CN112716087A - Automatic bow tie production process - Google Patents
Automatic bow tie production process Download PDFInfo
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- CN112716087A CN112716087A CN202110018780.2A CN202110018780A CN112716087A CN 112716087 A CN112716087 A CN 112716087A CN 202110018780 A CN202110018780 A CN 202110018780A CN 112716087 A CN112716087 A CN 112716087A
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- Prior art keywords
- cloth
- bundling
- conveying
- folding
- moving
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
- A41H43/0235—Feeding or advancing
- A41H43/0242—Conveyors therefor
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/02—Handling garment parts or blanks, e.g. feeding, piling, separating or reversing
- A41H43/025—Folding, unfolding or turning over
- A41H43/0257—Folding
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- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41H—APPLIANCES OR METHODS FOR MAKING CLOTHES, e.g. FOR DRESS-MAKING OR FOR TAILORING, NOT OTHERWISE PROVIDED FOR
- A41H43/00—Other methods, machines or appliances
- A41H43/04—Joining garment parts or blanks by gluing or welding ; Gluing presses
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06H—MARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
- D06H7/00—Apparatus or processes for cutting, or otherwise severing, specially adapted for the cutting, or otherwise severing, of textile materials
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention discloses an automatic bow tie production process, which belongs to the technical field of bow tie production processes and comprises the following steps: step 1, automatically stretching and pulling out the cloth; step 2, cutting the cloth into required size; step 3, automatically curling the cloth; step 4, automatically folding the cloth in half; step 5, sealing the folded cloth; step 6, automatically bundling the cloth; step 7, sealing the cloth binding position; and step 8, automatically blanking the bow ties, wherein the process of the invention has the advantages of ingenious design, smooth connection among working procedures, realization of automatic production of the bow ties, high automation degree, capability of being responsible for one production line by one person, multiple times of capacity of manually manufacturing the bow ties, great improvement of capacity and obvious economic value.
Description
Technical Field
The invention relates to the technical field of bow tie production processes, in particular to an automatic bow tie production process.
Background
Although ties are popular in today's society, knots are being renewed for attention in business meetings, heavy occasions, and even at home. Some people wear bowties to attend a relaxed evening party, cocktail party, or evening event. Traditionally, the bow tie has been used as a linered dovetail dress, which is considered the only uniform neckline dress.
The process of bow tie production as shown in FIG. 10 comprises the steps of cutting coiled cloth into required shape by a cutting device, curling the cloth by a curling device, taking the cloth onto a folding device after curling, folding the cloth by the folding device, sealing the folded cloth by an ultrasonic sealing machine after folding, taking the cloth onto a binding device after sealing, binding the cloth by the binding device to form the bow tie shape, sealing the binding position by the ultrasonic sealing machine after binding, wherein the prior art needs a cutting machine, a curling machine, a folding machine, an ultrasonic sealing machine and a binding machine, needs to transfer processing among a plurality of devices, and occupies more space, the transfer process consumes time, affects the precision and speed of processing, has low automation degree, and needs to be improved urgently.
Disclosure of Invention
The embodiment of the invention provides an automatic bow tie production process, which aims to solve the technical problem that more labor is consumed for bow tie production.
The embodiment of the invention adopts the following technical scheme: the automatic bow tie production process comprises the following steps:
step 1, automatically stretching and drawing out the cloth: the cloth folding and unfolding device is characterized by comprising a workbench, a conveying device, a cutting device, a curling device, a folding device, a bundling device and a discharging device, wherein firstly, coiled cloth is placed on a cloth rotary drum of the conveying device, and the cloth is stretched and pulled out horizontally through the matching between a conveying belt and a conveying roller;
step 4, automatically folding the cloth: after the curling is finished, the cloth is adsorbed to the folding device through the movable sucker, the cloth is folded through the folding device, the wide folded plate and the narrow folded plate of the folding device are used for placing the cloth, the second cylinder drives the pressing plate to perform pressing operation, the pressing plate presses the middle part of the cloth, the third cylinder drives the worm rod to lift and drive the turbine to rotate, so that the narrow folded plate is driven to press the two sides of the cloth, and the cloth is folded;
step 6, automatically bundling the cloth: then the cloth is adsorbed to the binding device through the movable sucker, and the cloth is bound through the arranged binding device; when the cloth binding machine works, cloth for binding is placed on a cloth rotating shaft in a coiled mode, one end of the cloth for binding penetrates through a square groove of a binding placing table and is placed on the binding placing table, the cloth which is folded in half is placed on the binding placing table through a movable sucking disc, one end of the cloth for binding is pressed by the middle of the cloth which is folded in half, the cloth which is folded in half and one end of the cloth for binding are ultrasonically welded through an arranged ultrasonic sealing machine at the moment, two ends of the cloth are clamped through two arranged binding clamping jaws, the two binding motors are started to drive the two binding clamping jaws which clamp the cloth to rotate, and in the rotating process, the cloth which is folded in half and one end of the cloth for binding are welded, and the cloth for binding on the cloth rotating shaft can be wound on the cloth which is folded in half;
step 8, automatically blanking the knot: and finally, the knot is collected and stored in the collecting frame through a blanking device, so that automatic blanking collection of the knot is realized.
