CN103000081A - Electric energy meter automatic sealing device and method - Google Patents

Electric energy meter automatic sealing device and method Download PDF

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CN103000081A
CN103000081A CN2012104470399A CN201210447039A CN103000081A CN 103000081 A CN103000081 A CN 103000081A CN 2012104470399 A CN2012104470399 A CN 2012104470399A CN 201210447039 A CN201210447039 A CN 201210447039A CN 103000081 A CN103000081 A CN 103000081A
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seal
charging tray
axis
electric energy
energy meter
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CN103000081B (en
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肖涛
徐永进
严华江
周永佳
徐世予
朱海卫
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Zhejiang Electric Power Co
State Grid Corp of China SGCC
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Zhejiang Electric Power Co
State Grid Corp of China SGCC
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Abstract

一种电能表自动封印装置及方法,涉及电能表的自动封印。现有的封印方式多为人工穿线的铅封方式,劳动效率低、劳动强度大,且铅质材料对人身有潜在危害。本发明其特征在于:架体上设三轴直角机械手、电能表定位机构、封印取放机构及封印料盘,所述的三轴直角机械手设有X轴、Y轴和Z轴,X轴和Y轴由伺服电机驱动,Z轴由伺服电机或气缸驱动;架体上设有Y向、X向机械手导轨、封印料盘定位架,X向机械手导轨上设有Z轴安装架,所述的Z轴安装架上设复数根Z轴;Z轴的下端设有封印取放机构,所述的封印取放机构包括柔性真空吸盘;所述的电能表定位机构设有电能表定位气缸。本技术方案提高了工作效率,避免重金属污染。

An electric energy meter automatic sealing device and method relate to the automatic sealing of electric energy meters. Most of the existing sealing methods are lead sealing with manual threading, which has low labor efficiency and high labor intensity, and lead materials are potentially harmful to people. The present invention is characterized in that: a three-axis right-angle manipulator, an electric energy meter positioning mechanism, a seal pick-and-place mechanism and a seal material tray are arranged on the frame body, and the three-axis right-angle manipulator is provided with X-axis, Y-axis and Z-axis, X-axis and The Y-axis is driven by a servo motor, and the Z-axis is driven by a servo motor or cylinder; the frame body is equipped with Y-direction and X-direction manipulator guide rails, and a sealing tray positioning frame, and the X-direction manipulator guide rail is provided with a Z-axis mounting frame. A plurality of Z axes are arranged on the Z-axis mounting frame; a seal pick-and-place mechanism is provided at the lower end of the Z-axis, and the seal pick-and-place mechanism includes a flexible vacuum suction cup; the electric energy meter positioning mechanism is provided with an electric energy meter positioning cylinder. The technical scheme improves work efficiency and avoids heavy metal pollution.

Description

一种电能表自动封印装置及方法An automatic sealing device and method for an electric energy meter

技术领域 technical field

本发明涉及电能表的自动封印。 The invention relates to the automatic sealing of electric energy meters.

背景技术 Background technique

电能计量器具是用于电量贸易结算用的法制计量器具,计量准确与否直接影响了电费的收支,直接关系到发电厂、供电企业和用电客户的经济利益。为防止人为对电能表内部进行改造和干扰以达到偷电、窃电目的,电能表在完成装用前检定后将进行封印。用电巡视人员根据在运行电能表的封印是否完好来判断是否存在偷电、窃电情况。 Electric energy measuring instruments are legal measuring instruments used for electricity trade settlement. Whether the measurement is accurate or not directly affects the income and expenditure of electricity charges, and is directly related to the economic interests of power plants, power supply enterprises and electricity customers. In order to prevent man-made modification and interference to the inside of the electric energy meter to achieve the purpose of stealing and stealing electricity, the electric energy meter will be sealed after the pre-installation verification is completed. According to whether the seal of the electric energy meter in operation is intact or not, the power inspection personnel judge whether there is electricity theft or electricity theft.

现有的封印方式多为人工穿线的铅封方式,通过将一根铜线依次穿过电能表表壳和封印螺钉孔,铜线两头缠绕搅合并用铅块进行人工压接。这种的封印方式劳动效率低、劳动强度大,且铅质材料对人身有潜在危害,已不适用于大规模电能表集中检定的作业模式。  The existing sealing method is mostly the lead sealing method of manual threading. A copper wire is passed through the case of the electric energy meter and the sealing screw hole in turn, and the two ends of the copper wire are wound and stirred and manually crimped with a lead block. This kind of sealing method has low labor efficiency and high labor intensity, and the lead material is potentially harmful to people, so it is no longer suitable for the operation mode of centralized verification of large-scale electric energy meters. the

发明内容 Contents of the invention

本发明要解决的技术问题和提出的技术任务是对现有技术方案进行完善与改进,提供一种电能表自动封印装置及方法,以达到自动加封的目的。为此,本发明采取以下技术方案。 The technical problem to be solved and the technical task proposed by the present invention are to perfect and improve the existing technical solutions, and to provide an automatic sealing device and method for electric energy meters, so as to achieve the purpose of automatic sealing. For this reason, the present invention takes the following technical solutions.

