CN113615852A - 一种高包埋率的微胶囊粉剂及制备工艺 - Google Patents
一种高包埋率的微胶囊粉剂及制备工艺 Download PDFInfo
- Publication number
- CN113615852A CN113615852A CN202110853886.4A CN202110853886A CN113615852A CN 113615852 A CN113615852 A CN 113615852A CN 202110853886 A CN202110853886 A CN 202110853886A CN 113615852 A CN113615852 A CN 113615852A
- Authority
- CN
- China
- Prior art keywords
- parts
- microcapsule powder
- grease
- powder
- embedding rate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000843 powder Substances 0.000 title claims abstract description 64
- 239000003094 microcapsule Substances 0.000 title claims abstract description 61
- 238000002360 preparation method Methods 0.000 title claims abstract description 20
- 239000003921 oil Substances 0.000 claims abstract description 34
- 235000019198 oils Nutrition 0.000 claims abstract description 34
- 239000004519 grease Substances 0.000 claims abstract description 18
- 238000009928 pasteurization Methods 0.000 claims abstract description 15
- KRKNYBCHXYNGOX-UHFFFAOYSA-N citric acid Natural products OC(=O)CC(O)(C(O)=O)CC(O)=O KRKNYBCHXYNGOX-UHFFFAOYSA-N 0.000 claims abstract description 13
- DNIAPMSPPWPWGF-UHFFFAOYSA-N monopropylene glycol Natural products CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 claims abstract description 13
- 235000014113 dietary fatty acids Nutrition 0.000 claims abstract description 12
- 239000003995 emulsifying agent Substances 0.000 claims abstract description 12
- 239000000194 fatty acid Substances 0.000 claims abstract description 12
- 229930195729 fatty acid Natural products 0.000 claims abstract description 12
- 239000003963 antioxidant agent Substances 0.000 claims abstract description 11
- 230000003078 antioxidant effect Effects 0.000 claims abstract description 11
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 11
- 239000005022 packaging material Substances 0.000 claims abstract description 9
- -1 propylene glycol fatty acid ester Chemical class 0.000 claims abstract description 7
- 108010046377 Whey Proteins Proteins 0.000 claims abstract description 6
- 102000007544 Whey Proteins Human genes 0.000 claims abstract description 6
- 235000021119 whey protein Nutrition 0.000 claims abstract description 6
- 229940080313 sodium starch Drugs 0.000 claims abstract description 5
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 claims abstract description 3
- 102000011632 Caseins Human genes 0.000 claims abstract description 3
- 108010076119 Caseins Proteins 0.000 claims abstract description 3
- HDSBZMRLPLPFLQ-UHFFFAOYSA-N Propylene glycol alginate Chemical compound OC1C(O)C(OC)OC(C(O)=O)C1OC1C(O)C(O)C(C)C(C(=O)OCC(C)O)O1 HDSBZMRLPLPFLQ-UHFFFAOYSA-N 0.000 claims abstract description 3
- 239000000787 lecithin Substances 0.000 claims abstract description 3
- 235000010445 lecithin Nutrition 0.000 claims abstract description 3
- 229940067606 lecithin Drugs 0.000 claims abstract description 3
- 150000003904 phospholipids Chemical class 0.000 claims abstract description 3
- 235000010409 propane-1,2-diol alginate Nutrition 0.000 claims abstract description 3
- 239000000770 propane-1,2-diol alginate Substances 0.000 claims abstract description 3
- 229940080237 sodium caseinate Drugs 0.000 claims abstract description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 32
- 239000000839 emulsion Substances 0.000 claims description 28
- 238000010008 shearing Methods 0.000 claims description 26
- 238000001694 spray drying Methods 0.000 claims description 19
- 239000000203 mixture Substances 0.000 claims description 16
- 230000001804 emulsifying effect Effects 0.000 claims description 12
- 239000000463 material Substances 0.000 claims description 12
- 238000003756 stirring Methods 0.000 claims description 10
- 235000006708 antioxidants Nutrition 0.000 claims description 9
- 238000002156 mixing Methods 0.000 claims description 9
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000005913 Maltodextrin Substances 0.000 claims description 6
- 229920002774 Maltodextrin Polymers 0.000 claims description 6
- 229940035034 maltodextrin Drugs 0.000 claims description 6
- 239000008213 purified water Substances 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 229920002472 Starch Polymers 0.000 claims description 5
- 229940032147 starch Drugs 0.000 claims description 5
- 235000019698 starch Nutrition 0.000 claims description 5
- 239000008107 starch Substances 0.000 claims description 5
