CN113210845A - Novel thermos cup laser welding end machine - Google Patents
Novel thermos cup laser welding end machine Download PDFInfo
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- CN113210845A CN113210845A CN202110418916.9A CN202110418916A CN113210845A CN 113210845 A CN113210845 A CN 113210845A CN 202110418916 A CN202110418916 A CN 202110418916A CN 113210845 A CN113210845 A CN 113210845A
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- 238000003466 welding Methods 0.000 title claims abstract description 129
- 238000003825 pressing Methods 0.000 claims abstract description 34
- 230000006835 compression Effects 0.000 claims description 14
- 238000007906 compression Methods 0.000 claims description 14
- 230000009471 action Effects 0.000 claims description 9
- 230000006698 induction Effects 0.000 claims description 6
- 230000005622 photoelectricity Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 5
- 238000000034 method Methods 0.000 description 4
- 238000013461 design Methods 0.000 description 3
- 230000020347 spindle assembly Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000005219 brazing Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 238000005056 compaction Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000005498 polishing Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/02—Positioning or observing the workpiece, e.g. with respect to the point of impact; Aligning, aiming or focusing the laser beam
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0823—Devices involving rotation of the workpiece
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/20—Bonding
- B23K26/21—Bonding by welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/04—Tubular or hollow articles
- B23K2101/12—Vessels
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Laser Beam Processing (AREA)
Abstract
The invention discloses a novel vacuum cup laser bottom welding machine, and relates to the technical field of automatic manufacturing; the laser bottom welding machine at least comprises: the device comprises a conveying device, a lifting and pressing device, a welding support, a main shaft device and a welding device, wherein the welding support comprises a three-jaw positioning tool; a cup bottom is placed on the conveying device, the three-jaw positioning tool clamps the cup body placed on the welding support, and the cup bottom and the cup body are tightly pressed through the lifting pressing device; the spindle device executes lifting operation to enable the compressed cup bottom and the compressed cup body to be close to the welding device, and the welding device executes welding operation while synchronously rotating the cup bottom and the cup body.
Description
Technical Field
The invention relates to the technical field of automatic manufacturing, in particular to a novel vacuum cup laser bottom welding machine.
Background
At present, the most use of thermos cup welding technique is brazed, and a small number of new end machines that weld use laser welding, but no matter brazing welding or laser welding at present, traditional welding position device can't rotatory fixture after fixed, can only solve through rotatory soldered connection, and welding efficiency and welding result are not ideal. The thermos cup is welding end operation back, and the cup that the welding was accomplished can expand usually under the heat influence of laser, if at first positioning accuracy is too strict, probably because welding seam unevenness department blocks, causes the ejection of compact not in order, but if just must relax the location requirement in order to ejection of compact smoothly, causes the location effect to discount. Because the requirement on the coaxiality of the cup bottom and the cup body is high during welding, the design of the laser bottom welding machine with the flexible clamping and rotating positioning functions has important significance on the automation of the vacuum cup bottom welding machine.
Disclosure of Invention
To the above-mentioned technical problem among the prior art, this disclosed embodiment provides a novel thermos cup laser welding end machine to solve unable rotary clamping after traditional welding position device is fixed, welding efficiency and the unsatisfactory scheduling problem of welding result.
The embodiment of the disclosure discloses a novel thermos cup laser bottom welding machine includes at least:
the device comprises a conveying device, a lifting and pressing device, a welding support, a main shaft device and a welding device, wherein the welding support comprises a three-jaw positioning tool;
a cup bottom is placed on the conveying device, the three-jaw positioning tool clamps the cup body placed on the welding support, and the cup bottom and the cup body are tightly pressed through the lifting pressing device; the spindle device executes lifting operation to enable the compressed cup bottom and the compressed cup body to be close to the welding device, and the welding device executes welding operation while synchronously rotating the cup bottom and the cup body.
In some embodiments, the welding cradle further comprises: the device comprises a conical ring, a lifting plate, a compression spring and a first cylinder;
when the first air cylinder performs lifting operation, the three-jaw positioning tool cooperates with the conical ring, the lifting plate and the compression spring together to realize cup loosening or clamping operation.