一种电能表自动封印装置,包括架体、电能表放置台,其特征在于:所述的架体上设三轴直角机械手、电能表定位机构、封印取放机构及封印料盘,所述的三轴直角机械手设有能使机械手左右移动的X轴、前后移动的Y轴和上下移动的Z轴,三轴直角机械手的X轴和Y轴由伺服电机驱动, Z轴由伺服电机或气缸驱动;架体上设有两Y向机械手导轨,Y向机械手导轨上架设X向机械手导轨,X向机械手导轨上设有Z轴安装架,所述的Z轴安装架上设复数根Z轴;两Y向机械手导轨之间的架体上设有用于放置封印料盘的封印料盘定位架;所述的封印料盘设有复数个矩阵排列的料孔以放置封印;Z轴的下端设有封印取放机构,所述的封印取放机构包括用于吸放封印的柔性真空吸盘;所述的电能表定位机构设有用于夹持电能表工装的电能表定位气缸,电能表定位气缸位于电能表放置台一侧。电能表由输送带或其它方式进入电能表放置台后,由电能表定位气缸夹紧定位,机械手动作将封印装入电能表中,完成电能表的封印,相对人工操作,提高了工作效率,由于不必人工作业,防止铅封对人体的影响,避免重金属污染;三轴直角机械手设有复数根Z轴,可同时对多个电能表实现封印,进一步提高工作效率,由于多根Z轴设于共用X、Y轴上,相比独立的机械手,成本大幅降低,且节约安装空间。 An automatic sealing device for an electric energy meter, comprising a frame body and an electric energy meter placement table, characterized in that: the frame body is provided with a three-axis right-angle manipulator, an electric energy meter positioning mechanism, a seal pick-and-place mechanism, and a sealing material tray. The three-axis right-angle manipulator is equipped with an X-axis that can move the manipulator left and right, a Y-axis that can move forward and backward, and a Z-axis that can move up and down. The X-axis and Y-axis of the three-axis right-angle manipulator are driven by servo motors, and the Z-axis is driven by servo motors or cylinders. ; There are two Y-direction manipulator guide rails on the frame body, X-direction manipulator guide rails are set up on the Y-direction manipulator guide rails, a Z-axis mounting frame is arranged on the X-direction manipulator guide rail, and a plurality of Z-axis is set on the Z-axis mounting frame; The frame between the guide rails of the manipulator in the Y direction is provided with a seal tray positioning frame for placing the seal tray; the seal tray is provided with a plurality of matrix-arranged material holes to place the seal; the lower end of the Z axis is provided with a seal Pick-and-place mechanism, the seal pick-and-place mechanism includes a flexible vacuum chuck for sucking and releasing the seal; the electric energy meter positioning mechanism is provided with an electric energy meter positioning cylinder for clamping the electric energy meter tooling, and the electric energy meter positioning cylinder is located on the electric energy meter Place it on the side of the table. After the electric energy meter enters the electric energy meter placement table by the conveyor belt or other means, it is clamped and positioned by the electric energy meter positioning cylinder, and the mechanical hand moves the seal into the electric energy meter to complete the seal of the electric energy meter. Compared with manual operation, the work efficiency is improved. There is no need for manual work to prevent the impact of lead seals on the human body and avoid heavy metal pollution; the three-axis right-angle manipulator is equipped with multiple Z-axes, which can simultaneously seal multiple electric energy meters to further improve work efficiency. Sharing the X and Y axes, compared with independent manipulators, the cost is greatly reduced and the installation space is saved.

作为对上述技术方案的进一步完善和补充,本发明还包括以下附加技术特征。 As a further improvement and supplement to the above technical solutions, the present invention also includes the following additional technical features.

所述的架体上还设有封印料盘自动取放装置,所述的封印料盘自动取放装置包括复数个上下排列的封印料盘放置架、用于封印料盘运送的封印料盘运送机构和设于封印料盘定位架上的两封印料盘定位机构,所述的封印料盘运送机构包括封印料盘托、能使封印料盘托前后移动的Y轴、能使封印料盘托左右移动的X轴及能使封印料盘托上下移动的Z轴,封印料盘运送机构的Y轴、X轴及Z轴由伺服电机或气缸驱动;所述的封印料盘左右两侧下部设有内凹的定位槽,定位槽的前后两边为对称斜边形成内窄外宽的梯形结构,所述的封印料盘定位机构包括与定位槽相配的夹件、与夹件连接的气缸;封印料盘放置架设于封印料盘运送机构后侧的架体上。可完成封印料盘的自动取放,实现电能表的全自动封印,不必时刻观察封印料情况,降低人工成本、容易控制节拍,避免因不及时更换封印料盘而出现流水线上产品堆积的情况发生。封印料盘放置架设于封印料盘运送机构外侧的架体上,方便操作人员对封印料盘的取放,不必内伸即可对放置在封印料盘放置架上的封印料盘进行操作。封印料盘运送机构设X轴增加架体存放封印料盘的数量,使架体可以在X向放置若干列封印料盘,封印料盘运送机构的X轴运动实现封印料盘托的X向移动以对不同列的封印料盘进行取放。 The frame body is also provided with an automatic pick-and-place device for seal trays, and the automatic pick-and-place device for seal trays includes a plurality of seal tray placement racks arranged up and down, and a seal tray delivery rack for seal tray delivery. mechanism and the two seal tray positioning mechanisms located on the seal tray positioning frame, the seal tray delivery mechanism includes a seal tray support, a Y-axis that can move the seal tray support back and forth, and a seal tray support that can move forward and backward. The X-axis that moves left and right and the Z-axis that can move the sealing material tray up and down, the Y-axis, X-axis and Z-axis of the sealing material tray conveying mechanism are driven by servo motors or cylinders; There is a concave positioning groove, and the front and rear sides of the positioning groove are symmetrical hypotenuses to form a trapezoidal structure with a narrow inside and a wide outside. The sealing material tray positioning mechanism includes a clip matching the positioning groove and a cylinder connected with the clip; The material tray is placed and erected on the frame body at the rear side of the sealing material tray conveying mechanism. It can complete the automatic picking and placing of the sealing material tray, realize the automatic sealing of the electric energy meter, do not need to observe the sealing material situation at all times, reduce labor costs, easily control the tempo, and avoid product accumulation on the assembly line due to untimely replacement of the sealing material tray . The sealing material tray is placed and erected on the frame outside the sealing material tray conveying mechanism, which is convenient for the operator to take and place the sealing material tray, and the sealing material tray placed on the sealing material tray placing rack can be operated without extending inward. The X-axis of the seal tray transport mechanism increases the number of seal trays stored in the frame body, so that the frame can place several rows of seal trays in the X direction, and the X-axis movement of the seal tray transport mechanism realizes the X-direction movement of the seal tray holder To pick and place seal trays in different rows.

