CN112850195A - Split type terminal box conveyor - Google Patents
Split type terminal box conveyor Download PDFInfo
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- CN112850195A CN112850195A CN202011639396.6A CN202011639396A CN112850195A CN 112850195 A CN112850195 A CN 112850195A CN 202011639396 A CN202011639396 A CN 202011639396A CN 112850195 A CN112850195 A CN 112850195A
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- discharging
- junction box
- clamping block
- conveying
- base
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- 230000007246 mechanism Effects 0.000 claims abstract description 63
- 238000007599 discharging Methods 0.000 claims abstract description 38
- 210000000078 claw Anatomy 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 10
- 238000003466 welding Methods 0.000 claims description 5
- 230000000630 rising effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000011521 glass Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 241000220317 Rosa Species 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000003916 acid precipitation Methods 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 230000008092 positive effect Effects 0.000 description 1
- 238000010248 power generation Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/23—Devices for tilting and emptying of containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Specific Conveyance Elements (AREA)
Abstract
The invention relates to a split type junction box conveying device which comprises a workbench, a conveying mechanism, a positioning mechanism and a discharging mechanism, wherein the conveying mechanism is arranged on the workbench along the length direction of the workbench, the conveying mechanism comprises a plurality of bases, clamping blocks, a conveying belt and a driving assembly, the bases are arranged side by side along the length direction of the conveying belt and fixed on the conveying belt, bosses are arranged on the bases, the clamping blocks are elastically hinged and fixed on the bases and located on one sides of the bosses along the length direction of the conveying belt, gaps for elastically clamping cables are arranged between the clamping blocks and the bosses, and the driving assembly drives the conveying belt to intermittently move. The split type junction box conveying device is ingenious in structure, high in automation degree and high in conveying efficiency.
Description
Technical Field
The invention relates to a split type junction box conveying device, and belongs to the field of mechanical equipment.
Background
With the continuous improvement of living standard of people, solar photovoltaic power generation systems are rapidly developing. The solar junction box is a connector between a solar cell array formed by the solar cell modules and the solar charging control device, and provides a combined connection scheme of the solar cell panel for users. The double-glass solar cell module consists of two glass layers on the front side and the back side and a solar cell sheet positioned in the middle of the glass layers. Glass's insulating nature is superior to the backplate, and dual glass assembly can satisfy higher system voltage, and the wearability advantage is obvious, is applicable to the photovoltaic power plant in more acid rain or the big area of salt fog. Because its structure is different with back panel solar module, generally adopts split type terminal box, and split type terminal box body is horizontal rectangular form, installs and can not shelter from the battery piece on double-glass solar module, can also reduce the quantity of cable by the at utmost, and the battery piece can not sheltered from to the cable yet. In the process of producing and assembling the solar junction box, parts such as terminals, diodes and line cards need to be installed in the junction box and cables need to be connected. The solar junction box has high requirements on the electrical performance of the connector in the using process, and has high requirements on assembly because of the requirements on good pressure resistance and shell insulation. At present, the assembly production of the junction box mostly needs to pass through a plurality of devices and a plurality of processes, the assembly processes are mutually independent, and a flow production line with higher automation degree is not provided.
Disclosure of Invention
The invention aims to provide a split type junction box conveying device which is ingenious in structure, high in automation degree and high in conveying efficiency.
The invention provides a technical scheme for solving the technical problems, which comprises the following steps: the utility model provides a split type terminal box conveyor, includes workstation, conveying mechanism, positioning mechanism and shedding mechanism, conveying mechanism locates on the workstation along the length direction of workstation, conveying mechanism includes base, clamp splice, conveyer belt and drive assembly, the base has a plurality ofly, the base sets up side by side and fixes on the conveyer belt along the length direction of conveyer belt, be equipped with the boss on the base, clamp splice elasticity is articulated to be fixed on the base and is located one side of the length direction of the boss along the conveyer belt, be equipped with the clearance that is used for elasticity centre gripping cable between clamp splice and the boss, drive assembly drive conveyer belt intermittent type nature removes.
The positioning mechanism comprises a base, a lifting seat and a lower pressing block, the lifting seat and the lower pressing block can move up and down synchronously relative to the base, the position of the lower pressing block corresponds to the clamping block and can rotate the clamping block down to enable the gap between the clamping block and the boss to be enlarged, the lifting seat is located right above the base, and a limiting groove matched with a cable is formed in the lifting seat.
