CN220810992U - Photovoltaic terminal box feeding and tray-feeding machine - Google Patents
Photovoltaic terminal box feeding and tray-feeding machine Download PDFInfo
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- CN220810992U CN220810992U CN202322247724.3U CN202322247724U CN220810992U CN 220810992 U CN220810992 U CN 220810992U CN 202322247724 U CN202322247724 U CN 202322247724U CN 220810992 U CN220810992 U CN 220810992U
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- 238000005299 abrasion Methods 0.000 abstract description 4
- 238000000034 method Methods 0.000 description 7
- 230000008569 process Effects 0.000 description 7
- 238000009434 installation Methods 0.000 description 5
- 230000007306 turnover Effects 0.000 description 5
- 239000000428 dust Substances 0.000 description 3
- 239000013072 incoming material Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000010248 power generation Methods 0.000 description 2
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- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000012858 packaging process Methods 0.000 description 1
- 238000011112 process operation Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000013519 translation Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses a photovoltaic junction box feeding flow tray machine which comprises a flow tray machine frame, a lower conveying belt, a lifting conveying belt and a rear conveying belt, wherein the lower conveying belt, the lifting conveying belt and the rear conveying belt are sequentially conveyed in the flow tray machine frame; and the lower conveyor belt is provided with a plastic sucking box for positioning the junction box body, the junction box plug and the junction box wire. The utility model applies the special plastic suction box to the photovoltaic junction box flow tray machine, and has high feeding efficiency, wide application range and low rotation blocking abrasion.
Description
Technical Field
The utility model relates to the technical field of photovoltaic project junction box plate processing, in particular to a photovoltaic junction box feeding flow tray machine.
Background
In the process of producing and manufacturing the photovoltaic module, a plurality of groups of junction boxes are required to be arranged on the photovoltaic module and used for transmitting the electric energy converted by the light energy to a power utilization circuit,
But in the current market, most photovoltaic terminal box material loading flows dish machine equipment when automatic feeding, can only be artifical take out the photovoltaic terminal box put or hang on special tool, the rethread conveyer belt is carried and the robot presss from both sides and gets, does not have the assorted and is fit for the photovoltaic terminal box and flows the dish machine and use tool together, therefore the cost of labor is high, and is inefficiency, and put and press from both sides and get inaccurately, is unfavorable for the follow-up process operation.
Moreover, the existing disc flow machine mechanism generally uses vertical lifting to block positioning, hard blocking incoming materials, after product processing is completed, the blocking mechanism vertically lifts, friction is generated on a tool fixture for bearing products, different degrees of abrasion can be caused on the tool fixture at work, meanwhile, dust is generated in a workshop with high environmental requirements to cause poor quality on processed products due to friction, meanwhile, the vertical lifting blocking mechanism blocks the tool fixture to operate so as to move products in the tool fixture and scratch contact surfaces of the products due to friction in the moving process, and after product deviation, misjudgment on the positions of the products is caused by influencing subsequent execution mechanisms, and the execution is wrong or cannot be executed.
Disclosure of utility model
Aiming at the problems in the prior art, the application provides a photovoltaic junction box feeding and coiling machine.
The technical scheme for realizing the aim of the utility model is as follows: the photovoltaic junction box feeding tray machine comprises a tray machine frame, a lower conveying belt, a lifting conveying belt and a rear conveying belt, wherein the lower conveying belt, the lifting conveying belt and the rear conveying belt are sequentially conveyed in the tray machine frame, and the lifting conveying belt is provided with a working position jacking positioning mechanism; and the lower conveyor belt is provided with a plastic sucking box for positioning the junction box body, the junction box plug and the junction box wire.
Preferably, the plastic uptake box comprises a plastic uptake box body and at least one photovoltaic junction box placing cavity mechanism arranged on the plastic uptake box body, and each photovoltaic junction box placing cavity mechanism comprises a junction box body placing cavity and a junction box plug placing cavity.
Preferably, the photovoltaic junction box feeding tray machine further comprises a blocking positioning mechanism for blocking the transfer of the plastic suction box.
Preferably, the blocking positioning mechanism is a rotary blocking positioning mechanism.
Preferably, the rotation blocking positioning mechanism is further provided with a buffer device for buffering the contact between the positioning wheel and the plastic suction box.