所述的封印料盘托呈“┑”,包括横板及与横板垂直的竖板,竖板内侧壁连接封印料盘运送机构的Y轴,封印料盘托左右方向的宽度小于封印料盘。封印料盘托呈“┑”,其横板位于气缸的上方,减少封印料盘运送机构的所占空间,工作灵活;封印料盘托左右方向的宽度小于封印料盘,封印料托盘上带封印料盘上升后,由封印料盘定位机构的两气缸夹紧,避免印料盘运送机构与封印料盘定位机构发生干涉。 The seal material tray support is in the shape of "┑", including a horizontal plate and a vertical plate perpendicular to the horizontal plate, the inner side wall of the vertical plate is connected with the Y axis of the seal material tray transport mechanism, and the width of the seal material tray support in the left and right directions is smaller than that of the seal material tray . The seal tray support is "┑", and its horizontal plate is located above the cylinder, which reduces the space occupied by the seal tray transport mechanism and works flexibly; the left and right width of the seal tray support is smaller than that of the seal tray, and the seal tray has a seal After the material tray rises, it is clamped by the two cylinders of the sealing material tray positioning mechanism to avoid interference between the printing material tray conveying mechanism and the sealing material tray positioning mechanism.

封印料盘定位架前侧的架体上设有立柱,立柱上装Z向封印料盘取放伺服电机、Z向封印料盘取放导轨及Z向封印料盘取放丝杠,Z向封印料盘取放伺服电机的输出端与Z向封印料盘取放丝杠连接, 立柱上设X向封印料盘取放横柱,X向封印料盘取放横柱上设X向封印料盘取放伺服电机、X向封印料盘取放导轨及X向封印料盘取放丝杠, X向封印料盘取放伺服电机的输出端与X向封印料盘取放丝杠连接, Z向封印料盘取放丝杠与X向封印料盘取放横柱相连使Z向封印料盘取放丝杠的转动带动X向封印料盘取放横柱在Z向封印料盘取放导轨上上下移动; X向封印料盘取放横柱上设Y向封印料盘取放气缸,X向封印料盘取放丝杠与Y向封印料盘取放气缸相连,X向封印料盘取放丝杠的转动带动Y向封印料盘取放气缸在X向封印料盘取放导轨上左右移动;Y向封印料盘取放气缸的活塞杆连接封印料盘托的竖板内侧壁;封印料盘放置架设于封印料盘运送机构后侧的架体上。 There is a column on the front side of the sealing material tray positioning frame. The Z-direction sealing material tray pick-and-place servo motor, the Z-direction seal tray pick-and-place guide rail and the Z-direction seal tray pick-and-place screw are installed on the upright column. The output end of the tray pick-and-place servo motor is connected to the Z-direction seal tray pick-and-place lead screw, the X-direction seal tray pick-and-place horizontal column is set on the column, and the X-direction seal tray pick-and-place column is set on the X-direction seal tray pick-and-place column. Placement servo motor, X-direction sealing tray pick-and-place guide rail and X-direction seal tray pick-and-place lead screw, the output end of the X-direction seal tray pick-and-place servo motor is connected with the X-direction seal tray pick-and-place screw, Z-direction seal The lead screw for picking and placing the tray is connected to the X-direction seal tray pick-and-place column, so that the rotation of the Z-direction seal tray pick-and-place screw drives the X-direction seal tray pick-and-place column to move up and down on the Z-direction seal tray pick-and-place guide rail Movement; The X-direction seal tray pick-and-place cylinder is set on the Y-direction seal tray pick-and-place cylinder, the X-direction seal tray pick-and-place screw is connected with the Y-direction seal tray pick-and-place cylinder, and the X-direction seal tray pick-and-place wire The rotation of the bar drives the Y-direction sealing material tray pick-and-place cylinder to move left and right on the X-direction seal material tray pick-and-place guide rail; the piston rod of the Y-direction seal material tray pick-and-place cylinder is connected to the inner wall of the vertical plate of the seal material tray support; the seal material tray Place and erect on the frame body at the rear side of the sealing material tray conveying mechanism.

三轴直角机械手的Z轴安装架上设二根或三根Z轴。使同一工装板上的一组电能表能同时进行封印。 There are two or three Z-axes on the Z-axis mounting frame of the three-axis right-angle manipulator. A group of electric energy meters on the same tooling board can be sealed at the same time.

封印料盘放置架包括左、右封印料盘放置支架。提高架体存放封印料盘的能力。 The sealing material tray placement frame includes left and right sealing material tray placement brackets. Improve the ability of the rack body to store the sealing material tray.

所述的电能表定位机构与封印料盘自动取放装置分别设于电能表放置台的前后两侧。以避免相互的干涉。 The electric energy meter positioning mechanism and the automatic pick-and-place device for the sealing material tray are respectively arranged on the front and rear sides of the electric energy meter placement platform. to avoid mutual interference.

电能表自动封印方法,其特征在于包括以下步骤: The automatic sealing method of electric energy meter is characterized in that it comprises the following steps:

1)电能表送至电能表放置台,电能表定位机构的气缸工作,其活塞杆外伸,夹紧电能表工装实现电能表定位; 1) The electric energy meter is sent to the electric energy meter placement table, the cylinder of the electric energy meter positioning mechanism works, and its piston rod is extended, clamping the electric energy meter tooling to realize the electric energy meter positioning;

2)三轴直角机械手的X轴和Y轴动作,将封印取放机构移动到封印料盘的上方,之后三轴直角机械手的Z轴下降,配合封印取放机构的柔性真空吸盘将封印吸取,再上升到指定位置,之后三轴直角机械手的X轴、Y轴动作,将封印取放机构移动的待封印的电能表上方,三轴直角机械手的Z轴下降,配合封印取放机构的柔性真空吸盘将封印压入由电能表定位机构定位的电能表中,完成整个封印工作。 2) The X-axis and Y-axis movement of the three-axis right-angle manipulator moves the seal pick-and-place mechanism to the top of the seal material tray, and then the Z-axis of the three-axis right-angle manipulator descends, and the flexible vacuum suction cup of the seal pick-and-place mechanism will absorb the seal. Then rise to the designated position, and then the X-axis and Y-axis of the three-axis right-angle manipulator move to move the seal pick-and-place mechanism above the electric energy meter to be sealed, and the Z-axis of the three-axis right-angle manipulator descends to cooperate with the flexible vacuum of the seal pick-and-place mechanism The suction cup presses the seal into the energy meter positioned by the energy meter positioning mechanism to complete the entire sealing work.