In some embodiments, when the first air cylinder ascends to push the lifting plate, the lifting plate pushes up the conical ring pressed by the pressing spring, the conical ring is separated from the conical surface of the three-jaw positioning tool, and the spring in the three-jaw positioning tool pushes the three jaws open and out of a pressing state, so that the cup body is released; when the first air cylinder descends, the lifting plate is separated from the conical ring, the conical ring is pressed down under the action of the compression spring, and the conical ring compresses the conical surface of the three-jaw positioning tool to clamp the cup body.
In some embodiments, the lifting and lowering device comprises at least: the second cylinder and the pressing head;
and the second cylinder is used for executing descending operation, and the cup body and the cup bottom are tightly pressed by the pressing head.
In some embodiments, the lifting and lowering compression device further comprises: an induction check valve;
the induction check valve is positioned on the second air cylinder, so that the lifting pressing device can hover at any position.
In some embodiments, the spindle assembly includes at least a spindle, a spindle lift motor, and a rotary motor;
the spindle lifting motor enables the pressed cup bottom and the cup body to be close to the welding device through executing lifting operation; the rotating motor is started to work, and the cup bottom and the cup body rotate synchronously.
In some embodiments, the spindle device further comprises a groove-type photo-electricity; and when the groove-shaped photoelectric detector detects an in-place signal, the spindle lifting motor is informed to stop executing lifting operation.
In some embodiments, after the welding device completes the welding operation, the spindle device performs a lifting operation, places the welded vacuum cup on the three-jaw positioning tool, and waits for blanking.
In some embodiments, the welding device comprises at least a laser welding torch; the laser welding gun is used for completing welding work.
In some embodiments, the delivery device comprises at least: a conveyor belt and an adjustable slide;
and the cup bottom is placed on the conveying belt, and is conveyed into the welding support through the adjustable slide way under the movement of the conveying belt.
The invention discloses a novel vacuum cup laser bottom welding machine which is provided with a welding support comprising a three-jaw positioning tool, can automatically complete compaction, rotation, clamping and welding, realizes the full-automatic production of key welding of the cup bottom of a vacuum cup body with high precision, high coaxiality and high welding yield, and saves manpower and material resources.
The novel vacuum cup laser bottom welding machine is further described with reference to the accompanying drawings.
Drawings
The features and advantages of the present disclosure will be more clearly understood by reference to the accompanying drawings, which are illustrative and not to be construed as limiting the disclosure in any way, and in which:
FIG. 1 is a schematic view of the overall structure of a novel vacuum cup laser bottom welding machine of the present invention;
FIG. 2 is a schematic view of the overall structure of the novel vacuum cup laser bottom welding machine of the present invention;
FIG. 3 is a schematic structural view of the conveying apparatus of the present invention;
FIG. 4 is an overall external view of the welding carriage of the present invention;
FIG. 5 is a schematic view of the internal cross-sectional structure of the welding shoe of the present invention;
FIG. 6 is a schematic cross-sectional structure view of the three-jaw positioning tool of the present invention;
FIG. 7 is a schematic structural view of the lifting and pressing device of the present invention;
FIG. 8 is a schematic structural view of the spindle device according to the present invention;
fig. 9 is a schematic structural view of the welding apparatus of the present invention.
Detailed Description
In the following detailed description, numerous specific details of the disclosure are set forth by way of examples in order to provide a thorough understanding of the relevant disclosure. However, it will be apparent to one of ordinary skill in the art that the present disclosure may be practiced without these specific details. It should be understood that the use of the terms "system," "apparatus," "unit" and/or "module" in this disclosure is a method for distinguishing between different components, elements, portions or assemblies at different levels of sequence. However, these terms may be replaced by other expressions if they can achieve the same purpose.
It will be understood that when a device, unit or module is referred to as being "on" … … "," connected to "or" coupled to "another device, unit or module, it can be directly on, connected or coupled to or in communication with the other device, unit or module, or intervening devices, units or modules may be present, unless the context clearly dictates otherwise. For example, as used in this disclosure, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The terminology used in the present disclosure is for the purpose of describing particular embodiments only and is not intended to limit the scope of the present disclosure. As used in the specification and claims of this disclosure, the terms "a," "an," "the," and/or "the" are not intended to be inclusive in the singular, but rather are inclusive in the plural, unless the context clearly dictates otherwise. In general, the terms "comprises" and "comprising" are intended to cover only the explicitly identified features, integers, steps, operations, elements, and/or components, but not to constitute an exclusive list of such features, integers, steps, operations, elements, and/or components.