- GVJHHUAWPYXKBD-UHFFFAOYSA-N (±)-α-Tocopherol Chemical compound OC1=C(C)C(C)=C2OC(CCCC(C)CCCC(C)CCCC(C)C)(C)CCC2=C1C GVJHHUAWPYXKBD-UHFFFAOYSA-N 0.000 claims description 4
- CIWBSHSKHKDKBQ-DUZGATOHSA-N D-isoascorbic acid Chemical compound OC[C@@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-DUZGATOHSA-N 0.000 claims description 4
- ZTHYODDOHIVTJV-UHFFFAOYSA-N Propyl gallate Chemical compound CCCOC(=O)C1=CC(O)=C(O)C(O)=C1 ZTHYODDOHIVTJV-UHFFFAOYSA-N 0.000 claims description 4
- 244000269722 Thea sinensis Species 0.000 claims description 4
- 235000010376 calcium ascorbate Nutrition 0.000 claims description 4
- 239000011692 calcium ascorbate Substances 0.000 claims description 4
- 229940047036 calcium ascorbate Drugs 0.000 claims description 4
- MKJXYGKVIBWPFZ-UHFFFAOYSA-L calcium lactate Chemical compound [Ca+2].CC(O)C([O-])=O.CC(O)C([O-])=O MKJXYGKVIBWPFZ-UHFFFAOYSA-L 0.000 claims description 4
- 239000001527 calcium lactate Substances 0.000 claims description 4
- 235000011086 calcium lactate Nutrition 0.000 claims description 4
- 229960002401 calcium lactate Drugs 0.000 claims description 4
- 239000001506 calcium phosphate Substances 0.000 claims description 4
- BLORRZQTHNGFTI-ZZMNMWMASA-L calcium-L-ascorbate Chemical compound [Ca+2].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] BLORRZQTHNGFTI-ZZMNMWMASA-L 0.000 claims description 4
- 239000001530 fumaric acid Substances 0.000 claims description 4
- 235000021255 galacto-oligosaccharides Nutrition 0.000 claims description 4
- 150000003271 galactooligosaccharides Chemical class 0.000 claims description 4
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 4
- 150000008442 polyphenolic compounds Chemical class 0.000 claims description 4
- 235000013824 polyphenols Nutrition 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 235000012239 silicon dioxide Nutrition 0.000 claims description 4
- 159000000000 sodium salts Chemical class 0.000 claims description 4
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 claims description 4
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 claims description 4
- QORWJWZARLRLPR-UHFFFAOYSA-H tricalcium bis(phosphate) Chemical compound [Ca+2].[Ca+2].[Ca+2].[O-]P([O-])([O-])=O.[O-]P([O-])([O-])=O QORWJWZARLRLPR-UHFFFAOYSA-H 0.000 claims description 4
- 229940078499 tricalcium phosphate Drugs 0.000 claims description 4
- 235000019731 tricalcium phosphate Nutrition 0.000 claims description 4
- 229910000391 tricalcium phosphate Inorganic materials 0.000 claims description 4
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 claims description 3
- 239000006188 syrup Substances 0.000 claims description 3
- 235000020357 syrup Nutrition 0.000 claims description 3
- LDVVTQMJQSCDMK-UHFFFAOYSA-N 1,3-dihydroxypropan-2-yl formate Chemical compound OCC(CO)OC=O LDVVTQMJQSCDMK-UHFFFAOYSA-N 0.000 claims description 2
- GUBGYTABKSRVRQ-XLOQQCSPSA-N Alpha-Lactose Chemical compound O[C@@H]1[C@@H](O)[C@@H](O)[C@@H](CO)O[C@H]1O[C@@H]1[C@@H](CO)O[C@H](O)[C@H](O)[C@H]1O GUBGYTABKSRVRQ-XLOQQCSPSA-N 0.000 claims description 2
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 claims description 2
- 229930091371 Fructose Natural products 0.000 claims description 2
- 239000005715 Fructose Substances 0.000 claims description 2
- RFSUNEUAIZKAJO-ARQDHWQXSA-N Fructose Chemical compound OC[C@H]1O[C@](O)(CO)[C@@H](O)[C@@H]1O RFSUNEUAIZKAJO-ARQDHWQXSA-N 0.000 claims description 2
- WQZGKKKJIJFFOK-GASJEMHNSA-N Glucose Natural products OC[C@H]1OC(O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-GASJEMHNSA-N 0.000 claims description 2
- QAQJMLQRFWZOBN-LAUBAEHRSA-N L-ascorbyl-6-palmitate Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](O)[C@H]1OC(=O)C(O)=C1O QAQJMLQRFWZOBN-LAUBAEHRSA-N 0.000 claims description 2
- 239000011786 L-ascorbyl-6-palmitate Substances 0.000 claims description 2
- GUBGYTABKSRVRQ-QKKXKWKRSA-N Lactose Natural products OC[C@H]1O[C@@H](O[C@H]2[C@H](O)[C@@H](O)C(O)O[C@@H]2CO)[C@H](O)[C@@H](O)[C@H]1O GUBGYTABKSRVRQ-QKKXKWKRSA-N 0.000 claims description 2
- 229920000881 Modified starch Polymers 0.000 claims description 2
- 239000004368 Modified starch Substances 0.000 claims description 2
- 229930006000 Sucrose Natural products 0.000 claims description 2
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 claims description 2
- 235000019486 Sunflower oil Nutrition 0.000 claims description 2
