CN115302148B - Special welding equipment for iron hoofs - Google Patents
Special welding equipment for iron hoofs Download PDFInfo
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- CN115302148B CN115302148B CN202211223793.4A CN202211223793A CN115302148B CN 115302148 B CN115302148 B CN 115302148B CN 202211223793 A CN202211223793 A CN 202211223793A CN 115302148 B CN115302148 B CN 115302148B
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- welding
- cylinder group
- electric cylinder
- iron
- traction chain
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/003—Cooling means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/006—Vehicles
Abstract
The invention discloses special welding equipment for an iron shoe, and belongs to the field of machining of parts of motor tricycles. The special welding equipment for the iron shoe comprises upper fixing seats, wherein a first traction chain and a second traction chain for traction work are respectively installed on one side of the lower ends of the two upper fixing seats; the lower ends of the first electric cylinder group and the second electric cylinder group are respectively provided with a pressure rising and reducing plate for positioning an iron shoe; and the inner wall of the material receiving box is provided with a plurality of electric spray heads used for cooling the finished product iron hoof. The invention solves the problems that the prior iron shoe welding device has complex fixing mode for welding parts, is inconvenient to operate, is inconvenient to carry out feeding and discharging work and influences the working efficiency. The position of electronic adjustment welding subassembly makes a round trip to transport first electric cylinder group and second electric cylinder group, constantly carries out material loading and weldment work, has improved weldment work's efficiency, convenient operation.
Description
Technical Field
The invention relates to the technical field of machining of motor tricycle spare and accessory parts, in particular to special welding equipment for an iron shoe.
Background
The brake assembly of motor tricycle needs to use the iron shoe to carry out auxiliary work, and about the welding equipment of iron shoe, as the publication is: CN208880036U discloses a brake iron shoe welding device, which includes a base, a gantry support, a driving mechanism, a pressing rotating mechanism, a welding gun adjusting mechanism and a welding gun, wherein the pressing rotating mechanism includes a rotating shaft, a pair of panel supports fixed on the rotating shaft, a pressing hydraulic cylinder fixed on the rotating shaft, a web lining arranged between the two panel supports, and web positioning plates arranged on two sides of the web lining, a pressing block is arranged on the top of the pressing hydraulic cylinder, the welding gun adjusting mechanism includes a fixed adjusting frame and a lead screw moving guide rail for fixing the welding gun, one end of the fixed adjusting frame is fixed on the lead screw moving guide rail, an upper pressure cylinder is fixed on the gantry support, and a follow-up pressing turntable is fixed at the telescopic end of the upper pressure cylinder. This patent adopts a brake iron shoe welding set of above-mentioned structure, and is fixed reliable, is suitable for not unidimensional brake iron shoe welding process.
However, in the above technology, the existing iron shoe welding device is complex in the fixing mode of the welding part, inconvenient to operate, inconvenient to carry out feeding and discharging work and influences the working efficiency.
Aiming at the defects, it is necessary to design special welding equipment for the iron shoe.
Disclosure of Invention
The invention aims to provide special welding equipment for an iron shoe, which can solve the problems that the conventional iron shoe welding device is complex in a fixing mode of a welding part, inconvenient to operate, inconvenient to carry out feeding and discharging and influenced in working efficiency.
In order to achieve the purpose, the invention provides the following technical scheme: welding equipment special for iron hoofs includes:
the welding device comprises a workbench, a support table and a workpiece box, wherein the workbench is used for circularly transporting welding equipment and an iron shoe welding part, the support table is arranged below the workbench, and the front end of the support table is connected with the workpiece box for storing an iron shoe assembly in a welding mode;
also includes:
the device comprises two upper fixing seats and a control device, wherein the two upper fixing seats are used for limiting the movement of the transportation equipment and are respectively positioned above the front end and the rear end of a workbench, the two upper fixing seats are both fixedly connected with a workshop top beam, a first traction chain and a second traction chain for traction work are respectively arranged on one side of the lower ends of the two upper fixing seats, and the distance between the first traction chain and the second traction chain is ten centimeters;
the first electric cylinder group and the second electric cylinder group are used for quickly fixing and welding workpieces and are respectively positioned on one side of the lower ends of the first traction chain and the second traction chain, and the lower ends of the first electric cylinder group and the second electric cylinder group are respectively provided with a lifting and lowering plate for positioning an iron shoe;
the supporting platform is used for supporting an electric welding device to move and is positioned at the lower end of one side of the workbench, a blanking groove for blanking is formed in the outer surface of the supporting platform, two welding assemblies for welding iron shoes are mounted above the supporting platform, a first moving plate for driving the welding assemblies to transversely move is mounted at the lower ends of the welding assemblies, and a second moving plate for driving the welding assemblies to move back and forth is mounted at the upper ends of the first moving plate;
the receiving box is used for collecting finished iron hoofs and is positioned below the discharging groove, a cooling water tank for circulating heat dissipation work is arranged inside the receiving box, and a plurality of electric spray heads for cooling the finished iron hoofs are arranged on the inner wall of the receiving box;
and the blanking manipulator is used for electrically blanking and is positioned at the upper end of the welding assembly, and the upper end of the blanking manipulator is provided with a telescopic push rod used for electrically feeding.
