CN112871694A - Detection method of battery detection equipment - Google Patents
Detection method of battery detection equipment Download PDFInfo
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- CN112871694A CN112871694A CN202011475850.9A CN202011475850A CN112871694A CN 112871694 A CN112871694 A CN 112871694A CN 202011475850 A CN202011475850 A CN 202011475850A CN 112871694 A CN112871694 A CN 112871694A
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- battery
- detection
- batteries
- product
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/04—Sorting according to size
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Battery Mounting, Suspending (AREA)
Abstract
The invention discloses a detection method of battery detection equipment, which is characterized in that the product parameters of batteries are compared with preset target parameters and comparison results are generated by identifying the battery identities and detecting the product parameters of the batteries, so that the batteries are classified according to the product quality, and then a plurality of batteries are sorted to a plurality of sorting stations according to the product quality of the batteries, thereby realizing the automatic detection and automatic sorting of the battery quality, avoiding manual intervention and improving the accuracy and efficiency of the battery quality detection.
Description
Technical Field
The invention relates to a battery detection technology, in particular to a detection method of battery detection equipment.
Background
In the new energy industry, the quality of the battery is always an important issue, and the poor quality of the battery easily causes the problems of low reliability, high aging speed and the like of the battery, thereby affecting the use safety of the battery. At present, the product quality of the battery is detected by an instrument with single manual operation detection function, the labor intensity of detection personnel is high, mistakes are easy to make, and the control of the factory quality of the battery is not facilitated. Moreover, in the face of the greatly increased battery demand, the efficiency of manual detection is low, the market demand cannot be met at all, and the requirement of automatic production detection of industrial products cannot be met.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide a detection method of a battery detection device, so as to solve the problem of low efficiency caused by manual quality detection of a battery at present.
The purpose of the invention is realized by adopting the following technical scheme:
a method of testing a battery test device, comprising:
step S10, identifying the battery and generating product identity data;
step S20, detecting product parameters of the battery, comparing the product parameters with preset target parameters and generating a comparison result, if the product parameters of the battery are within the threshold range of the target parameters, the comparison result of the battery is a qualified product, if the product parameters of the battery are outside the threshold range of the target parameters, the comparison result of the battery is an unqualified product, and recording the unqualified reason of the battery;
and S30, conveying the batteries with the comparison results of qualified products to a qualified product sorting station, and conveying the batteries with the comparison results of unqualified products to a plurality of unqualified product sorting stations according to various unqualified reasons.
Further, between the step S20 and the step S30, a step S21 is further included: and transmitting the product identity data and the comparison result to a database.
Further, the product parameters include weight, form factor, and voltage.
Further, in the step S20, the weight, the outer shape size, and the voltage of the plurality of batteries are detected at a plurality of detection stations at the same time.
Further, in step S20, the batteries are sequentially placed in the plurality of detection stations by using a material conveying mechanism, all the detection stations generate a conveying permission instruction after completing the detection of the product parameters, and the material conveying mechanism is started according to the conveying permission instruction and conveys the batteries to the next detection station.
Further, the step S10 is preceded by the step S01: and conveying the batteries in the material box to an identity recognition station by adopting a feeding conveying mechanism.
Further, the method also includes step S40: and conveying the batteries of the unqualified product sorting station to a stacking station by adopting a blanking conveying mechanism for stacking and storing.
Compared with the prior art, the invention has the beneficial effects that:
the battery quality detection method has the advantages that the battery identity is recognized, the product parameters of the battery are compared with preset target parameters, comparison results are generated, the battery is classified according to the product quality, then the batteries are sorted to a plurality of sorting stations according to the product quality of the battery, automatic detection and automatic sorting of the battery quality are achieved, manual intervention is not needed, and the accuracy and the efficiency of battery quality detection are improved.
