CN219150492U

CN219150492U - Fan tower cylinder flange spraying tool

Info

Publication number: CN219150492U
Application number: CN202320093287.1U
Authority: CN
Inventors: 于占伟; 蒋本乾
Original assignee: Henan Gaomeng New Energy Original Equipment Manufacturing Co ltd
Current assignee: Henan Gaomeng New Energy Original Equipment Manufacturing Co ltd
Priority date: 2023-01-31
Filing date: 2023-01-31
Publication date: 2023-06-09
Anticipated expiration: 2033-01-31

Abstract

The utility model discloses a fan tower flange spraying tool which comprises a supporting mechanism and a fixing mechanism for fixing a flange, wherein the fixing mechanism is arranged above the supporting mechanism, and the fan tower flange spraying tool also comprises a spraying mechanism for spraying the flange, and the spraying mechanism is arranged on one side of the fixing mechanism. According to the utility model, by arranging the spraying mechanism, when the flanges with different sizes are required to be sprayed, the second motor is started, the second motor drives the rotating rod to rotate through the second turntable, the rotating rod rotates to drive the lifting frame to lift, the lifting frame drives the lifting plate to lift through the lifting rod, and the height of the spray gun is changed, so that the device can process the flanges with different sizes, and the application range of the device is effectively enlarged.

Description

Fan tower cylinder flange spraying tool

Technical Field

The utility model relates to the technical field of wind power generation, in particular to a fan tower flange spraying tool.

Background

The wind power tower is a tower pole of wind power generation, mainly plays a supporting role in a wind power generator set, and absorbs the vibration of the set. The production process flow of the wind power tower is generally as follows: the method comprises the steps of blanking by a numerical control cutting machine, chamfering a thick plate, spot welding, positioning, welding inner and outer longitudinal joints after plate bending by a plate bending machine is needed, carrying out roundness inspection, carrying out secondary roundness comparison if a problem exists, carrying out assembly-to-point welding on a roller frame by a hydraulic assembly after welding a single-section cylinder, carrying out tolerance inspection such as inner and outer circumferential joints, straightness and the like, carrying out nondestructive inspection and flatness inspection on a welding line after welding a flange, carrying out sand blasting and paint spraying treatment, and carrying out transportation to an installation site after finishing internal part installation and finished product inspection. The flange of the fan tower cylinder is required to be sprayed by using a spraying tool during production.

Patent number (CN 213194214U) discloses a spraying device for flange production convenient to overturn, and the device's movable seat sets up two fixed blocks in the bottom, has the recess on the fixed block, and set up two cuboid planks with fixed block recess assorted on the movable seat on the fixing base to have smooth track on the surface of cuboid plank, the movable seat can be on the fixing base along the cuboid plank removal on the fixing base, is convenient for adjust the distance between flange and the nozzle, conveniently adjusts the degree of spraying.

Above-mentioned spraying device is fixed the flange through fixed disk and screw, and the screw is fixed in the position on the fixed disk, therefore the fixed disk can only fix the flange of fixed size to lead to the device to only process the flange of fixed size, application scope is less, needs to improve.

Disclosure of Invention

The utility model aims to solve the problems and provides a fan tower flange spraying tool.

The utility model realizes the above purpose through the following technical scheme:

the fan tower flange spraying tool comprises a supporting mechanism and a fixing mechanism for fixing a flange, wherein the fixing mechanism is arranged above the supporting mechanism, and the fan tower flange spraying tool further comprises a spraying mechanism for spraying the flange, and the spraying mechanism is arranged on one side of the fixing mechanism;

the spraying mechanism comprises a driving box, a second motor, a second rotating disc, a rotating rod, a lifting frame, a sliding block, a lifting rod, a lifting plate, a paint box, a spray gun and a booster pump, wherein the second motor is fixed on the side face of the driving box through bolts, the second rotating disc is fixed at the output end of the second motor, the rotating rod is installed on one side, far away from the second motor, of the second rotating disc, the lifting frame is installed inside the driving box, the sliding block is welded on the front portion and the rear portion of the lifting frame, the lifting rod is fixed above the lifting frame, the lifting plate is fixed above the lifting rod, the paint box is installed on one side of the lifting plate, the spray gun is installed on the other side of the lifting plate, and the booster pump is fixed above the paint box through bolts.

