CN112871695A - Battery detection device - Google Patents
Battery detection device Download PDFInfo
- Publication number
- CN112871695A CN112871695A CN202011481376.0A CN202011481376A CN112871695A CN 112871695 A CN112871695 A CN 112871695A CN 202011481376 A CN202011481376 A CN 202011481376A CN 112871695 A CN112871695 A CN 112871695A
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- Prior art keywords
- detection
- base
- battery
- sorting
- stations
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- 238000001514 detection method Methods 0.000 title claims abstract description 109
- 239000000463 material Substances 0.000 claims abstract description 23
- 239000000969 carrier Substances 0.000 claims description 9
- 230000032258 transport Effects 0.000 claims description 2
- 239000000047 product Substances 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007689 inspection Methods 0.000 description 2
- 230000001502 supplementing effect Effects 0.000 description 2
- 230000032683 aging Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000013589 supplement Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
Landscapes
- Battery Mounting, Suspending (AREA)
Abstract
The invention discloses a battery detection device, which comprises a detection mechanism and a sorting mechanism; the detection mechanism comprises a first base and a material moving assembly, a plurality of detection stations are sequentially arranged on the first base, the material moving assembly comprises a clamping part which is movably connected to the first base and used for clamping batteries on the detection stations, and the batteries are sequentially placed on the detection stations by the clamping part for detection; the sorting mechanism comprises a second base and a sorting assembly, a plurality of sorting stations are arranged on the second base, and the sorting assembly comprises a picking part which is movably connected to the second base and used for conveying the batteries on the detection stations to the sorting stations; the battery detection equipment greatly improves the battery detection efficiency, replaces the traditional manual feeding and manual detection, improves the accuracy of battery quality detection, and reduces the working strength of detection personnel.
Description
Technical Field
The invention relates to a battery detection technology, in particular to a battery detection device.
Background
In the new energy industry, the quality of the battery is always an important issue, and the poor quality of the battery easily causes the problems of low reliability, high aging speed and the like of the battery, thereby affecting the use safety of the battery. At present, the product quality of the battery is detected by an instrument with single manual operation detection function, the labor intensity of detection personnel is high, mistakes are easy to make, and the control of the factory quality of the battery is not facilitated. Moreover, in the face of the greatly increased battery demand, the efficiency of manual detection is low, the market demand cannot be met at all, and the requirement of automatic production detection of industrial products cannot be met.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a battery detection device to solve the problem that an automatic battery detection device is lacked at present.
The purpose of the invention is realized by adopting the following technical scheme:
a battery detection device comprises a detection mechanism and a sorting mechanism;
the detection mechanism comprises a first base and a material moving assembly, a plurality of detection stations are sequentially arranged on the first base, the material moving assembly comprises a clamping component which is movably connected to the first base and used for clamping batteries on the detection stations, and the batteries are sequentially placed on the detection stations by the clamping component for detection;
sorting mechanism includes second base and letter sorting subassembly, be equipped with a plurality of letter sorting stations on the second base, letter sorting subassembly include swing joint in the second base and be used for with on the detection station the battery carry to the part of picking up of letter sorting station.
Further, the material moving assembly further comprises a first driving component and a second driving component, wherein the first driving component is used for driving the clamping component and the first base to relatively move along the horizontal direction, and the second driving component is used for driving the clamping component and the first base to relatively move along the vertical direction.
Further, the first driving member includes a slide rail fixedly connected to the first base and a sliding portion slidably connected to the slide rail, and the clamping member is connected to the sliding portion.
Further, the second driving part comprises a telescopic part arranged along the vertical direction, and two ends of the telescopic part are respectively connected to the first base and the clamping part.
Further, the clamping part comprises a first clamping piece and a second clamping piece which are respectively located on two sides of the detection station and are arranged oppositely, the first clamping piece and the second clamping piece are connected to the first base in a sliding mode in the horizontal direction, and the first clamping piece and the second clamping piece move oppositely or move back to clamp or release the battery.
Further, the sorting station comprises a bearing assembly, the bearing assembly comprises two oppositely arranged bearing frames, the bearing frames are connected to the second base in a sliding mode in the horizontal direction, two sides of a material box for containing the batteries are respectively overlapped on the two bearing frames, and the picking part conveys the batteries on the detection station to the material box on the bearing frames.
Furthermore, the sorting station further comprises a blanking conveying belt, and the blanking conveying belt is located at one end of the bearing frame and arranged in parallel with the bearing frame.
Furthermore, the sorting station further comprises a pushing component, the pushing component and the blanking conveying belt are respectively located at two ends of the bearing frame, and the pushing component is connected to the second base in a sliding mode and used for pushing the material boxes on the bearing frame to the blanking conveying belt.