Preferably, two first motors are installed on one side of the outside of the workbench, and the two first motors are connected to first threaded screws fixedly connected to the output shafts of the first motors, the moving base is installed at the lower ends of the first electric cylinder group and the second electric cylinder group, the lower end face of the moving base is provided with a connecting block and a guide block which are integrally formed, the first threaded screws penetrate through the inside of the connecting block and are connected with the connecting block through threads respectively, the upper end face of the workbench is connected with a first linear guide rail in a welded mode, and the guide block is connected with the workbench in a sliding mode through the first linear guide rail.
Preferably, the two upper fixing seats are respectively connected with one ends of a first traction chain and a second traction chain through fixing screws, a plurality of connecting shafts used for limiting the positions of the first electric cylinder group and the second electric cylinder group are arranged inside the first traction chain and the second traction chain, and the lower portions of the other ends of the first traction chain and the second traction chain are respectively connected with the first electric cylinder group and the second electric cylinder group through fixing screws.
Preferably, there is the fixed plate the centre of first electric cylinder group through fixed screw connection, the support column is all installed to the both ends below of fixed plate, the lower extreme of first electric cylinder group and second electric cylinder group all is connected with the upper end of step-up and step-down board through fixing bolt, two the both ends and the step-up and step-down board sliding connection that the support column all runs through step-up and step-down board, two location bases are installed to the up end that removes the seat, the up end of location base is provided with the constant head tank, the inside of constant head tank is provided with the iron shoe for the brake, the iron shoe for the brake passes through constant head tank and location base gomphosis.
Preferably, the brake iron shoe comprises a limiting ring, a small shoe piece and a shoe tube, the small shoe piece and the shoe tube are respectively located on two sides of the limiting ring, and the upper end of the limiting ring is clamped with the lower end of the pressure rising and reducing plate.
Preferably, one side of terminal surface is provided with the operation chair that is used for the operative employee work before the workstation, one side of operation chair is provided with and is used for the protection to shelter from the guard flap that welds the mars, guard flap passes through the fixed screw and is connected with brace table and supporting platform respectively.
Preferably, two second motors are installed on one side of the upper end face of the supporting platform, one ends of the second motors are connected with second threaded lead screws through couplers, the second threaded lead screws penetrate through the two first movable plates and are in threaded connection with the first movable plates respectively, second linear guide rails are welded on the upper end face of the supporting platform, and the first movable plates are connected with the supporting platform in a sliding mode through the second linear guide rails.
Preferably, the lower extreme of second movable plate is provided with the sliding seat, the third motor is installed to upper end one side of first movable plate, there is the third screw lead screw front end of third motor through the coupling joint, the third screw lead screw runs through sliding seat and sliding seat threaded connection, the electronic box is installed to welding subassembly's rear end one side, just the electric welding head is installed to welding subassembly's opposite side, welding subassembly passes through bracing piece and second movable plate fixed connection.
Preferably, unloading manipulator includes telescope tube, linking arm and rotates the seat, the fourth motor is installed to telescope tube's up end, the gear train is installed to lower extreme one side of fourth motor, telescopic push rod's one end extends to the inside and telescope tube sliding connection of telescope tube, just telescopic push rod's inside is provided with the tooth row, just the fourth motor passes through the gear train and the tooth row is connected with the transmission of telescopic push rod, the linking arm is located one side of the below of telescope tube and is connected through the pivot with the telescope tube, just one side externally mounted of linking arm has the fifth motor, the one end of fifth motor passes through the coupling drive with telescopic tube's lower extreme and is connected, it is located the lower extreme of linking arm to rotate the seat, rotate the lower terminal surface of seat and install the sixth motor, the upper end and the rotation seat of sixth motor pass through the coupling drive with rotating the seat and are connected.
Preferably, the inside of the material receiving box is provided with an integrally formed material receiving groove, the lower end face of the material receiving groove is provided with a plurality of through holes, water suction pumps are arranged on two sides of the inside of the cooling water tank, a water guide ring pipe surrounds the inner wall of the material receiving box, the upper end of each water suction pump is communicated with the corresponding water guide ring pipe, two heat dissipation fans used for heat dissipation are arranged on the lower end face of the cooling water tank, and rollers are arranged on two sides of the outside of the material receiving box.
Compared with the prior art, the invention has the following beneficial effects:
1. in order to solve the technical problems that in the prior art, feeding is inconvenient to carry out by iron shoe welding equipment, the clamp structure is complex, operation is inconvenient, and the working efficiency is low, the special welding equipment for the iron shoe is in work, an operator can sit above an operation chair, an iron shoe assembly for braking inside a work material box is placed inside a positioning groove, a lifting pressure plate is driven to descend by a first electric cylinder group, the position of the iron shoe for braking is kept stable, a welding workpiece can be quickly fixed, the positioning mode is simple and convenient, the complex clamp structure is not needed, feeding work is quickly carried out, the structure is simple, the use is convenient, the working efficiency can be effectively improved, after the special welding equipment is fixed, two first motors can simultaneously drive a first threaded screw rod to rotate, moving seats at the lower ends of the first electric cylinder group and a second electric cylinder group move simultaneously, the moving directions are opposite, the second electric cylinder group moves to the front of the operator, feeding work is carried out again, the first electric cylinder group moves to one side, the position of the welding assembly can be adjusted electrically, the position of the welding assembly corresponds to the welding position of the welding assembly, electric welding work is carried out, and the welding work of the welding assembly, and the welding operation of the welding assembly is convenient, and the welding operation of the welding assembly is carried out, and the welding operation of the welding assembly is convenient.