- FEWJPZIEWOKRBE-UHFFFAOYSA-N Tartaric acid Natural products [H+].[H+].[O-]C(=O)C(O)C(O)C([O-])=O FEWJPZIEWOKRBE-UHFFFAOYSA-N 0.000 claims description 2
- 229930003427 Vitamin E Natural products 0.000 claims description 2
- 240000008042 Zea mays Species 0.000 claims description 2
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 claims description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 claims description 2
- WQZGKKKJIJFFOK-PHYPRBDBSA-N alpha-D-galactose Chemical compound OC[C@H]1O[C@H](O)[C@H](O)[C@@H](O)[C@H]1O WQZGKKKJIJFFOK-PHYPRBDBSA-N 0.000 claims description 2
- 235000010323 ascorbic acid Nutrition 0.000 claims description 2
- 239000011668 ascorbic acid Substances 0.000 claims description 2
- 229960005070 ascorbic acid Drugs 0.000 claims description 2
- 235000010385 ascorbyl palmitate Nutrition 0.000 claims description 2
- WQZGKKKJIJFFOK-VFUOTHLCSA-N beta-D-glucose Chemical compound OC[C@H]1O[C@@H](O)[C@H](O)[C@@H](O)[C@@H]1O WQZGKKKJIJFFOK-VFUOTHLCSA-N 0.000 claims description 2
- FUFJGUQYACFECW-UHFFFAOYSA-L calcium hydrogenphosphate Chemical compound [Ca+2].OP([O-])([O-])=O FUFJGUQYACFECW-UHFFFAOYSA-L 0.000 claims description 2
- 239000000378 calcium silicate Substances 0.000 claims description 2
- 229910052918 calcium silicate Inorganic materials 0.000 claims description 2
- 235000012241 calcium silicate Nutrition 0.000 claims description 2
- OYACROKNLOSFPA-UHFFFAOYSA-N calcium;dioxido(oxo)silane Chemical compound [Ca+2].[O-][Si]([O-])=O OYACROKNLOSFPA-UHFFFAOYSA-N 0.000 claims description 2
- 235000005822 corn Nutrition 0.000 claims description 2
- 235000019700 dicalcium phosphate Nutrition 0.000 claims description 2
- FPAFDBFIGPHWGO-UHFFFAOYSA-N dioxosilane;oxomagnesium;hydrate Chemical compound O.[Mg]=O.[Mg]=O.[Mg]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O FPAFDBFIGPHWGO-UHFFFAOYSA-N 0.000 claims description 2
- BEFDCLMNVWHSGT-UHFFFAOYSA-N ethenylcyclopentane Chemical compound C=CC1CCCC1 BEFDCLMNVWHSGT-UHFFFAOYSA-N 0.000 claims description 2
- 229930182830 galactose Natural products 0.000 claims description 2
- WIGCFUFOHFEKBI-UHFFFAOYSA-N gamma-tocopherol Natural products CC(C)CCCC(C)CCCC(C)CCCC1CCC2C(C)C(O)C(C)C(C)C2O1 WIGCFUFOHFEKBI-UHFFFAOYSA-N 0.000 claims description 2
- 239000008103 glucose Substances 0.000 claims description 2
- 235000014655 lactic acid Nutrition 0.000 claims description 2
- 239000004310 lactic acid Substances 0.000 claims description 2
- 239000008101 lactose Substances 0.000 claims description 2
- 235000019426 modified starch Nutrition 0.000 claims description 2
- 238000012856 packing Methods 0.000 claims description 2
- 229920000223 polyglycerol Polymers 0.000 claims description 2
- XAEFZNCEHLXOMS-UHFFFAOYSA-M potassium benzoate Chemical compound [K+].[O-]C(=O)C1=CC=CC=C1 XAEFZNCEHLXOMS-UHFFFAOYSA-M 0.000 claims description 2
- 239000000473 propyl gallate Substances 0.000 claims description 2
- 235000010388 propyl gallate Nutrition 0.000 claims description 2
- 229940075579 propyl gallate Drugs 0.000 claims description 2
- 235000010378 sodium ascorbate Nutrition 0.000 claims description 2
- PPASLZSBLFJQEF-RKJRWTFHSA-M sodium ascorbate Substances [Na+].OC[C@@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RKJRWTFHSA-M 0.000 claims description 2
- 229960005055 sodium ascorbate Drugs 0.000 claims description 2
- GCLGEJMYGQKIIW-UHFFFAOYSA-H sodium hexametaphosphate Chemical compound [Na]OP1(=O)OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])OP(=O)(O[Na])O1 GCLGEJMYGQKIIW-UHFFFAOYSA-H 0.000 claims description 2
- 235000019982 sodium hexametaphosphate Nutrition 0.000 claims description 2
- 235000019832 sodium triphosphate Nutrition 0.000 claims description 2
- PPASLZSBLFJQEF-RXSVEWSESA-M sodium-L-ascorbate Chemical compound [Na+].OC[C@H](O)[C@H]1OC(=O)C(O)=C1[O-] PPASLZSBLFJQEF-RXSVEWSESA-M 0.000 claims description 2
- 239000007787 solid Substances 0.000 claims description 2
- 239000004334 sorbic acid Substances 0.000 claims description 2
- 235000010199 sorbic acid Nutrition 0.000 claims description 2
- 229940075582 sorbic acid Drugs 0.000 claims description 2
- 239000001384 succinic acid Substances 0.000 claims description 2
- 239000005720 sucrose Substances 0.000 claims description 2
- 239000002600 sunflower oil Substances 0.000 claims description 2
- 239000011975 tartaric acid Substances 0.000 claims description 2
- 235000002906 tartaric acid Nutrition 0.000 claims description 2
