CN113233111A - Full-automatic lead sealing machine of ammeter - Google Patents
Full-automatic lead sealing machine of ammeter Download PDFInfo
- Publication number
- CN113233111A CN113233111A CN202110436479.3A CN202110436479A CN113233111A CN 113233111 A CN113233111 A CN 113233111A CN 202110436479 A CN202110436479 A CN 202110436479A CN 113233111 A CN113233111 A CN 113233111A
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- Prior art keywords
- lead sealing
- automatic
- electric meter
- ammeter
- sealing machine
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G27/00—Jigging conveyors
- B65G27/10—Applications of devices for generating or transmitting jigging movements
- B65G27/16—Applications of devices for generating or transmitting jigging movements of vibrators, i.e. devices for producing movements of high frequency and small amplitude
- B65G27/18—Mechanical devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Feeding Of Articles To Conveyors (AREA)
Abstract
The invention discloses a full-automatic lead sealing machine of an ammeter, which comprises a vibrating screening and discharging device (4), an ammeter piece conveying belt (3), an automatic sealing device (2) and the like. When the processing operation, the ordered discharging of lead sealing units can be completed by the vibrating screening discharging device (4), the ammeter is conveyed to the automatic sealing device (2) through the conveying belt (302) by the ammeter conveying belt (3), after the positioning of the ammeter is completed, the lead sealing is performed on the ammeter through the programming control automatic sealing device (2), so that the lead sealing operation of the ammeter is efficiently and conveniently realized, the labor intensity of manual operation in the traditional lead sealing process is replaced, the labor efficiency is improved, and the labor cost in the production process is reduced.
Description
Technical Field
The invention relates to the field of lead sealing machinery, in particular to a full-automatic lead sealing machine for an electric meter.
Background
The lead seal of the electric meter, also called as an electric meter lock, is mainly used for preventing the occurrence of conditions such as electricity stealing and the like, along with the increase of the use conditions of the electric meter, the lead seal also gradually becomes a qualification certificate of the electric meter, just like a qualification certificate of the electric meter leaving a factory, the electric meter can be normally installed and used, after the lead seal, the electric meter cannot be opened privately, and as long as the lead seal of the electric meter is opened privately, the lead seal is processed according to the electricity stealing. The traditional manual lead sealing has low working efficiency and high labor intensity, and has certain harm to the health of lead sealing workers, the current mechanical automation becomes the trend of the times, and the development of high-speed operation machinery is not facilitated by manual operation.
Most lead sealing machines of linearity still need the manual work to operate, though some mechanism size is little, with low costs, simple structure, but the operation process repetition rate is high, and long-term operation in-process need not to appear the rejection rate height, and the high scheduling problem of manual production cost, and the urgent need is a lead sealing machine that can accomplish ammeter lead sealing process fully automatically at present to have higher work efficiency.
Disclosure of Invention
The invention aims to provide a full-automatic lead sealing machine, which solves the problems of low sealing speed, high production rejection rate and the like of manual and semi-automatic lead sealing machines, ensures wide application and meets the production requirements of industrial enterprises.
The specific technical scheme is as follows:
the utility model provides an automatic lead sealing machine of ammeter, includes frame, automatic seal device, ammeter send a area and shale shaker screening discharging device, and the screening of shale shaker screening discharging device is carried lead sealing unit, and ammeter send a band-pass conveying and location ammeter, automatic seal device carry out lead sealing to the ammeter.
The automatic lead sealing machine of the ammeter is characterized in that an automatic sealing device comprises a linear track, a motor, a sucker device, a pressing plate and the like, the automatic lead sealing machine is provided with the linear track in the horizontal direction and the vertical direction, and lead sealing of the ammeter is completed by means of two sucker devices and the pressing plate which are driven by the motor and arranged at the tail ends.
The automatic lead sealing machine for the electric meter comprises an electric meter feeding belt, a plc controller, a conveying belt, a workbench, a clamping device, a cxsm duplex cylinder, a detection device, a limiting device, a linear unit, a motor and the like, wherein the conveying belt is driven by the plc controller to rotate, the workbench has a limiting function, the linear unit is connected below the workbench, and the lifting is completed under the control of the driving motor.
According to the automatic lead sealing machine for the electric meter, the vibrating screening and discharging device comprises a conveying chute and a vibrating bowl, and under the action of repeated shaking of the vibrating bowl, the lead sealing unit enters the conveying chute and slowly slides to the material taking position of the sucker device.
According to the automatic lead sealing machine for the electric meter, the horizontal and vertical linear units of the automatic sealing device can freely move in a working space under the driving of the motor, the tail sucking disc device conveys the lead sealing unit into a sealing position by means of vacuum suction, the lead sealing unit is detected by the sensor, and compaction is performed after verification is finished.
