CN214454953U

CN214454953U - Solar cell panel transportation transfer device

Info

Publication number: CN214454953U
Application number: CN202120580954.XU
Authority: CN
Inventors: 夏金才; 周体; 朱宏杰; 蒋旭东
Original assignee: Ningbo Dongxu Solar Power Co ltd
Current assignee: Ningbo Dongxu Solar Power Co ltd
Priority date: 2021-03-22
Filing date: 2021-03-22
Publication date: 2021-10-22
Anticipated expiration: 2031-03-22

Abstract

The utility model discloses a solar cell panel transportation transfer device, including the planer-type manipulator that has six direction degrees of freedom, installation frame and conveying mechanism, the installation frame is fixed on planer-type manipulator, conveying mechanism is located the below of planer-type manipulator, and be used for carrying solar cell panel to the installation frame under, the bottom of installation frame is provided with the supporting device that is used for snatching the solar cell panel that is located on conveying mechanism, the supporting device includes a plurality of symmetrical supporting mechanisms that set up in the installation frame both sides, every supporting mechanism includes the base plate, receive board and drive unit, the base plate is fixed on the installation frame, receive the horizontal lateral shifting of board ability and set up the lower extreme at the base plate, drive unit fixes on the base plate, and be used for driving and receive the board and move; the automatic production line has the advantages that the automation of the production process can be improved, the labor intensity of workers is reduced, and the qualification rate of products can be improved.

Description

Solar cell panel transportation transfer device

Technical Field

The utility model relates to a solar cell panel produces technical field, especially relates to a solar cell panel transports transfer device.

Background

The solar cell panel is a device which directly or indirectly converts solar radiation energy into electric energy through a photoelectric effect or a photochemical effect by absorbing sunlight, and the working principle of the solar cell panel is as follows: the solar light forms a hole-electron pair on a semiconductor P-N junction, under the action of a P-N junction electric field, holes flow from an N region to a P region, electrons flow from the P region to the N region, and current is formed after a circuit is switched on.

At present, a solar cell panel generally comprises tempered glass, EVA (ethylene vinyl acetate), solar cells, EVA (ethylene vinyl acetate), a back panel and peripheral frame pieces, the manufacturing process of the solar cell panel can be divided into welding, laying, laminating, trimming, framing, connecting a junction box and testing, after framing is finished, a semi-finished product needs to be transferred from a production line and stacked, the traditional process usually picks the peripheral frame by manpower for carrying, and the defects in the following aspects exist in the manual carrying mode: 1. the manual carrying mode cannot form batch production, and is not beneficial to long-term and efficient operation; 2. the product is influenced more or less in the transfer process, the stability of the product in the production process cannot be guaranteed, the defective rate or the rework rate of the product is finally improved, and the production efficiency of the whole production line is further reduced.

Disclosure of Invention

In order to solve the not enough of existence among the above-mentioned prior art, the utility model provides a solar cell panel transports transfer device, it can improve production process automation, alleviates workman's intensity of labour, and can improve the qualification rate of product.

The utility model provides a technical scheme that above-mentioned technical problem adopted does: a solar cell panel transportation and transfer device comprises a gantry type mechanical arm with six directional degrees of freedom, an installation frame and a conveying mechanism, wherein the installation frame is fixed on the gantry type mechanical arm, the conveying mechanism is positioned below the gantry type mechanical arm and used for conveying a solar cell panel to a position under the installation frame, a bearing device used for grabbing the solar cell panel positioned on the conveying mechanism is arranged at the bottom of the installation frame, the bearing device comprises a plurality of bearing mechanisms symmetrically arranged on two sides of the installation frame, each bearing mechanism comprises a substrate, a bearing plate and a driving unit, the substrate is fixed on the installation frame, the bearing plates can horizontally and transversely move and are arranged at the lower ends of the substrates, and the driving unit is fixed on the substrates, and is used for driving the bearing plate to move.

The base plate through connecting frame with the installation frame be connected, the connecting frame on install a positioning bolt, positioning bolt's one end spiro union in the installation frame on. In this structure, connection frame plays the effect of joint substrate and installation frame for the base plate can be reliably fixed with the installation frame, and connection frame adopts positioning bolt and installation frame fixed, and on the one hand is fixed reliable, and on the other hand the later stage dismouting of being convenient for can finely tune the position of base plate according to operating condition, and the practicality is higher.