当一只封印料盘被取空后,封印料盘定位机构的气缸退出,使封印料盘恢复自由状态,封印料盘运送机构的Z轴下降,将空的封印料盘运送到封印料盘放置架附近,再配合封印料盘运送机构的X轴、Y轴动作,将空的封印料盘放回封印料盘放置架的指定位置,接着在封印料盘放置架中取出一只满封印的封印料盘,封印料盘运送机构的Z轴上升至封印料盘定位机构位置,封印料盘定位机构的气缸伸出,压紧封印料盘,等待下一组的电能表封印工作。 When a seal tray is emptied, the cylinder of the seal tray positioning mechanism withdraws to restore the seal tray to a free state, and the Z-axis of the seal tray delivery mechanism descends to transport the empty seal tray to the seal tray for placement Near the rack, and cooperate with the X-axis and Y-axis actions of the seal tray transport mechanism, put the empty seal tray back to the designated position of the seal tray rack, and then take out a full seal from the seal tray rack The Z-axis of the material tray and the sealing material tray conveying mechanism rises to the position of the sealing material tray positioning mechanism, and the cylinder of the sealing material tray positioning mechanism stretches out to compress the sealing material tray, waiting for the sealing work of the next group of electric energy meters.

有益效果:本技术方案自动完成电能表的封印,相对人工操作,提高了工作效率,由于不必人工作业,防止铅封对人体的影响,避免重金属污染。增设封印料盘自动取放装置,可完成封印料盘的自动取放,实现电能表的全自动封印,不必时刻观察封印料情况,降低人工成本、容易控制节拍,避免因不及时更换封印料盘而出现流水线上产品堆积的情况发生。 Beneficial effects: the technical solution automatically completes the sealing of the electric energy meter, which improves the work efficiency compared with manual operation, prevents the influence of lead seal on the human body and avoids heavy metal pollution because no manual operation is required. The automatic pick-and-place device for the sealing material tray is added, which can complete the automatic picking and placing of the sealing material tray, and realize the automatic sealing of the electric energy meter. It is not necessary to observe the condition of the sealing material at all times, reduce labor costs, and easily control the tempo, avoiding untimely replacement of the sealing material tray. However, product accumulation on the assembly line occurs.

附图说明 Description of drawings

图1是本发明第一种实施方式的结构示意图。 Fig. 1 is a schematic structural view of the first embodiment of the present invention.

图2是本发明第二种实施方式的主视结构示意图。 Fig. 2 is a front structural schematic diagram of a second embodiment of the present invention.

图3是本发明第二种实施方式的侧视结构示意图。 Fig. 3 is a schematic side view of the second embodiment of the present invention.

图4是本发明第二种实施方式的俯视结构示意图。 Fig. 4 is a schematic top view of the second embodiment of the present invention.

图5是本发明第二种实施方式的立体结构示意图。 Fig. 5 is a schematic perspective view of the second embodiment of the present invention.

1-电能表;2-架体;3-三轴直角机械手;301-X向机械手导轨;302-Y向机械手导轨;303-Z轴安装架;4-封印取放机构; 5-封印料盘;6-封印料盘运送机构;601-立柱;602-X向封印料盘取放横柱;603-印料盘取放气缸;604-封印料盘托;7-封印料盘放置架; 8-封印料盘定位机构;9-电能表定位机构。  1-electric energy meter; 2-frame; 3-three-axis right-angle manipulator; 301-X-direction manipulator guide rail; 302-Y-direction manipulator guide rail; 303-Z-axis mounting frame; 4-seal pick-and-place mechanism; 5-seal material tray 601-upright column; 602-cross column for taking and placing the sealing material tray in the X direction; 603-air cylinder for picking and releasing the printing material tray; 604-sealing material tray holder; 7-sealing material tray placing frame; -Seal material tray positioning mechanism; 9 - Electric energy meter positioning mechanism. the

具体实施方式 Detailed ways

以下结合说明书附图对本发明的技术方案做进一步的详细说明。 The technical solution of the present invention will be further described in detail below in conjunction with the accompanying drawings.