Preferably, the two sides of the plastic suction box are provided with a drawing and clamping mechanism for drawing and clamping the plastic suction box, the drawing and clamping mechanism is driven by a drawing and clamping mechanism driving cylinder, and the plastic suction box is further provided with a jacking mechanism for jacking the plastic suction box, and the jacking mechanism is driven by a jacking motor.
Preferably, the front end of the lower conveyor belt is provided with a light sensor for detecting whether the lower conveyor belt has a plastic sucking box or not, and the upper part of the lifting conveyor belt is provided with the light sensor for detecting whether the plastic sucking box is positioned at a designated position or not.
By adopting the technical scheme, the utility model has the following beneficial effects:
(1) The special fixture plastic sucking box is matched with each conveyor belt of the production line of the photovoltaic junction box tray machine, so that the feeding and tray machine equipment of the photovoltaic junction box is convenient for a robot to clamp and feed materials when the automatic feeding is carried out, the efficiency is high, the clamping and placing are accurate, and the photovoltaic junction box is not required to be manually taken out and placed or hung on a special fixture.
(2) The plastic suction box is specially manufactured for the photovoltaic junction box, and is different from a conventional charging tray, and the plastic suction box of the photovoltaic junction box feeding tray machine is matched with the placing requirements of the junction box body, the junction box plug and the junction box wire because the photovoltaic junction box is provided with the specificity that the junction box body, the junction box plug and the junction box wire are required to be integrated. The plastic uptake box is not only suitable for a plurality of turnover installations of single junction boxes, but also suitable for turnover installations of three-split junction boxes, conventional junction boxes and the like, and has wide application range.
(3) After the plastic suction box is used in the utility model, the binding modes such as a buckle, a wire and the like can be canceled in the junction box packaging process, so that the packaging cost is reduced.
(4) The automatic process of terminal box assembly→installation plays a turnover role, stacks a plurality of plastic uptake boxes in the conveyer belt and turnover time is saved greatly, and is favorable to saving space, has saved blowing/hanging cost of labor, has improved efficiency.
(5) According to the application, a rotary blocking positioning mechanism is adopted, an air cylinder horizontal driving and mechanism rotary translation movement principle is adopted, incoming materials are blocked elastically, the problems of tool fixture abrasion and dust generation caused by abrasion due to vertical lifting of the blocking mechanism are solved, meanwhile, an air source pressure matched with impact kinetic energy generated in the tool fixture operation process is provided by adjusting a precise pressure regulating valve, the defect that the impact kinetic energy generated in the tool fixture operation process causes position deviation to products in the tool fixture due to impact is solved, meanwhile, the physical blocking mechanism can also be replaced by an optical sensor and a physical sensor, and a conveying belt stop operation instruction is executed immediately after the tool fixture senses the incoming materials to complete the designated position transmission of the tool fixture.
Drawings
In order that the utility model may be more readily understood, a more particular description of the utility model will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings, in which
FIG. 1 is a schematic diagram of the structure of the present utility model;
FIG. 2 is a schematic view of the plastic uptake box of FIG. 1 according to the present utility model;
FIG. 3 is a front view of FIG. 1;
FIG. 4 is a schematic view of the towing clip mechanism and the jacking mechanism of FIG. 1;
FIG. 5 is an exploded view of FIG. 4;
FIG. 6 is a schematic view of the use of the blister pack according to the present utility model in a stacked configuration.
Detailed Description
Example 1
Referring to fig. 1 to 6, the photovoltaic junction box feeding tray machine of the present embodiment includes a tray machine frame, and a lower conveyor belt 501, a lifting conveyor belt 502 and a rear conveyor belt 503 which are sequentially conveyed and arranged in the tray machine frame, wherein the lifting conveyor belt is provided with a working position lifting positioning mechanism 509, and the working position lifting positioning mechanism is preferably a cylinder; the lower conveyor belt is provided with a plastic suction box 6 for positioning the junction box body, the junction box plug and the junction box wire.
The plastic suction box comprises a plastic suction box body 61 and at least one photovoltaic junction box placing cavity mechanism arranged on the plastic suction box body, wherein each photovoltaic junction box placing cavity mechanism comprises a junction box body placing cavity 62, a junction box plug placing cavity 63 and a junction box wire placing cavity 64.