Drawings
FIG. 1 is a schematic view of a detection mechanism of a battery detection apparatus according to the present invention;
FIG. 2 is an enlarged schematic view at A in FIG. 1;
FIG. 3 is a schematic view of a sorting mechanism of the battery test apparatus according to the present invention;
FIG. 4 is an enlarged schematic view at B of FIG. 3;
FIG. 5 is an enlarged schematic view at C of FIG. 3;
FIG. 6 is a schematic top view of a sorting mechanism of the battery test apparatus according to the present invention;
fig. 7 is a schematic top view of a lifting device of the battery test apparatus according to the present invention.
In the figure:
100. a detection mechanism; 110. a first base; 111. detecting a station; 111a, a bracket; 120. a material moving component; 121. a clamping member; 121a, a first clamping piece; 121b, a second clamping piece; 130. a first drive member; 131. a slide rail; 132. a sliding part; 140. a second drive member; 141. a telescopic part; 200. a sorting mechanism; 210. a second base; 211. a sorting station; 211a, a carrier; 211b, a blanking conveyer belt; 211c, a pusher member; 211d, a belt conveyor; 211e, a lifting device; 220. a sorting assembly; 221. a pickup part; 300. a battery.
Detailed Description
To facilitate an understanding of the invention, the invention will now be described more fully with reference to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "secured to" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. The terms "vertical," "horizontal," "left," "right," and the like as used herein are for illustrative purposes only.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The invention discloses a detection method of battery detection equipment, which comprises the following steps:
step S10, identifying the battery and generating product identity data;
step S20, detecting product parameters of the battery, comparing the product parameters with preset target parameters and generating a comparison result, if the product parameters of the battery are within the threshold range of the target parameters, the comparison result of the battery is a qualified product, if the product parameters of the battery are outside the threshold range of the target parameters, the comparison result of the battery is an unqualified product, and recording the unqualified reason of the battery; the unqualified reasons comprise voltage unqualified, size unqualified and weight unqualified;
and S30, conveying the batteries with the comparison results of qualified products to a qualified product sorting station, and conveying the batteries with the comparison results of unqualified products to a plurality of unqualified product sorting stations according to various unqualified reasons.
The detection method of the battery detection equipment can realize automatic detection and automatic sorting of the battery quality, does not need manual intervention, and improves the accuracy and efficiency of the battery quality detection.
Further, step S21 is further included between step S20 and step S30: and transmitting the product identity data and the comparison result to a database.
Further, the product parameters include weight, form factor, and voltage.
Further, in the step S20, the weight, the outer shape size, and the voltage of the plurality of batteries are detected at the plurality of detection stations at the same time.
Further, in step S20, the batteries are sequentially placed in a plurality of detection stations by using a material conveying mechanism, all detection stations generate a conveying permission instruction after completing the detection of the product parameters, and the material conveying mechanism is started according to the conveying permission instruction and conveys the batteries to the next detection station.
Further, step S10 is preceded by step S01: and a feeding conveying mechanism is adopted to convey the batteries in the material box to an identity recognition station.
Further, the method also includes step S40: and the batteries of the unqualified product sorting stations are conveyed to a stacking station by adopting a blanking conveying mechanism to be stacked and stored.
As shown in fig. 1 to 7, the battery inspection apparatus according to the present invention includes a detection mechanism 100 and a sorting mechanism 200 which are disposed adjacent to each other.