According to the automatic lead sealing machine for the electric meter, a series of limiting devices are arranged on the operation table of a meter conveying belt and one side of a conveying belt, the work table and one side of the conveying belt are fixed and clamped by a cxsm duplex cylinder after the electric meter runs to a specified position along with the conveying belt, meanwhile, the conveying belt is controlled to stop conveying by a detection device, and the conveying is restarted after the electric meter is sealed.
According to the automatic lead sealing machine for the electric meter, the width of the conveying chute is slightly wider than the outer diameter of the lead sealing unit, the surface is smooth, and the feeding requirements of two sucker devices can be met simultaneously.
Compared with the prior art, the invention has the advantages that: in the production process, the processing can be completed efficiently and fully automatically, the detection device arranged in the device can ensure the continuity and accuracy of each step in the processing, and can inform workers in time when the workpiece can not normally complete the processing, so that the complex operation of a plurality of procedures in manual processing is replaced, the labor intensity of manual operation is reduced, the yield and the efficiency are effectively improved, and the automation of lead sealing operation is realized.
Drawings
The accompanying drawings are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a schematic structural view of a lead sealing machine according to the present invention;
FIG. 2 is a top view of the overall structure of the electric meter work strip of the present invention;
FIG. 3 is a top view of a partial structure of an electric meter strip of the present invention;
FIG. 4 is a schematic structural diagram of an automatic sealing apparatus according to the present invention;
in the figure: 1, a frame; 2, an automatic sealing device; 201 a suction cup device; 202, pressing a plate; 3, a piece conveying belt of an ammeter; 301 plc controller; 302 a conveyor belt; 303 a conveyor belt; 304 a clamping device; 305 cxsm duplex cylinder; 306 a detection device; 307 a limiting device; 308 a straight line unit; 4, vibrating, screening and discharging devices; 401 a conveying chute; 402 vibrate the bowl.
The specific implementation mode is as follows:
the invention aims to provide a full-automatic lead sealing machine which comprises a rack (1), a vibrating screening and discharging device (4), an ammeter piece conveying belt (3) and an automatic sealing device (2), wherein the automatic sealing device (2) comprises a linear track, a motor, a sucker device (201), a pressing plate (202) and the like; the electric meter workpiece conveying belt (3) comprises a plc controller (301), a conveying belt (302), a clamping device (304), a working platform (303), a cxsm duplex cylinder (305), a detection device (306), a limiting device (307), a linear unit (308), a motor and the like; the vibrating screening and discharging device (4) comprises a conveying chute (401) and a vibrating bowl (402).
The vibrating screening and discharging device (4) is characterized in that the lower end of a cylindrical vibrating bowl (402) is fixedly connected with the rack (1), a conveying chute (401) with a path from high to low is arranged on one side of the bowl body, and the chute extends to the tail end and is branched into a left route and a right route.
The automatic seal device (2) is provided with a pair of sucker devices (201) corresponding to the lead seal hole distance of the electric meter, one side of each sucker device is fixedly provided with a pressing plate (202), the other side of each sucker device is fixedly provided with a pair of sensors, the sucker devices (201) can slide on a linear track and are driven by a motor and a ball screw or a belt, and the top track is fixed with the rack (1) through bolt connection.
Ammeter send a area (3), its conveyer belt (302) are installed and are used for carrying the ammeter device in frame (1), set up detection device (306) and stop device (307) on conveyer belt (302), plc controller (301) are fixed in frame (1), based on detection device (306), can real-time control stop device (307) and the start-up of each conveyer belt (302) motor, the data that obtain simultaneously are counted in real time and are fed back, operation panel (303) below fixedly connected with receives clamping device (304) that plc controller (301) controlled.
In the operation process of the full-automatic lead sealing machine, a detection device (306) detects that no electric meter to be lead sealed is arranged on a conveyor belt (302), a limiting device (307) is opened under the control of a plc controller (301), the electric meter is conveyed to a lead sealing area along the conveyor belt (302), after the detection of a sensor, a clamping device (304) below an operation table (303) is controlled to start, the electric meter to be lead sealed is clamped, a cxsm duplex cylinder (305) pushes the electric meter to a set position, a sucker device (201) sucks a pair of lead sealing units from a conveying chute (401) and sends the lead sealing units into a lead sealing hole, a lead sealing rear pressing plate (202) compacts the lead sealing units and detects the lead sealing units through the sensor, the plc controller (301) stops a machine and informs a worker of manual lead sealing, after the lead sealing is completed, the clamping device (304) is closed, the operation table moves downwards along with a straight line unit (308), and the positioning of the electric meter is released, the plc controller (301) then re-activates the conveyor (302) and the electricity meter moves with the conveyor (302) to the finished product area.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The automatic lead sealing machine for the electric meter is characterized by comprising a rack (1), an automatic sealing device (2), an electric meter feeding belt (3) and a vibrating screening and discharging device (4), wherein the vibrating screening and discharging device (4) screens and conveys lead sealing units, the electric meter feeding belt (3) conveys and positions the electric meter, and the automatic sealing device (2) conducts lead sealing on the electric meter.
