CN110756453A - High-speed sorting mechanism for batteries - Google Patents
High-speed sorting mechanism for batteries Download PDFInfo
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- CN110756453A CN110756453A CN201911106522.9A CN201911106522A CN110756453A CN 110756453 A CN110756453 A CN 110756453A CN 201911106522 A CN201911106522 A CN 201911106522A CN 110756453 A CN110756453 A CN 110756453A
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- batteries
- battery
- sorting
- sorting mechanism
- speed
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- 230000007246 mechanism Effects 0.000 title claims abstract description 92
- 238000001514 detection method Methods 0.000 claims abstract description 33
- 238000011056 performance test Methods 0.000 claims abstract description 4
- 239000000523 sample Substances 0.000 claims description 14
- 238000012360 testing method Methods 0.000 abstract description 20
- 238000004519 manufacturing process Methods 0.000 abstract description 6
- 239000000463 material Substances 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- Secondary Cells (AREA)
- Battery Mounting, Suspending (AREA)
Abstract
The invention relates to the technical field of battery production and assembly equipment, in particular to a high-speed battery sorting mechanism which comprises a base, wherein a feeding mechanism, a battery detection mechanism and a sorting mechanism are arranged on the base; the feeding mechanism is used for conveying the grouped batteries to the battery detection mechanism; the battery detection mechanism is used for carrying out performance test on the grouped batteries; the sorting mechanism is used for sorting the tested batteries; the invention manually places the whole battery box on the feeding mechanism, carries the batteries to the detection mechanism in groups by the cylinders, the detection mechanism simultaneously carries out OCV and internal resistance tests in groups, all data are stored in an industrial computer after the tests are finished, and the sorting mechanism can place the batteries with good consistency into different grading grooves according to the performances of the batteries; compared with the traditional manual sorting, the high-speed battery sorting mechanism can realize automatic and high-speed testing and sorting of the battery pack so as to improve the efficiency of grouping the batteries according to performance, greatly save labor and reduce the production cost.
Description
Technical Field
The invention relates to the technical field of battery production and assembly equipment, in particular to a high-speed battery sorting mechanism.
Background
At present, the performance indexes of each battery, such as internal resistance and voltage of the battery, of a manufacturer after the battery and the battery leave a factory may be different, and the battery need to be grouped by a detection result to keep the performance indexes of each group of batteries within a certain allowable range so as to keep consistency.
Traditional battery sorting mechanism measures voltage and internal resistance respectively through the instrument of manual operation simple, and detection speed is slow, inefficiency, extravagant manpower resources, has greatly to improve the space.
Disclosure of Invention
The invention aims to solve the defects in the prior art, and provides a high-speed battery sorting mechanism which can automatically and high-speed test and sort battery packs so as to improve the efficiency of grouping batteries according to performance.
In order to achieve the purpose, the invention adopts the following technical scheme: a high-speed battery sorting mechanism comprises a base, wherein a feeding mechanism, a battery detection mechanism and a sorting mechanism are arranged on the base;
the feeding mechanism is used for conveying the grouped batteries to the battery detection mechanism;
the battery detection mechanism is used for carrying out performance test on the grouped batteries;
the sorting mechanism is used for sorting the tested batteries;
the device also comprises a PLC control system for completing the movement of all the mechanisms.
Preferably, feed mechanism includes the belt conveyor line of level setting and locates the material loading cylinder on the belt conveyor line.
Preferably, the battery detection mechanism comprises an intelligent probe card and an industrial computer connected with the intelligent probe card, and the industrial computer is electrically connected with the intelligent probe card.
Preferably, letter sorting mechanism includes the transport module, locates a plurality of stepping groove of transport module below, a plurality of stepping groove sets up side by side at an interval.
Preferably, each of the stepping grooves is provided with a counter.
The invention has the following beneficial effects: the invention discloses a high-speed battery sorting mechanism which comprises a base, wherein a feeding mechanism, a battery detection mechanism and a sorting mechanism are arranged on the base; the invention manually places the whole battery box on the feeding mechanism, carries the batteries to the detection mechanism in groups by the air cylinder, the detection mechanism also tests in groups, tests OCV and internal resistance at the same time, all data are stored in the industrial computer after the test is finished, and the sorting mechanism can place the batteries with good consistency into different grading grooves according to the performance of the batteries; compared with the traditional manual sorting, the high-speed battery sorting mechanism can realize automatic and high-speed testing and sorting of the battery pack so as to improve the efficiency of grouping the batteries according to performance, greatly save labor and reduce the production cost.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
fig. 2 is a top view of the present invention.
In the figure: 1 base, 2 feed mechanism, 3 battery detection mechanism, 4 letter sorting mechanisms, 5 belt conveyor line, 6 material loading cylinders, 7 intelligent probe card, 8 transport modules, 9 grade groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-2, a high-speed battery sorting mechanism comprises a base 1, wherein a feeding mechanism 2, a battery detection mechanism 3 and a sorting mechanism 4 are arranged on the base 1; the feeding mechanism 2 is used for conveying the grouped batteries to the battery detection mechanism 3; the battery detection mechanism 3 is used for carrying out performance test on the grouped batteries; the sorting mechanism 4 sorts the tested batteries; the device also comprises a PLC control system for completing the movement of all the mechanisms.