As shown in fig. 1 and fig. 2, the detecting mechanism 100 includes a first base 110 and a material transferring assembly 120, the first base 110 may be constructed by using an existing base plate and a square tube, the first base 110 is sequentially provided with a plurality of detecting stations 111, the detecting stations 111 may be provided with an existing battery 300 detecting device for detecting the voltage, current, external dimension, weight, and other detecting items of the battery 300, the material transferring assembly 120 includes a clamping member 121 movably connected to the first base 110 and used for clamping the battery 300 on the detecting stations 111, the clamping member 121 sequentially places the battery 300 on the plurality of detecting stations 111 for detection, for example, when a certain battery 300 completes detection of a first performance index on the first detecting station 111, the clamping member 121 starts and clamps the battery 300, and conveys the battery 300 to a second detecting station 111 for detection of a second performance index, and so on until the battery 300 completes the performance index detection on all detection stations 111, thereby realizing the automatic detection of a plurality of performance indexes of the battery 300. The battery detection equipment is further provided with a Programmable Logic Controller (PLC), each battery 300 detection device on the detection station 111 is electrically connected to the PLC, the battery 300 detection device can send the detection result of the battery 300 to the PLC, and the PLC can judge whether the detection result of the battery 300 meets the standard of the performance index.
As shown in fig. 3 and 4, the sorting mechanism 200 includes a second base 210 and a sorting assembly 220, of course, the second base 210 may also be constructed by using an existing base plate and a square tube, the second base 210 is provided with a plurality of sorting stations 211, the plurality of sorting stations 211 are arranged in parallel, a magazine for storing the batteries 300 in a centralized manner can be placed on the sorting stations 211, the sorting assembly 220 includes a picking member 221 movably connected to the second base 210 and used for conveying the batteries 300 on the detection stations 111 to the sorting stations 211, and specifically, the picking member 221 can convey the batteries 300 on the detection stations 111 to the magazine of the sorting stations 211. The PLC divides the batteries 300 into a plurality of types (e.g., qualified products, products with unqualified voltage, products with unqualified size, etc.) according to the detection result of each battery 300, and the PLC may further control the picking part 221 to sort and convey the batteries 300 to the corresponding sorting stations 211, that is, the batteries 300 are automatically sorted according to the product quality.
The battery detection equipment greatly improves the detection efficiency of the battery 300, replaces the traditional manual feeding and manual detection, improves the accuracy of the quality detection of the battery 300 and reduces the working strength of detection personnel.
Further, the material moving assembly 120 further includes a first driving member 130 for driving the clamping member 121 and the first base 110 to relatively move in the horizontal direction and a second driving member 140 for driving the clamping member 121 and the first base 110 to relatively move in the vertical direction, the first driving member 130 is used for driving the clamping member 121 to move between two adjacent detection stations 111, and the second driving member 140 is used for driving the clamping member 121 to move close to or away from the detection station 111 in the vertical direction so as to lift the battery 300 from the detection station 111 or place the battery 300 on the detection station 111.
In the present embodiment, as shown in fig. 2, the first driving member 130 includes a slide rail 131 fixedly connected to the first base 110 and horizontally disposed, and a sliding portion 132 slidably connected to the slide rail 131, and the clamping member 121 is connected to the sliding portion 132. Wherein, slide rail 131 and sliding part 132 all are equipped with two, and two slide rails 131 are established respectively in the both sides of detecting station 111. The second driving member 140 includes a telescopic portion 141 arranged along the vertical direction, two ends of the telescopic portion 141 are respectively connected to the first base 110 and the clamping member 121, specifically, two ends of the telescopic portion 141 are respectively connected to the sliding portion 132 and the clamping member 121, the telescopic portion 141 can drive the clamping member 121 to move away from the detection station 111 in the vertical direction when being extended, and the telescopic portion 141 can drive the clamping member 121 to move close to the detection station 111 in the vertical direction when being contracted.
The clamping member 121 includes a first clamping member 121a and a second clamping member 121b located at two sides of the detection station 111 and disposed opposite to each other, the first clamping member 121a and the second clamping member 121b are both connected to the first base 110 in a slidable manner in a horizontal direction, specifically, the first clamping member 121a and the second clamping member 121b are connected to the sliding portions 132 at two sides of the detection station 111 through respective telescopic portions 141, and the first clamping member 121a and the telescopic portion 141 connected thereto can slide relative to each other, the second clamping member 121b and the telescopic portion 141 connected thereto can also slide relative to each other, and the first clamping member 121a and the second clamping member 121b move toward or away from each other to clamp or release the battery 300.