如图1所示,本发明包括架体2、电能表放置台,架体2上设三轴直角机械手3、电能表定位机构9、封印取放机构4及封印料盘5,三轴直角机械手3设有能使机械手左右移动的X轴、前后移动的Y轴和上下移动的Z轴,三轴直角机械手3的X轴和Y轴由伺服电机驱动, Z轴由伺服电机或气缸驱动;架体2上设有两Y向机械手导轨302,Y向机械手导轨302上架设X向机械手导轨301,X向机械手导轨301上设有Z轴安装架303,Z轴安装架303上设复数根Z轴;两Y向机械手导轨302之间的架体2上设有用于放置封印料盘5的封印料盘定位架;封印料盘5设有复数个矩阵排列的料孔以放置封印;Z轴的下端设有封印取放机构4,封印取放机构4包括用于吸放封印的柔性真空吸盘;电能表定位机构9设有用于夹持电能表工装的电能表定位气缸,电能表定位气缸位于电能表放置台一侧。电能表1由输送带或其它方式进入电能表放置台后,由电能表定位气缸夹紧定位,机械手动作将封印装入电能表1中,完成电能表1的封印,相对人工操作,提高了工作效率,由于不必人工作业,防止铅封对人体的影响,避免重金属污染;三轴直角机械手3设有复数根Z轴,可同时对多个电能表1实现封印,进一步提高工作效率,由于多根Z轴设于共用X、Y轴上,相比独立的机械手,成本大幅降低,且节约安装空间。 As shown in Figure 1, the present invention comprises a frame body 2, an electric energy meter placement table, a three-axis right-angle manipulator 3, an electric energy meter positioning mechanism 9, a seal pick-and-place mechanism 4 and a seal material tray 5 are arranged on the frame body 2, and the three-axis right-angle manipulator 3. It is equipped with an X-axis that can move the manipulator left and right, a Y-axis that can move forward and backward, and a Z-axis that can move up and down. The X-axis and Y-axis of the three-axis right-angle manipulator 3 are driven by servo motors, and the Z-axis is driven by servo motors or cylinders; Two Y-direction manipulator guide rails 302 are arranged on the body 2, and an X-direction manipulator guide rail 301 is set up on the Y-direction manipulator guide rail 302. A Z-axis mounting frame 303 is provided on the X-direction manipulator guide rail 301, and a plurality of Z-axis mounting frames are arranged on the Z-axis mounting frame 303. The frame body 2 between the two Y-direction manipulator guide rails 302 is provided with a sealing material tray positioning frame for placing the sealing material tray 5; the sealing material tray 5 is provided with a plurality of material holes arranged in a matrix to place the seal; the lower end of the Z axis A seal pick-and-place mechanism 4 is provided, and the seal pick-and-place mechanism 4 includes a flexible vacuum suction cup for sucking and releasing the seal; the electric energy meter positioning mechanism 9 is provided with an electric energy meter positioning cylinder for clamping electric energy meter tooling, and the electric energy meter positioning cylinder is located on the electric energy meter. Place it on the side of the table. After the electric energy meter 1 enters the electric energy meter placement table by the conveyor belt or other means, it is clamped and positioned by the electric energy meter positioning cylinder, and the mechanical hand moves the seal into the electric energy meter 1 to complete the seal of the electric energy meter 1. Compared with manual operation, the work is improved. Efficiency, because no manual work is required to prevent the influence of lead seals on the human body and avoid heavy metal pollution; the three-axis right-angle manipulator 3 is equipped with a plurality of Z axes, which can seal multiple electric energy meters 1 at the same time, further improving work efficiency. The root Z axis is set on the shared X and Y axes, which greatly reduces the cost and saves installation space compared to an independent robot arm.