The base plate with the installation frame between still be provided with first direction subassembly, first direction subassembly including fix the installation frame lower extreme first guide rail with fix the base plate upper end first slider, first slider slide and locate first guide rail on. In this structure, the setting up of first direction subassembly makes the base plate can smoothly move in the bottom of installation frame on the one hand, has the guide effect, and difficult dislocation, on the other hand play certain supporting role to the base plate through the cooperation of first guide rail and first slider, makes it more reliable with installation frame connection.

The bearing plate is composed of a displacement part, a connecting part and an insertion part, the displacement part and the insertion part are horizontally arranged, the connecting part is vertically connected between the displacement part and the insertion part, the driving unit comprises a driving cylinder, the driving cylinder is fixed at the lower end of the base plate, and a piston rod of the driving cylinder is fixed with the displacement part. In this structure, displacement portion is fixed mutually with the piston rod that drives actuating cylinder to this drives whole board removal of accepting, and the portion of inserting then is used for inserting in solar cell panel's peripheral frame and the space of backplate, with this drive whole solar cell panel and remove, and the connecting plate plays the effect of connecting displacement portion and portion of inserting, makes the position of portion of inserting be less than the position of displacement portion, avoids producing with solar cell panel at the in-process that snatchs and interferes.

The second guide assembly is arranged between the displacement part and the substrate and comprises a second guide rail fixed at the lower end of the substrate and a second sliding block fixed at the upper end of the displacement part, and the second sliding block is arranged on the second guide rail in a sliding manner. In this structure, the setting up of second direction subassembly makes the bottom that displacement portion can smooth and easy base plate remove on the one hand, has the guide effect, is difficult for the dislocation, and on the other hand passes through the cooperation of second guide rail with the second slider, plays certain supporting role to the whole board of accepting, makes it more reliable with the base plate connection.

One end of the base plate is fixed with a pressing cylinder, a piston rod of the pressing cylinder is connected with a pressing plate, and the pressing plate is positioned right above the inserting part. In this structure, the air cylinder pushes down is used for driving the clamp plate and pushes down solar cell panel's peripheral frame, can cooperate like this and accept the board for it is more reliable to snatch solar cell panel.

Conveying mechanism include conveyor frame, first band pulley, second band pulley, hold-in range and rotation unit, first band pulley with the second band pulley rotatable setting respectively be in conveyor frame on, just first band pulley with the second band pulley between be connected through the hold-in range, rotation unit set up conveyor frame on, and be used for the drive first band pulley rotate. In the structure, the solar cell panel is conveyed in a synchronous belt mode, and the structure is simple and practical.

The automatic correcting device is characterized in that a plurality of correcting mechanisms are symmetrically arranged on the conveying rack, each correcting mechanism comprises a servo cylinder, a mounting seat and a correcting wheel, the servo cylinders are horizontally fixed on the conveying rack, the mounting seats are connected with piston rods of the servo cylinders, and the correcting wheels are mounted on the mounting seats. In this structure, the setting of normal position mechanism is used for carrying out the position calibration to the solar cell panel that is located the hold-in range to avoid appearing the condition of skew, its form that adopts servo cylinder to drive the mount pad and remove makes normal position wheel and solar cell panel contact, reaches the purpose of centering solar cell panel, and the portion of being convenient for inserts and gets.

The gantry type mechanical arm comprises a gantry frame, a longitudinal beam and a transverse beam, wherein the longitudinal beam is connected to the gantry frame through a sliding plate, a first moving mechanism used for driving the sliding plate to reciprocate left and right is arranged between the sliding plate and the gantry frame, a second moving mechanism used for driving the longitudinal beam to reciprocate up and down is arranged between the longitudinal beam and the sliding plate, the transverse beam is connected to the bottom of the longitudinal beam, and a third moving mechanism used for driving the transverse beam to reciprocate back and forth is arranged between the transverse beam and the longitudinal beam. Therefore, the installation frame can move back and forth, left and right and up and down finally, so that the solar cell panel can be grabbed more flexibly.

The installation frame include two long section bars and two short section bars, two long section bar interval parallel distribution, two short section bar horizontal interval connect two long section bar between, the quantity of receiving mechanism be four, and set up respectively the one end of long section bar. In this structure, the installation frame is formed by two long section bars and two short section bars connected, has guaranteed structural strength again when lightening whole weight, and the quantity of supporting mechanism is four, distributes in the one end of long section bar, adopts the mode that the four points snatched like this, snatchs more reliably.