Further, the workstation is the level setting, conveyer, cutting device, crimping device, fifty percent discount device, binding apparatus, unloader all set up on the workstation, conveyer is the level setting, cutting device sets up on conveyer, crimping device sets up in the conveyer side, the fifty percent discount device sets up in conveyer's side, binding apparatus sets up in the side of fifty percent discount device, unloader sets up in binding apparatus's side.
Further, the conveying device comprises two cloth support frames, a conveying base, a conveying support frame, a conveying belt, a moving mechanism, a first air cylinder, a conveying support plate, a conveying roller and a conveying motor, wherein the two cloth support frames are vertically arranged, the cloth rotary drum is arranged on the two cloth support frames and is in matched and rotating connection with the cloth rotary drum through the two cloth support frames, the number of the conveying bases is four, the four conveying bases are arranged on the side surfaces of the cloth support frames, the conveying support frame is arranged on the conveying base, the conveying belt is arranged on the conveying support frame, the moving mechanism is arranged on the side surface of the conveying support frame, the first air cylinder is arranged on the moving mechanism, the output end of the first air cylinder faces downwards, and the conveying support plate is arranged on the output end of the first air cylinder, the conveying roller is arranged on the conveying supporting plate, and the conveying motor is arranged on the side face of the conveying supporting frame.
Further, moving mechanism comprises removal spout, movable housing, movable motor, removal gyro wheel and removal backup pad, it is equipped with two, two to remove the spout and set up the both sides at the conveying support frame respectively, it is equipped with two, two to remove the housing and set up the both sides at removing the spout respectively, the movable motor sets up the below at the movable housing, and the output of movable motor passes the inside of movable housing to movable housing, it is equipped with two, two to remove the gyro wheel and set up respectively in the inside of movable housing, just two remove the gyro wheel and laminate mutually with removing the spout, it sets up on the movable housing to remove the backup pad.
Further, cut out the material device by cutting out the material backup pad, cut out material electric jar and cutting component and constitute, it sets up to cut out the material backup pad cut out the side that material electric jar set up in the removal backup pad, it sets up in the removal backup pad to cut out material electric jar, cutting component sets up on cutting out material electric jar.
Further, the hemming device comprises a first electric cylinder, a movable sucker, a hemming base, a narrow side supporting plate, a wide side supporting plate, a hemming electric cylinder and a hemming machine, the first electric cylinder is arranged on the side face of the conveying device, the movable sucker is arranged on the first electric cylinder, the hemming base is arranged on the side face of the first electric cylinder, the wide side supporting plate is arranged on the hemming base, the narrow side supporting plate is provided with two narrow side supporting plates, the narrow side supporting plates are respectively arranged on the two sides of the wide side supporting plate and have gaps with the wide side supporting plate, the hemming electric cylinders are provided with two hemming electric cylinders which are arranged on the side face of the hemming base, and the hemming machine is provided with two hemming machines which are respectively arranged on the hemming electric cylinders.
Further, the folding device comprises a folding base, two folding support plates, two wide folded plates, two narrow folded plates, four turbines, four scroll rods, two air cylinders, a third air cylinder, a pressing plate, an ultrasonic sealing machine, a second electric cylinder and a clamping mechanism, wherein the folding base is vertically arranged, the two folding bases are arranged on the folding base, the wide folded plates are arranged on the folding base, the two narrow folded plates are respectively arranged on two ends of the folding support plates and are in matched movable connection, the turbines are four, the four turbines are respectively arranged on two ends of the two narrow folded plates, the scroll rods are respectively arranged on the side surfaces of the four turbines and are in matched transmission connection, the third air cylinder is provided with two scroll rods, and the two third air cylinders are arranged below the two scroll rods far away from the curling device, the one end setting of pressing the clamp plate just is cooperation swing joint on the wide folded plate, the second cylinder setting just is the cooperation transmission and connects in the below of pressing clamp plate one end, the electric jar of second sets up the side at the fifty percent discount backup pad, the ultrasonic wave capper sets up on the electric jar of second, press from both sides the side that the mechanism set up at the wide folded plate.
Further, press from both sides and get mechanism and press from both sides branch, second baffle and press from both sides by clamping jaw, first baffle, head rod, second connecting rod, third connecting rod, and get the cylinder and constitute, head rod, second connecting rod and third connecting rod all are the symmetry setting, the head rod is vertical setting, the clamping jaw sets up on one side of first baffle, the head rod sets up on one side of first baffle, the one end of second connecting rod is connected the other end with the head rod and is got branch and be connected, the one end of third connecting rod is connected the other end with head rod and second connecting rod and is set up on the second baffle, the one end of getting branch is connected the other end with the third connecting rod and is got the output of cylinder and be connected.