The junction box body placing cavity and/or the junction box plug placing cavity are/is provided with a clamping avoidance position 65. The clamping avoidance positions are at least two and are arranged in opposite directions and used for clamping and avoiding the two sides of the junction box body and the two sides of the junction box plug. The photovoltaic junction box placing cavity mechanisms are arranged to be more than two, and each junction box body placing cavity and the adjacent junction box plug placing cavity share one clamping avoidance position 65.
The bottom placing surface of the junction box body placing cavity and the junction box plug placing cavity is lower than the bottom placing surface of the junction box wire placing cavity, and the junction box body placing cavity, the junction box plug and the junction box wire are in stressed contact.
The plastic suction box body is provided with a plurality of back buckles 66 for supporting the disc stacking space. The back-off is arranged around the plastic suction box body, so that the whole clamping of the junction box material taking device and the dragging and clamping mechanism is facilitated. The plastic suction box body is also provided with a plurality of reinforcing ribs, which is favorable for stable placement.
The top plane of the plastic suction box body is higher than the highest point of the photovoltaic junction box when the photovoltaic junction box is placed. When a plurality of installation jigs are stacked conveniently, the photovoltaic junction box is protected from being damaged by gravity.
The photovoltaic three-split junction box is also called a photovoltaic module three-stage junction box, and is equipment for connecting an internal circuit of a photovoltaic module. It generally includes 3 connectors for connecting the positive and negative poles inside the photovoltaic module and the ground wire, thereby outputting the electric energy of the photovoltaic module to a direct current combiner box or an inverter, etc. The waterproof, dustproof and ultraviolet-proof photovoltaic power generation system has the characteristics of water resistance, dust resistance, ultraviolet resistance and the like, and is widely applied to the photovoltaic power generation system. The application is not only suitable for single junction boxes, but also suitable for three-split photovoltaic junction boxes, wherein the photovoltaic junction box is a three-split photovoltaic junction box, the three-split photovoltaic junction box comprises an anode junction box, a cathode junction box and an intermediate junction box, each photovoltaic junction box placing cavity mechanism is used for placing the anode junction box, the cathode junction box and the intermediate junction box, one junction box body placing cavity, one junction box plug placing cavity and one junction box wire placing cavity form an anode junction box placing cavity 67, one junction box body placing cavity, one junction box plug placing cavity and one junction box wire placing cavity form a cathode junction box placing cavity 68, the anode junction box placing cavity and the cathode junction box placing cavity are oppositely arranged, and the intermediate junction box placing cavity 69 is positioned between the anode junction box placing cavity and the cathode junction box placing cavity.
And the lower conveyor belt and the rear conveyor belt are respectively provided with a height limiting sensor for controlling the stacking height of the plastic suction boxes on the lower conveyor belt and the rear conveyor belt.
The photovoltaic terminal box feeding tray machine further comprises a blocking positioning mechanism for blocking the plastic sucking box to convey.
The blocking positioning mechanism is a rotation blocking positioning mechanism 504, which is the prior art of the present inventor and is not described herein. The buffer device is used for buffering contact between the positioning wheel and the plastic suction box.
In the blocking process of the rotary blocking positioning mechanism, the positioning wheel is in surface contact with the photovoltaic module. Compared with a point contact pushing mode, the surface contact pushing mode can effectively reduce damage to the photovoltaic module.
The plastic sucking box is characterized in that the two sides of the plastic sucking box are provided with a drawing and clamping mechanism 505 for drawing and clamping the plastic sucking box, the drawing and clamping mechanism is driven by a drawing and clamping mechanism driving cylinder 506, the plastic sucking box is further provided with a jacking mechanism 507 for jacking the plastic sucking box, the jacking mechanism is driven by a jacking motor 508, the jacking mechanism is a jacking screw rod, and the jacking motor drives the jacking screw rod to operate, so that the plastic sucking box is jacked.
In the implementation process, when the working position jacking positioning mechanism is positioned at the lower pointing position, the lifting conveyor belt is respectively flush with the lower conveyor belt and the rear conveyor belt, and when the working position jacking positioning mechanism is positioned at the upper pointing position, the lifting conveyor belt and the lower conveyor belt can smoothly pass through a single plastic sucking box. The lower conveyor belt can stack a plurality of plastic sucking boxes, when the lower conveyor belt is started, the dragging and clamping mechanism is positioned at the outer side of the plastic sucking boxes, when the jacking mechanism jacks up the first layer of plastic sucking boxes, the stacked plastic sucking boxes are all jacked up, then the bottom ends of the second layer of plastic sucking boxes are supported in the dragging and clamping mechanism, the jacking mechanism descends until the first layer of plastic sucking boxes are placed on the lower conveyor belt, then the first layer of plastic sucking boxes are conveyed onto the lifting conveyor belt flush with the lower conveyor belt, then the lifting conveyor belt ascends to the upper limit, the manipulator is waited for taking materials from the plastic sucking boxes, and then the lifting conveyor belt can directly convey the plastic sucking boxes to the rear conveyor belt.
