groove is positioned between the first guide groove and the second guide groove, the station groove and the second guide groove are transverse grooves, the first guide groove is a longitudinal groove, one end of the first guide groove far away from the station groove is in butt joint with the second discharge hole, a first channel, a second channel, a guide hole and a third channel are also formed in the corner station part, the first channel is symmetrically formed in two sides of the station groove, the second channel is formed in one side of the second guide groove and obliquely faces the position of the station groove, and the third channel is communicated with and parallel to one end of the transverse groove far away from the second channel;
The first guide chute is provided with a covering part for covering;
a fourteenth power source is arranged on the sixth support frame;
the output shaft of the fourteenth power source is provided with the second pushing part which is in sliding fit in the third channel;
a fifteenth power source, wherein the fifteenth power source is arranged on the rack;
the output shaft of the fifteenth power source is provided with a third limiting part which is in sliding fit in the second channel;
the sixth support frame is provided with the fifth slide rail;
the fifth sliding block is arranged on the fifth sliding rail in a sliding mode;
the second fixing part is arranged on the fifth sliding block;
the pressing part is arranged on the second fixing part and can be pressed on the upper side of the material to be processed in the station groove;
the second fixing part is provided with a third guide part which can be matched with the guide hole;
the sixteenth power source is arranged on the sixth support frame, and an output shaft of the sixteenth power source is connected with the fifth sliding block;
A seventeenth power source, which is arranged on the sixth supporting frame;
the output shaft of the seventeenth power source is provided with the corner portion, and the corner portion can be matched in the first channel and can be used for corner processing of materials to be processed.
As a further improvement of the technical scheme, the material to be processed is an inductor, pins are arranged at two ends of the inductor, the bent corner is a U-shaped block, two ends of the bent corner can penetrate through the first channels at two sides of the station groove respectively, the pins at two ends of the material to be processed are bent, a first matching groove is formed in the end part of the bent corner, the first matching groove can be matched with the pins of the material to be processed, second matching grooves matched with the pins of the material to be processed are formed in two inner side walls of the bent corner, and the bent pins are matched in the second matching grooves.
The beneficial effects of the invention are as follows: the feeding mechanism transmits the carrier with the inductor to the material aligning mechanism, the material aligning mechanism centers the carrier to the clamping station, then the clamping mechanism moves to the upper part of the carrier, so that a plurality of inductors in the carrier are clamped, then the clamping mechanism moves to the upper part of the turnover mechanism, the clamped inductors are placed on the turnover mechanism, the turnover mechanism enables the vertical inductor to turn to be in a horizontal direction by 90 degrees, then the turnover mechanism pushes the inductor in the horizontal direction to the pushing mechanism, the pushing mechanism pushes the inductor positioned on the turnover mechanism to the clamping mechanism singly, the clamping mechanism shifts the inductor positioned in the clamping mechanism, the inductor is positioned on the corner bending station, and finally the corner bending mechanism bends pins of the inductor, so that the processing efficiency is improved, and the processing precision is improved.
Drawings
Fig. 1 is a schematic structural diagram of a feeder in this embodiment.
Fig. 2 is a schematic diagram of the internal structure of the feeder in this embodiment.
Fig. 3 is a schematic structural diagram of a feeding mechanism in this embodiment.
Fig. 4 is a schematic structural diagram of the carrier according to the present embodiment.
Fig. 5 is a schematic structural diagram of an inductor according to the present embodiment.
Fig. 6 is a schematic structural diagram of the material-aligning mechanism in this embodiment.
Fig. 7 is a schematic structural view of the gripping mechanism of the present embodiment.
Fig. 8 is a schematic structural view of the clamping portion of the present embodiment.
Fig. 9 is a schematic structural view of the turnover mechanism of the present embodiment.
Fig. 10 is a schematic structural diagram of the pushing mechanism according to the present embodiment.
Fig. 11 is a schematic structural view of the corner bending mechanism of the present embodiment.
Fig. 12 is a schematic structural view of the corner station portion of the present embodiment.
Fig. 13 is a schematic structural view of the pressing portion of the present embodiment.
Fig. 14 is a schematic view of the structure of the bent portion of the present embodiment.