- 239000001577 tetrasodium phosphonato phosphate Substances 0.000 claims description 2
- 235000019165 vitamin E Nutrition 0.000 claims description 2
- 239000011709 vitamin E Substances 0.000 claims description 2
- 229940046009 vitamin E Drugs 0.000 claims description 2
- 125000004365 octenyl group Chemical group C(=CCCCCCC)* 0.000 claims 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-L succinate(2-) Chemical compound [O-]C(=O)CCC([O-])=O KDYFGRWQOYBRFD-UHFFFAOYSA-L 0.000 claims 1
- GUOCOOQWZHQBJI-UHFFFAOYSA-N 4-oct-7-enoxy-4-oxobutanoic acid Chemical compound OC(=O)CCC(=O)OCCCCCCC=C GUOCOOQWZHQBJI-UHFFFAOYSA-N 0.000 abstract description 4
- 238000001514 detection method Methods 0.000 abstract description 3
- 125000005456 glyceride group Chemical group 0.000 abstract description 3
- 235000021049 nutrient content Nutrition 0.000 abstract description 3
- 239000002994 raw material Substances 0.000 abstract description 3
- 230000001954 sterilising effect Effects 0.000 abstract description 3
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 3
- 235000020238 sunflower seed Nutrition 0.000 abstract 1
- 239000000686 essence Substances 0.000 description 14
- 238000000265 homogenisation Methods 0.000 description 11
- 239000000243 solution Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 235000013305 food Nutrition 0.000 description 6
- 238000000034 method Methods 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000003205 fragrance Substances 0.000 description 3
- 239000011259 mixed solution Substances 0.000 description 3
- 240000008397 Ganoderma lucidum Species 0.000 description 2
- 235000001637 Ganoderma lucidum Nutrition 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 150000001720 carbohydrates Chemical class 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002304 perfume Substances 0.000 description 2
- IXPNQXFRVYWDDI-UHFFFAOYSA-N 1-methyl-2,4-dioxo-1,3-diazinane-5-carboximidamide Chemical compound CN1CC(C(N)=N)C(=O)NC1=O IXPNQXFRVYWDDI-UHFFFAOYSA-N 0.000 description 1
- 229920001661 Chitosan Polymers 0.000 description 1
- 244000241257 Cucumis melo Species 0.000 description 1
- 235000015510 Cucumis melo subsp melo Nutrition 0.000 description 1
- 241000196324 Embryophyta Species 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- 108010010803 Gelatin Proteins 0.000 description 1
- 108010073771 Soybean Proteins Proteins 0.000 description 1
- 229920002494 Zein Polymers 0.000 description 1
- 108010055615 Zein Proteins 0.000 description 1
- 235000010489 acacia gum Nutrition 0.000 description 1
- 239000001785 acacia senegal l. willd gum Substances 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 150000001299 aldehydes Chemical class 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 235000013871 bee wax Nutrition 0.000 description 1
- 239000012166 beeswax Substances 0.000 description 1
- 235000013361 beverage Nutrition 0.000 description 1
- 238000009835 boiling Methods 0.000 description 1
- 235000014633 carbohydrates Nutrition 0.000 description 1
- 235000010418 carrageenan Nutrition 0.000 description 1
- 239000000679 carrageenan Substances 0.000 description 1
- 229920001525 carrageenan Polymers 0.000 description 1
- 229940113118 carrageenan Drugs 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003431 cross linking reagent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- IDGUHHHQCWSQLU-UHFFFAOYSA-N ethanol;hydrate Chemical compound O.CCO IDGUHHHQCWSQLU-UHFFFAOYSA-N 0.000 description 1
- 239000000796 flavoring agent Substances 0.000 description 1
- 235000019634 flavors Nutrition 0.000 description 1
- 229920000159 gelatin Polymers 0.000 description 1
- 239000008273 gelatin Substances 0.000 description 1
- 229940014259 gelatin Drugs 0.000 description 1
- 235000019322 gelatine Nutrition 0.000 description 1
- 235000011852 gelatine desserts Nutrition 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- TYQCGQRIZGCHNB-JLAZNSOCSA-N l-ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(O)=C(O)C1=O TYQCGQRIZGCHNB-JLAZNSOCSA-N 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 239000002502 liposome Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000016709 nutrition Nutrition 0.000 description 1
- 230000035764 nutrition Effects 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 210000000056 organ Anatomy 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 229920001277 pectin Polymers 0.000 description 1