The discharging mechanism is arranged on the workbench and located at the tail end of the conveying mechanism, the discharging mechanism comprises a discharging claw of a discharging block, a mounting seat, an air cylinder, a fixing seat and a rotating disc, the discharging block is located above the clamping block and can move up and down relative to the clamping block, and the discharging block can press the clamping block downwards to rotate, so that the gap between the clamping block and the boss is enlarged.
The cylinder body of the air cylinder is fixedly connected above the fixing seat, the mounting seat is fixedly connected to a push rod extending upwards of the air cylinder, the rotating disc is vertically arranged and is rotatably connected with the mounting seat, one end of the discharging claw is fixedly connected to the rotating disc, two clamping heads which are symmetrically opened and closed are arranged at the other end of the discharging claw, the discharging claw is used for clamping, and a cable loosened by the clamping blocks and the bosses moves through the ascending of the mounting seat and the rotation of the rotating disc.
Conveying mechanism's drive assembly includes servo motor and sprocket, the sprocket has two and locates respectively the both ends of workstation, the drive belt is around locating the chain between two sprockets, servo motor drive sprocket drives the drive belt and rotates.
Conveying mechanism still includes the mounting panel, mounting panel fixed connection just is located conveying mechanism's one side that is close to the resistance welding mechanism in the top of workstation.
The mounting plate extends from the resistance welding mechanism to the discharge mechanism, and the width of the mounting plate is greater than the length of the junction box.
The mounting plate is also provided with a plurality of station holes.
The top surface of base is the horizontal plane, the top of spacing groove is equipped with the guide chute.
The discharge claw can be turned over by 180 degrees through the rotating disc.
A connecting plate is arranged between the adjacent bases.
And the clamping head is provided with a rubber layer with a groove.
The invention has the positive effects that:
(1) the conveying mechanism of the split type junction box conveying device comprises the base, the clamping blocks, the conveying belt and the driving assembly, and is ingenious in design, accurate in positioning and high in conveying efficiency. The position of briquetting down corresponds with the clamp splice, and briquetting rises down, and the cable of placing is promptly pressed from both sides tightly, guarantees the locking state of cable in transportation process, and assembly accuracy is high.
(2) The discharging mechanism of the split type junction box conveying device is optimally designed, the discharging block presses the clamping block downwards to rotate, so that the gap between the clamping block and the boss is enlarged, the discharging claw clamps the cable loosened by the clamping block and the boss, and automatic discharging is realized by turning the rotating disc for 180 degrees.
(3) The conveying mechanism, the positioning mechanism and the discharging mechanism of the split type junction box conveying device are matched, so that each cable can be conveyed according to an appointed position, each cable is accurately matched with the station mechanisms on all the working tables in the conveying process, the precision is guaranteed, the efficiency is improved, and the split type junction box conveying device is the most important component of an automatic assembly line.
Drawings
The split junction box conveying device of the invention is further explained with reference to the attached drawings.
Fig. 1 is a top view of the split junction box conveying device of the embodiment;
fig. 2 is a partially enlarged structural view of the discharging mechanism of the present embodiment;
fig. 3 is a schematic perspective view of the conveying mechanism of the present embodiment;
fig. 4 is a schematic perspective view of the positioning mechanism of the present embodiment.
The above reference numerals are as follows:
the automatic conveying device comprises a conveying mechanism 1, a base 11, a boss 12, a clamping block 13, a conveying belt 14, a mounting plate 15, a station hole 151, a positioning mechanism 2, a base 20, a lifting seat 21, a lower pressing block 22, a limiting groove 23, a discharging mechanism 8, a discharging block 81, a discharging claw 82, a chuck 821, a mounting seat 83, an air cylinder 84, a fixed seat 85, a rotating disc 86, a workbench 200 and a cable 300.
Detailed Description
Example 1
Referring to fig. 1 to 4, the split type junction box conveying device of this embodiment includes a workbench 200, a conveying mechanism 1, a positioning mechanism 2 and a discharging mechanism 8, the conveying mechanism 1 is arranged on the workbench 200 along the length direction of the workbench 200, the conveying mechanism 1 includes a base 11, a clamping block 13, a conveying belt 14 and a driving component, the base 11 is multiple, the base 11 is arranged side by side along the length direction of the conveying belt 14 and is fixed on the conveying belt 14, a boss 12 is arranged on the base 11, the clamping block 13 is elastically hinged and fixed on the base 11 and is located on one side of the boss 12 along the length direction of the conveying belt 14, a gap for elastically clamping a cable 300 is arranged between the clamping block 13 and the boss 12, and the driving component drives the conveying belt 14 to intermittently move.