2. In order to solve the technical problems that the welding mode of the existing welding equipment is single, and the welding position is inconvenient to adjust according to actual requirements, the special welding equipment for the iron shoe is in work, the second threaded screw rod can be driven to rotate by the second motor, the first movable plate can transversely move on the surface of the supporting platform, the whole position of a welding assembly can be adjusted, the third threaded screw rod can be driven by the third motor, the second movable plate can be driven to move, the front and rear positions of the welding assembly can be adjusted, the welding equipment is adaptable to different welding works, different welding works among the limiting ring, the small shoe piece and the shoe tube can be conveniently conducted, the structure is stable, the operation is convenient, the welding part can be rapidly positioned, and the working efficiency is further improved.
3. In order to solve prior art, the inconvenient quick unloading of finished product after the iron hoof welding, influence follow-up material work of receiving, the poor technical problem of work efficiency, this special welding equipment of iron hoof is after the welding is accomplished, unloading manipulator is adjusted to the accessible, it rotates to drive through the sixth motor and rotates the seat, it drives the linking arm and rotates to rotate the seat, the linking arm drives the telescope tube activity through the fifth motor, the position of rethread fourth motor regulation telescopic push rod, make telescopic push rod extension, rethread shrink step-up and step-down plate, thereby the iron hoof for the brake that the accessible telescopic push rod promoted the welding and accomplishes, make the iron hoof for the brake break away from the location base, drop to inside the unloading groove, thereby can carry out unloading and receive the material work, the iron hoof for the brake that the welding was accomplished need not taken down by the staff, the working strength is reduced, be favorable to improving work efficiency, conveniently receive the material, moreover, the steam generator is simple structure, and convenient to use.
4. In order to solve the iron hoof and receive the material after, the heat is high, inconvenient technical problem who carries out follow-up work, this special welding equipment of iron hoof is receiving the material after, the silo is collected the iron hoof for the brake under the accessible, collect to the receipts workbin of below inside, the inside receipts silo of receiving the workbin can save finished product brake and use the iron hoof, after the unloading, the inside cooling water of accessible suction pump extraction cooling water tank, transmit to spraying the cooling water through electric nozzle to the iron hoof surface for the brake in the electric nozzle, thereby can carry out cooling work fast, inside the cooling water gets back to cooling water tank once more through the through-hole, cooling water tank cools down through the radiator fan of lower extreme, thereby can carry out the heat dissipation cooling work of circulating, conveniently carry out follow-up work fast, be favorable to improving the working effect.
Drawings
FIG. 1 is a front isometric view of the present invention;
FIG. 2 is a rear isometric view of the present invention;
FIG. 3 is a top isometric view of the present invention;
FIG. 4 is a side isometric view of the present invention;
FIG. 5 is an enlarged view of a portion of region A of the present invention;
FIG. 6 is a top isometric view of the support platform of the present invention;
FIG. 7 is an isometric front view of the support platform of the present invention;
FIG. 8 is an enlarged partial view of region B of the present invention;
FIG. 9 is a top isometric view of the collection bin of the present invention;
FIG. 10 is a view showing the internal structure of the material receiving box of the present invention;
FIG. 11 is a front isometric view of the first cylinder group of the present invention;
FIG. 12 is a front isometric view of the brake shoe of the present invention;
fig. 13 is an exploded view of the brake shoe according to the present invention.