Furthermore, the number of the detection stations is four, and the four detection stations are arranged along a straight line and are sequentially used for code scanning identification, weight detection, size detection and voltage detection.
Further, a bracket is arranged on the detection station, and a plurality of grooves used for containing the batteries are formed in the bracket.
Compared with the prior art, the invention has the beneficial effects that:
(1) the detection mechanism is provided with a plurality of detection stations so as to test a plurality of performance indexes of the battery and detect the quality of the battery more comprehensively;
(2) the material moving assembly of the detection mechanism can automatically place the batteries on a plurality of detection stations in sequence without manual intervention, so that the automatic quality detection of the batteries is realized;
(3) the sorting stations of the sorting mechanism are used for storing batteries with different quality detection results, and the batteries are stored in a centralized manner after being classified so as to facilitate the subsequent treatment of the battery products;
(4) the picking component of the sorting mechanism can automatically convey the batteries on the detection stations to the proper sorting stations, so that the automatic sorting of the batteries is realized.
Drawings
FIG. 1 is a schematic view of a detection mechanism of the battery detection apparatus of the present invention;
FIG. 2 is an enlarged schematic view at A in FIG. 1;
FIG. 3 is a schematic view of a sorting mechanism of the battery test apparatus of the present invention;
FIG. 4 is an enlarged schematic view at B of FIG. 3;
FIG. 5 is an enlarged schematic view at C of FIG. 3;
FIG. 6 is a schematic top view of a sorting mechanism of the battery test apparatus of the present invention;
fig. 7 is an enlarged schematic view at D in fig. 6.
In the figure:
100. a detection mechanism; 110. a first base; 111. detecting a station; 111a, a bracket; 120. a material moving component; 121. a clamping member; 121a, a first clamping piece; 121b, a second clamping piece; 130. a first drive member; 131. a slide rail; 132. a sliding part; 140. a second drive member; 141. a telescopic part; 200. a sorting mechanism; 210. a second base; 211. a sorting station; 211a, a carrier; 211b, a blanking conveyer belt; 211c, a pusher member; 211d, a belt conveyor; 211e, a lifting device; 220. a sorting assembly; 221. a pickup part; 300. a battery.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
Referring to fig. 1 to 7, a battery inspection apparatus of the present invention is schematically shown, including an inspection mechanism 100 and a sorting mechanism 200 disposed adjacently.
As shown in fig. 1 and fig. 2, the detecting mechanism 100 includes a first base 110 and a material transferring assembly 120, the first base 110 may be constructed by using an existing base plate and a square tube, the first base 110 is sequentially provided with a plurality of detecting stations 111, the detecting stations 111 may be provided with an existing battery detecting device for detecting the detecting items such as voltage, current, external dimension, weight, etc. of the battery 300, the material transferring assembly 120 includes a clamping member 121 movably connected to the first base 110 and used for clamping the battery 300 on the detecting stations 111, the clamping member 121 sequentially places the battery 300 on the plurality of detecting stations 111 for detection, for example, when a certain battery 300 completes detection of a first performance index on the first detecting station 111, the clamping member 121 starts and clamps the battery 300, and conveys the battery 300 to a second detecting station 111 for detection of a second performance index, and so on until the battery 300 completes the performance index detection on all detection stations 111, thereby realizing the automatic detection of a plurality of performance indexes of the battery 300. The battery detection equipment is further provided with a Programmable Logic Controller (PLC), each battery detection device on the detection station 111 is electrically connected to the PLC, the battery detection device can send the detection result of the battery 300 to the PLC, and the PLC can judge whether the detection result of the battery 300 meets the standard of the performance index.
As shown in fig. 3 and 4, the sorting mechanism 200 includes a second base 210 and a sorting assembly 220, of course, the second base 210 may also be constructed by using an existing base plate and a square tube, the second base 210 is provided with a plurality of sorting stations 211, the plurality of sorting stations 211 are arranged in parallel, a magazine for storing the batteries 300 in a centralized manner can be placed on the sorting stations 211, the sorting assembly 220 includes a picking member 221 movably connected to the second base 210 and used for conveying the batteries 300 on the detection stations 111 to the sorting stations 211, and specifically, the picking member 221 can convey the batteries 300 on the detection stations 111 to the magazine of the sorting stations 211. The PLC divides the batteries 300 into a plurality of types (e.g., qualified products, products with unqualified voltage, products with unqualified size, etc.) according to the detection result of each battery 300, and the PLC may further control the picking part 221 to sort and convey the batteries 300 to the corresponding sorting stations 211, that is, the batteries 300 are automatically sorted according to the product quality.