Wherein the above figures include the following reference numerals: 1. the feeding mechanism comprises a rack, 2, a feeding mechanism, 21, a first supporting frame, 22, a first conveying part, 23, a shielding part, 24, a first power source, 25, a first transmission component, 26, a carrier, 27, a placing groove, 28, a first limiting part, 29, an avoidance hole, 210, an inductor, 211, pins, 3, a material trimming mechanism, 31, a second supporting frame, 32, a second conveying part, 33, a first sensor, 34, a second power source, 35, a first material trimming part, 36, a third power source, 37, a second material trimming part, 38, a fourth power source, 39, a third material trimming part, 310, a first guiding part, 311, a fifth power source, 312, a sliding part, 313, a fourth material trimming part, 314, a second sensor, 315, a first discharging hole, 4, a clamping mechanism, 41, a third supporting frame, 42, a first sliding rail, 43, a first sliding block, 44, a screw, 45, a motor, 46 and a second sliding rail, 47, second slide block, 48, seventh power source, 49, second transmission assembly, 410, third slide rail, 411, third slide block, 412, eighth power source, 413, ninth power source, 414, first fixing portion, 415, gripping portion, 5, tilting mechanism, 51, fourth support frame, 52, rotating portion, 53, holding portion, 54, tenth power source, 55, eleventh power source, 56, fifth stock portion, 57, twelfth power source, 58, first pushing portion, 6, pushing mechanism, 61, fifth support frame, 62, stock guide portion, 63, second limiting portion, 64, fourth slide rail, 65, fourth slide block, 66, stock pushing portion, 67, thirteenth power source, 68, second discharge port, 7, corner bending mechanism, 71, sixth support frame, 72, corner bending station portion, 73, first stock guide portion, 74, covering portion, 75, station slot, 76, first channel, 77, second channel, 78. guide holes, 79, a second guide groove, 710, a third channel, 711, a fourteenth power source, 712, a second pushing part, 713, a fifteenth power source, 714, a third limiting part, 715, a fifth sliding rail, 716, a fifth sliding block, 717, a second fixing part, 718, a pressing part, 719, a third guide part, 720, a sixteenth power source, 721, a seventeenth power source, 722, a corner part, 723, a first matching groove, 724 and a second matching groove.
Detailed Description
The present invention now will be described more fully hereinafter with reference to the accompanying drawings, in which currently preferred embodiments of the invention are shown. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the invention to those skilled in the art.
The corner feeding machine comprises a frame 1, a feeding mechanism 2, a material aligning mechanism 3, a clamping mechanism 4, a turnover mechanism 5, a pushing mechanism 6 and a corner bending mechanism 7, wherein the feeding mechanism 2 is arranged on the frame 1, the feeding mechanism 2 is used for conveying a carrier 26, and a material to be processed is placed on the carrier 26; the frame 1 is provided with a material-aligning mechanism 3, and the material-aligning mechanism 3 is used for orderly arranging a carrier 26 at the transmission tail end of the feeding mechanism 2 on the clamping station; the machine frame 1 is provided with a clamping mechanism 4, and the clamping mechanism 4 is used for clamping materials to be processed on a carrier 26 on a clamping station; the frame 1 is provided with a turnover mechanism 5, the material to be processed clamped by the clamping mechanism 4 is placed on the turnover mechanism 5, and the turnover mechanism 5 is used for turning the material to be processed into a horizontal direction; the frame 1 is provided with a pushing mechanism 6, and the turnover mechanism 5 pushes materials to be processed which are turned to be in the horizontal direction onto the pushing mechanism 6; the frame 1 is provided with a corner bending mechanism 7, the pushing mechanism 6 pushes materials to be processed to a corner bending station of the corner bending mechanism 7, and the corner bending mechanism 7 is used for corner bending the materials to be processed.
Referring to fig. 1 and 2, in one embodiment, the working principle of the corner feeder is: the feeding mechanism 2 transmits the carrier 26 with the inductors 210 to the material aligning mechanism 3, the material aligning mechanism 3 centers the carrier 26 to a clamping station, then the clamping mechanism 4 moves to the position above the carrier 26, so that a plurality of inductors 210 in the carrier 26 are clamped, then the clamping mechanism 4 moves to the position above the turnover mechanism 5, the clamped inductors 210 are placed on the turnover mechanism 5, the turnover mechanism 5 enables the vertical inductors 210 to turn to be in the horizontal direction (the vertical direction is the inductors 210 when the pins 211 of the inductors 210 are vertical), then the turnover mechanism 5 pushes the inductors 210 in the horizontal direction onto the pushing mechanism 6, the pushing mechanism 6 pushes the inductors 210 located on the turnover mechanism into the clamping mechanism 4 singly, the clamping mechanism 4 displaces the inductors 210 located in the clamping mechanism, the inductors 210 are located on corner bending stations, and finally the corner bending mechanism 7 bends the pins 211 of the inductors 210, so that processing is completed.
In the embodiment, the inductor 210 has 3 pins 211, which are respectively disposed at the positions near the right side of the two ends of the inductor 210, referring to fig. 5, one end of the inductor 210 is 2 pins 211, the other end is 1 pin 211, and the bending process needs to bend the 3 pins 211 to the right side by 90 °.
Referring to fig. 4, in this embodiment, a placement groove 27 is uniformly formed on the carrier 26, the placement groove 27 is a through groove, a first limiting portion 28 is disposed in the placement groove 27, the first limiting portion 28 shields half of the placement groove 27, the other half is an avoidance hole 29, an inductor 210 is vertically disposed in the placement groove 27, and a pin 211 is disposed in the avoidance hole 29.