Preferably, the supporting mechanism comprises a supporting plate, a supporting block and an anti-slip pad, wherein the supporting block is welded below the supporting plate, and the anti-slip pad is installed below the supporting block.

Preferably, the fixing mechanism comprises a fixing rod, a fixing plate, a first motor, a first rotary table, a central rod, a sliding rod, a fixing block, a movable sleeve, a positioning rod and a fixing nut, wherein the fixing plate is welded above the fixing rod, the first motor is installed on the side face of the fixing plate through a bolt, the first rotary table is installed at the output end of the first motor, the central rod is installed on one side, far away from the first motor, of the first rotary table, the sliding rod is fixed on the outer side of the central rod, the fixing block is welded on the sliding rod, the movable sleeve is arranged on the outer side of the sliding rod, the positioning rod is installed on the side face of the movable sleeve, and the fixing nut is installed on the outer side of the positioning rod.

Preferably, the anti-slip pad is adhered to the supporting block, and the anti-slip pad is made of rubber.

Preferably, the shape of the fixed block is cube, and the fixed block is welded with the first rotating disc.

Preferably, the rotating rod is welded with the second turntable, and the sliding block is made of high manganese steel.

Compared with the prior art, the utility model has the following beneficial effects:

1. when the spraying mechanism is arranged and the flanges with different sizes are required to be sprayed, the second motor is started, the second motor drives the rotating rod to rotate through the second turntable, the rotating rod rotates to drive the lifting frame to lift, the lifting frame drives the lifting plate to lift through the lifting rod, and the height of the spray gun is changed, so that the device can process the flanges with different sizes, and the application range of the device is effectively enlarged;

2. through setting up fixed establishment, need fix the flange of equidimension, the bolt on the loose movable sleeve for the movable sleeve moves along the slide bar, and the locating lever removes along with it, and the bolt is screwed down after the locating lever adjusts suitable position, and the position of locating lever easily adjusts, so makes the device can fix the flange of equidimension not, thereby makes the device can process the flange of equidimension not, has effectively enlarged the application scope of device.

Drawings

In order to more clearly illustrate the embodiments of the utility model or the technical solutions of the prior art, the drawings that are necessary for the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the utility model and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.

FIG. 1 is a schematic structural view of a fan tower flange spraying tool according to the present utility model;

FIG. 2 is a front view of a fan tower flange spray tool according to the present utility model;

FIG. 3 is a schematic diagram of the front view internal structure of a fan tower flange spraying tool according to the present utility model;

FIG. 4 is an enlarged left side view of a first rotor plate of a fan tower flange spray tool according to the present utility model;

fig. 5 is an enlarged right-side internal structure schematic diagram of a driving box in a fan tower flange spraying tool according to the utility model.

The reference numerals are explained as follows:

1. a support mechanism; 101. a support plate; 102. a support block; 103. an anti-slip pad; 2. a fixing mechanism; 201. a fixed rod; 202. a fixing plate; 203. a first motor; 204. a first turntable; 205. a central rod; 206. a slide bar; 207. a fixed block; 208. a movable sleeve; 209. a positioning rod; 210. a fixing nut; 3. a spraying mechanism; 301. a drive box; 302. a second motor; 303. a second turntable; 304. a rotating rod; 305. a lifting frame; 306. a slide block; 307. a lifting rod; 308. a lifting plate; 309. a paint box; 310. a spray gun; 311. and a pressurizing pump.

Detailed Description

In the description of the present utility model, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present utility model and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present utility model. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the present utility model, unless otherwise indicated, the meaning of "a plurality" is two or more.

In the description of the present utility model, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present utility model can be understood by those of ordinary skill in the art in a specific case.