In the embodiment, the feeding mechanism 2, the battery detection mechanism 3 and the sorting mechanism 4 are all arranged on the same integrally processed base 1; firstly, manually placing the whole battery box on the feeding mechanism 2; secondly, the batteries are conveyed to the battery detection mechanism 3 in groups through the cylinders, the battery detection mechanism 3 can perform tests in groups, and the OCV and the internal resistance tests are performed at the same time; finally, the sorting mechanism 4 sorts the batteries with good consistency according to the performances of the batteries. Meanwhile, the motion of the feeding mechanism 2, the battery detection mechanism 3 and the sorting mechanism 4 is controlled by a PLC control system, so that the batteries can be automatically and quickly sorted, labor can be greatly saved, and the production efficiency of the batteries is effectively improved. Compared with the traditional manual sorting, the consistency is as high as 99.8%, all the tests and the transport are performed by grouping the batteries, and the speed is increased to about five thousand batteries/hour.
Specifically, feed mechanism 2 includes belt conveyor 5 of level setting and locates material loading cylinder 6 on belt conveyor 5.
In the invention, the whole battery box is fed by adopting the belt conveyor line 5, and a plurality of groups of battery boxes can be cached; at the same time, a group of 10 batteries can be transported to the battery detection mechanism 3 by the charging cylinder 6. In actual use, a group of batteries can be more than 10 according to detection requirements.
Specifically, the battery detection mechanism 3 comprises an intelligent probe card 7 and an industrial computer connected with the intelligent probe card 7, and the industrial computer is electrically connected with the intelligent probe card 7.
In the invention, the intelligent probe board 7 can be used for detecting 10 or more than 10 batteries at one time, the intelligent probe board 7 can simultaneously complete the test of the OCV and the internal resistance, and all data after the test are stored in an industrial computer, so that the test condition can be conveniently checked at any time.
Specifically, sorting mechanism 4 is including carrying module 8, locating a plurality of stepping groove 9 of carrying module 8 below, a plurality of stepping groove 9 sets up at the interval side by side.
In the invention, the tested battery is conveyed to the sorting mechanism 4 through the conveying module 8, and the conveying module 8 has the advantages of simple and convenient installation, high precision and the like; and the grabbing of the battery can be completed by the grabbing cylinder, so that the battery grabbing device is rapid and reliable. A plurality of grading grooves 9 are adopted to simultaneously place a plurality of groups of batteries.
Specifically, a counter is disposed on each of the stepping grooves 9.
In the invention, the counter can count the batteries in groups, and the data is accurate and reliable.
When the battery sorting device is used, the whole battery box is manually placed on the feeding mechanism 2, batteries are conveyed to the battery detection mechanism 3 in groups through the feeding air cylinder 6, the intelligent probe board 7 of the battery detection mechanism 3 tests in groups, the OCV and the internal resistance are tested simultaneously, all test data are stored in an industrial computer after the test data are completed, and the sorting mechanism 4 can place the batteries with good consistency into different grading grooves 9 according to the performances of the batteries through the conveying module 8 and count through the counter, so that the automatic and high-speed sorting of the batteries is realized.
In addition, it should be noted that the intelligent probe card, the industrial computer, the carrying module, the stepper slot, the counter, etc. involved in the present embodiment are not substantially different from the prior art, and therefore, the structure and the operation principle thereof are not described in detail herein.
In conclusion, the high-speed battery sorting mechanism places the whole battery box on the feeding mechanism manually, carries the batteries to the detection mechanism in groups by the cylinders, tests are also carried out on the detection mechanism in groups, the OCV and the internal resistance are simultaneously tested, all data are stored in the industrial computer after the tests are finished, and the sorting mechanism places the batteries with good consistency into different grading grooves according to the performances of the batteries; compared with the traditional manual sorting, the high-speed battery sorting mechanism can realize automatic and high-speed testing and sorting of the battery pack so as to improve the efficiency of grouping the batteries according to performance, greatly save labor and reduce the production cost.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. A high-speed battery sorting mechanism comprises a base (1), and is characterized in that a feeding mechanism (2), a battery detection mechanism (3) and a sorting mechanism (4) are arranged on the base (1);
the feeding mechanism (2) is used for conveying the grouped batteries to the battery detection mechanism (3);
the battery detection mechanism (3) is used for carrying out performance test on the grouped batteries;
the sorting mechanism (4) sorts the tested batteries;
the device also comprises a PLC control system for completing the movement of all the mechanisms.
2. The high-speed battery sorting mechanism according to claim 1, wherein the feeding mechanism (2) comprises a horizontally arranged belt conveyor line (5) and a feeding cylinder (6) arranged on the belt conveyor line (5).