The battery detection equipment greatly improves the detection efficiency of the battery 300, replaces the traditional manual feeding and manual detection, improves the accuracy of the quality detection of the battery 300 and reduces the working strength of detection personnel.
Further, the material moving assembly 120 further includes a first driving member 130 for driving the clamping member 121 and the first base 110 to relatively move in the horizontal direction and a second driving member 140 for driving the clamping member 121 and the first base 110 to relatively move in the vertical direction, the first driving member 130 is used for driving the clamping member 121 to move between two adjacent detection stations 111, and the second driving member 140 is used for driving the clamping member 121 to move close to or away from the detection station 111 in the vertical direction so as to lift the battery 300 from the detection station 111 or place the battery 300 on the detection station 111.
In the present embodiment, as shown in fig. 2, the first driving member 130 includes a slide rail 131 fixedly connected to the first base 110 and horizontally disposed, and a sliding portion 132 slidably connected to the slide rail 131, and the clamping member 121 is connected to the sliding portion 132. Wherein, slide rail 131 and sliding part 132 all are equipped with two, and two slide rails 131 are established respectively in the both sides of detecting station 111. The second driving member 140 includes a telescopic portion 141 arranged along the vertical direction, two ends of the telescopic portion 141 are respectively connected to the first base 110 and the clamping member 121, specifically, two ends of the telescopic portion 141 are respectively connected to the sliding portion 132 and the clamping member 121, the telescopic portion 141 can drive the clamping member 121 to move away from the detection station 111 in the vertical direction when being extended, and the telescopic portion 141 can drive the clamping member 121 to move close to the detection station 111 in the vertical direction when being contracted.
The clamping member 121 includes a first clamping member 121a and a second clamping member 121b located at two sides of the detection station 111 and disposed opposite to each other, the first clamping member 121a and the second clamping member 121b are both connected to the first base 110 in a slidable manner in a horizontal direction, specifically, the first clamping member 121a and the second clamping member 121b are connected to the sliding portions 132 at two sides of the detection station 111 through respective telescopic portions 141, and the first clamping member 121a and the telescopic portion 141 connected thereto can slide relative to each other, the second clamping member 121b and the telescopic portion 141 connected thereto can also slide relative to each other, and the first clamping member 121a and the second clamping member 121b move toward or away from each other to clamp or release the battery 300.
Further, the sorting station 211 comprises a carrier assembly and a magazine assembly, and as shown in fig. 4 to 7, the carrier assembly comprises two oppositely disposed carriers 211a, the carriers 211a are slidably connected to the second base 210 in the horizontal direction, the two carriers 211a can move towards each other or away from each other, two sides of a magazine for holding the batteries 300 respectively overlap the two carriers 211a, and the picking part 221 transports the batteries 300 in the detection station 111 to the magazine on the carriers 211 a; in addition, the box supplementing assembly is located below the bearing assembly and comprises a belt type conveying device 211d and a lifting device 211e, the belt type conveying device is used for conveying empty material boxes, the lifting device 211e is arranged between the two bearing frames 211a of the bearing assembly, the lifting device 211e comprises a lifting driving part and a lifting plate which are connected, the lifting driving part is used for driving the lifting plate to move up and down, the lifting driving part drives the lifting plate to lift empty material boxes on the belt type conveying device 211d to the upper portion of the bearing frames 211a, the two bearing frames 211a of the bearing assembly move oppositely to prepare to bear the empty material box lifting driving part, and after the lifting driving part drives the lifting plate to move down, the empty material boxes can be placed on the bearing frames 211a, so that automatic supplement of the empty material boxes is achieved, and the empty material boxes are not required to be placed on the bearing frames 211a manually.
The sorting station 211 further comprises a feeding conveyer belt 211b, the feeding conveyer belt 211b is located at one end of the carrier 211a and is arranged in parallel with the carrier 211a, when the cartridges on the carrier 211a are filled with the batteries 300, the feeding conveyer belt 211b drives the cartridges to leave the carrier 211a for subsequent operation and processing, the carrier 211a is made free, and the empty cartridges can be supplemented to the carrier 211a by the cartridge supplementing assembly.
In order to smoothly convey the magazines on the carrier 211a to the feeding conveyor belt 211b, the sorting station 211 further comprises a pushing member 211c, the pushing member 211c and the feeding conveyor belt 211b are respectively located at two ends of the carrier 211a, and the pushing member 211c is slidably connected to the second base 210 and is used for pushing the magazines on the carrier 211a to the feeding conveyor belt 211 b. In this embodiment, the pushing member 211c may be driven by a cylinder.