- 239000001814 pectin Substances 0.000 description 1
- 235000010987 pectin Nutrition 0.000 description 1
- 229960000292 pectin Drugs 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 235000018102 proteins Nutrition 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
- 235000010413 sodium alginate Nutrition 0.000 description 1
- 239000000661 sodium alginate Substances 0.000 description 1
- 229940005550 sodium alginate Drugs 0.000 description 1
- 229940001941 soy protein Drugs 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000003021 water soluble solvent Substances 0.000 description 1
- 239000001993 wax Substances 0.000 description 1
- 235000010493 xanthan gum Nutrition 0.000 description 1
- 239000000230 xanthan gum Substances 0.000 description 1
- 229920001285 xanthan gum Polymers 0.000 description 1
- 229940082509 xanthan gum Drugs 0.000 description 1
- 239000005019 zein Substances 0.000 description 1
- 229940093612 zein Drugs 0.000 description 1
- UHVMMEOXYDMDKI-JKYCWFKZSA-L zinc;1-(5-cyanopyridin-2-yl)-3-[(1s,2s)-2-(6-fluoro-2-hydroxy-3-propanoylphenyl)cyclopropyl]urea;diacetate Chemical compound [Zn+2].CC([O-])=O.CC([O-])=O.CCC(=O)C1=CC=C(F)C([C@H]2[C@H](C2)NC(=O)NC=2N=CC(=CC=2)C#N)=C1O UHVMMEOXYDMDKI-JKYCWFKZSA-L 0.000 description 1
Images
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/30—Encapsulation of particles, e.g. foodstuff additives
- A23P10/35—Encapsulation of particles, e.g. foodstuff additives with oils, lipids, monoglycerides or diglycerides
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L27/00—Spices; Flavouring agents or condiments; Artificial sweetening agents; Table salts; Dietetic salt substitutes; Preparation or treatment thereof
- A23L27/70—Fixation, conservation, or encapsulation of flavouring agents
- A23L27/72—Encapsulation
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/015—Inorganic compounds
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/03—Organic compounds
- A23L29/035—Organic compounds containing oxygen as heteroatom
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/03—Organic compounds
- A23L29/035—Organic compounds containing oxygen as heteroatom
- A23L29/04—Fatty acids or derivatives
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/03—Organic compounds
- A23L29/045—Organic compounds containing nitrogen as heteroatom
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/10—Foods or foodstuffs containing additives; Preparation or treatment thereof containing emulsifiers
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
- A23L29/30—Foods or foodstuffs containing additives; Preparation or treatment thereof containing carbohydrate syrups; containing sugars; containing sugar alcohols, e.g. xylitol; containing starch hydrolysates, e.g. dextrin
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3454—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
- A23L3/3463—Organic compounds; Microorganisms; Enzymes
- A23L3/3472—Compounds of undetermined constitution obtained from animals or plants
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3454—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
- A23L3/3463—Organic compounds; Microorganisms; Enzymes
- A23L3/3481—Organic compounds containing oxygen
- A23L3/3508—Organic compounds containing oxygen containing carboxyl groups
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3454—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
- A23L3/3463—Organic compounds; Microorganisms; Enzymes
- A23L3/3481—Organic compounds containing oxygen
- A23L3/3508—Organic compounds containing oxygen containing carboxyl groups
- A23L3/3517—Carboxylic acid esters
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L3/00—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs
- A23L3/34—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals
- A23L3/3454—Preservation of foods or foodstuffs, in general, e.g. pasteurising, sterilising, specially adapted for foods or foodstuffs by treatment with chemicals in the form of liquids or solids
- A23L3/3463—Organic compounds; Microorganisms; Enzymes
- A23L3/3544—Organic compounds containing hetero rings
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/115—Fatty acids or derivatives thereof; Fats or oils
- A23L33/12—Fatty acids or derivatives thereof
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L5/00—Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