Compared with the prior art, the utility model has the advantages of: the conveying mechanism is used for conveying the solar panels one by one to the position under the installation frame; the gantry type manipulator is arranged for driving the mounting frame to move; the carrying device is used for grabbing the solar cell panel on the conveying mechanism and transferring the solar cell panel, so that manual carrying is replaced, and the working efficiency is greatly improved; each bearing mechanism comprises a substrate, a bearing plate and a driving unit, the substrate is fixed on the mounting frame, the driving unit is used for driving the bearing plate to move horizontally, and the bearing plate is used for being inserted into a gap between a peripheral frame and a back plate of the solar cell panel, so that the mounting frame is contacted with the peripheral frame in the ascending process, and the whole solar cell panel is driven to be separated from the conveying mechanism; the utility model discloses can improve production process automation, alleviate workman's intensity of labour, and can improve the qualification rate of product.

Drawings

Fig. 1 is a side view of the present invention;

fig. 2 is a schematic three-dimensional structure diagram of a gantry type manipulator of the present invention;

fig. 3 is a schematic perspective view of the mounting frame of the present invention;

FIG. 4 is a side view of the supporting mechanism of the present invention;

FIG. 5 is a schematic perspective view of the supporting mechanism of the present invention;

fig. 6 is a schematic perspective view of the middle conveying mechanism of the present invention.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings and examples, but the present invention is not limited thereto.

The first embodiment is as follows: as shown in the figure, the solar cell panel transportation and transfer device comprises a gantry type mechanical arm 1 with six directional degrees of freedom, an installation frame 2 and a conveying mechanism 3, wherein the installation frame 2 is fixed on the gantry type mechanical arm 1, the conveying mechanism 3 is located below the gantry type mechanical arm 1 and used for conveying solar cell panels to the position right below the installation frame 2, a receiving device used for capturing the solar cell panels located on the conveying mechanism 3 is arranged at the bottom of the installation frame 2 and comprises a plurality of receiving mechanisms 4 symmetrically arranged on two sides of the installation frame 2, each receiving mechanism 4 comprises a substrate 41, a receiving plate 42 and a driving unit 43, the substrates 41 are fixed on the installation frame 2, the receiving plates 42 can horizontally and transversely move and are arranged at the lower ends of the substrates 41, and the driving unit 43 is fixed on the substrates 41 and used for driving the receiving plates 42 to move.

Example two: as shown in the figure, the other structure is the same as the first embodiment, except that the substrate 41 is connected to the mounting frame 2 through the connecting frame 5, a positioning bolt 51 is installed on the connecting frame 5, and one end of the positioning bolt 51 is screwed to the mounting frame 2. In this structure, linking frame 5 plays the effect of connecting substrate 41 and installation frame 2 for base plate 41 can be reliably fixed with installation frame 2, and linking frame 5 adopts positioning bolt 51 fixed with installation frame 2, and is fixed reliable on the one hand, and the later stage dismouting of being convenient for on the other hand can finely tune base plate 41's position according to operating condition, and the practicality is higher.

A first guide assembly 6 is further disposed between the substrate 41 and the mounting frame 2, the first guide assembly 6 includes a first guide rail 61 fixed at the lower end of the mounting frame 2 and a first slider 62 fixed at the upper end of the substrate 41, and the first slider 62 is slidably disposed on the first guide rail 61. In this structure, the setting of first direction subassembly 6 makes base plate 41 can smoothly move in the bottom of installation frame 2 on the one hand, has the guide effect, is difficult for misplacing, and on the other hand plays certain supporting role to base plate 41 through the cooperation of first guide rail 61 with first slider 62, makes it be connected more reliably with installation frame 2.

Example three: as shown in the figures, the other structure is the same as the embodiment, but the difference is that the receiving plate 42 is composed of a displacement portion 46, a connection portion 47 and an insertion portion 48, the displacement portion 46 and the insertion portion 48 are horizontally disposed, the connection portion 47 is vertically connected between the displacement portion 46 and the insertion portion 48, the driving unit 43 includes a driving cylinder, the driving cylinder is fixed at the lower end of the base plate 41, and a piston rod of the driving cylinder is fixed with the displacement portion 46. In this structure, displacement portion 46 is fixed mutually with the piston rod that drives actuating cylinder to this drives whole board 42 of accepting and removes, and insert portion 48 then is used for inserting in solar cell panel's peripheral frame, with this drive whole solar cell panel and remove, and the connecting plate plays the effect of connecting displacement portion 46 and insert portion 48, makes insert portion 48's position be less than the position of displacement portion 46, avoids producing with solar cell panel at the in-process of snatching and interferes.