These and other features and characteristics of the present disclosure, as well as the methods of operation and functions of the related elements of structure and the adhesion of parts and economies of manufacture, will be better understood by reference to the following description and drawings, which form a part of this specification. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the disclosure. It will be understood that the figures are not drawn to scale.
Various block diagrams are used in this disclosure to illustrate various variations of embodiments according to the disclosure. It should be understood that the foregoing and following structures are not intended to limit the present disclosure. The protection scope of the present disclosure is subject to the claims.
At present, the most use of thermos cup welding technique is brazed, and a small number of new end machines that weld use laser welding, but no matter brazing welding or laser welding at present, traditional welding position device can't rotatory fixture after fixed, can only solve through rotatory soldered connection, and welding efficiency and welding result are not ideal. The thermos cup is welding end operation back, and the cup that the welding was accomplished can expand usually under the heat influence of laser, if at first positioning accuracy is too strict, probably because welding seam unevenness department blocks, causes the ejection of compact not in order, but if just must relax the location requirement in order to ejection of compact smoothly, causes the location effect to discount. Because the requirement on the coaxiality of the cup bottom and the cup body is high during welding, the design of the laser bottom welding machine with the flexible clamping and rotating positioning functions has important significance on the automation of the vacuum cup bottom welding machine.
In order to solve the above problem, the embodiment of the present disclosure discloses a novel vacuum cup laser bottom welding machine, as shown in fig. 1-2, at least including: the device comprises a conveying device, a lifting and pressing device, a welding support, a main shaft device and a welding device, wherein the welding support comprises a three-jaw positioning tool;
a cup bottom is placed on the conveying device, the three-jaw positioning tool clamps the cup body placed on the welding support, and the cup bottom and the cup body are tightly pressed through the lifting pressing device; the spindle device executes lifting operation to enable the compressed cup bottom and the compressed cup body to be close to the welding device, and the welding device executes welding operation while synchronously rotating the cup bottom and the cup body.
In some embodiments, the welding cradle further comprises: the device comprises a conical ring, a lifting plate, a compression spring and a first cylinder;
when the first air cylinder performs lifting operation, the three-jaw positioning tool cooperates with the conical ring, the lifting plate and the compression spring together to realize cup loosening or clamping operation.
In some embodiments, when the first air cylinder ascends to push the lifting plate, the lifting plate pushes up the conical ring pressed by the pressing spring, the conical ring is separated from the conical surface of the three-jaw positioning tool, and the spring in the three-jaw positioning tool pushes the three jaws open and out of a pressing state, so that the cup body is released; when the first air cylinder descends, the lifting plate is separated from the conical ring, the conical ring is pressed down under the action of the compression spring, and the conical ring compresses the conical surface of the three-jaw positioning tool to clamp the cup body.
In some embodiments, the lifting and lowering device comprises at least: the second cylinder and the pressing head;
and the second cylinder is used for executing descending operation, and the cup body and the cup bottom are tightly pressed by the pressing head.
In some embodiments, the lifting and lowering compression device further comprises: an induction check valve;
the induction check valve is positioned on the second air cylinder, so that the lifting pressing device can hover at any position.
In some embodiments, the spindle assembly includes at least a spindle, a spindle lift motor, and a rotary motor;
the spindle lifting motor enables the pressed cup bottom and the cup body to be close to the welding device through executing lifting operation; the rotating motor is started to work, and the cup bottom and the cup body rotate synchronously.
In some embodiments, the spindle device further comprises a groove-type photo-electricity; and when the groove-shaped photoelectric detector detects an in-place signal, the spindle lifting motor is informed to stop executing lifting operation.
In some embodiments, after the welding device completes the welding operation, the spindle device performs a lifting operation, places the welded vacuum cup on the three-jaw positioning tool, and waits for blanking.
In some embodiments, the welding device comprises at least a laser welding torch; the laser welding gun is used for completing welding work.