- A23L5/20—Removal of unwanted matter, e.g. deodorisation or detoxification
- A23L5/21—Removal of unwanted matter, e.g. deodorisation or detoxification by heating without chemical treatment, e.g. steam treatment, cooking
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P10/00—Shaping or working of foodstuffs characterised by the products
- A23P10/30—Encapsulation of particles, e.g. foodstuff additives
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/02—Making microcapsules or microballoons
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/02—Making microcapsules or microballoons
- B01J13/04—Making microcapsules or microballoons by physical processes, e.g. drying, spraying
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Abstract
本发明公开了一种高包埋率的微胶囊粉剂及制备工艺,包括油脂、乳化剂、抗氧化剂、包材、抗结剂、酸度调节剂,由下述重量份额比原料制成:油脂136‑374份、乳化剂260‑330份、抗氧化剂20‑25份、包材260‑560份、抗结剂5份、酸度调节剂4‑16份,所述油脂为DHA油脂或ARA油脂,所述乳化剂为丙二醇脂肪酸酯、单,双甘油脂肪酸酯、磷脂、单,双硬脂酸甘油酯、辛烯基琥珀酸淀粉钠、柠檬酸脂肪酸甘油酯、酪蛋白酸钠、葵花籽油卵磷脂、海藻酸丙二醇酯、乳清蛋白粉等。本发明在制备工艺时增加了巴氏杀菌步骤,杀菌更彻底,根据检测结果,本微胶囊粉剂包埋率可达到99.8‑99.99%,包埋率更高,此外DHA或ARA成分可以达到7‑20%,营养含量也更高。
Description
技术领域
本发明涉及食品加工技术领域,具体为一种高包埋率的微胶囊粉剂及制备工艺。
背景技术
食用香精指的是具有天然瓜果等的香味并且能被食用的香气物质,食用香精可以赋予食品原料香气,弥补食品中香气的不足,使食品的风味得到改良和优化,因此被广泛应用于现代食品工业。按嗅觉器官的感觉,香精可以分为头香、体香和基香。水溶性香精是将天然香料、合成香料调和而成的用乙醇水溶液(或丙二醇等其它水溶性溶剂)溶解而成,主要用于软饮料、酒类等中。 常见的香精大都由醇、醛、酮、酸和酯等物质组成,这些物质具有较低的沸点,且许多物质都含有不饱和键,因此它们对湿热敏感、易于挥发、易氧化、易与其它组分反应等,在食品加工和贮存过程中的损失经常发生,采用现代化技术可以很好的保护这些物质,提高其稳定性和加工性。微胶囊技术是常用的包埋香精的方法,微胶囊化处理有利于提高香精的稳定性。可以作为微胶囊壁材的物质很多,常用的壁材按其化学性质可分为碳水化合物类,如淀粉、淀粉糖浆干粉、麦芽糊精、壳聚糖、小分子糖类、海藻酸钠和各种植物胶类(阿拉伯胶、卡拉胶、角叉胶、黄原胶、果胶等);蛋白质类,如大豆蛋白、明胶、玉米蛋白、乳清蛋白等;蜡与脂类物质,如蜂蜡、石蜡、油脂、脂质体等。提升微胶囊包埋性能可以有效的保护香精。
授权公告号为CN110214919A的中国发明专利公开了一种高包埋香精微胶囊及其制备方法,该制备方法将麦芽糊精与多孔淀粉混合;加入蒸馏水搅拌混合配成混合液,加入交联剂,调节混合液pH为9~11,30~60℃搅拌反应时间为4~24h,调节混合液pH至7~8,洗涤、干燥、粉碎、过筛后得香精壁材;将香精加到壁材溶液中,均质形成均匀的乳化液,喷雾干燥制得香精微胶囊。本发明的产品绿色环保,成本低,该微胶囊吸附后的香精包埋率均高于85%,60℃氧化12d后的过氧化值低于0.15g/100g。该方法包埋香精能提高香精的包埋率,但是其包埋率范围只能控制在85%以上,对现有微胶囊包埋率没有显著提升,而且其本身营养效果也较差,难以满足现在人们的需求。
授权公告号为CN108236108A的中国发明专利公开了一种灵芝孢子油微胶囊粉的制备方法,该制备方法包括以下过程,步骤一,壁材溶液的制备:向壁材中加入适量的水,在50~90℃下搅拌15~30min,待壁材完全溶解后,再加入灵芝孢子油,在此温度下继续搅拌1-2h;步骤二,乳液的制备:将上述溶液在常压剪切机下剪切5min,转速为10000r/min~28000r/min,接着,采用高压均质机对乳液进行高压均质;步骤三,粉末化:采用喷雾干燥的方法,将乳液喷雾干燥即可得到所述微胶囊粉。本发明方法用料简单,制备过程绿色环保,包埋率可达83%。该微胶囊粉营养价值较高但是其壁材的隔热、避光,隔氧综合性能较差,因此无法达到较高的包埋率。
为此我们提出一种高包埋率的微胶囊粉剂及制备工艺用于解决上述问题。
发明内容
本发明的目的在于提供一种高包埋率的微胶囊粉剂及制备工艺,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种高包埋率的微胶囊粉剂,包括油脂、乳化剂、抗氧化剂、包材、抗结剂、酸度调节剂。
本发明是由下述重量份额比原料制成的:
油脂136-374份、乳化剂260-330份、抗氧化剂20-25份、包材260-560份、抗结剂5份、酸度调节剂4-16份。
优选为:油脂350份、乳化剂310份、抗氧化剂21份、包材400份、抗结剂5份、酸度调节剂10份。
优选为:油脂360份、乳化剂300份、抗氧化剂24份、包材430份、抗结剂5份、酸度调节剂13份。
优选的,所述油脂为DHA油脂或ARA油脂。
优选的,所述乳化剂为丙二醇脂肪酸酯、单,双甘油脂肪酸酯、单,双硬脂酸甘油酯、辛烯基琥珀酸淀粉钠、柠檬酸脂肪酸甘油酯、酪蛋白酸钠、海藻酸丙二醇酯、琥珀酸单甘油酯、葵花籽油卵磷脂,磷脂、聚甘油脂肪酸酯、辛癸酸甘油酯、乳清蛋白粉中的一种或几种。
优选的,所述抗氧化剂为茶多酚、抗坏血酸、抗坏血酸钙、抗坏血酸钠、没食子酸丙酯、山梨酸、维生素E、抗坏血酸棕榈酸酯、D-异抗坏血酸及其钠盐中的一种或几种。
优选的,所述酸度调节剂为富马酸、酒石酸、柠檬酸及其钠盐和钾盐、乳酸、乳酸钙中的一种或几种。
优选的,所述包材为葡萄糖、果糖、蔗糖、淀粉、变性淀粉、乳糖、半乳糖、低聚半乳糖、固体玉米糖浆、麦芽糊精、乳清蛋白粉中的一种或几种。
优选的,所述抗结剂为二氧化硅、硅酸钙、磷酸氢钙、磷酸三钙、滑石粉、六偏磷酸钠、三聚磷酸钠中的一种或几种。
上述的一种高包埋率的微胶囊粉剂及制备工艺,包括以下步骤:
步骤(1)溶解:将上述包材、抗氧化剂及酸度调节剂加入一级水中,搅拌5-10min至溶解得到水相,将上述油脂与乳化剂进行混合溶解5-10min得到油相;
步骤(2)巴氏灭菌:对步骤(1)中得到的水相及油相进行5-35min的巴氏灭菌,得到纯净油相及纯净水相;
步骤(3)剪切乳化:将步骤(2)中得到的纯净油相加入至步骤(2)中得到的纯净水相中制得混合物,对混合物在剪切速度为10000-16000rpm,剪切时间为2-20min的环境下进行剪切乳化制得乳液;
步骤(4)均质:在压力为35-45mpa条件下对步骤(3)所得乳液进行均质,均质次数为1-3次,得到乳化液;
步骤(5)喷粉:对步骤(4)所得乳化液进行喷雾干燥得到微胶囊粉,喷雾干燥的进风温度为160-180℃,出风温度为70-90℃;
步骤(6)预混;对步骤(5)所得微胶囊粉加入抗结剂进行预混即得到微胶囊粉剂成品。
与现有技术相比,本发明的有益效果是:
本发明在制备工艺时增加了巴氏杀菌步骤,杀菌更彻底,根据检测结果,本微胶囊粉剂包埋率可达到99.8-99.99%,包埋率更高,此外DHA或ARA成分可以达到7-20%,营养含量也更高。
附图说明
图1为本发明制备步骤示意图。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
实施例1:
请参阅图1,本发明提供一种技术方案:一种高包埋率的微胶囊粉剂及制备工艺,包括以下步骤:
步骤(1)溶解:将400份麦芽糊精、21份茶多酚及10份乳酸钙加入一级水中,搅拌8min至溶解得到水相,将350份DHA油脂与310份丙二醇脂肪酸酯进行混合溶解5-10min得到油相;
步骤(2)巴氏灭菌:对步骤(1)中得到的水相及油相进行30min的巴氏灭菌,得到纯净油相及纯净水相;
步骤(3)剪切乳化:将步骤(2)中得到的纯净油相加入至步骤(2)中得到的纯净水相中制得混合物,对混合物在在剪切速度为13000rpm,剪切时间为20min的环境下进行剪切乳化制得乳液;
步骤(4)均质:在压力为35mpa条件下对步骤(3)所得乳液进行第一次均质,然后在压力为45mpa条件下进行第二次均质,得到乳化液;
步骤(5)喷粉:对步骤(4)所得乳化液进行喷雾干燥得到微胶囊粉,喷雾干燥的进风温度为170℃,出风温度为80℃;
步骤(6)预混;对步骤(5)所得微胶囊粉加入5份二氧化硅进行预混即得到微胶囊粉剂成品。
对得到的微胶囊粉剂成品进行检测,其中DHA占比15%,包埋率为99.8-99.9%。
实施例2:
请参阅图1,本发明提供一种技术方案:一种高包埋率的微胶囊粉剂及制备工艺,包括以下步骤:
步骤(1)溶解:将430份低聚半乳糖、24份抗坏血酸钙及13份富马酸加入一级水中,搅拌8min至溶解得到水相,将360份DHA油脂与300份辛烯基琥珀酸淀粉钠进行混合溶解5-10min得到油相;
步骤(2)巴氏灭菌:对步骤(1)中得到的水相及油相进行30min的巴氏灭菌,得到纯净油相及纯净水相;
步骤(3)剪切乳化:将步骤(2)中得到的纯净油相加入至步骤(2)中得到的纯净水相中制得混合物,对混合物在剪切速度为14000rpm,剪切时间为18min的环境下进行剪切乳化制得乳液;