Further, the feeding mechanism 2 comprises a first supporting frame 21, a first conveying part 22, a shielding part 23, a first power source 24 and a first transmission assembly 25, and the first supporting frame 21 is arranged on the frame 1; the first supporting frame 21 is rotatably provided with a first conveying part 22; shielding parts 23 are arranged on two sides of the first conveying part 22; the first support frame 21 is provided with a first power source 24; a first transmission assembly 25 is arranged between the output shaft of the first power source 24 and the first transmission part 22, and the first power source 24 drives the first transmission part 22 to transmit in the direction close to the material aligning mechanism 3 through the first transmission assembly 25.
In one embodiment, referring to fig. 3, the working principle of the feeding mechanism 2: the first power source 24 is started to drive the first conveying part 22 to convey through the first transmission component 25, and the first conveying part 22 drives the carrier 26 on the first conveying part to move towards the direction approaching to the material aligning mechanism 3.
In one embodiment, the first power source 24 is an electric motor, the first transmission assembly 25 is a belt transmission assembly, and the first conveyor 22 is a conveyor belt.
In one embodiment, the shielding portion 23 is used to limit movement of the carrier 26 on the first conveying portion 22.
Further, the material-aligning mechanism 3 includes a second supporting frame 31, a second conveying part 32, a first sensor 33, a second power source 34, a first material-aligning part 35, a third power source 36, a second material-aligning part 37, a fourth power source 38, a third material-aligning part 39, a first guiding part 310, a sliding part 312, a fifth power source 311, a fourth material-aligning part 313, a second sensor 314 and a first discharging hole 315, and the second supporting frame 31 is arranged on the frame 1; the second supporting frame 31 is provided with a second conveying part 32, and the second conveying part 32 is in butt joint with the transmission tail end of the first conveying part 22; the second supporting frame 31 is provided with a first sensor 33, and the first sensor 33 is used for judging whether the carrier 26 enters the clamping station or not; the second supporting frame 31 is provided with a second power source 34; the output shaft of the second power source 34 is provided with a first stock part 35; the second supporting frame 31 is provided with a third power source 36; the output shaft of the third power source 36 is provided with a second material aligning part 37, and the first material aligning part 35 and the second material aligning part 37 are symmetrically arranged at two sides of the second conveying part 32; the second supporting frame 31 is provided with a fourth power source 38; the output shaft of the fourth power source 38 is provided with a third material aligning part 39; the second supporting frame 31 is provided with a first guiding part 310; the first guiding part 310 is provided with a sliding part 312 in a sliding manner, and the sliding part 312 is a power sliding part 312; a fifth power source 311 is arranged on one side of the sliding part 312; the output shaft of the fifth power source 311 is provided with a fourth material aligning part 313, and the carrier 26 enters the clamping station in order under the cooperation of the first material aligning part 35, the second material aligning part 37, the third material aligning part 39 and the fourth material aligning part 313; the second supporting frame 31 is provided with a second sensor 314, and the second sensor 314 is used for judging whether the carrier 26 on the clamping station is in order or not; the second supporting frame 31 is provided with a first discharging hole 315, and the first discharging hole 315 is used for unloading the empty carrier 26.
In one embodiment, referring to fig. 6, the working principle of the blanking mechanism 3: the first conveying part 22 is in butt joint with the second conveying part 32, the first conveying part 22 and the carrier 26 on the first conveying part 22 are conveyed to the second conveying part 32, when one carrier 26 passes through the first sensor 33, the first sensor 33 sends out a first signal to enable the feeding mechanism 2 to stop conveying, when the carrier 26 which is not inclined and arranged passes through the first conveying part 35 and the second conveying part 37, the second power source 34 stretches and contracts to drive the first conveying part 35 to move back and forth on one side of the carrier 26, the third power source 36 stretches and contracts to drive the second conveying part 37 to move back and forth on the other side of the carrier 26, the first conveying part 35 is in contact with one side of the carrier 26 to be extruded, the second conveying part 37 is in contact with the other side of the carrier 26 to be extruded, the fourth power source 38 drives the third conveying part 39 to push the carrier 26 to swing, the fifth power source 311 drives the fourth conveying part 313 to move downwards to keep the carrier 26 to move under the action of the second conveying part 32, and after the carrier 26 stretches and moves to the second conveying part 37 to move back and forth on the other side, and the second power source 314 sends out a signal to enable the second conveying part 32 to stop conveying.
Referring to fig. 6, it should be noted that, after all the inductors 210 on the carriers 26 located on the clamping station are clamped, the fifth power source 311 drives the fourth alignment portion 313 to reset, and the second conveying portion 32 continues to convey, so that the carriers 26 slide out through the first discharge port 315, and further the carriers 26 are conveniently collected.
In one embodiment, the second power source 34, the third power source 36, the fourth power source 38, and the fifth power source 311 are all pneumatic power sources.