如图2-5所示,为提高自动化程度,架体2上还设有封印料盘自动取放装置,封印料盘自动取放装置包括复数个上下排列的封印料盘放置架7、用于封印料盘5运送的封印料盘运送机构6和设于封印料盘定位架上的两封印料盘定位机构8,封印料盘运送机构6包括封印料盘托604、能使封印料盘托604前后移动的Y轴、能使封印料盘托604左右移动的X轴及能使封印料盘托604上下移动的Z轴,封印料盘运送机构6的Y轴、X轴及Z轴由伺服电机或气缸驱动;封印料盘5左右两侧下部设有内凹的定位槽,定位槽的前后两边为对称斜边形成内窄外宽的梯形结构,封印料盘定位机构8包括与定位槽相配的夹件、与夹件连接的气缸;封印料盘放置架7设于封印料盘运送机构6后侧的架体2上。可完成封印料盘5的自动取放,实现电能表1的全自动封印,不必时刻观察封印料情况,降低人工成本、容易控制节拍,避免因不及时更换封印料盘5而出现流水线上产品堆积的情况发生。封印料盘放置架7设于封印料盘运送机构6外侧的架体2上,方便操作人员对封印料盘5的取放,不必内伸即可对放置在封印料盘放置架7上的封印料盘5进行操作。封印料盘托604呈“┑”,包括横板及与横板垂直的竖板,竖板内侧壁连接封印料盘运送机构6的Y轴,封印料盘托604左右方向的宽度小于封印料盘5。封印料盘托604呈“┑”,其横板位于印料盘取放气缸603的上方,减少封印料盘运送机构6的所占空间,工作灵活;封印料盘托604左右方向的宽度小于封印料盘5,封印料托盘上带封印料盘5上升后,由封印料盘定位机构8的两气缸夹紧,避免印料盘运送机构与封印料盘定位机构8发生干涉。封印料盘定位架前侧的架体2上设有立柱601,立柱601上装Z向封印料盘取放伺服电机、Z向封印料盘取放导轨及Z向封印料盘取放丝杠,Z向封印料盘取放伺服电机的输出端与Z向封印料盘取放丝杠连接, 立柱601上设X向封印料盘取放横柱602,X向封印料盘取放横柱602上设X向封印料盘取放伺服电机、X向封印料盘取放导轨及X向封印料盘取放丝杠, X向封印料盘取放伺服电机的输出端与X向封印料盘取放丝杠连接, Z向封印料盘取放丝杠与X向封印料盘取放横柱602相连使Z向封印料盘取放丝杠的转动带动X向封印料盘取放横柱602在Z向封印料盘取放导轨上上下移动; X向封印料盘取放横柱602上设Y向封印料盘取放气缸603,X向封印料盘取放丝杠与Y向封印料盘取放气缸603相连,X向封印料盘取放丝杠的转动带动Y向封印料盘取放气缸603在X向封印料盘取放导轨上左右移动;Y向封印料盘取放气缸603的活塞杆连接封印料盘托604的竖板内侧壁;封印料盘放置架7设于封印料盘运送机构6后侧的架体上。若一工装板上设二个或三个电能表1,则三轴直角机械手3的Z轴安装架303上可设二根或三根Z轴,使一组电能表1能同时进行封印。为扩大架体的存放封印料盘5的能力,封印料盘放置架7包括左、右封印料盘放置支架以分别放置封印料盘5。为避免运动干涉,电能表定位机构9与封印料盘自动取放装置分别设于电能表放置台的前后两侧。为保证工作的可靠性和安全性,三轴直角机械手3为伺服电机带动丝杠线轨的直线模组,重复定位精度小于±0.1mm;电能表定位机构9,采用气缸和夹具进行配合,将电能表1进行精确定位,图中示意为配合流水线的方式进行定位,亦可采用工作台的方式进行定位;封印取放机构4设柔性的真空吸盘结构,用于吸取封印,放入封印,整个过程采用柔性的方式,以保证不会伤害封印本体和电能表1本体;料盘运送机构为伺服电机带动丝杠线轨的直线模组,重复定位精度小于±0.1mm,气缸重复定位精度小于±0.5mm。 As shown in Figure 2-5, in order to improve the degree of automation, the frame body 2 is also equipped with an automatic pick-and-place device for the seal tray. The automatic pick-and-place device for the seal tray includes a plurality of seal tray racks 7 arranged up and down. The seal material tray conveying mechanism 6 that the seal material tray 5 transports and the two seal material tray positioning mechanisms 8 that are located on the seal material tray positioning frame, the seal material tray delivery mechanism 6 includes the seal material tray holder 604, which can make the seal material tray holder 604 The Y-axis that moves back and forth, the X-axis that can move the seal tray holder 604 left and right, and the Z-axis that can move the seal tray holder 604 up and down, and the Y-axis, X-axis and Z-axis of the seal tray delivery mechanism 6 are controlled by servo motors or cylinder drive; the lower parts of the left and right sides of the sealing material tray 5 are provided with concave positioning grooves, and the front and rear sides of the positioning grooves are symmetrical hypotenuses to form a trapezoidal structure with narrow inside and wide outside. Clip, the cylinder connected with the clip; the sealing material tray placement frame 7 is located on the frame body 2 on the rear side of the sealing material tray delivery mechanism 6 . It can complete the automatic pick-and-place of the sealing material tray 5, and realize the automatic sealing of the electric energy meter 1. It is not necessary to observe the condition of the sealing material at all times, reduce labor costs, easily control the tempo, and avoid product accumulation on the assembly line due to untimely replacement of the sealing material tray 5 situation occurs. The seal material tray placement frame 7 is located on the frame body 2 outside the seal material tray conveying mechanism 6, which is convenient for the operator to take and place the seal material tray 5, and the seal material placed on the seal material tray placement frame 7 can be fixed without extending inward. Tray 5 is operated. The seal tray support 604 is in the shape of "┑", including a horizontal plate and a vertical plate perpendicular to the horizontal plate. The inner wall of the vertical plate is connected to the Y axis of the seal tray transport mechanism 6. The width of the seal tray support 604 in the left and right directions is smaller than that of the seal tray 5. The seal material tray support 604 is in the shape of "┑", and its horizontal plate is located above the printing material tray pick-and-place cylinder 603, which reduces the space occupied by the seal material tray transport mechanism 6 and works flexibly; the width of the seal material tray support 604 in the left and right direction is smaller than that of the seal Material tray 5, after the band seal material tray 5 rises on the sealing material tray, it is clamped by the two cylinders of the sealing material tray positioning mechanism 8, so as to avoid the interference between the printing material tray conveying mechanism and the sealing material tray positioning mechanism 8. The frame body 2 on the front side of the sealing material tray positioning frame is provided with a column 601, which is equipped with a Z-direction sealing material tray pick-and-place servo motor, a Z-direction seal material tray pick-and-place guide rail and a Z-direction seal material tray pick-and-place lead screw on the Z-direction seal tray positioning frame. The output end of the servo motor for picking and placing the sealing tray is connected to the lead screw for picking and placing the sealing tray in the Z direction. X-direction sealing tray pick-and-place servo motor, X-direction seal tray pick-and-place guide rail and X-direction seal tray pick-and-place screw, X-direction seal tray pick-and-place servo motor output end and X-direction seal tray pick-and-place wire The bar is connected, and the Z-direction sealing material tray access lead screw is connected with the X-direction seal material tray access cross column 602 so that the rotation of the Z-direction seal material tray access screw drives the X-direction seal material tray access cross column 602 in the Z direction. The seal tray pick and place moves up and down on the guide rail; the X-direction seal tray pick-and-place horizontal column 602 is equipped with the Y-direction seal tray pick-and-place air cylinder 603, the X-direction seal tray pick-and-place screw and the Y-direction seal tray pick-and-place cylinder 603 is connected, the rotation of the X-direction sealing material tray pick-and-place lead screw drives the Y-direction seal material tray pick-and-place cylinder 603 to move left and right on the X-direction seal material tray pick-and-place guide rail; the piston rod of the Y-direction seal material tray pick-and-place cylinder 603 is connected The inside wall of the vertical plate of the sealing material tray holder 604; If two or three electric energy meters 1 are established on a tooling board, two or three Z axes can be established on the Z-axis mount 303 of the three-axis right-angle manipulator 3, so that a group of electric energy meters 1 can be sealed simultaneously. In order to expand the ability of the frame body to store the sealing material tray 5, the sealing material tray placing frame 7 includes left and right sealing material tray placing brackets to place the sealing material tray 5 respectively. In order to avoid motion interference, the electric energy meter positioning mechanism 9 and the automatic pick-and-place device for the sealing material tray are respectively arranged on the front and rear sides of the electric energy meter placement platform. In order to ensure the reliability and safety of the work, the three-axis right-angle manipulator 3 is a linear module driven by a servo motor, and the repeat positioning accuracy is less than ±0.1mm; Electric energy meter 1 is used for precise positioning, as shown in the figure, it is positioned with the assembly line, and it can also be positioned with a workbench; the seal pick-and-place mechanism 4 is provided with a flexible vacuum suction cup structure, which is used to absorb the seal and put it into the seal. The process adopts a flexible method to ensure that the seal body and the electric energy meter 1 body will not be damaged; the tray conveying mechanism is a linear module with a servo motor driving a screw and a line rail, and the repeat positioning accuracy is less than ±0.1mm, and the repeat positioning accuracy of the cylinder is less than ± 0.5mm.