In some embodiments, the delivery device comprises at least: a conveyor belt and an adjustable slide;
and the cup bottom is placed on the conveying belt, and is conveyed into the welding support through the adjustable slide way under the movement of the conveying belt.
In some embodiments, as shown in fig. 3, the delivery device comprises at least: the device comprises a conveying belt, a motor, a blanking sensor, a blanking device, an adjustable slideway and an adjusting device; the material cutting device is composed of an air cylinder and an adjusting slide rail, and can adapt to cup bottoms of different sizes.
Specifically, the cup bottoms of the vacuum cups are placed on a conveyor belt by a worker/a machine, the conveyor belt moves forwards under the action of a motor, when the previous cup bottom slides into a replaceable base mold of the welding support, a material cutting device descends to clamp the second cup bottom when a material cutting sensor receives a signal of the next cup bottom, and the conveyor belt stops running; after the material cutting is finished, the material cutting device rises under the action of the air cylinder, the cup bottom is conveyed into a replaceable base mold of the welding support from the adjustable slide way under the action of the conveying belt, and the cup body is placed into the replaceable mold by a robot/a manual work and is coincided with the cup bottom.
In some embodiments, as shown in fig. 4-6, the welding standoff includes at least: the device comprises a compression spring, a conical ring, a lifting plate, a three-jaw positioning tool, a first cylinder, a main shaft rotating bearing group, a replaceable mold, a cup bottom, a base mold and an observation window.
Specifically, the cup body is placed on the welding support through a manual/robot, and the positioning of the cup body and the cup bottom is realized through a three-jaw positioning tool. The opening and closing of the three-jaw positioning tool are realized through a device shown in the figure, a first air cylinder pushes a lifting plate, the lifting plate pushes a conical ring pressed by a pressing spring, the conical ring is separated from the conical surface of the three-jaw positioning tool, at the moment, the spring in the three-jaw positioning tool jacks the three jaws and separates the three jaws from the pressing state, and a cup body is loosened; when the first cylinder descends, the lifting plate is separated from the conical ring, the conical ring is pressed down under the action of the compression spring, and the conical ring compresses the conical surface of the three-jaw positioning tool, so that the three-jaw chuck can realize the compression action.
In some embodiments, as shown in fig. 7, the lifting and pressing device at least comprises: the guide check valve, second cylinder, extension board, slide rail and clamping head.
Specifically, the lifting and pressing device drives the downward movement through the second cylinder, the pressing head fixed on the support plate presses the cup body in, the cup body and the cup bottom are tightly pressed, the lifting and pressing device is guaranteed to be capable of hovering at any position through the induced check valve on the second cylinder, the cup body is guaranteed not to be stressed excessively, and meanwhile, the lifting and pressing device also has better adaptability to different cup types.
In some embodiments, as shown in fig. 8, the spindle device includes a spindle, a rotating motor, a spline shaft, a groove type photo-electric, a ball screw, and a spindle lifting motor.
Specifically, a spindle lifting motor is driven by a belt pulley control screw rod to lower the compressed vacuum cup body and the cup bottom to a welding position, after the cup is in place, a groove type photoelectric detection signal stops lifting action, a spindle rotating motor drives a spindle through a spline shaft, the cup body on the spindle and the cup bottom rotate synchronously, and a welding device starts welding work during rotation.
In some embodiments, the weld support is directly or indirectly connected to the spindle assembly.
In some embodiments, as shown in fig. 9, the welding device includes at least: adjusting device, laser welder and locking device.
Specifically, the adjusting device can adjust different positions of different cups and different welding positions by adjusting the guide rail (including a vertical guide rail and a horizontal guide rail) and the locking device, and the welding is completed by the laser welding gun. After welding is completed, the lifting pressing device is lifted, and after the vacuum cup is lifted to the grabbing position of the welding support by the main shaft lifting device, the robot/manual work carries out blanking work.
The invention discloses a novel vacuum cup laser bottom welding machine, which has the following beneficial effects:
1. the main shaft device ensures that the bottom welding machine can realize a fixed welding head and a rotary welding part through designing the rotary lifting device, ensures the welding precision and the welding efficiency, and solves the problem that the rotary welding head in the industry causes poor welding precision.