In one embodiment, the sliding portion 312 is a power sliding portion 312, and the sliding portion 312 is displaced on the first guiding portion 310, so as to adjust the position of the fourth blanking portion 313 for shielding the carrier 26, and further adjust the position of the gripping station, so that the gripping station is suitable for being gripped by the gripping mechanism 4.
Further, the gripping mechanism 4 includes a third support 41, a first sliding rail 42, a first sliding block 43, a sixth power source, a second sliding rail 46, a second sliding block 47, a seventh power source 48, a second transmission assembly 49, a third sliding rail 410, a third sliding block 411, an eighth power source 412, a ninth power source 413, a first fixing portion 414, and a gripping portion 415, where the third support 41 is provided on the frame 1; the third supporting frame 41 is provided with a first sliding rail 42; the first sliding rail 42 is provided with a first sliding block 43 in a sliding manner; the third supporting frame 41 is provided with a sixth power source for driving the first slider 43; the first sliding block 43 is provided with a second sliding rail 46; a second slide block 47 is slidably arranged on the second slide rail 46; the seventh power source 48 is arranged on the first sliding block 43; a second transmission assembly 49 is arranged between the seventh power source 48 and the second slide block 47, and the seventh power source 48 drives the second slide block 47 through the second transmission assembly 49; the second slider 47 is provided with a third slide rail 410; a third slider 411 is slidably disposed on the third sliding rail 410; the second slide block 47 is provided with an eighth power source 412, and an output shaft of the eighth power source 412 is connected with the third slide block 411; the third slider 411 is provided with a ninth power source 413; a first fixing portion 414 is provided on an output shaft of the ninth power source 413; the first fixing portion 414 is provided with a clamping portion 415, and the clamping portion 415 can be opened and closed to clamp a certain amount of materials to be processed.
In one embodiment, referring to fig. 7, the operating principle of the gripping mechanism 4 is: when the carrier 26 is located on the clamping station, the sixth power source drives the first slider 43 to move onto the clamping station, the seventh power source 48 drives the second slider 47 to move through the second transmission assembly 49, so that the clamping portion 415 is located right above the inductor 210 to be clamped, the eighth power source 412 drives the third slider 411 to move downwards, when the clamping portion 415 is located on two sides of the inductor 210 to be clamped, the ninth power source 413 drives the clamping portion 415 to close the clamping inductor 210, then the ninth power source 413 drives the clamping portion 415 to reset, after that, the sixth power source drives the first slider 43 to reset above the turnover mechanism 5, the seventh power source 48 adjusts the position of the second slider 47, so that the clamping portion 415 is located right above the turnover mechanism 5, the eighth power source 412 drives the clamping portion 415 to move, and the ninth power source 413 drives the clamping portion 415 to release the inductor 210 onto the turnover mechanism 5.
Referring to fig. 8, the clamping portion 415 is made of a flexible material, and is detachably provided on the first fixing portion 414, so that the inductor 210 is not easily damaged by the clamping portion 415 made of the flexible material.
It should be noted that, referring to fig. 8 and fig. 4, the inductor 210 is vertically placed on the carrier 26, and the inductor 210 clamped by the clamping portion 415 is also in a vertical direction, so that more inductors 210 can be clamped by the clamping portion 415 at a time, which is beneficial to improving the working efficiency.
In one embodiment, the sixth power source includes a screw 44 and a motor 45, the seventh power source 48 is a cylinder and belt drive assembly, the eighth power source 412 is a cylinder, and the ninth power source 413 is a thumb cylinder.
Further, the turnover mechanism 5 comprises a fourth supporting frame 51, a rotating part 52, a containing part 53, a tenth power source 54, an eleventh power source 55, a fifth material aligning part 56, a twelfth power source 57 and a first pushing part 58, and the fourth supporting frame 51 is arranged on the frame 1; the fourth supporting frame 51 is rotatably provided with a rotating portion 52; one end of the rotating part 52 is provided with a containing part 53, and the containing part 53 is used for placing the materials to be processed clamped by the clamping mechanism 4; an output shaft of the tenth power source 54 is connected with the accommodating part 53, and the tenth power source 54 is used for driving the accommodating part 53 to rotate by 90 degrees; the fourth supporting frame 51 is provided with an eleventh power source 55; the output shaft of the eleventh power source 55 is provided with a fifth material aligning part 56, the fifth material aligning part 56 is positioned at one side of the containing part 53, and the fifth material aligning part 56 is used for neatly rotating the materials to be processed on the containing part 53 after 90 degrees; the frame 1 is provided with a twelfth power source 57; the output shaft of the twelfth power source 57 is provided with a first pushing part 58, and the first pushing part 58 is used for pushing the material to be processed on the containing part 53 onto the pushing mechanism 6.