In the figure: 1. a work table; 101. a first threaded lead screw; 102. a first motor; 103. a support table; 104. a work material box; 105. a first linear guide rail; 2. an upper fixed seat; 201. a first drag chain; 202. a second drag chain; 3. a first electric cylinder group; 301. a voltage rising and falling plate; 302. a movable seat; 3021. a guide block; 3022. connecting blocks; 303. positioning a base; 3031. positioning a groove; 304. a support pillar; 305. a fixing plate; 4. a second electric cylinder group; 5. an operating chair; 6. a protective baffle; 7. a support platform; 701. a second motor; 702. a second threaded lead screw; 703. a feeding trough; 704. a second linear guide; 8. a material receiving box; 801. a material receiving groove; 802. a through hole; 803. an electric shower head; 804. a roller; 805. a cooling water tank; 806. a heat radiation fan; 807. a water pump; 808. a water guide ring pipe; 9. an iron shoe for braking; 901. a limiting ring; 902. small hoof pieces; 903. a hoof tube; 10. welding the assembly; 1001. a first moving plate; 1002. a second moving plate; 1003. connecting a power box; 1004. an electric welding head; 1005. a third motor; 1006. a third threaded lead screw; 1007. a sliding seat; 11. a feeding manipulator; 1101. a telescopic push rod; 1102. a telescopic sleeve; 1103. a fourth motor; 1104. a connecting arm; 1105. a fifth motor; 1106. a rotating seat; 1107. a sixth motor.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In order to solve the technical problem that the feeding and discharging of the iron shoe welding equipment is inconvenient and the working efficiency is affected in the prior art, please refer to fig. 1-5, and provide the following technical scheme:
welding equipment special for iron hoofs includes:
the welding device comprises a workbench 1, wherein the workbench 1 is used for circularly transporting welding equipment and iron shoe welding pieces, a support table 103 is arranged below the workbench 1, and the front end of the support table 103 is connected with a work material box 104 for storing iron shoe components in a welding mode;
also includes:
the two upper fixing seats 2 are respectively positioned above the front end and the rear end of the workbench 1, the two upper fixing seats 2 are fixedly connected with a workshop top beam, one side of the lower end of each upper fixing seat 2 is respectively provided with a first traction chain 201 and a second traction chain 202 for traction, and the distance between the first traction chain 201 and the second traction chain 202 is ten centimeters;
the first electric cylinder group 3 and the second electric cylinder group 4 are used for rapidly fixing and welding the first electric cylinder group 3 and the second electric cylinder group 4 of a workpiece and are respectively positioned at one side of the lower ends of the first traction chain 201 and the second traction chain 202, and the lower ends of the first electric cylinder group 3 and the second electric cylinder group 4 are respectively provided with a lifting pressure plate 301 for positioning an iron shoe;
the supporting platform 7 is used for supporting the electric welding device to move, the supporting platform 7 is located at the lower end of one side of the workbench 1, a blanking groove 703 for blanking is formed in the outer surface of the supporting platform 7, two welding assemblies 10 for welding iron shoes are mounted above the supporting platform 7, a first moving plate 1001 for driving the welding assemblies 10 to move transversely is mounted at the lower end of the welding assemblies 10, and a second moving plate 1002 for driving the welding assemblies 10 to move back and forth is mounted at the upper end of the first moving plate 1001;
a receiving box 8, wherein the receiving box 8 for collecting finished iron shoes is positioned below the discharging groove 703, a cooling water tank 805 for circulating heat dissipation work is arranged inside the receiving box 8, and a plurality of electric nozzles 803 for cooling the finished iron shoes are arranged on the inner wall of the receiving box 8;
and the blanking manipulator 11 is used for electrically blanking and is positioned at the upper end of the welding assembly 10, and the upper end of the blanking manipulator 11 is provided with a telescopic push rod 1101 used for electrically feeding.
Two first motors 102 are installed on one side of the outside of the workbench 1, two first threaded screws 101 are fixedly connected to output shafts of the first motors 102, the movable base 302 is installed at the lower ends of the first electric cylinder group 3 and the second electric cylinder group 4, the lower end face of the movable base 302 is provided with a connecting block 3022 and a guide block 3021 which are integrally formed, the two first threaded screws 101 respectively penetrate through the inside of the connecting block 3022 and are in threaded connection with the connecting block 3022, the upper end face of the workbench 1 is connected with a first linear guide 105 in a welded manner, and the guide block 3021 is connected with the workbench 1 in a sliding manner through the first linear guide 105.
Concretely, drive the decline of pressure rising and dropping board 301 through first electric cylinder group 3, make the position of iron hoof welding spare remain stable, can carry out fixed welding work piece fast, the locate mode is simple and convenient, do not need complicated anchor clamps structure, carry out the material loading work fast, moreover, the steam generator is simple in structure, high durability and convenient use, can effectively improve work efficiency, fixed back, two first motors of accessible 102 drive first screw lead screw 101 simultaneously and rotate, make the removal seat 302 of first electric cylinder group 3 and the 4 lower extremes of second electric cylinder group remove simultaneously, moving direction is opposite, make the second electric cylinder group 4 remove to operating personnel in front, carry out the material loading work once more, the circulation material loading, work efficiency is effectively improved, high durability and convenient operation, the inconvenient unloading of iron hoof welding equipment of having solved, and the problem that influences work efficiency.
In order to solve the technical problem that the positions of the first electric cylinder group 3 and the second electric cylinder group 4 are not stable in the above technology, please refer to fig. 1-4, which provide the following technical solutions:
two go up fixing base 2 and pass through fixed screw connection with first traction chain 201 and second traction chain 202 one end respectively, the inside of first traction chain 201 and second traction chain 202 is provided with a plurality of and is used for the connecting axle of spacing first electric cylinder group 3 and second electric cylinder group 4 position, the below of the first traction chain 201 and the second traction chain 202 other end passes through fixed screw and is connected with first electric cylinder group 3 and second electric cylinder group 4 respectively.
Specifically, when the first electric cylinder group 3 and the second electric cylinder group 4 move, the position of the moving base 302 is kept stable by the first linear guide rail 105, and meanwhile, the upper ends of the first electric cylinder group 3 and the second electric cylinder group 4 are influenced by traction force in the moving process by the first traction chain 201 and the second traction chain 202, so that the horizontal movement is kept, and the overall stability of the device is improved.