A second guide assembly 7 is arranged between the displacement part 46 and the base plate 41, the second guide assembly 7 comprises a second guide rail 71 fixed at the lower end of the base plate 41 and a second slide block 72 fixed at the upper end of the displacement part 46, and the second slide block 72 is slidably arranged on the second guide rail 71. In this structure, the second guide assembly 7 is arranged to enable the displacement portion 46 to move smoothly at the bottom of the substrate 41, so as to provide a guiding function and prevent misalignment, and to provide a certain supporting function for the whole receiving plate 42 by the cooperation of the second guide rail 71 and the second slider 72, so as to enable the connection with the substrate 41 to be more reliable.

A hold-down cylinder 44 is fixed to one end of the base plate 41, a hold-down plate 45 is connected to a piston rod of the hold-down cylinder 44, and the hold-down plate 45 is positioned directly above the insertion portion 48. In this structure, air cylinder 44 pushes down is used for driving clamp plate 45 and pushes down solar cell panel's peripheral frame, can cooperate like this and accept board 42 for it is more reliable to snatch solar cell panel.

Example four: as shown in the figures, the other structures are the same as those of the embodiment, and the difference is that the conveying mechanism 3 includes a conveying frame 31, a first pulley 32, a second pulley 33, a synchronous belt 34 and a rotating unit 35, the first pulley 32 and the second pulley 33 are respectively rotatably disposed on the conveying frame 31, the first pulley 32 and the second pulley 33 are connected through the synchronous belt 34, and the rotating unit 35 is disposed on the conveying frame 31 and is used for driving the first pulley 32 to rotate. In the structure collection, the solar cell panel is conveyed in the form of the synchronous belt 34, and the structure is simple and practical.

The conveying rack 31 is symmetrically provided with a plurality of righting mechanisms 8, each righting mechanism 8 comprises a servo cylinder 81, a mounting seat 82 and a righting wheel 83, the servo cylinder 81 is horizontally fixed on the conveying rack 31, the mounting seat 82 is connected with a piston rod of the servo cylinder 81, and the righting wheel 83 is mounted on the mounting seat 82. In this structure, the setting of normal position mechanism 8 is used for carrying out the position calibration to the solar cell panel that is located hold-in range 34 to avoid appearing the condition of skew, it adopts servo cylinder 81 to drive the form that mount pad 82 removed, makes normal wheel 83 contact with solar cell panel, reaches the purpose of putting positive solar cell panel, and the portion 48 of being convenient for inserts and gets.

The gantry type manipulator 1 comprises a gantry frame 11, a longitudinal beam 12 and a transverse beam 13, wherein the longitudinal beam 12 is connected to the gantry frame 11 through a sliding plate 14, a first moving mechanism 15 used for driving the sliding plate 14 to reciprocate left and right is arranged between the sliding plate 14 and the gantry frame 11, a second moving mechanism 16 used for driving the longitudinal beam 12 to reciprocate up and down is arranged between the longitudinal beam 12 and the sliding plate 14, the transverse beam 13 is connected to the bottom of the longitudinal beam 12, and a third moving mechanism 17 used for driving the transverse beam 13 to reciprocate back and forth is arranged between the transverse beam 13 and the longitudinal beam 12. This finally results in the mounting frame 2 being able to move back and forth, right and left, and up and down in order to grip the solar panels more flexibly.

The mounting frame 2 comprises two long profiles 21 and two short profiles 22, the two long profiles 21 are distributed in parallel at intervals, the two short profiles 22 are horizontally connected between the two long profiles 21 at intervals, the number of the supporting mechanisms 4 is four, and the supporting mechanisms are respectively arranged at one end of each long profile 21. In this structure, installation frame 2 is formed by connecting two long section bars 21 and two short section bars 22, has guaranteed structural strength again when lightening whole weight, and the quantity of supporting mechanism 4 is four, distributes in the one end of long section bar 21, adopts the mode that the four points snatched like this, snatchs more reliably.