In one embodiment, referring to fig. 9, the principle of operation of the tilting mechanism 5: the upper side of the accommodating part 53 is provided with a groove for accommodating the inductor 210 and the vertical inductor 210, the groove on the upper side of the accommodating part 53 faces upwards vertically in the initial state, after the clamping mechanism 4 places the clamped inductor 210 in the groove on the upper side of the accommodating part 53, the tenth power source 54 drives the rotating part 52 to rotate 90 degrees, so that the accommodating part 53 rotates 90 degrees towards one side of the fifth material aligning part 56, the vertical inductor 210 is changed into a horizontal state, then the eleventh power source 55 drives the fifth material aligning part 56 to align the inductor 210 in the horizontal state, the inductor 210 becomes tidy, and therefore the inductor is not easy to clamp in the following pushing mechanism 6, and after the inductor 210 is tidy, the twelfth power source 57 drives the first pushing part 58 to push the tidy inductor 210 into the pushing mechanism 6.
In one embodiment, referring to fig. 9, tenth power source 54 is a motor and belt drive assembly and eleventh power source 55 and twelfth power source 57 are pneumatic power sources.
Further, the pushing mechanism 6 comprises a fifth supporting frame 61, a material guiding part 62, a second discharging hole 68, a second limiting part 63, a fourth sliding rail 64, a fourth sliding block 65, a material pushing part 66 and a thirteenth power source 67, and the fifth supporting frame 61 is arranged on the frame 1; the fifth support frame 61 is provided with a material guiding part 62, and one end of the material guiding part 62 is in butt joint with the containing part 53; a second discharge port 68 is arranged at one end of the material guiding part 62 away from the containing part 53; the end of the material guiding part 62 away from the containing part 53 is provided with a second limiting part 63; the fifth supporting frame 61 is provided with a fourth sliding rail 64; a fourth slider 65 is slidably arranged on the fourth slide rail 64; the fourth sliding block 65 is provided with a pushing part 66, and the pushing part 66 is used for pushing the materials to be processed in the material guiding part 62 into the corner bending mechanism 7 singly; the fourth slider 65 is provided with a thirteenth power source 67, and an output shaft of the thirteenth power source 67 is connected to the fourth slider 65 and is used for driving the fourth slider 65.
In one embodiment, referring to fig. 10, the operating principle of the pushing mechanism 6: the twelfth power source 57 drives the first pushing part 58 to push the orderly inductor 210 into the material guiding part 62, after the inductor 210 in the material guiding part 62 reaches the second limiting part 63 at the end part of the material guiding part 62, the turnover mechanism 5 pauses to work, and when the pushing mechanism 6 works, the thirteenth power source 67 drives the material pushing part 66 on the fourth sliding block 65 to move towards the direction close to the corner bending mechanism 7, so that the material pushing part 66 pushes one inductor 210 positioned at the tail end of the material guiding part 62 out of the second discharging hole 68 and pushes the inductor 210 into the corner bending mechanism 7.
Further, the corner bending mechanism 7 includes a sixth support frame 71, a corner bending station 72, a cover 74, a fourteenth power source 711, a second pushing portion 712, a fifteenth power source 713, a third limiting portion 714, a fifth sliding rail 715, a fifth sliding block 716, a second fixing portion 717, a pressing portion 718, a third guiding portion 719, a sixteenth power source 720, a seventeenth power source 721, and a corner bending portion 722, where the sixth support frame 71 is provided on the frame 1; the sixth support frame 71 is provided with an angle bending station part 72, the angle bending station part 72 is provided with a first guide chute 73, a station chute 75 and a second guide chute 79, the first guide chute 73, the station chute 75 and the second guide chute 79 form a T-shaped groove together, the station chute 75 is positioned between the first guide chute 73 and the second guide chute 79, the station chute 75 and the second guide chute 79 are transverse grooves, the first guide chute 73 is a longitudinal groove, one end of the first guide chute 73, which is far away from the station chute 75, is in butt joint with the second discharge port 68, the angle bending station part 72 is also provided with a first channel 76, a second channel 77, a guide hole 78 and a third channel 710, the first channel 76 is symmetrically arranged on two sides of the station chute 75, the second channel 77 is arranged on one side of the second guide chute 79 and is obliquely oriented to the position of the station chute 75, and the third channel 710 is communicated with one end of the transverse groove, which is far away from the second channel 77, and is parallel; the first guide groove 73 is provided with a covering portion 74 for covering; the sixth support frame 71 is provided with a fourteenth power source 711; the output shaft of the fourteenth power source 711 is provided with a second pushing part 712, and the second pushing part 712 is slidably matched in the third channel 710; the frame 1 is provided with a fifteenth power source 713; the output shaft of the fifteenth power source 713 is provided with a third limiting part 714, and the third limiting part 714 is in sliding fit in the second channel 77; a fifth sliding rail 715 is arranged on the sixth supporting frame 71; a fifth sliding block 716 is slidably arranged on the fifth sliding rail 715; the fifth slider 716 is provided with a second fixing portion 717; the second fixing part 717 is provided with a pressing part 718, and the pressing part 718 can press the upper side of the material to be processed in the station groove 75; the second fixing portion 717 is provided with a third guide portion 719, and the third guide portion 719 can be engaged with the guide hole 78; the sixteenth power source 720 is arranged on the sixth supporting frame 71, and an output shaft of the sixteenth power source 720 is connected with the fifth sliding block 716; a seventeenth power source 721 is provided on the sixth support frame 71; the seventeenth power source 721 is provided with a corner 722 on its output shaft, the corner 722 being capable of fitting in the first passage 76 and of corner machining the material to be machined.