In order to solve the problem that the fixing mode of the iron shoe welding device to the welded part is complex, the feeding is not convenient and fast, and the working efficiency of the subsequent welding is affected in the prior art, please refer to fig. 1-4 and fig. 11-13, and provide the following technical scheme:
the middle of first electric cylinder group 3 is connected with fixed plate 305 through fixed screw, support column 304 is all installed to the both ends below of fixed plate 305, the lower extreme of first electric cylinder group 3 and second electric cylinder group 4 all is connected with lift clamp plate 301's upper end through fixing bolt, two support columns 304 all run through lift clamp plate 301's both ends and lift clamp plate 301 sliding connection, two location bases 303 are installed to the up end of removal seat 302, the up end of location base 303 is provided with constant head tank 3031, the inside of constant head tank 3031 is provided with iron hoof 9 for the brake, iron hoof 9 for the brake passes through constant head tank 3031 and the gomphosis of location base 303.
The brake shoe 9 includes a stopper ring 901, a shoe piece 902, and a shoe tube 903, the shoe piece 902 and the shoe tube 903 are respectively located on both sides of the stopper ring 901, and the upper end of the stopper ring 901 is engaged with the lower end of the lifting/lowering platen 301.
Specifically, during operation, place the iron hoof 9 subassembly for the brake inside constant head tank 3031, place hoof small piece 902 and hoof pipe 903 respectively according to the notch, can drive lift step-down plate 301 through first electric cylinder group 3 and second electric cylinder group 4 and descend, it is fixed to spacing ring 901 to can make the iron hoof 9 for the brake fixed fast, conveniently carry out follow-up work, accessible lift step-down plate 301 rises or descends, centre gripping or dismantlement, with improvement work efficiency.
In order to solve the problems that an operator is inconvenient to operate in a feeding process and the safety environment is general, please refer to fig. 1-4, the following technical scheme is provided:
one side of terminal surface is provided with the operation chair 5 that is used for the operative employee work before the workstation 1, and one side of operation chair 5 is provided with the protection baffle 6 that is used for the protection to shelter from the welding mars, and protection baffle 6 passes through the fixed screw to be connected with brace table 103 and supporting platform 7 respectively.
Specifically, operating personnel can sit in operation chair 5 top, places the inside brake of work workbin 104 inside iron hoof 9 subassembly inside constant head tank 3031, and the staff can hand the iron hoof subassembly and carry out the blowing, and in the welding process, accessible guard flap 6 shelters from welding equipment's heat and mars, improves the security effect.
Two second motors 701 are installed on one side of the upper end face of the supporting platform 7, one ends of the second motors 701 are connected with second threaded lead screws 702 through couplers, the two second threaded lead screws 702 penetrate through the two first moving plates 1001 respectively and are in threaded connection with the first moving plates 1001, second linear guide rails 704 are welded on the upper end face of the supporting platform 7, and the first moving plates 1001 are connected with the supporting platform 7 in a sliding mode through the second linear guide rails 704.
In order to solve the technical problems that the welding mode of the existing welding equipment is single and the welding position is inconvenient to adjust according to the actual requirement, please refer to fig. 1-4 and 6-7, and the following technical scheme is provided:
the lower end of the second moving plate 1002 is provided with a sliding seat 1007, a third motor 1005 is installed on one side of the upper end of the first moving plate 1001, the front end of the third motor 1005 is connected with a third threaded lead screw 1006 through a coupler, the third threaded lead screw 1006 penetrates through the sliding seat 1007 and is in threaded connection with the sliding seat 1007, a power connection box 1003 is installed on one side of the rear end of the welding assembly 10, an electric welding head 1004 is installed on the other side of the welding assembly 10, and the welding assembly 10 is fixedly connected with the second moving plate 1002 through a supporting rod.
Concretely, accessible second motor 701 drives second screw thread lead screw 702 and rotates, make first movable plate 1001 carry out lateral shifting on supporting platform 7 surface, adjust the overall position of welded component 10, rethread third motor 1005 drives third screw thread lead screw 1006, can drive second movable plate 1002 and remove, adjust the front and back position of welded component 10, thereby adaptable different weldment work, the convenience is to spacing ring 901 respectively with hoof small piece 902 and hoof pipe 903 between different weldment work, stable in structure, convenient operation, the fast positioning is realized to the welding department, further promote work efficiency.
In order to solve the technical problems that the finished product after iron shoe welding is inconvenient to rapidly discharge, subsequent material receiving work is affected, and the working efficiency is poor, please refer to fig. 1-4 and fig. 6-8, the following technical scheme is provided:
the blanking manipulator 11 comprises a telescopic sleeve 1102, a connecting arm 1104 and a rotating seat 1106, a fourth motor 1103 is installed on the upper end surface of the telescopic sleeve 1102, a gear set is installed on one side of the lower end of the fourth motor 1103, one end of a telescopic push rod 1101 extends to the inside of the telescopic sleeve 1102 and is in sliding connection with the telescopic sleeve 1102, a tooth row is arranged inside the telescopic push rod 1101, the fourth motor 1103 is in transmission connection with the telescopic push rod 1101 through the gear set and the tooth row, the connecting arm 1104 is located on one side below the telescopic sleeve 1102 and is connected with the telescopic sleeve 1102 through a rotating shaft, a fifth motor 1105 is installed on the outer portion of one side of the connecting arm 1104, one end of the fifth motor 1105 is in transmission connection with the lower end of the telescopic sleeve 1102 through a coupler, the rotating seat 1106 is located at the lower end of the connecting arm 1104, a sixth motor 1107 is installed on the lower end surface of the rotating seat 1106, and the upper end of the sixth motor 1107 is in transmission connection with the rotating seat 1106 through a coupler.