Further, the sorting station 211 comprises a carrier assembly and a magazine assembly, and as shown in fig. 4 to 7, the carrier assembly comprises two oppositely disposed carriers 211a, the carriers 211a are slidably connected to the second base 210 in the horizontal direction, the two carriers 211a can move towards each other or away from each other, two sides of a magazine for holding the batteries 300 respectively overlap the two carriers 211a, and the picking part 221 transports the batteries 300 in the detection station 111 to the magazine on the carriers 211 a; in addition, the box supplementing assembly is located below the bearing assembly and comprises a belt type conveying device 211d and a lifting device 211e, the belt type conveying device is used for conveying empty material boxes, the lifting device 211e is arranged between the two bearing frames 211a of the bearing assembly, the lifting device 211e comprises a lifting driving part and a lifting plate which are connected, the lifting driving part is used for driving the lifting plate to move up and down, the lifting driving part drives the lifting plate to lift empty material boxes on the belt type conveying device 211d to the upper portion of the bearing frames 211a, the two bearing frames 211a of the bearing assembly move oppositely to prepare to bear the empty material box lifting driving part, and after the lifting driving part drives the lifting plate to move down, the empty material boxes can be placed on the bearing frames 211a, so that automatic supplement of the empty material boxes is achieved, and the empty material boxes are not required to be placed on the bearing frames 211a manually.
The sorting station 211 further comprises a feeding conveyer belt 211b, the feeding conveyer belt 211b is located at one end of the carrier 211a and is arranged in parallel with the carrier 211a, when the cartridges on the carrier 211a are filled with the batteries 300, the feeding conveyer belt 211b drives the cartridges to leave the carrier 211a for subsequent operation and processing, the carrier 211a is made free, and the empty cartridges can be supplemented to the carrier 211a by the cartridge supplementing assembly.
In order to smoothly convey the magazines on the carrier 211a to the feeding conveyor belt 211b, the sorting station 211 further comprises a pushing member 211c, the pushing member 211c and the feeding conveyor belt 211b are respectively located at two ends of the carrier 211a, and the pushing member 211c is slidably connected to the second base 210 and is used for pushing the magazines on the carrier 211a to the feeding conveyor belt 211 b. In this embodiment, the pushing member 211c may be driven by a cylinder.
Further, the number of the detection stations 111 is four, and the four detection stations 111 are arranged along a straight line and are sequentially used for code scanning identification, weight detection, size detection and voltage detection. The detection station 111 is provided with a bracket 111a, and the bracket 111a is provided with a plurality of grooves for accommodating the batteries 300.
Compared with the prior art, the invention has the beneficial effects that:
(1) the detection mechanism 100 is provided with a plurality of detection stations 111 to test a plurality of performance indexes of the battery 300 and detect the quality of the battery 300 more comprehensively;
(2) the material moving assembly 120 of the detection mechanism 100 can automatically place the batteries 300 on the plurality of detection stations 111 in sequence without manual intervention, so that automatic quality detection of the batteries 300 is realized;
(3) the sorting stations 211 of the sorting mechanism 200 are used for storing the batteries 300 with different quality detection results, and storing the batteries 300 in a centralized manner after sorting so as to facilitate the subsequent processing of the battery 300 products;
(4) the picking member 221 of the sorting mechanism 200 can automatically convey the batteries 300 at the detection stations 111 to the appropriate sorting stations 211, enabling automated sorting of the batteries 300.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (7)
1. A detection method of a battery detection device is characterized by comprising the following steps:
step S10, identifying the battery and generating product identity data;
step S20, detecting product parameters of the battery, comparing the product parameters with preset target parameters and generating a comparison result, if the product parameters of the battery are within the threshold range of the target parameters, the comparison result of the battery is a qualified product, if the product parameters of the battery are outside the threshold range of the target parameters, the comparison result of the battery is an unqualified product, and recording the unqualified reason of the battery;
and S30, conveying the batteries with the comparison results of qualified products to a qualified product sorting station, and conveying the batteries with the comparison results of unqualified products to a plurality of unqualified product sorting stations according to various unqualified reasons.