The positioning mechanism 2 comprises a base 20, a lifting seat 21 and a lower pressing block 22, the lifting seat 21 and the lower pressing block 22 can move up and down synchronously relative to the base 20, the position of the lower pressing block 22 corresponds to the clamping block 13 and can press the clamping block 13 to rotate, so that the gap between the clamping block 13 and the boss 12 is enlarged, the lifting seat 21 is located right above the base 20, and a limiting groove 23 matched with the cable 300 is formed in the lifting seat 21.
The discharging mechanism 8 is arranged on the workbench 200 and located at the tail end of the conveying mechanism 1, the discharging mechanism 8 comprises a discharging claw 82 of a discharging block 81, a mounting seat 83, an air cylinder 84, a fixed seat 85 and a rotating disc 86, the discharging block 81 is located above the clamping block 13 and can move up and down relative to the clamping block 13, and the discharging block 81 can press the clamping block 13 to rotate so as to enable the gap between the clamping block 13 and the boss 12 to be enlarged.
Fixing base 85 fixed connection workstation 200, the cylinder body fixed connection of cylinder 84 is in the top of fixing base 85, mount pad 83 fixed connection is on the push rod that upwards stretches out of cylinder 84, carousel 86 is vertical to be set up and rotates with mount pad 83 and be connected, the one end fixed connection of discharge claw 82 is on carousel 86, the other one end of discharge claw 82 is equipped with two chucks 821 that the symmetry opened and shut, discharge claw 82 is used for the centre gripping, the cable 300 that is loosened by fixture 13 and boss 12 is through the rising of mount pad 83 and carousel 86 rotation with cable 300 removal.
The driving assembly of the conveying mechanism 1 comprises a servo motor and two chain wheels, the two chain wheels are respectively arranged at two ends of the workbench 200, the driving belt 14 is a chain wound between the two chain wheels, and the servo motor drives the chain wheels to drive the driving belt 14 to rotate.
The conveying mechanism 1 further comprises a mounting plate 15, and the mounting plate 15 is fixedly connected above the workbench 200 and is positioned on one side of the conveying mechanism 1 close to the electric resistance welding mechanism 5.
In order to prevent the cable 300 from being damaged due to the fact that the cable is bent and collided due to the dead weight of the junction box in the transportation process after the junction box is connected, the mounting plate 15 is long and extends to the discharging mechanism 8, and the width of the mounting plate 15 is larger than the length of the junction box.
In order to facilitate the installation at each station, a plurality of station holes 151 are formed in the mounting plate 15 without affecting the conveyance.
Under the condition of guaranteeing that cable 300 fixes a position and not influencing the transport, succinct design, the top surface of base 20 is the horizontal plane, and the top of spacing groove 23 is equipped with the guide way and is put into spacing groove 23 with cable 300 for more convenient.
The discharge claw 82 can be turned 180 ° by a turn disc 86.
In order to ensure the normal transportation of the transmission belt 14 and reduce the abrasion, a connecting plate 16 is arranged between the adjacent bases 11.
To prevent damage to the insulation layer of the cable 300 during the unloading process, a rubber layer with grooves is provided on the collet 821.
The split type terminal box conveying device of this embodiment, when using, briquetting 22 moves with lift seat 21 simultaneously down, thereby briquetting 22 pushes down to the rotation of clamp splice 13 makes the clearance grow between clamp splice 13 and the boss 12 down, put into positioning mechanism 2 with cable 300 through the manual work this moment, when briquetting 22 rose, clamp splice 13 automatic locking cable 300, through the transmission of conveyer belt 14, carry to shedding mechanism 8 at last, snatch the upset through unloading claw 82 and unload to totally qualified product.
It should be understood that the above-described embodiments are merely examples provided for clearly illustrating the embodiments of the present invention, and are not intended to limit the embodiments of the present invention. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And such obvious variations or modifications which fall within the spirit of the invention are intended to be covered by the scope of the present invention.