The utility model is further described below with reference to the accompanying drawings:

as shown in fig. 1-5, a fan tower flange spraying tool comprises a supporting mechanism 1, a fixing mechanism 2 for fixing a flange, a spraying mechanism 3 for spraying the flange, and a spraying mechanism 3 arranged on one side of the fixing mechanism 2, wherein the fixing mechanism 2 is arranged above the supporting mechanism 1.

In the utility model, the supporting mechanism 1 comprises a supporting plate 101, a supporting block 102 and an anti-slip pad 103, wherein the supporting block 102 is welded below the supporting plate 101, and the anti-slip pad 103 is adhered below the supporting block 102; the anti-slip pad 103 is made of rubber.

In the utility model, a fixing mechanism 2 comprises a fixing rod 201, a fixing plate 202, a first motor 203, a first rotary table 204, a center rod 205, a sliding rod 206, a fixing block 207, a movable sleeve 208, a positioning rod 209 and a fixing nut 210, wherein the fixing plate 202 is welded above the fixing rod 201, the first motor 203 is arranged on the side surface of the fixing plate 202 through bolts, the first rotary table 204 is arranged at the output end of the first motor 203, the center rod 205 is welded on the side, far away from the first motor 203, of the first rotary table 204, the sliding rod 206 is welded on the outer side of the center rod 205, the fixing block 207 is welded on the sliding rod 206, the movable sleeve 208 is arranged on the outer side of the sliding rod 206, the positioning rod 209 is welded on the side surface of the movable sleeve 208, and the fixing nut 210 is arranged on the outer side of the positioning rod 209; the fixed block 207 is square in shape, and the fixed block 207 is welded with the first rotating disc 204; when needing to fix the flange of equidimension, loosen the bolt on the movable sleeve 208 for the movable sleeve 208 moves along slide bar 206, and locating lever 209 removes thereupon, and the bolt is screwed down after locating lever 209 adjusts suitable position, and the position of locating lever 209 easily adjusts, so makes the device can fix the flange of equidimension, thereby makes the device can process the flange of equidimension, has effectively enlarged the application scope of device.

In the utility model, the spraying mechanism 3 comprises a driving box 301, a second motor 302, a second rotary table 303, a rotary rod 304, a lifting frame 305, a sliding block 306, a lifting rod 307, a lifting plate 308, a paint box 309, a spray gun 310 and a pressurizing pump 311, wherein the second motor 302 is fixed on the side surface of the driving box 301 through bolts, the second rotary table 303 is fixed at the output end of the second motor 302, the rotary rod 304 is welded on one side of the second rotary table 303 far away from the second motor 302, the lifting frame 305 is arranged in the driving box 301, the sliding block 306 is welded on the front part and the rear part of the lifting frame 305, the lifting rod 307 is welded above the lifting frame 305, the lifting plate 308 is welded above the lifting rod 307, the paint box 309 is arranged on one side of the lifting plate 308, the spray gun 310 is arranged on the other side of the lifting plate 308, and the pressurizing pump 311 is fixed above the paint box 309 through bolts; the slide block 306 is made of high manganese steel; when the flanges with different sizes are required to be sprayed, the second motor 302 is started, the second motor 302 drives the rotating rod 304 to rotate through the second rotating disc 303, the rotating rod 304 rotates to drive the lifting frame 305 to lift, the lifting frame 305 drives the lifting plate 308 to lift through the lifting rod 307, and the height of the spray gun 310 is changed, so that the device can process the flanges with different sizes, and the application range of the device is effectively enlarged.