2. The inspecting method of battery inspecting apparatus according to claim 1, further comprising, between the step S20 and the step S30, a step S21 of: and transmitting the product identity data and the comparison result to a database.
3. The method of claim 1, wherein the product parameters include weight, physical dimensions, and voltage.
4. The method for inspecting a battery inspecting apparatus according to claim 3, wherein in the step S20, the weight, the outer dimension and the voltage of the plurality of batteries are inspected at a plurality of inspection stations at the same time.
5. The method as claimed in claim 4, wherein in step S20, the batteries are sequentially placed at a plurality of detection stations by a material conveying mechanism, all detection stations generate a conveying permission instruction after completing the detection of the product parameters, and the material conveying mechanism is activated according to the conveying permission instruction and conveys the batteries to the next detection station.
6. The method for detecting a battery test apparatus as claimed in claim 1, wherein said step S10 is preceded by the step S01 of: and conveying the batteries in the material box to an identity recognition station by adopting a feeding conveying mechanism.
7. The detection method of the battery detection apparatus according to claim 1, further comprising step S40: and conveying the batteries of the unqualified product sorting station to a stacking station by adopting a blanking conveying mechanism for stacking and storing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011475850.9A CN112871694A (en) | 2020-12-15 | 2020-12-15 | Detection method of battery detection equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011475850.9A CN112871694A (en) | 2020-12-15 | 2020-12-15 | Detection method of battery detection equipment |
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| CN112871694A true CN112871694A (en) | 2021-06-01 |
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| CN202011475850.9A Pending CN112871694A (en) | 2020-12-15 | 2020-12-15 | Detection method of battery detection equipment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113625185A (en) * | 2021-07-23 | 2021-11-09 | 苏州美声电子有限公司 | Automatic screening and grouping system for lithium batteries |
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| CN101985123A (en) * | 2010-10-27 | 2011-03-16 | 深圳市吉阳自动化科技有限公司 | Automatic battery sorting system |
| US20160257502A1 (en) * | 2015-03-03 | 2016-09-08 | Kabushiki Kaisha Toshiba | Article sorting apparatus |
| CN106733706A (en) * | 2017-02-27 | 2017-05-31 | 山东魔方新能源科技有限公司 | A kind of battery core screening installation and its method for separating |
| CN208825036U (en) * | 2018-09-07 | 2019-05-07 | 武汉锂鑫自动化科技有限公司 | A kind of square electric cell sorting machine |
| CN111744809A (en) * | 2020-07-07 | 2020-10-09 | 广东正业科技股份有限公司 | Battery detection system |
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2020
- 2020-12-15 CN CN202011475850.9A patent/CN112871694A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101985123A (en) * | 2010-10-27 | 2011-03-16 | 深圳市吉阳自动化科技有限公司 | Automatic battery sorting system |
| US20160257502A1 (en) * | 2015-03-03 | 2016-09-08 | Kabushiki Kaisha Toshiba | Article sorting apparatus |
| CN106733706A (en) * | 2017-02-27 | 2017-05-31 | 山东魔方新能源科技有限公司 | A kind of battery core screening installation and its method for separating |
| CN208825036U (en) * | 2018-09-07 | 2019-05-07 | 武汉锂鑫自动化科技有限公司 | A kind of square electric cell sorting machine |
| CN111744809A (en) * | 2020-07-07 | 2020-10-09 | 广东正业科技股份有限公司 | Battery detection system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113625185A (en) * | 2021-07-23 | 2021-11-09 | 苏州美声电子有限公司 | Automatic screening and grouping system for lithium batteries |
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