In one embodiment, referring to fig. 11-14, the principle of operation of the corner mechanism 7: the pushing part 66 pushes an inductor 210 to the bottom of the first guide groove 73, at this time, the fifteenth power source 713 drives the third limiting part 714 to enter the second channel 77 and block one side of the station groove 75, then the fourteenth power source 711 drives the second pushing part 712 to enter the third channel 710, and further pushes the inductor 210 located at the bottom of the first guide groove 73 to the station groove 75, at this time, one side of the inductor 210 abuts against the third limiting part 714 and the other side abuts against the second pushing part 712, then the sixteenth power source 720 drives the pressing part 718 to move downwards, so that the pressing part 718 presses the upper side of the inductor 210, and then the seventeenth power source 721 drives the corner part 722 to enter the first channel 76 to bend pins 211 at two ends of the inductor 210.
It should be noted that, referring to fig. 13, the pressing portion 718 is a pressing block with a mating groove at the lower side, when the pressing portion 718 presses the upper side of the inductor 210, two sides of the mating groove of the pressing portion 718 are in contact with two ends of the inductor 210, two ends of the mating groove of the pressing portion 718 are abutted against the pins 211 on two sides of the inductor 210, and a bent portion of the pins 211 is a abutted portion of two ends of the mating groove of the pressing portion 718 and the pins 211 on two sides of the inductor 210.
Note that, referring to fig. 12 and 13, when the pressing portion 718 presses the upper side of the inductor 210, the third guiding portion 719 is fitted in the guiding hole 78, so that the pressing portion 718 can be precisely pressed on the upper side of the inductor 210.
It should be noted that, referring to fig. 12, the second channel 77 is an inclined channel of the inclined station slot 75, a portion of the third limiting portion 714 protruding out of the second channel 77 can be smoothly abutted against one side of the inductor 210, if the second channel 77 is a channel perpendicular to the station slot 75, a very accurate position of the second channel 77 is required, so that the third limiting portion 714 can accurately limit the inductor 210 on the station slot 75, and the second channel 77 is an inclined channel of the inclined station slot 75, and the length of the portion of the third limiting portion 714 protruding out of the second channel 77 can be adjusted multiple times, so that the inductor 210 is accurately limited on the station slot 75, thereby reducing the machining precision and requirements of parts.
In one embodiment, the fourteenth power source 711, the fifteenth power source 713, the sixteenth power source 720, and the seventeenth power source 721 are all pneumatic power sources.
Further, the material to be processed is the inductor 210, pins 211 are arranged at two ends of the inductor 210, the bent corner 722 is a U-shaped block, two ends of the bent corner 722 can respectively penetrate through the first channels 76 at two sides of the station groove 75 to bend the pins 211 at two ends of the material to be processed, a first matching groove 723 is formed in the end part of the bent corner 722, the first matching groove 723 can be matched with the pins 211 of the material to be processed, second matching grooves 724 matched with the pins 211 of the material to be processed are formed in two inner side walls of the bent corner 722, and the bent pins 211 are matched in the second matching grooves 724.
In one embodiment, referring to fig. 14, when the corner 722 passes through the first channel 76, the first fitting groove 723 is matched with the pins 211 at two ends of the inductor 210, so that the pins 211 are matched with the first fitting groove 723, the pins 211 are prevented from being offset in the bending process, the corner 722 continues to move upwards, the bent pins 211 are matched with the second fitting groove 724, the pins 211 are further prevented from being offset in the bending process, and after the corner 722 moves upwards, the pins 211 of the inductor 210 are bent.
In this embodiment, all the power sources are independent, and each independent power source can be debugged to meet the requirements of processing production.
The foregoing examples have shown only the preferred embodiments of the invention, which are described in more detail and are not to be construed as limiting the scope of the invention. It should be noted that modifications, improvements and substitutions can be made by those skilled in the art without departing from the spirit of the invention, which are all within the scope of the invention. Accordingly, the scope of protection of the present invention is to be determined by the appended claims.