步骤(4)均质:在压力为35mpa条件下对步骤(3)所得乳液进行第一次均质,然后在压力为40mpa条件下进行第二次均质,然后在压力为45mpa条件下进行第三次均质,得到乳化液;
步骤(5)喷粉:对步骤(4)所得乳化液进行喷雾干燥得到微胶囊粉,喷雾干燥的进风温度为180℃,出风温度为90℃;
步骤(6)预混;对步骤(5)所得微胶囊粉加入5份磷酸三钙进行预混即得到微胶囊粉剂成品。
对得到的微胶囊粉剂成品进行检测,其中DHA占比20%,包埋率为99.8-99.9%。
实施例3:
请参阅图1,本发明提供一种技术方案:一种高包埋率的微胶囊粉剂及制备工艺,包括以下步骤:
步骤(1)溶解:将400份麦芽糊精、21份茶多酚及10份乳酸钙加入一级水中,搅拌8min至溶解得到水相,将350份ARA油脂与310份丙二醇脂肪酸酯进行混合溶解5-10min得到油相;
步骤(2)巴氏灭菌:对步骤(1)中得到的水相及油相进行30min的巴氏灭菌,得到纯净油相及纯净水相;
步骤(3)剪切乳化:将步骤(2)中得到的纯净油相加入至步骤(2)中得到的纯净水相中制得混合物,对混合物在在剪切速度为13000rpm,剪切时间为20min的环境下进行剪切乳化制得乳液;
步骤(4)均质:在压力为35mpa条件下对步骤(3)所得乳液进行第一次均质,然后在压力为45mpa条件下进行第二次均质,得到乳化液;
步骤(5)喷粉:对步骤(4)所得乳化液进行喷雾干燥得到微胶囊粉,喷雾干燥的进风温度为170℃,出风温度为80℃;
步骤(6)预混;对步骤(5)所得微胶囊粉加入5份二氧化硅进行预混即得到微胶囊粉剂成品。
对得到的微胶囊粉剂成品进行检测,其中ARA占比15%,包埋率为99.8-99.9%。
实施例4:
请参阅图1,本发明提供一种技术方案:一种高包埋率的微胶囊粉剂及制备工艺,包括以下步骤:
步骤(1)溶解:将430份低聚半乳糖、24份抗坏血酸钙及13份富马酸加入一级水中,搅拌8min至溶解得到水相,将360份ARA油脂与300份辛烯基琥珀酸淀粉钠进行混合溶解5-10min得到油相;
步骤(2)巴氏灭菌:对步骤(1)中得到的水相及油相进行30min的巴氏灭菌,得到纯净油相及纯净水相;
步骤(3)剪切乳化:将步骤(2)中得到的纯净油相加入至步骤(2)中得到的纯净水相中制得混合物,对混合物在剪切速度为14000rpm,剪切时间为18min的环境下进行剪切乳化制得乳液;
步骤(4)均质:在压力为35mpa条件下对步骤(3)所得乳液进行第一次均质,然后在压力为40mpa条件下进行第二次均质,然后在压力为45mpa条件下进行第三次均质,得到乳化液;
步骤(5)喷粉:对步骤(4)所得乳化液进行喷雾干燥得到微胶囊粉,喷雾干燥的进风温度为180℃,出风温度为90℃;
步骤(6)预混;对步骤(5)所得微胶囊粉加入5份磷酸三钙进行预混即得到微胶囊粉剂成品。
对得到的微胶囊粉剂成品进行检测,其中ARA占比20%,包埋率为99.8-99.9%。
工作原理:本发明在制备工艺时增加了巴氏杀毒步骤,杀菌更彻底,根据检测结果,本微胶囊粉剂包埋率可达到99.8-99.99%,包埋率更高,此外DHA或ARA成分可以达到7-20%,营养含量也更高。
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本发明的范围由所附权利要求及其等同物限定。
Claims (10)
1.一种高包埋率的微胶囊粉剂,其特征在于包括油脂、乳化剂、抗氧化剂、包材、抗结剂、酸度调节剂,其重量份额比为油脂136-374份、乳化剂260-330份、抗氧化剂20-25份、包材260-560份、抗结剂5份、酸度调节剂4-16份。
2.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于包括油脂、乳化剂、抗氧化剂、包材、抗结剂、酸度调节剂,其重量份额比为油脂350份、乳化剂310份、抗氧化剂21份、包材400份、抗结剂5份、酸度调节剂10份。
3.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于包括油脂、乳化剂、抗氧化剂、包材、抗结剂、酸度调节剂,其重量份额比为油脂360份、乳化剂300份、抗氧化剂24份、包材430份、抗结剂5份、酸度调节剂13份。
4.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于:所述油脂为DHA油脂或ARA油脂。
5.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于:所述乳化剂为丙二醇脂肪酸酯、单,双甘油脂肪酸酯、单,双硬脂酸甘油酯、辛烯基琥珀酸淀粉钠、柠檬酸脂肪酸甘油酯、酪蛋白酸钠、海藻酸丙二醇酯、琥珀酸单甘油酯、葵花籽油卵磷脂,磷脂、聚甘油脂肪酸酯、辛癸酸甘油酯、乳清蛋白粉中的一种或几种。
6.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于:所述抗氧化剂为茶多酚、抗坏血酸、抗坏血酸钙、抗坏血酸钠、没食子酸丙酯、山梨酸、维生素E、抗坏血酸棕榈酸酯、D-异抗坏血酸及其钠盐中的一种或几种。
7.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于:所述酸度调节剂为富马酸、酒石酸、柠檬酸及其钠盐和钾盐、乳酸、乳酸钙中的一种或几种。
8.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于:所述包材为葡萄糖、果糖、蔗糖、淀粉、变性淀粉、乳糖、半乳糖、低聚半乳糖、固体玉米糖浆、麦芽糊精、乳清蛋白粉中的一种或几种。
9.根据权利要求1所述的一种高包埋率的微胶囊粉剂,其特征在于:所述抗结剂为二氧化硅、硅酸钙、磷酸氢钙、磷酸三钙、滑石粉、六偏磷酸钠、三聚磷酸钠中的一种或几种。
10.根据权利要求1-9所述的一种高包埋率的微胶囊粉剂及制备工艺,其特征在于包括以下步骤:
步骤(1)溶解:将上述包材、抗氧化剂及酸度调节剂加入一级水中,搅拌5-10min至溶解得到水相,将上述油脂与乳化剂进行混合溶解5-10min得到油相;
步骤(2)巴氏灭菌:对步骤(1)中得到的水相及油相进行5-35min的巴氏灭菌,得到纯净油相及纯净水相;
步骤(3)剪切乳化:将步骤(2)中得到的纯净油相加入至步骤(2)中得到的纯净水相中制得混合物,对混合物在剪切速度为10000-16000rpm,剪切时间为2-20min的环境下进行剪切乳化制得乳液;
步骤(4)均质:在压力为35-45mpa条件下对步骤(3)所得乳液进行均质,均质次数为1-3次,得到乳化液;
步骤(5)喷粉:对步骤(4)所得乳化液进行喷雾干燥得到微胶囊粉,喷雾干燥的进风温度为160-180℃,出风温度为70-90℃;
步骤(6)预混;对步骤(5)所得微胶囊粉加入抗结剂进行预混即得到微胶囊粉剂成品。
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110853886.4A CN113615852A (zh) | 2021-07-28 | 2021-07-28 | 一种高包埋率的微胶囊粉剂及制备工艺 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110853886.4A CN113615852A (zh) | 2021-07-28 | 2021-07-28 | 一种高包埋率的微胶囊粉剂及制备工艺 |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113615852A true CN113615852A (zh) | 2021-11-09 |
Family
ID=78381238
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110853886.4A Pending CN113615852A (zh) | 2021-07-28 | 2021-07-28 | 一种高包埋率的微胶囊粉剂及制备工艺 |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113615852A (zh) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114098081A (zh) * | 2021-12-02 | 2022-03-01 | 大连医诺生物股份有限公司 | 一种无腥味的dha微囊粉的原料组合物、微囊粉及其制备方法和应用 |
CN114158732A (zh) * | 2021-12-09 | 2022-03-11 | 江苏远大仙乐药业有限公司 | 多不饱和脂肪酸甘三酯微胶囊粉末及其制备方法 |
CN114259024A (zh) * | 2021-12-30 | 2022-04-01 | 南通市杰阳生物科技有限公司 | 一种基于微胶囊化技术的肉类食品复配添加剂的制备方法 |
CN114304453A (zh) * | 2021-12-15 | 2022-04-12 | 河北东康乳业有限公司 | 一种低gi甘油二酯微胶囊化无蛋白乳液饮品及制备方法 |
CN114847359A (zh) * | 2022-04-20 | 2022-08-05 | 无锡励成医学营养有限公司 | 一种用于糖尿病食品的微囊型脂肪粉及其制备方法和应用 |
CN115251393A (zh) * | 2022-07-05 | 2022-11-01 | 上海菌小宝健康科技有限公司 | 一种改善肠道菌群的益生菌微胶囊及其制备方法 |
CN116869934A (zh) * | 2023-09-06 | 2023-10-13 | 成都自然素生物科技有限公司 | 一种多酚类物质的超分子纳米胶体及其制备方法 |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104432059A (zh) * | 2014-12-20 | 2015-03-25 | 润科生物工程(福建)有限公司 | 一种耐酸型微藻dha油脂微胶囊粉末及其制备方法 |
CN105707894A (zh) * | 2016-04-01 | 2016-06-29 | 广东润科生物工程有限公司 | 一种耐高温型微藻dha油脂微胶囊粉末的制备方法 |