The front end of the lower conveyor belt is provided with an optical sensor for detecting whether a plastic sucking box exists in the lower conveyor belt. And a light sensor for detecting whether the plastic sucking box is positioned at a specified position or not is arranged above the lifting transmission belt. The rotation blocking positioning mechanism controls rotation blocking according to the induction signal of the corresponding light sensor. The photovoltaic junction box tray-flowing machine production line can simultaneously and parallelly install a plurality of trisomy junction boxes through a plurality of photovoltaic junction box placement cavity mechanisms, and a plurality of installation jigs can be stacked, so that the turnover time is greatly shortened, the working efficiency is improved, and the space occupation rate of placing the junction boxes on a workbench is also greatly reduced.
While the foregoing is directed to embodiments of the present utility model, other and further details of the utility model may be had by the present utility model, it should be understood that the foregoing description is merely illustrative of the present utility model and that no limitations are intended to the scope of the utility model, except insofar as modifications, equivalents, improvements or modifications are within the spirit and principles of the utility model.
Claims (7)
1. A photovoltaic terminal box material loading flows dish machine, its characterized in that: including the flow dish machine frame, and set up lower conveyer belt (501), lift conveyer belt (502) and back conveyer belt (503) of conveying in proper order in the flow dish machine frame, the lift conveyer belt is equipped with workstation jacking positioning mechanism (509), be provided with on the lower conveyer belt and be used for carrying out plastic uptake box (6) that fix a position to terminal box body, terminal box plug and terminal box electric wire.
2. The photovoltaic junction box loading tray machine of claim 1, wherein: the plastic uptake box comprises a plastic uptake box body (61), and at least one photovoltaic junction box placing cavity mechanism arranged on the plastic uptake box body, wherein each photovoltaic junction box placing cavity mechanism comprises a junction box body placing cavity (62), a junction box plug placing cavity (63) and a junction box wire placing cavity (64).
3. The photovoltaic junction box loading tray machine of claim 1, wherein: the photovoltaic terminal box feeding tray machine further comprises a blocking positioning mechanism for blocking the plastic sucking box to convey.
4. A photovoltaic junction box loading tray machine according to claim 3, characterized in that: the blocking positioning mechanism is a rotational blocking positioning mechanism (504).
5. The photovoltaic junction box loading tray machine of claim 4, wherein: the rotary blocking positioning mechanism is also provided with a buffer device for buffering the contact between the positioning wheel and the plastic suction box.
6. The photovoltaic junction box loading tray machine of claim 2, wherein: the plastic sucking box is characterized in that two sides of the plastic sucking box are provided with a drawing and clamping mechanism (505) for drawing and clamping the plastic sucking box, the drawing and clamping mechanism is driven by a drawing and clamping mechanism driving cylinder (506), and the plastic sucking box is further provided with a jacking mechanism (507) for jacking the plastic sucking box, and the jacking mechanism is driven by a jacking motor (508).
7. A photovoltaic junction box loading tray machine according to claim 3, characterized in that: the front end of the lower conveyor belt is provided with an optical sensor for detecting whether the lower conveyor belt is provided with a plastic sucking box or not, and the upper part of the lifting conveyor belt is provided with an optical sensor for detecting whether the plastic sucking box is positioned at a specified position or not.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322247724.3U CN220810992U (en) | 2023-08-21 | 2023-08-21 | Photovoltaic terminal box feeding and tray-feeding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202322247724.3U CN220810992U (en) | 2023-08-21 | 2023-08-21 | Photovoltaic terminal box feeding and tray-feeding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN220810992U true CN220810992U (en) | 2024-04-19 |
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ID=90705263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202322247724.3U Active CN220810992U (en) | 2023-08-21 | 2023-08-21 | Photovoltaic terminal box feeding and tray-feeding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN220810992U (en) |
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2023
- 2023-08-21 CN CN202322247724.3U patent/CN220810992U/en active Active
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