It should be noted that the above-mentioned embodiments are only preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, and the present invention can also be modified in materials and structures, or replaced by technical equivalents. Therefore, all structural equivalents which may be made by applying the present invention to the specification and drawings, or by applying them directly or indirectly to other related technical fields, are intended to be encompassed by the present invention.

Claims

1. The utility model provides a solar cell panel transportation transfer device which characterized in that: comprises a gantry type mechanical arm with six directional degrees of freedom, an installation frame and a conveying mechanism, wherein the installation frame is fixed on the gantry type mechanical arm, the conveying mechanism is positioned below the gantry type mechanical arm, and is used for conveying the solar cell panel to the position right below the mounting frame, the bottom of the mounting frame is provided with a bearing device used for grabbing the solar cell panel positioned on the conveying mechanism, the bearing device comprises a plurality of bearing mechanisms symmetrically arranged at two sides of the mounting frame, each bearing mechanism comprises a base plate, a bearing plate and a driving unit, the base plate is fixed on the mounting frame, the bearing plate can horizontally and transversely move and is arranged at the lower end of the base plate, the driving unit is fixed on the base plate and used for driving the bearing plate to move.

2. A solar panel transportation transfer apparatus as claimed in claim 1, wherein: the base plate through connecting frame with the installation frame be connected, the connecting frame on install a positioning bolt, positioning bolt's one end spiro union in the installation frame on.

3. A solar panel transportation transfer apparatus as claimed in claim 2, wherein: the base plate with the installation frame between still be provided with first direction subassembly, first direction subassembly including fix the installation frame lower extreme first guide rail with fix the base plate upper end first slider, first slider slide and locate first guide rail on.

4. A solar panel transportation transfer apparatus as claimed in claim 1, wherein: the bearing plate is composed of a displacement part, a connecting part and an insertion part, the displacement part and the insertion part are horizontally arranged, the connecting part is vertically connected between the displacement part and the insertion part, the driving unit comprises a driving cylinder, the driving cylinder is fixed at the lower end of the base plate, and a piston rod of the driving cylinder is fixed with the displacement part.

5. A solar panel transportation and transfer apparatus as claimed in claim 4, wherein: the second guide assembly is arranged between the displacement part and the substrate and comprises a second guide rail fixed at the lower end of the substrate and a second sliding block fixed at the upper end of the displacement part, and the second sliding block is arranged on the second guide rail in a sliding manner.

6. A solar panel transportation and transfer apparatus as claimed in claim 4, wherein: one end of the base plate is fixed with a pressing cylinder, a piston rod of the pressing cylinder is connected with a pressing plate, and the pressing plate is positioned right above the inserting part.

7. A solar panel transportation transfer apparatus as claimed in claim 1, wherein: conveying mechanism include conveyor frame, first band pulley, second band pulley, hold-in range and rotation unit, first band pulley with the second band pulley rotatable setting respectively be in conveyor frame on, just first band pulley with the second band pulley between be connected through the hold-in range, rotation unit set up conveyor frame on, and be used for the drive first band pulley rotate.

8. The solar panel transportation and transfer device of claim 7, wherein: the automatic correcting device is characterized in that a plurality of correcting mechanisms are symmetrically arranged on the conveying rack, each correcting mechanism comprises a servo cylinder, a mounting seat and a correcting wheel, the servo cylinders are horizontally fixed on the conveying rack, the mounting seats are connected with piston rods of the servo cylinders, and the correcting wheels are mounted on the mounting seats.

9. A solar panel transportation transfer apparatus as claimed in claim 1, wherein: the gantry type mechanical arm comprises a gantry frame, a longitudinal beam and a transverse beam, wherein the longitudinal beam is connected to the gantry frame through a sliding plate, a first moving mechanism used for driving the sliding plate to reciprocate left and right is arranged between the sliding plate and the gantry frame, a second moving mechanism used for driving the longitudinal beam to reciprocate up and down is arranged between the longitudinal beam and the sliding plate, the transverse beam is connected to the bottom of the longitudinal beam, and a third moving mechanism used for driving the transverse beam to reciprocate back and forth is arranged between the transverse beam and the longitudinal beam.

10. A solar panel transportation transfer apparatus as claimed in claim 1, wherein: the installation frame include two long section bars and two short section bars, two long section bar interval parallel distribution, two short section bar horizontal interval connect two long section bar between, the quantity of receiving mechanism be four, and set up respectively the one end of long section bar.