US20180027865A1 (en) * | 2015-02-06 | 2018-02-01 | Basf Se | Microcapsules comprising lutein or lutein ester |
CN108720021A (zh) * | 2018-04-18 | 2018-11-02 | 湖北欣和生物科技有限公司 | Dha藻油微胶囊粉末及其制备方法 |
CN111938160A (zh) * | 2020-07-17 | 2020-11-17 | 大连医诺生物股份有限公司 | 一种无腥植物基高载油微囊粉及其制备方法 |
CN112704126A (zh) * | 2020-12-18 | 2021-04-27 | 浙江远大生物科技有限公司 | 一种油脂微胶囊的制备方法 |
-
2021
- 2021-07-28 CN CN202110853886.4A patent/CN113615852A/zh active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104432059A (zh) * | 2014-12-20 | 2015-03-25 | 润科生物工程(福建)有限公司 | 一种耐酸型微藻dha油脂微胶囊粉末及其制备方法 |
US20180027865A1 (en) * | 2015-02-06 | 2018-02-01 | Basf Se | Microcapsules comprising lutein or lutein ester |
CN105707894A (zh) * | 2016-04-01 | 2016-06-29 | 广东润科生物工程有限公司 | 一种耐高温型微藻dha油脂微胶囊粉末的制备方法 |
CN108720021A (zh) * | 2018-04-18 | 2018-11-02 | 湖北欣和生物科技有限公司 | Dha藻油微胶囊粉末及其制备方法 |
CN111938160A (zh) * | 2020-07-17 | 2020-11-17 | 大连医诺生物股份有限公司 | 一种无腥植物基高载油微囊粉及其制备方法 |
CN112704126A (zh) * | 2020-12-18 | 2021-04-27 | 浙江远大生物科技有限公司 | 一种油脂微胶囊的制备方法 |
Cited By (11)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN114098081A (zh) * | 2021-12-02 | 2022-03-01 | 大连医诺生物股份有限公司 | 一种无腥味的dha微囊粉的原料组合物、微囊粉及其制备方法和应用 |
CN114098081B (zh) * | 2021-12-02 | 2023-11-21 | 大连医诺生物股份有限公司 | 一种无腥味的dha微囊粉的原料组合物、微囊粉及其制备方法和应用 |
CN114158732A (zh) * | 2021-12-09 | 2022-03-11 | 江苏远大仙乐药业有限公司 | 多不饱和脂肪酸甘三酯微胶囊粉末及其制备方法 |
CN114304453A (zh) * | 2021-12-15 | 2022-04-12 | 河北东康乳业有限公司 | 一种低gi甘油二酯微胶囊化无蛋白乳液饮品及制备方法 |
CN114259024A (zh) * | 2021-12-30 | 2022-04-01 | 南通市杰阳生物科技有限公司 | 一种基于微胶囊化技术的肉类食品复配添加剂的制备方法 |
CN114259024B (zh) * | 2021-12-30 | 2023-12-12 | 南通市杰阳生物科技有限公司 | 一种基于微胶囊化技术的肉类食品复配添加剂的制备方法 |
CN114847359A (zh) * | 2022-04-20 | 2022-08-05 | 无锡励成医学营养有限公司 | 一种用于糖尿病食品的微囊型脂肪粉及其制备方法和应用 |
CN115251393A (zh) * | 2022-07-05 | 2022-11-01 | 上海菌小宝健康科技有限公司 | 一种改善肠道菌群的益生菌微胶囊及其制备方法 |
CN115251393B (zh) * | 2022-07-05 | 2024-02-27 | 上海菌小宝健康科技有限公司 | 一种改善肠道菌群的益生菌微胶囊及其制备方法 |
CN116869934A (zh) * | 2023-09-06 | 2023-10-13 | 成都自然素生物科技有限公司 | 一种多酚类物质的超分子纳米胶体及其制备方法 |
CN116869934B (zh) * | 2023-09-06 | 2023-11-10 | 成都自然素生物科技有限公司 | 一种多酚类物质的超分子纳米胶体及其制备方法 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN113615852A (zh) | 一种高包埋率的微胶囊粉剂及制备工艺 | |
Akbarbaglu et al. | Spray drying encapsulation of bioactive compounds within protein-based carriers; different options and applications | |
Jamshidi et al. | Advantages of techniques to fortify food products with the benefits of fish oil | |
Tolve et al. | Encapsulation of health-promoting ingredients: applications in foodstuffs | |
Maswal et al. | Formulation challenges in encapsulation and delivery of citral for improved food quality | |
Delfanian et al. | Influence of main emulsion components on the physicochemical and functional properties of W/O/W nano-emulsion: Effect of polyphenols, Hi-Cap, basil seed gum, soy and whey protein isolates | |
Estakhr et al. | Incorporation of the nanoencapsulated polyphenolic extract of Ferula persica into soybean oil: Assessment of oil oxidative stability | |
CN109527167A (zh) | 一种dha凝胶软糖及其制备方法 | |
JP2011512124A (ja) | タンパク質および分散脂肪を含む組成物 | |
CN106072623A (zh) | 一种复合纳米乳液的制备方法 | |
CN105124604A (zh) | 一种高分散性植物甾醇酯微胶囊及其制备方法与应用 | |
CN105476011B (zh) | 一种番茄红素软胶囊的制备方法 | |
CN109674766A (zh) | 一种缓释型β-胡萝卜素微囊粉及其制备方法 | |
CN113040310A (zh) | 一种基于皮克林乳液制备牡丹籽油微胶囊的方法 | |
CN104137983A (zh) | 一种以谷物原料为壁材的水溶性植物甾醇酯微胶囊粉末的制备方法 | |
Cittadini et al. | Encapsulation techniques to increase lipid stability | |
CN110973575A (zh) | 一种桔子味微胶囊粉末香精及其制备方法 | |
CN111000242B (zh) | 美藤果油与山茶籽油复配微胶囊粉末的制备方法及其应用 | |
Bordón et al. | Spray‐Drying, Oil Blending, and the Addition of Antioxidants Enhance the Storage Stability at Room Temperature of Omega‐3‐Rich Microcapsules Based on Chia Oil | |
CN109122921B (zh) | 一种功能性粉末油脂的制备方法 | |
Polat et al. | Nanoencapsulation of essential oil-based packaging for shelf-life extension of foods | |
CN103734658A (zh) | 天然型油水兼容食用香精及其制备方法 | |
CN107156372A (zh) | 一种玫瑰果油菊粉美容瘦身奶茶 | |
Kailasapathy | Bioencapsulation technologies for incorporating bioactive components into functional foods | |
CN111202245A (zh) | 维生素d2油脂微胶囊的制备方法、维生素d2油脂微胶囊及其应用 |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
SE01 | Entry into force of request for substantive examination | ||
SE01 | Entry into force of request for substantive examination | ||
RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211109 |
|
RJ01 | Rejection of invention patent application after publication |