In the above structure: when the flanges with different sizes are required to be fixed, bolts on the movable sleeve 208 are loosened, the movable sleeve 208 moves along the sliding rod 206, the positioning rod 209 moves along with the movable sleeve, the bolts are screwed after the positioning rod 209 is adjusted to a proper position, flange holes on the flange are correspondingly sleeved on the positioning rod 209, the fixing nuts 210 are used for fixing the flange, the height of the spray gun 310 is adjusted according to the size of the flange, the second motor 302 is started, the second motor 302 drives the rotating rod 304 to rotate through the second rotating disc 303, the rotating rod 304 rotates to drive the lifting frame 305 to lift, the lifting frame 305 drives the lifting plate 308 to lift through the lifting rod 307, the height of the spray gun 310 changes, after the device is adjusted, the first motor 203 and the pressurizing pump 311 are started, paint in the paint box 309 enters the spray gun 310 under the action of the pressurizing pump 311, the spray gun 310 sprays the paint on the surface of the flange, the first motor 203 drives the first rotating disc 204 to rotate, and the first rotating disc 204 drives the flange to rotate, so that the spray gun 310 can uniformly spray the surface of the flange.

The foregoing has shown and described the basic principles, principal features and advantages of the utility model. It will be understood by those skilled in the art that the present utility model is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present utility model, and various changes and modifications may be made without departing from the spirit and scope of the utility model, which is defined in the appended claims.

Claims

1. The utility model provides a fan tower section of thick bamboo flange spraying frock, includes supporting mechanism (1), is used for carrying out fixed establishment (2) to the flange, fixed establishment (2) are installed supporting mechanism (1) top, its characterized in that: the flange spraying device further comprises a spraying mechanism (3) for spraying the flange, and the spraying mechanism (3) is arranged on one side of the fixing mechanism (2);

the spraying mechanism (3) comprises a driving box (301), a second motor (302), a second rotary table (303), a rotary rod (304), a lifting frame (305), a sliding block (306), a lifting rod (307), a lifting plate (308), a paint box (309), a spray gun (310) and a pressurizing pump (311), wherein the second motor (302) is fixed on the side face of the driving box (301) through bolts, the second rotary table (303) is fixed at the output end of the second motor (302), the rotary rod (304) is installed on one side, far away from the second motor (302), of the second rotary table (303), the lifting frame (305) is installed inside the driving box (301), the sliding block (306) is welded on the front portion and the rear portion of the lifting frame (305), the lifting rod (307) is fixed above the lifting frame (305), the lifting plate (308) is fixed above the lifting rod (307), the paint box (309) is installed on one side of the lifting plate (308), the spray gun (310) is installed on one side of the lifting plate (308), and the other side of the paint box (309) is fixed on the side through bolts.

2. The fan tower flange spraying tool according to claim 1, wherein: the supporting mechanism (1) comprises a supporting plate (101), a supporting block (102) and an anti-slip pad (103), wherein the supporting block (102) is welded below the supporting plate (101), and the anti-slip pad (103) is installed below the supporting block (102).

3. The fan tower flange spraying tool according to claim 1, wherein: the fixing mechanism (2) comprises a fixing rod (201), a fixing plate (202), a first motor (203), a first rotating disc (204), a central rod (205), a sliding rod (206), a fixing block (207), a movable sleeve (208), a positioning rod (209) and a fixing nut (210), wherein the fixing plate (202) is welded above the fixing rod (201), the first motor (203) is installed on the side face of the fixing plate (202) through bolts, the first rotating disc (204) is installed at the output end of the first motor (203), the central rod (205) is installed on one side, far away from the first motor (203), of the first rotating disc (204) is fixed on the outer side of the central rod (205), the fixing block (207) is welded on the sliding rod (206), the movable sleeve (208) is arranged on the outer side of the sliding rod (206), the positioning rod (209) is installed on the side face of the movable sleeve (208), and the fixing nut (210) is installed on the outer side of the positioning rod (209).

4. The fan tower flange spraying tool according to claim 2, wherein: the anti-slip pad (103) is adhered to the supporting block (102), and the anti-slip pad (103) is made of rubber.

5. A fan tower flange spraying frock according to claim 3, characterized in that: the shape of the fixed block (207) is a cube, the fixed block (207) is welded with the first rotating disc (204).

6. The fan tower flange spraying tool according to claim 1, wherein: the rotating rod (304) is welded with the second rotary table (303), and the sliding block (306) is made of high manganese steel.