Further, the number of the detection stations 111 is four, and the four detection stations 111 are arranged along a straight line and are sequentially used for code scanning identification, weight detection, size detection and voltage detection. The detection station 111 is provided with a bracket 111a, and the bracket 111a is provided with a plurality of grooves for accommodating the batteries 300.
Compared with the prior art, the invention has the beneficial effects that:
(1) the detection mechanism 100 is provided with a plurality of detection stations 111 to test a plurality of performance indexes of the battery 300 and detect the quality of the battery 300 more comprehensively;
(2) the material moving assembly 120 of the detection mechanism 100 can automatically place the batteries 300 on the plurality of detection stations 111 in sequence without manual intervention, so that automatic quality detection of the batteries 300 is realized;
(3) the sorting stations 211 of the sorting mechanism 200 are used for storing the batteries 300 with different quality detection results, and storing the batteries 300 in a centralized manner after sorting so as to facilitate the subsequent processing of the battery 300 products;
(4) the picking member 221 of the sorting mechanism 200 can automatically convey the batteries 300 at the detection stations 111 to the appropriate sorting stations 211, enabling automated sorting of the batteries 300.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (10)
1. The battery detection equipment is characterized by comprising a detection mechanism and a sorting mechanism;
the detection mechanism comprises a first base and a material moving assembly, a plurality of detection stations are sequentially arranged on the first base, the material moving assembly comprises a clamping component which is movably connected to the first base and used for clamping batteries on the detection stations, and the batteries are sequentially placed on the detection stations by the clamping component for detection;
sorting mechanism includes second base and letter sorting subassembly, be equipped with a plurality of letter sorting stations on the second base, letter sorting subassembly include swing joint in the second base and be used for with on the detection station the battery carry to the part of picking up of letter sorting station.
2. The battery detection apparatus according to claim 1, wherein the material moving assembly further comprises a first driving member for driving the clamping member and the first base to relatively move in a horizontal direction and a second driving member for driving the clamping member and the first base to relatively move in a vertical direction.
3. The battery test apparatus of claim 2, wherein the first driving member includes a slide rail fixedly coupled to the first base and a slide portion slidably coupled to the slide rail, the clamping member being coupled to the slide portion.
4. The battery test apparatus according to claim 2, wherein the second driving member includes a telescopic portion arranged in a vertical direction, and both ends of the telescopic portion are connected to the first base and the clamping member, respectively.
5. The battery detection apparatus according to claim 1, wherein the clamping member includes a first clamping member and a second clamping member located at two sides of the detection station respectively and arranged oppositely, the first clamping member and the second clamping member are both slidably connected to the first base in a horizontal direction, and the first clamping member and the second clamping member move towards each other or away from each other to clamp or release the battery.
6. The battery testing apparatus according to claim 1, wherein the sorting station includes a carrier assembly, the carrier assembly includes two oppositely disposed carriers, the carriers are slidably connected to the second base in a horizontal direction, two sides of a magazine for accommodating the batteries are respectively overlapped on the two carriers, and the picking member transports the batteries at the testing station to the magazine on the carriers.
7. The battery testing apparatus of claim 6, wherein the sorting station further comprises a blanking conveyor belt at one end of the carrier and disposed in parallel.
8. The battery detection device according to claim 7, wherein the sorting station further comprises a pushing component, the pushing component and a blanking conveyor belt are respectively located at two ends of the carrier, and the pushing component is slidably connected to the second base and used for pushing the magazine on the carrier onto the blanking conveyor belt.
9. The battery detection apparatus according to claim 1, wherein the number of the detection stations is four, and the four detection stations are arranged in a straight line and used for code scanning recognition, weight detection, size detection and voltage detection in sequence.
10. The battery testing apparatus of claim 1, wherein a tray is provided at said testing station, said tray having a plurality of recesses for receiving said batteries.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202011481376.0A CN112871695B (en) | 2020-12-15 | 2020-12-15 | Battery detection device |
Applications Claiming Priority (1)
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CN202011481376.0A CN112871695B (en) | 2020-12-15 | 2020-12-15 | Battery detection device |
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CN112871695A true CN112871695A (en) | 2021-06-01 |
CN112871695B CN112871695B (en) | 2024-03-08 |
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CN202011481376.0A Active CN112871695B (en) | 2020-12-15 | 2020-12-15 | Battery detection device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN114618789A (en) * | 2022-02-23 | 2022-06-14 | 扬州扬子金属减震配件有限公司 | Intelligent multi-station detection equipment capable of being operated remotely and detection method thereof |
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CN114618789A (en) * | 2022-02-23 | 2022-06-14 | 扬州扬子金属减震配件有限公司 | Intelligent multi-station detection equipment capable of being operated remotely and detection method thereof |
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