电能表自动封印方法包括以下步骤: The automatic sealing method of the electric energy meter comprises the following steps:

1电能表1送至电能表放置台,电能表定位机构9的气缸工作,其活塞杆外伸,夹紧电能表工装实现电能表1定位; 1 The electric energy meter 1 is sent to the electric energy meter placement platform, the cylinder of the electric energy meter positioning mechanism 9 works, and its piston rod is stretched out, clamping the electric energy meter tooling to realize the positioning of the electric energy meter 1;

2三轴直角机械手3的X轴和Y轴动作,将封印取放机构4移动到封印料盘5的上方,之后三轴直角机械手3的Z轴下降,配合封印取放机构4的柔性真空吸盘将封印吸取,再上升到指定位置,之后三轴直角机械手3的X轴、Y轴动作,将封印取放机构4移动的待封印的电能表1上方,三轴直角机械手3的Z轴下降,配合封印取放机构4的柔性真空吸盘将封印压入由电能表定位机构9定位的电能表1中,完成整个封印工作。 2 The X-axis and Y-axis of the three-axis right-angle manipulator 3 move the seal pick-and-place mechanism 4 to the top of the seal material tray 5, and then the Z-axis of the three-axis right-angle manipulator 3 descends to cooperate with the flexible vacuum suction cup of the seal pick-and-place mechanism 4 Pick up the seal, and then raise it to the designated position, then the X-axis and Y-axis of the three-axis right-angle manipulator 3 move, move the seal pick-and-place mechanism 4 above the electric energy meter 1 to be sealed, and the Z-axis of the three-axis right-angle manipulator 3 descends, Cooperating with the flexible vacuum suction cup of the seal pick-and-place mechanism 4, the seal is pressed into the electric energy meter 1 positioned by the electric energy meter positioning mechanism 9, and the whole sealing work is completed.

3当一只封印料盘5被取空后,封印料盘定位机构8的气缸退出,使封印料盘5恢复自由状态,封印料盘运送机构6的Z轴下降,将空的封印料盘5运送到封印料盘放置架7附近,再配合封印料盘运送机构6的X轴、Y轴动作,将空的封印料盘5放回封印料盘放置架7的指定位置,接着在封印料盘放置架7中取出一只满封印的封印料盘5,封印料盘运送机构6的Z轴上升至封印料盘定位机构8位置,封印料盘定位机构8的气缸伸出,压紧封印料盘5,等待下一组的电能表1封印工作。 3. When a seal tray 5 is emptied, the cylinder of the seal tray positioning mechanism 8 withdraws to restore the seal tray 5 to a free state, and the Z-axis of the seal tray delivery mechanism 6 descends to place the empty seal tray 5 Transport to the vicinity of the seal tray placement frame 7, and then cooperate with the X-axis and Y-axis actions of the seal tray delivery mechanism 6 to put the empty seal tray 5 back to the designated position of the seal tray placement rack 7, and then place it on the seal tray Take out a fully sealed sealing material tray 5 from the placement rack 7, the Z axis of the sealing material tray conveying mechanism 6 rises to the position of the sealing material tray positioning mechanism 8, the cylinder of the sealing material tray positioning mechanism 8 stretches out, and presses the sealing material tray 5. Wait for the next group of energy meter 1 to seal.

Claims (10)