2. The automatic lead sealing machine for the electric meters is characterized in that the automatic sealing device (2) comprises a linear track, a motor, a sucker device (201), a pressing plate (202) and the like, the automatic sealing machine is provided with the linear track in the horizontal and vertical directions, and the lead sealing of the electric meters is completed by means of the motor driving the two end sucker devices (201) and the pressing plate (202).
3. The automatic lead sealing machine of the electric meter is characterized in that the electric meter feeding belt (3) comprises a plc controller (301), a conveying belt (302), a workbench (303), a clamping device (304), a cxsm duplex cylinder (305), a detection device (306), a limiting device (307), a linear unit (308), a motor and the like, the conveying belt (302) is driven by the plc controller (301) to rotate, the workbench (303) has a limiting function, the linear unit (308) is connected below the workbench (303), and lifting is completed under the control of the driving motor.
4. The automatic lead sealing machine for the electric meters is characterized in that the vibrating screening and discharging device (4) comprises a conveying chute (401) and a vibrating bowl (402), and under the repeated shaking action of the vibrating bowl (402), the lead sealing unit enters the conveying chute (401) and slowly slides to the material taking position of the sucking disc device (201).
5. An automatic lead sealing machine for electric meters, as claimed in claim 2, characterized in that: the horizontal and vertical linear units (308) of the automatic sealing device (2) can freely move in a working space under the drive of a motor, and the tail end sucking disc device (201) feeds the lead sealing unit into a sealing position by means of vacuum suction, detects the lead sealing unit by a sensor and compacts the lead sealing unit after verification is finished.
6. An automatic lead sealing machine for electric meters, as claimed in claim 3, characterized in that: a series of limiting devices (307) are arranged on one side of the operating platform (303) and one side of the conveyor belt (302) of the electric meter conveying belt (3), after the electric meter runs to a designated position along with the conveyor belt (302), the electric meter is fixed and clamped by a cxsm duplex cylinder (305), meanwhile, the detection device (306) controls the conveyor belt (302) to stop conveying, and after the electric meter is sealed, the conveying is restarted.
7. An automatic lead sealing machine for electric meters, as claimed in claim 4, characterized in that: the width of the conveying chute (401) is slightly larger than the outer diameter of the lead sealing unit, the surface is smooth, and the feeding requirements of the two sucker devices (201) can be met simultaneously.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110436479.3A CN113233111A (en) | 2021-04-22 | 2021-04-22 | Full-automatic lead sealing machine of ammeter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110436479.3A CN113233111A (en) | 2021-04-22 | 2021-04-22 | Full-automatic lead sealing machine of ammeter |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113233111A true CN113233111A (en) | 2021-08-10 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110436479.3A Pending CN113233111A (en) | 2021-04-22 | 2021-04-22 | Full-automatic lead sealing machine of ammeter |
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| Country | Link |
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| CN (1) | CN113233111A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801219A (en) * | 2022-03-10 | 2022-07-29 | 中电装备山东电子有限公司 | Lead seal installation device for electric energy meter |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103000081A (en) * | 2012-06-27 | 2013-03-27 | 浙江省电力公司 | Electric energy meter automatic sealing device and method |
| KR101398240B1 (en) * | 2013-03-26 | 2014-05-26 | 대양롤랜트 주식회사 | End cap kit assembly device for carrier roller |
| CN105137137A (en) * | 2015-08-18 | 2015-12-09 | 宁波三星智能电气有限公司 | Electric energy meter production and packaging line |
| CN107877140A (en) * | 2017-12-25 | 2018-04-06 | 江苏丽阳电子仪表有限公司 | For the automatically upper lead sealing equipment of intelligent electric meter and using its method of work |
| CN208496271U (en) * | 2018-05-10 | 2019-02-15 | 宁夏隆基宁光仪表股份有限公司 | A kind of full-automatic electric energy meter capsuling machine |
-
2021
- 2021-04-22 CN CN202110436479.3A patent/CN113233111A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103000081A (en) * | 2012-06-27 | 2013-03-27 | 浙江省电力公司 | Electric energy meter automatic sealing device and method |
| KR101398240B1 (en) * | 2013-03-26 | 2014-05-26 | 대양롤랜트 주식회사 | End cap kit assembly device for carrier roller |
| CN105137137A (en) * | 2015-08-18 | 2015-12-09 | 宁波三星智能电气有限公司 | Electric energy meter production and packaging line |
| CN107877140A (en) * | 2017-12-25 | 2018-04-06 | 江苏丽阳电子仪表有限公司 | For the automatically upper lead sealing equipment of intelligent electric meter and using its method of work |
| CN208496271U (en) * | 2018-05-10 | 2019-02-15 | 宁夏隆基宁光仪表股份有限公司 | A kind of full-automatic electric energy meter capsuling machine |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114801219A (en) * | 2022-03-10 | 2022-07-29 | 中电装备山东电子有限公司 | Lead seal installation device for electric energy meter |
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Application publication date: 20210810 |