Claims (6)
1. The utility model provides a bent angle material loading machine which characterized in that includes:
A frame;
the feeding mechanism is arranged on the frame and used for conveying a carrier, and a material to be processed is placed on the carrier; the material to be processed is an inductor, and pins are arranged at two ends of the inductor;
the machine frame is provided with a material-aligning mechanism which is used for orderly arranging the carrier at the transmission tail end of the feeding mechanism on a clamping station;
the clamping mechanism is arranged on the rack and used for clamping the material to be processed on the carrier on the clamping station;
the turnover mechanism is arranged on the frame, the material to be processed clamped by the clamping mechanism is placed on the turnover mechanism, and the turnover mechanism is used for turning the material to be processed into a horizontal direction; the horizontal direction is the direction when the pins of the inductor are horizontal;
the pushing mechanism is arranged on the frame, and the turning mechanism pushes the materials to be processed which are turned to be in the horizontal direction onto the pushing mechanism;
the pushing mechanism pushes the material to be processed to a corner station of the corner mechanism, and the corner mechanism is used for corner processing the material to be processed;
The pushing mechanism comprises a pushing part and a second discharging hole, and the pushing part pushes the inductor out of the second discharging hole and pushes the inductor into the corner bending mechanism;
the corner bending mechanism comprises:
the sixth support frame is arranged on the rack;
the corner station part is provided with a first guide groove, a station groove and a second guide groove, the first guide groove, the station groove and the second guide groove jointly form a T-shaped groove, the station groove is positioned between the first guide groove and the second guide groove, the station groove and the second guide groove are transverse grooves, the first guide groove is a longitudinal groove, one end of the first guide groove far away from the station groove is in butt joint with the second discharge hole, a first channel, a second channel, a guide hole and a third channel are also formed in the corner station part, the first channel is symmetrically formed in two sides of the station groove, the second channel is formed in one side of the second guide groove and obliquely faces the position of the station groove, and the third channel is communicated with and parallel to one end of the transverse groove far away from the second channel;
The first guide chute is provided with a covering part for covering;
a fourteenth power source is arranged on the sixth support frame;
the output shaft of the fourteenth power source is provided with the second pushing part which is in sliding fit in the third channel;
a fifteenth power source, wherein the fifteenth power source is arranged on the rack;
the output shaft of the fifteenth power source is provided with a third limiting part which is in sliding fit in the second channel;
the sixth support frame is provided with the fifth slide rail;
the fifth sliding block is arranged on the fifth sliding rail in a sliding mode;
the second fixing part is arranged on the fifth sliding block;
the pressing part is arranged on the second fixing part and can be pressed on the upper side of the material to be processed in the station groove;
the second fixing part is provided with a third guide part which can be matched with the guide hole;
the sixteenth power source is arranged on the sixth support frame, and an output shaft of the sixteenth power source is connected with the fifth sliding block;
A seventeenth power source, which is arranged on the sixth supporting frame;
the output shaft of the seventeenth power source is provided with the corner part which can be matched in the first channel and can perform corner bending processing on the material to be processed;
the bent corner is a U-shaped block, two ends of the bent corner can respectively penetrate through the first channels at two sides of the station groove to bend pins at two ends of a material to be processed, a first matching groove is formed in the end part of the bent corner and can be matched with the pins of the material to be processed, second matching grooves matched with the pins of the material to be processed are formed in two inner side walls of the bent corner, and the bent pins are matched in the second matching grooves;
the working principle of the corner bending mechanism is as follows: the pushing part pushes an inductor to the bottom in the first guide groove, at the moment, the fifteenth power source drives the third limiting part to enter the second channel and to be blocked at one side of the station groove, then the fourteenth power source drives the second pushing part to enter the third channel, and then the inductor positioned at the bottom in the first guide groove is pushed to the station groove, at the moment, one side of the inductor is propped against the third limiting part and the other side of the inductor is propped against the second pushing part, then the sixteenth power source drives the compressing part to move downwards, so that the compressing part is pressed on the upper side of the inductor, and then the seventeenth power source drives the corner part to enter the first channel to bend pins at two ends of the inductor.
2. The corner piece feeder of claim 1, wherein the feeding mechanism comprises:
the first support frame is arranged on the rack;
the first conveying part is rotatably arranged on the first supporting frame;
the shielding parts are arranged on two sides of the first conveying part;
the first power source is arranged on the first support frame;
the first transmission assembly is arranged between the output shaft of the first power source and the first conveying part, and the first power source drives the first conveying part to transmit in the direction close to the material aligning mechanism through the first transmission assembly.
3. The corner piece feeder of claim 2, wherein the alignment mechanism comprises:
the second support frame is arranged on the rack;
the second conveying part is arranged on the second supporting frame and is in butt joint with the transmission tail end of the first conveying part;
the first sensor is arranged on the second supporting frame and used for judging whether the carrier enters the clamping station or not;
The second power source is arranged on the second supporting frame;
the output shaft of the second power source is provided with the first material-mixing part;
the second support frame is provided with the third power source;
the output shaft of the third power source is provided with the second material aligning part, and the first material aligning part and the second material aligning part are symmetrically arranged on two sides of the second conveying part;
the second support frame is provided with a fourth power source;
the output shaft of the fourth power source is provided with the third material aligning part;
the first guide part is arranged on the second support frame;
the sliding part is arranged on the first guide part in a sliding manner and is a power sliding part;
a fifth power source, wherein one side of the sliding part is provided with the fifth power source;
the output shaft of the fifth power source is provided with a fourth material aligning part, and the carrier enters the clamping station in order under the cooperation of the first material aligning part, the second material aligning part, the third material aligning part and the fourth material aligning part;
The second sensor is arranged on the second supporting frame and used for judging whether the carriers on the clamping station are in order or not;
the first discharge port is arranged on the second supporting frame and used for unloading the empty carrier.