1. automatic seal device of electric energy meter, comprise support body (2), electric energy meter placing platform, it is characterized in that: establish three axle right angle mechanical arms (3), electric energy meter detent mechanism (9), seal fetching device (4) and seal charging tray (5) on the described support body (2), the Z axis that described three axle right angle mechanical arms (3) are provided with the X-axis that can make the mechanical arm move left and right, the Y-axis that moves forward and backward and move up and down, the X-axis of three axle right angle mechanical arms (3) and Y-axis are by driven by servomotor, and Z axis is by servomotor or air cylinder driven; Support body (2) is provided with two Y-direction mechanical arm guide rails (302), set up X-direction mechanical arm guide rail (301) on the Y-direction mechanical arm guide rail (302), X-direction mechanical arm guide rail (301) is provided with Z axis erecting frame (303), establishes the complex root Z axis on the described Z axis erecting frame (303); Support body (2) between the two Y-direction mechanical arm guide rails (302) is provided with for the seal charging tray locating rack of placing seal charging tray (5); Described seal charging tray (5) is provided with the material hole of a plurality of matrixes arrangements to place seal; The lower end of Z axis is provided with seal fetching device (4), and described seal fetching device (4) comprises the flexible vacuum cup of putting seal for suction; Described electric energy meter detent mechanism (9) is provided with the electric energy meter positioning cylinder for the clamping electric energy meter tooling, and the electric energy meter positioning cylinder is positioned at electric energy meter placing platform one side.
2. a kind of automatic seal device of electric energy meter according to claim 1, it is characterized in that: also be provided with seal charging tray automatic pick-and-place apparatus on the described support body (2), described seal charging tray automatic pick-and-place apparatus comprises a plurality of seal charging tray racks (7) that are arranged above and below, be used for the seal charging tray conveyer (6) that seal charging tray (5) transports and be located at two seal charging tray detent mechanisms (8) on the seal charging tray locating rack, described seal charging tray conveyer (6) comprises seal charging tray holder (604), the Y-axis that seal charging tray holder (604) is moved forward and backward, can make the X-axis of seal charging tray holder (604) move left and right and the Z axis that seal charging tray holder (604) is moved up and down, the Y-axis of seal charging tray conveyer (6), X-axis and Z axis are by servomotor or air cylinder driven; Described seal charging tray (5) bottom, the left and right sides is provided with the locating slot of indent, the both sides, front and back of locating slot are that symmetrical hypotenuse forms interior narrow outer wide trapezium structure, and described seal charging tray detent mechanism (8) comprises the folder that matches with locating slot, the cylinder that is connected with folder; Seal charging tray rack (7) is located on the support body (2) in seal charging tray conveyer (6) outside.
3. a kind of automatic seal device of electric energy meter according to claim 2 is characterized in that: the cylinder employing thin cylinder of seal charging tray detent mechanism (8).
4. a kind of automatic seal device of electric energy meter according to claim 2, it is characterized in that: described seal charging tray holder (604) is " ┎ ", comprise transverse slat and the riser vertical with transverse slat, the riser madial wall connects the Y-axis of seal charging tray conveyer (6), and the width of seal charging tray holder (604) left and right directions is less than seal charging tray (5).
5. a kind of automatic seal device of electric energy meter according to claim 4, it is characterized in that: the support body (2) of seal charging tray locating rack front side is provided with column (601), the upper dress of column (601) Z-direction seal charging tray picks and places servomotor, Z-direction seal charging tray disassembling and assembling guide rail and Z-direction seal charging tray pick and place leading screw, the output terminal that Z-direction seal charging tray picks and places servomotor picks and places leading screw with Z-direction seal charging tray and is connected, establish X-direction seal charging tray on the column (601) and pick and place spreader (602), X-direction seal charging tray picks and places to be established X-direction seal charging tray and picks and places servomotor on the spreader (602), X-direction seal charging tray disassembling and assembling guide rail and X-direction seal charging tray pick and place leading screw, the output terminal that X-direction seal charging tray picks and places servomotor picks and places leading screw with X-direction seal charging tray and is connected, and Z-direction seal charging tray picks and places leading screw and X-direction seal charging tray and picks and places the link to each other rotation that makes Z-direction seal charging tray pick and place leading screw of spreader (602) and drive X-direction seal charging tray and pick and place spreader (602) and move up and down at Z-direction seal charging tray disassembling and assembling guide rail; X-direction seal charging tray picks and places to be established Y-direction seal charging tray and picks and places cylinder (603) on the spreader (602), X-direction seal charging tray picks and places leading screw and picks and places cylinder (603) with Y-direction seal charging tray and link to each other, and the rotation that X-direction seal charging tray picks and places leading screw drives Y-direction seal charging tray and picks and places cylinder (603) move left and right on X-direction seal charging tray disassembling and assembling guide rail; Y-direction seal charging tray picks and places the riser madial wall of the piston rod connection seal charging tray holder (604) of cylinder (603); Seal charging tray rack (7) is located on the support body (2) of seal charging tray conveyer (6) rear side.
6. a kind of automatic seal device of electric energy meter according to claim 5 is characterized in that: establish two or three Z axis on the Z axis erecting frame (303) of three axle right angle mechanical arms (3).
7. a kind of automatic seal device of electric energy meter according to claim 5, it is characterized in that: seal charging tray rack (7) comprises left and right seal charging tray placing rack.
8. a kind of automatic seal device of electric energy meter according to claim 5 is characterized in that: described electric energy meter detent mechanism (9) and seal charging tray automatic pick-and-place apparatus are located at respectively the both sides, front and back of electric energy meter placing platform.
9. utilize the electric energy meter automatic sealing package impression method of a kind of automatic seal device of electric energy meter claimed in claim 1, it is characterized in that may further comprise the steps:
Electric energy meter (1) is delivered to electric energy meter placing platform, the cylinder operation of electric energy meter detent mechanism (9), and its piston rod is overhanging, clamps electric energy meter tooling and realizes electric energy meter (1) location;
The X-axis of three axle right angle mechanical arms (3) and Y-axis action, seal fetching device (4) is moved to the top of seal charging tray (5), the Z axis of three axle right angle mechanical arms (3) descends afterwards, cooperate the flexible vacuum cup of seal fetching device (4) that seal is drawn, rise to again assigned address, the X-axis of three axle right angle mechanical arms (3) afterwards, the Y-axis action, the electric energy meter for the treatment of seal (1) top that seal fetching device (4) is mobile, the Z axis of three axle right angle mechanical arms (3) descends, cooperate the flexible vacuum cup of seal fetching device (4) that seal is pressed in the electric energy meter (1) of being located by electric energy meter detent mechanism (9), finish whole seal work.
10. electric energy meter automatic sealing package impression method according to claim 8, it is characterized in that: after a seal charging tray (5) is got sky, the cylinder of seal charging tray detent mechanism (8) withdraws from, make seal charging tray (5) state that affranchises, the Z axis of seal charging tray conveyer (6) descends, the seal charging tray (5) of sky is transported near the seal charging tray rack (7), the X-axis that cooperates again seal charging tray conveyer (6), the Y-axis action, the seal charging tray (5) of sky is put back to the assigned address of seal charging tray rack (7), then in seal charging tray rack (7), take out the seal charging tray (5) of a full seal, the Z axis of seal charging tray conveyer (6) rises to seal charging tray detent mechanism (8) position, the cylinder of seal charging tray detent mechanism (8) stretches out, compress seal charging tray (5), wait for electric energy meter (1) the seal work of next group.
CN201210447039.9A 2012-06-27 2012-11-09 Electric energy meter automatic sealing device and method Active CN103000081B (en)

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CN103226161A (en) * 2013-05-07 2013-07-31 国家电网公司 Automatic sealing method of three-phase electric energy meter
CN103950712A (en) * 2014-04-30 2014-07-30 国家电网公司 Automatic positioning and clamping device for electric energy meter
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CN113233111A (en) * 2021-04-22 2021-08-10 石河子大学 Full-automatic lead sealing machine of ammeter

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