Claims (9)
1. The utility model provides a split type terminal box conveyor which characterized in that: comprises a workbench (200), a conveying mechanism (1), a positioning mechanism (2) and a discharging mechanism (8), the conveying mechanism (1) is arranged on the workbench (200) along the length direction of the workbench (200), the conveying mechanism (1) comprises a base (11), a clamping block (13), a conveying belt (14) and a driving component, a plurality of bases (11) are arranged side by side along the length direction of the conveyor belt (14) and fixed on the conveyor belt (14), the base (11) is provided with a boss (12), the clamping block (13) is elastically hinged and fixed on the base (11) and is positioned on one side of the boss (12) along the length direction of the conveyor belt (14), a gap for elastically clamping the cable (300) is formed between the clamping block (13) and the boss (12), and the driving assembly drives the conveying belt (14) to intermittently move;
the positioning mechanism (2) comprises a base (20), a lifting seat (21) and a lower pressing block (22), the lifting seat (21) and the lower pressing block (22) can move up and down synchronously relative to the base (20), the position of the lower pressing block (22) corresponds to the clamping block (13) and can press the clamping block (13) to rotate, so that the gap between the clamping block (13) and the boss (12) is enlarged, the lifting seat (21) is positioned right above the base (20), and a limiting groove (23) matched with the cable (300) is formed in the lifting seat (21);
the discharging mechanism (8) is arranged on the workbench (200) and located at the tail end of the conveying mechanism (1), the discharging mechanism (8) comprises a discharging block (81), a discharging claw (82), a mounting seat (83), an air cylinder (84), a fixing seat (85) and a rotating disc (86), the discharging block (81) is located above the clamping block (13) and can move up and down relative to the clamping block (13), the discharging block (81) can press the clamping block (13) downwards to rotate so that a gap between the clamping block (13) and the boss (12) is enlarged, the fixing seat (85) is fixedly connected with the workbench (200), a cylinder body of the air cylinder (84) is fixedly connected above the fixing seat (85), the mounting seat (83) is fixedly connected to a push rod extending upwards of the air cylinder (84), the rotating disc (86) is vertically arranged and is rotatably connected with the mounting seat (83), one end of the discharging claw (82) is fixedly connected to the rotating disc (86), two clamping heads (821) which are symmetrically opened and closed are arranged at the other end of the discharging claw (82), the discharging claw (82) is used for clamping, and the cable (300) loosened by the clamping block (13) and the boss (12) moves the cable (300) through the rising of the mounting seat (83) and the rotation of the rotating disc (86).
2. The split junction box conveying device according to claim 1, wherein: the drive assembly of conveying mechanism (1) includes servo motor and sprocket, the sprocket has two and locates respectively the both ends of workstation (200), drive belt (14) are around the chain of locating between two sprockets, servo motor drive sprocket drives drive belt (14) and rotates.
3. The split junction box conveying device according to claim 1, wherein: conveying mechanism (1) still includes mounting panel (15), mounting panel (15) fixed connection just is located one side that conveying mechanism (1) is close to resistance welding mechanism (5) in the top of workstation (200).
4. The split junction box conveying device according to claim 3, wherein: the mounting plate (15) extends from the resistance welding mechanism (5) to the discharging mechanism (8), and the width of the mounting plate (15) is larger than the length of the junction box.
5. The split junction box conveying device according to claim 4, wherein: the mounting plate (15) is also provided with a plurality of station holes (151).
6. The split junction box conveying device according to any one of claims 1 to 5, wherein: the top surface of base (20) is the horizontal plane, the top of spacing groove (23) is equipped with the guide chute.
7. The split junction box conveying device according to any one of claims 1 to 5, wherein: the discharge claw (82) can be turned over by 180 DEG by means of a rotary disc (86).
8. The split junction box conveying device according to any one of claims 1 to 5, wherein: a connecting plate (16) is arranged between the adjacent bases (11).
9. The split junction box conveying device according to any one of claims 1 to 5, wherein: the clamping head (821) is provided with a rubber layer with a groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011639396.6A CN112850195A (en) | 2020-12-31 | 2020-12-31 | Split type terminal box conveyor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011639396.6A CN112850195A (en) | 2020-12-31 | 2020-12-31 | Split type terminal box conveyor |
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| CN112850195A true CN112850195A (en) | 2021-05-28 |
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| CN202011639396.6A Pending CN112850195A (en) | 2020-12-31 | 2020-12-31 | Split type terminal box conveyor |
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