Concretely, unloading manipulator 11 is adjusted to the accessible, it rotates seat 1106 to drive through sixth motor 1107, it drives connecting arm 1104 to rotate seat 1106 to rotate, connecting arm 1104 drives telescopic sleeve 1102 activity through fifth motor 1105, the position of telescopic push rod 1101 is adjusted to rethread fourth motor 1103, make telescopic push rod 1101 extension, rethread shrink step-up voltage board 301, thereby accessible telescopic push rod 1101 promotes the brake of welding completion and uses iron shoe 9, make brake use iron shoe 9 break away from location base 303, drop to silo 703 inside down, thereby can carry out unloading and receipts work, do not need the staff to take down the brake of welding completion and use iron shoe 9, and the work strength is reduced, and is favorable to improving work efficiency, convenient for receiving, simple structure, and convenient for use.
In order to solve the technical problem that the iron hoofs are inconvenient to perform subsequent work due to high heat after being received, please refer to fig. 1-4 and 9-10, and the following technical scheme is provided:
the inside of receiving workbin 8 is provided with integrated into one piece's receiving groove 801, and the lower terminal surface of receiving groove 801 is provided with a plurality of through-hole 802, and suction pump 807 is all installed to the inside both sides of cooling water tank 805, and the inner wall of receiving workbin 8 has surrounded water guide ring canal 808, and the upper end and the water guide ring canal 808 intercommunication of suction pump 807, two cooling fan 806 that are used for the heat dissipation are installed to the lower terminal surface of cooling water tank 805, and gyro wheel 804 is all installed to the outside both sides of receiving workbin 8.
It is specific, receive the material back, silo 703 collects the brake with iron shoe 9 under the accessible, collect to the below inside receipts workbin 8, receive inside receipts silo 801 of receipts workbin 8 and can save finished product brake with iron shoe 9, after the unloading, accessible suction pump 807 extracts the inside cooling water of coolant tank 805, transmit to spray the cooling water to brake with iron shoe 9 surface through electric nozzle 803 in the electric nozzle 803, thereby can cool down the work fast, inside the cooling water gets back to coolant tank 805 once more through-hole 802, coolant tank 805 cools down through radiator fan 806 of lower extreme, thereby can circulate heat dissipation cooling work, conveniently carry out follow-up work fast, be favorable to improving the working effect.
In conclusion, in the welding apparatus dedicated for iron shoe, during operation, an operator can sit above the operation chair 5, the assembly of the brake iron shoe 9 inside the work bin 104 is placed inside the positioning groove 3031, the first electric cylinder group 3 drives the lifting and lowering plate 301 to descend, so that the position of the brake iron shoe 9 is kept stable, the workpiece can be quickly fixed and welded, after fixing, the two first electric motors 102 can simultaneously drive the first threaded screw 101 to rotate, so that the moving seats 302 at the lower ends of the first electric cylinder group 3 and the second electric cylinder group 4 can simultaneously move, the moving directions are opposite, the second electric cylinder group 4 can move to the front of the operator, the loading operation is performed again, the first electric cylinder group 3 moved to one side performs the electric welding operation, the second electric motor 701 drives the second threaded screw 702 to rotate, so that the first moving plate 1001 can transversely move on the surface of the supporting platform 7, the overall position of a welding assembly 10 is adjusted, a third motor 1005 drives a third threaded lead screw 1006 to drive a second moving plate 1002 to move, the front and back positions of the welding assembly 10 are adjusted, so that different welding works can be adapted, different welding works between a limiting ring 901 and a shoe small piece 902 and a shoe tube 903 are facilitated, after welding is performed through an electric welding head 1004, a blanking manipulator 11 is adjusted, a rotary seat 1106 is driven to rotate through a sixth motor 1107, the rotary seat 1106 drives a connecting arm 1104 to rotate, the connecting arm 1104 drives a telescopic sleeve 1102 to move through a fifth motor 1105, the position of a telescopic push rod 1101 is adjusted through a fourth motor 1103, the telescopic push rod 1101 is extended, the telescopic push rod 301 is contracted, and accordingly the welded brake iron shoe 9 can be pushed through the telescopic push rod 1101, the brake iron shoe 9 is separated from a positioning base 303 and falls into a blanking groove 703, thereby can carry out unloading and receipts material work, first electric cylinder group 3 of round trip transportation and second electric cylinder group 4, constantly carry out material loading and weldment work, weldment work's efficiency has been improved, convenient operation, it collects to inside the receipts workbin 8 of below with iron hoof 9 to brake, the inside receipts silo 801 of receipts workbin 8 of receipts workbin can save finished product brake and use iron hoof 9, after the unloading, accessible suction pump 807 extracts the inside cooling water of cooling water tank 805, transmit to and spray cooling water to brake with iron hoof 9 surface through electric nozzle 803 in the electric nozzle 803, thereby can cool down the work fast, inside cooling water gets back to cooling water tank 805 once more through-hole 802, cooling water tank 805 cools down through cooling fan 806 of lower extreme, thereby can carry out circulation heat dissipation cooling work.