4. The corner piece feeder of claim 1, wherein the gripping mechanism comprises:
the third support frame is arranged on the rack;
the first sliding rail is arranged on the third supporting frame;
the first sliding block is arranged on the first sliding rail in a sliding mode;
the third support frame is provided with a sixth power source which is used for driving the first sliding block;
the first sliding block is provided with a first sliding rail;
the second sliding block is arranged on the second sliding rail in a sliding mode;
the seventh power source is arranged on the first sliding block;
the second transmission assembly is arranged between the seventh power source and the second sliding block, and the seventh power source drives the second sliding block through the second transmission assembly;
The second sliding block is provided with a second sliding rail;
the third sliding block is arranged on the third sliding rail in a sliding mode;
the second sliding block is provided with an eighth power source, and an output shaft of the eighth power source is connected with the third sliding block;
the ninth power source is arranged on the third sliding block;
the output shaft of the ninth power source is provided with a first fixing part;
the clamping part is arranged on the first fixing part and can be opened and closed to clamp a certain amount of materials to be processed.
5. The corner piece feeder of claim 1, wherein the turnover mechanism comprises:
the rack is provided with a first supporting frame;
the rotating part is rotatably arranged on the fourth supporting frame;
the holding part is arranged at one end of the rotating part and used for holding the material to be processed clamped by the clamping mechanism;
the output shaft of the tenth power source is connected with the containing part, and the tenth power source is used for driving the containing part to rotate by 90 degrees;
The eleventh power source is arranged on the fourth supporting frame;
the output shaft of the eleventh power source is provided with a fifth material aligning part, the fifth material aligning part is positioned at one side of the containing part, and the fifth material aligning part is used for neatly rotating materials to be processed on the containing part by 90 degrees;
a twelfth power source, wherein the twelfth power source is arranged on the rack;
the output shaft of the twelfth power source is provided with a first pushing part, and the first pushing part is used for pushing the materials to be processed on the containing part onto the pushing mechanism.
6. The corner piece feeder of claim 5, wherein the pushing mechanism comprises:
the frame is provided with a fifth supporting frame;
the fifth support frame is provided with the material guiding part, and one end of the material guiding part is in butt joint with the containing part;
the second discharge port is arranged at one end of the material guiding part far away from the containing part;
the second limiting part is arranged at one end of the material guiding part far away from the containing part;
The fifth support frame is provided with the fourth slide rail;
the fourth sliding block is arranged on the fourth sliding rail in a sliding mode;
the pushing part is arranged on the fourth sliding block and used for pushing the materials to be processed in the material guiding part into the corner bending mechanism singly;
and the thirteenth power source is arranged on the fourth sliding block, and an output shaft of the thirteenth power source is connected with the fourth sliding block and is used for driving the fourth sliding block.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111016505.3A CN113744984B (en) | 2021-08-31 | 2021-08-31 | Corner feeding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111016505.3A CN113744984B (en) | 2021-08-31 | 2021-08-31 | Corner feeding machine |
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| Publication Number | Publication Date |
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| CN113744984A CN113744984A (en) | 2021-12-03 |
| CN113744984B true CN113744984B (en) | 2024-03-19 |
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| JP2008125712A (en) * | 2006-11-20 | 2008-06-05 | Newgin Corp | Automatic permission seal sticking system to game machine |
| CN104209427A (en) * | 2014-09-02 | 2014-12-17 | 中江县凯讯电子有限公司 | Pin bending equipment |
| CN109277487A (en) * | 2018-01-29 | 2019-01-29 | 广东利元亨智能装备有限公司 | A kind of transmitting tube or reception pipe intelligence charging equipment |
| CN111545671A (en) * | 2020-05-15 | 2020-08-18 | 杭州如剑电子设备有限公司 | Electronic component pin equipment of bending |
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2021
- 2021-08-31 CN CN202111016505.3A patent/CN113744984B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008125712A (en) * | 2006-11-20 | 2008-06-05 | Newgin Corp | Automatic permission seal sticking system to game machine |
| CN104209427A (en) * | 2014-09-02 | 2014-12-17 | 中江县凯讯电子有限公司 | Pin bending equipment |
| CN109277487A (en) * | 2018-01-29 | 2019-01-29 | 广东利元亨智能装备有限公司 | A kind of transmitting tube or reception pipe intelligence charging equipment |
| CN111545671A (en) * | 2020-05-15 | 2020-08-18 | 杭州如剑电子设备有限公司 | Electronic component pin equipment of bending |
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| CN113744984A (en) | 2021-12-03 |
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