2. The three-jaw chuck is pressed tightly by the three-jaw positioning tool through the conical ring in the positioning of the cup body and the cup bottom, so that the coaxiality is ensured, a dynamic clamping function is provided, and the processing precision is improved.
3. The welded cup body has the industrial problems of unsmooth discharging at high positioning, smooth discharging and low positioning precision. The invention solves the problem by the three-jaw positioning lifting pneumatic tooling table, improves the welding precision of the cup body and improves the product quality.
4. The novel end welding machine of the tool table is high in yield, low in rejection rate, capable of reducing cost waste, high in quality and more beneficial to polishing in the later stage.
5. The design of replaceable grinding tools is also made for different types of vacuum cups, and the same machine table can adapt to the production and manufacture of various cup types.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a novel thermos cup laser bottom welding machine which characterized in that includes at least:
the device comprises a conveying device, a lifting and pressing device, a welding support, a main shaft device and a welding device, wherein the welding support comprises a three-jaw positioning tool;
a cup bottom is placed on the conveying device, the three-jaw positioning tool clamps the cup body placed on the welding support, and the cup bottom and the cup body are tightly pressed through the lifting pressing device; the spindle device executes lifting operation to enable the compressed cup bottom and the compressed cup body to be close to the welding device, and the welding device executes welding operation while synchronously rotating the cup bottom and the cup body.
2. The laser bottom welder of claim 1, wherein said welding support further comprises: the device comprises a conical ring, a lifting plate, a compression spring and a first cylinder;
when the first air cylinder performs lifting operation, the three-jaw positioning tool cooperates with the conical ring, the lifting plate and the compression spring together to realize cup loosening or clamping operation.
3. The laser bottom welder of claim 2, wherein when the first cylinder is raised to push the lifting plate, the lifting plate pushes up the conical ring pressed by the pressing spring, the conical ring is separated from the conical surface of the three-jaw positioning tool, and at this time, the spring in the three-jaw positioning tool pushes the three jaws open and out of the pressing state, and the cup body is loosened; when the first air cylinder descends, the lifting plate is separated from the conical ring, the conical ring is pressed down under the action of the compression spring, and the conical ring compresses the conical surface of the three-jaw positioning tool to clamp the cup body.
4. The laser bottom welder according to claim 1, characterized in that said lifting and pressing means comprise at least: the second cylinder and the pressing head;
and the second cylinder is used for executing descending operation, and the cup body and the cup bottom are tightly pressed by the pressing head.
5. The laser bottom welder of claim 4, wherein the lifting and pressing device further comprises: an induction check valve;
the induction check valve is positioned on the second air cylinder, so that the lifting pressing device can hover at any position.
6. The laser bottom welder of claim 1, wherein the spindle device comprises at least a spindle, a spindle lifting motor, and a rotating motor;
the spindle lifting motor enables the pressed cup bottom and the cup body to be close to the welding device through executing lifting operation; the rotating motor is started to work, and the cup bottom and the cup body rotate synchronously.
7. The laser bottom welder of claim 6, characterized in that the spindle device further comprises a grooved photo-electricity; and when the groove-shaped photoelectric detector detects an in-place signal, the spindle lifting motor is informed to stop executing lifting operation.
8. The laser bottom welding machine of claim 1, wherein after the welding device completes the welding work, the main shaft device performs a lifting operation to place the welded vacuum cup on the three-jaw positioning tool to wait for blanking.
9. The laser base welder according to claim 1, characterized in that said welding means comprise at least a laser welding torch; the laser welding gun is used for completing welding work.
10. Laser sole welding machine according to claim 1, characterized in that said conveying means comprise at least: a conveyor belt and an adjustable slide;
and the cup bottom is placed on the conveying belt, and is conveyed into the welding support through the adjustable slide way under the movement of the conveying belt.
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| CN202110418916.9A CN113210845A (en) | 2021-04-19 | 2021-04-19 | Novel thermos cup laser welding end machine |
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| CN202110418916.9A CN113210845A (en) | 2021-04-19 | 2021-04-19 | Novel thermos cup laser welding end machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115302148A (en) * | 2022-10-09 | 2022-11-08 | 河北双虎车业配件有限公司 | Special welding equipment for iron hoofs |
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