It should be noted that, in this document, relational terms such as first and second, and the like are used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (2)
1. Welding equipment special for iron hoofs includes: the welding device comprises a workbench (1), wherein the workbench (1) is used for circularly transporting welding equipment and iron shoe welding parts, a supporting table (103) is arranged below the workbench (1), and the front end of the supporting table (103) is connected with a work material box (104) for storing iron shoe components in a welding mode; it is characterized by also comprising: the device comprises two upper fixing seats (2), two upper fixing seats (2) used for limiting the movement of the transportation equipment are arranged, the two upper fixing seats (2) are respectively positioned above the front end and the rear end of a workbench (1), the two upper fixing seats (2) are both fixedly connected with a workshop top beam, one sides of the lower ends of the two upper fixing seats (2) are respectively provided with a first traction chain (201) and a second traction chain (202) used for traction work, and the distance between the first traction chain (201) and the second traction chain (202) is set to be ten centimeters; the device comprises a first electric cylinder group (3) and a second electric cylinder group (4), wherein the first electric cylinder group (3) and the second electric cylinder group (4) used for quickly fixing and welding workpieces are respectively positioned on one sides of the lower ends of a first traction chain (201) and a second traction chain (202), and lifting pressing plates (301) used for positioning iron shoes are respectively installed at the lower ends of the first electric cylinder group (3) and the second electric cylinder group (4); the support platform (7) is used for supporting the support platform (7) of the electric welding device to move and is positioned at the lower end of one side of the workbench (1), a blanking groove (703) for blanking is formed in the outer surface of the support platform (7), two welding assemblies (10) for welding iron shoes are mounted above the support platform (7), a first moving plate (1001) for driving the welding assemblies (10) to move transversely is mounted at the lower end of each welding assembly (10), and a second moving plate (1002) for driving the welding assemblies (10) to move back and forth is mounted at the upper end of each first moving plate (1001); the receiving box (8) is used for collecting finished iron shoes, the receiving box (8) is located below the discharging groove (703), a cooling water tank (805) used for circulating heat dissipation work is arranged inside the receiving box (8), and a plurality of electric spray heads (803) used for cooling the finished iron shoes are arranged on the inner wall of the receiving box (8); the blanking manipulator (11) used for electric blanking is positioned at the upper end of the welding assembly (10), and a telescopic push rod (1101) used for electric feeding is installed at the upper end of the blanking manipulator (11); two first motors (102) are mounted on one side of the outer portion of the workbench (1), output shafts of the two first motors (102) are fixedly connected with first threaded lead screws (101), lower ends of the first electric cylinder group (3) and the second electric cylinder group (4) are respectively provided with a moving seat (302), a connecting block (3022) and a guide block (3021) which are integrally formed are arranged on the lower end face of the moving seat (302), the two first threaded lead screws (101) respectively penetrate through the inner portion of the connecting block (3022) to be in threaded connection with the connecting block (3022), the upper end face of the workbench (1) is connected with a first linear guide rail (105) in a welded mode, and the guide block (3021) is connected with the workbench (1) in a sliding mode through the first linear guide rail (105); the two upper fixing seats (2) are respectively connected with one ends of a first traction chain (201) and a second traction chain (202) through fixing screws, a plurality of connecting shafts used for limiting the positions of a first electric cylinder group (3) and a second electric cylinder group (4) are arranged inside the first traction chain (201) and the second traction chain (202), and the lower parts of the other ends of the first traction chain (201) and the second traction chain (202) are respectively connected with the first electric cylinder group (3) and the second electric cylinder group (4) through the fixing screws; the middle of the first electric cylinder group (3) is connected with a fixing plate (305) through a fixing screw, supporting columns (304) are mounted below two ends of the fixing plate (305), the lower ends of the first electric cylinder group (3) and the second electric cylinder group (4) are connected with the upper end of a lifting pressure plate (301) through fixing bolts, the two supporting columns (304) penetrate through two ends of the lifting pressure plate (301) and are connected with the lifting pressure plate (301) in a sliding mode, two positioning bases (303) are mounted on the upper end face of a moving seat (302), positioning grooves (3031) are formed in the upper end face of the positioning bases (303), brake iron shoes (9) are arranged in the positioning grooves (3031), and the brake iron shoes (9) are embedded with the positioning bases (303) through the positioning grooves (3031); an operation chair (5) used for an operator to work is arranged on one side of the front end face of the workbench (1), a protective baffle (6) used for shielding welding sparks is arranged on one side of the operation chair (5), and the protective baffle (6) is connected with the supporting platform (7) and the supporting platform (103) through fixing screws respectively; two second motors (701) are mounted on one side of the upper end face of the supporting platform (7), one ends of the