3. The high-speed battery sorting mechanism according to claim 2, wherein the battery detection mechanism (3) comprises an intelligent probe card (7), and an industrial computer connected with the intelligent probe card (7), wherein the industrial computer is electrically connected with the intelligent probe card (7).
4. The high-speed battery sorting mechanism according to claim 3, wherein the sorting mechanism (4) comprises a carrying module (8), and a plurality of grading grooves (9) arranged below the carrying module (8), wherein the grading grooves (9) are arranged side by side at intervals.
5. The high-speed sorting mechanism for batteries according to claim 4, wherein each of the stepping grooves (9) is provided with a counter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911106522.9A CN110756453A (en) | 2019-11-13 | 2019-11-13 | High-speed sorting mechanism for batteries |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201911106522.9A CN110756453A (en) | 2019-11-13 | 2019-11-13 | High-speed sorting mechanism for batteries |
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| Publication Number | Publication Date |
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| CN110756453A true CN110756453A (en) | 2020-02-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201911106522.9A Pending CN110756453A (en) | 2019-11-13 | 2019-11-13 | High-speed sorting mechanism for batteries |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112439706A (en) * | 2020-09-30 | 2021-03-05 | 无锡市力达金属制品有限公司 | Sorting equipment for battery production |
| CN112871695A (en) * | 2020-12-15 | 2021-06-01 | 深圳市中科德睿智能科技有限公司 | Battery detection device |
| CN115193761A (en) * | 2022-09-14 | 2022-10-18 | 苏州玻色智能科技有限公司 | OCV test machine |
| CN115805194A (en) * | 2022-05-25 | 2023-03-17 | 宁德时代新能源科技股份有限公司 | Battery monomer sorting method |
| WO2023040438A1 (en) * | 2021-09-16 | 2023-03-23 | 苏州朗坤自动化设备股份有限公司 | Large-pressure testing device for pouch cell |
| EP4112500A4 (en) * | 2020-02-26 | 2024-03-27 | Murata Machinery, Ltd. | Battery inspection system |
| CN115805194B (en) * | 2022-05-25 | 2024-11-12 | 宁德时代新能源科技股份有限公司 | Battery monomer sorting method |
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| CN104407299A (en) * | 2014-11-20 | 2015-03-11 | 合肥国轩高科动力能源股份公司 | Internal resistance voltage testing machine for battery |
| CN104475358A (en) * | 2014-12-18 | 2015-04-01 | 佛山市昱陶机械有限公司 | Cell sorting machine |
| CN207463651U (en) * | 2017-09-30 | 2018-06-08 | 苏州安靠电源有限公司 | The full-automatic sorting machine of cylinder type lithium ion battery |
| CN109499926A (en) * | 2018-12-19 | 2019-03-22 | 浙江杭可科技股份有限公司 | Battery detecting stepping all-in-one machine |
| CN210995350U (en) * | 2019-11-13 | 2020-07-14 | 江苏洛柳精密科技有限公司 | High-speed sorting mechanism for batteries |
-
2019
- 2019-11-13 CN CN201911106522.9A patent/CN110756453A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN104407299A (en) * | 2014-11-20 | 2015-03-11 | 合肥国轩高科动力能源股份公司 | Internal resistance voltage testing machine for battery |
| CN104475358A (en) * | 2014-12-18 | 2015-04-01 | 佛山市昱陶机械有限公司 | Cell sorting machine |
| CN207463651U (en) * | 2017-09-30 | 2018-06-08 | 苏州安靠电源有限公司 | The full-automatic sorting machine of cylinder type lithium ion battery |
| CN109499926A (en) * | 2018-12-19 | 2019-03-22 | 浙江杭可科技股份有限公司 | Battery detecting stepping all-in-one machine |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4112500A4 (en) * | 2020-02-26 | 2024-03-27 | Murata Machinery, Ltd. | Battery inspection system |
| CN112439706A (en) * | 2020-09-30 | 2021-03-05 | 无锡市力达金属制品有限公司 | Sorting equipment for battery production |
| CN112439706B (en) * | 2020-09-30 | 2022-05-13 | 无锡市力达金属制品有限公司 | Sorting equipment for battery production |
| CN112871695A (en) * | 2020-12-15 | 2021-06-01 | 深圳市中科德睿智能科技有限公司 | Battery detection device |
| CN112871695B (en) * | 2020-12-15 | 2024-03-08 | 深圳市中科德睿智能科技有限公司 | Battery detection device |
| WO2023040438A1 (en) * | 2021-09-16 | 2023-03-23 | 苏州朗坤自动化设备股份有限公司 | Large-pressure testing device for pouch cell |
| CN115805194A (en) * | 2022-05-25 | 2023-03-17 | 宁德时代新能源科技股份有限公司 | Battery monomer sorting method |
| CN115805194B (en) * | 2022-05-25 | 2024-11-12 | 宁德时代新能源科技股份有限公司 | Battery monomer sorting method |
| CN115193761A (en) * | 2022-09-14 | 2022-10-18 | 苏州玻色智能科技有限公司 | OCV test machine |
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