second motors (701) are connected with second threaded lead screws (702) through couplers, the two second threaded lead screws (702) penetrate through the two first moving plates (1001) respectively and are in threaded connection with the first moving plates (1001), second linear guide rails (704) are welded on the upper end face of the supporting platform (7), and the first moving plates (1001) are in sliding connection with the supporting platform (7) through the second linear guide rails (704); a sliding seat (1007) is arranged at the lower end of the second moving plate (1002), a third motor (1005) is installed on one side of the upper end of the first moving plate (1001), the front end of the third motor (1005) is connected with a third threaded lead screw (1006) through a coupler, the third threaded lead screw (1006) penetrates through the sliding seat (1007) and is in threaded connection with the sliding seat (1007), a power connection box (1003) is installed on one side of the rear end of the welding assembly (10), an electric welding head (1004) is installed on the other side of the welding assembly (10), and the welding assembly (10) is fixedly connected with the second moving plate (1002) through a supporting rod; the blanking manipulator (11) comprises a telescopic sleeve (1102), a connecting arm (1104) and a rotating seat (1106), wherein a fourth motor (1103) is installed on the upper end face of the telescopic sleeve (1102), a gear set is installed on one side of the lower end of the fourth motor (1103), one end of a telescopic push rod (1101) extends into the telescopic sleeve (1102) and is in sliding connection with the telescopic sleeve (1102), a tooth row is arranged inside the telescopic push rod (1101), the fourth motor (1103) is in transmission connection with the telescopic push rod (1101) through the gear set and the tooth row, the connecting arm (1104) is located on one side of the lower portion of the telescopic sleeve (1102) and is connected with the telescopic sleeve (1102) through a rotating shaft, a fifth motor (1105) is installed on the outer portion of one side of the connecting arm (1104), one end of the fifth motor (1105) is in transmission connection with the lower end of the telescopic sleeve (1102) through a coupler, the rotating seat (1106) is located on the lower end face of the connecting arm (1104), a sixth motor (1107) is installed on the lower end face of the rotating seat (1106) through a transmission connection with the coupler (1107); receive the inside of workbin (8) and be provided with integrated into one piece's receipts silo (801), the lower terminal surface of receiving silo (801) is provided with a plurality of through-hole (802), suction pump (807) are all installed to the inside both sides of coolant tank (805), the inner wall of receiving workbin (8) is around there being water guide ring canal (808), the upper end and the water guide ring canal (808) intercommunication of suction pump (807), the lower terminal surface installation of coolant tank (805) has two radiator fan (806) that are used for the heat dissipation, gyro wheel (804) are all installed to the outside both sides of receiving workbin (8).
2. The special welding equipment for iron hooves of claim 1, wherein: the iron shoe (9) for the brake comprises a limiting ring (901), a shoe small piece (902) and a shoe pipe (903), wherein the shoe small piece (902) and the shoe pipe (903) are respectively positioned on two sides of the limiting ring (901), and the upper end of the limiting ring (901) is clamped with the lower end of the lifting pressing plate (301).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211223793.4A CN115302148B (en) | 2022-10-09 | 2022-10-09 | Special welding equipment for iron hoofs |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211223793.4A CN115302148B (en) | 2022-10-09 | 2022-10-09 | Special welding equipment for iron hoofs |
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| CN115302148A CN115302148A (en) | 2022-11-08 |
| CN115302148B true CN115302148B (en) | 2023-01-17 |
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| CN103302998A (en) * | 2013-05-23 | 2013-09-18 | 天津博信汽车零部件有限公司 | Automatic marking device as well as automatic marking welding system and control circuit thereof |
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| CN212096345U (en) * | 2020-01-02 | 2020-12-08 | 深圳市华睿自动化设备有限公司 | Discharging manipulator for lower swinging machine |
| CN213646399U (en) * | 2020-11-23 | 2021-07-09 | 武汉贝莱斯汽配制造有限公司 | Add welding machine of brake shoe that reinforcement assembly welded is good |
| CN113210845A (en) * | 2021-04-19 | 2021-08-06 | 苏州软体智能装备科技有限公司 | Novel thermos cup laser welding end machine |
| CN217257529U (en) * | 2021-11-24 | 2022-08-23 | 上海翰桦塑料包装制品有限公司 | Regenerating device for plastic particle production |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6911615B2 (en) * | 2000-11-02 | 2005-06-28 | Leander Reischmann | Welding head |
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2022
- 2022-10-09 CN CN202211223793.4A patent/CN115302148B/en active Active
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103302998A (en) * | 2013-05-23 | 2013-09-18 | 天津博信汽车零部件有限公司 | Automatic marking device as well as automatic marking welding system and control circuit thereof |
| CN109014613A (en) * | 2018-09-13 | 2018-12-18 | 海安县中山合成纤维有限公司 | A kind of chemical fibre pad cutting means |
| CN212096345U (en) * | 2020-01-02 | 2020-12-08 | 深圳市华睿自动化设备有限公司 | Discharging manipulator for lower swinging machine |
| CN213646399U (en) * | 2020-11-23 | 2021-07-09 | 武汉贝莱斯汽配制造有限公司 | Add welding machine of brake shoe that reinforcement assembly welded is good |
| CN113210845A (en) * | 2021-04-19 | 2021-08-06 | 苏州软体智能装备科技有限公司 | Novel thermos cup laser welding end machine |
| CN217257529U (en) * | 2021-11-24 | 2022-08-23 | 上海翰桦塑料包装制品有限公司 | Regenerating device for plastic particle production |
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| CN115302148A (en) | 2022-11-08 |
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