Further, the bundling device comprises a bundling support frame, a cloth rotating shaft, a bundling placing table, two bundling motors, two bundling clamping jaws, two moving blocks, two bundling bases and a cutting assembly, wherein the bundling support frame is vertically arranged, the cloth rotating shaft is arranged in the middle of the bundling support frame and is rotatably connected with the cloth rotating shaft, the bundling placing table is arranged on the bundling support frame, a square groove is formed in the middle of the bundling placing table, the two bundling bases are respectively arranged on two sides of the bundling support frame, the two moving blocks are respectively arranged on the two bundling bases, the two bundling motors are respectively arranged on the two moving blocks, the two bundling clamping jaws are respectively arranged on output ends of the two bundling motors and are rotatably connected with the two bundling clamping jaws, the cutting assembly is arranged on the side face of the bundling support frame.
Further, unloader comprises unloading support frame, manipulator, rotating electrical machines and receipts material frame, the unloading support frame is vertical setting, the manipulator is installed on the unloading support frame, the rotating electrical machines sets up inside the unloading support frame, just the output of rotating electrical machines is the cooperation with the manipulator and rotates the connection, the receipt material frame sets up the side at the unloading support frame.
The embodiment of the invention adopts at least one technical scheme which can achieve the following beneficial effects:
firstly, the embodiment of the invention places coiled cloth on a cloth rotary drum, realizes the stretching and pulling out of the cloth through the matching between a conveyor belt and a conveying roller, cuts the cloth through a cutting device, adsorbs the cloth onto a curling device through a movable sucker, curls the cloth through the curling device, adsorbs the cloth onto a folding device through the movable sucker after the curling is finished, folds the cloth through the folding device, seals the folded cloth through an ultrasonic sealing machine after the folding is finished, adsorbs the cloth onto a binding device through the movable sucker, binds the cloth through the arranged binding device, seals the binding position through the ultrasonic sealing machine after the binding is finished, and finally collects and stores the neckline in a collecting frame through a blanking device, thereby realizing the automatic production of the neckline, the technical problem that more manpower is consumed for the production of the bow tie is solved.
Secondly, the wide folded plate and the narrow folded plate are used for placing cloth, the second air cylinder is arranged to drive the pressing plate to perform pressing operation, the middle part of the cloth is pressed through the pressing plate, the third air cylinder is arranged to drive the worm to lift and drive the worm wheel to rotate, and therefore the narrow folded plate is driven to press the two sides of the cloth, and the cloth is folded in half.
Thirdly, the process design of the invention is ingenious, the connection among the processes is smooth, the automatic stretching and pulling out of the cloth, the cutting of the cloth into the required size, the automatic curling of the cloth, the automatic folding and the sealing of the folded cloth, the automatic bundling of the cloth, the sealing of the cloth bundling position and the automatic blanking of the neckline are realized, the automatic production of the neckline is realized, the automation degree is high, one person can be responsible for one production line, the productivity is multiple times of the manual manufacturing of the neckline, the productivity is greatly improved, and the invention has obvious economic value.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a perspective view of the conveyor of the present invention;
FIG. 3 is a schematic perspective view of a moving mechanism according to the present invention;
FIG. 4 is a schematic perspective view of a curling device according to the present invention;
FIG. 5 is a schematic perspective view of a folding device according to the present invention;
FIG. 6 is a schematic perspective view of the gripping mechanism of the present invention;
FIG. 7 is a schematic perspective view of a blanking device according to the present invention;
FIG. 8 is a schematic perspective view of a cutting device according to the present invention;
FIG. 9 is a perspective view of the strapping device of the present invention;
FIG. 10 is a process diagram of forming a bow tie;
FIG. 11 is a process flow diagram of the present invention.
Reference numerals
The device comprises a workbench 1, a conveying device 2, a cloth support frame 21, a cloth rotary drum 22, a conveying base 23, a conveying support frame 24, a conveying belt 25, a first air cylinder 26, a conveying support plate 27, a conveying roller 28, a conveying motor 29, a moving mechanism 211, a moving chute 212, a moving shell 213, a moving motor 214, a moving roller 215, a moving support plate 216, a material cutting device 3, a material cutting support plate 31, a material cutting electric cylinder 32, a cutting assembly 33, a curling device 4, a first electric cylinder 41, a moving suction cup 42, a curling base 43, a narrow edge support plate 44, a wide edge support plate 45, a curling electric cylinder 46, a curling machine 47, a folding device 5, a folding base 51, a folding support plate 52, a wide folded plate 53, a narrow folded plate 54, a turbine 55, a scroll bar 56, a second air cylinder 57, a third air cylinder 58, a pressing plate 59, an ultrasonic sealing machine 511, a second electric cylinder 522, a clamping mechanism 533, a clamping jaw 534, The device comprises a first connecting rod 536, a second connecting rod 537, a third connecting rod 538, a clamping support rod 539, a second baffle 531, a clamping cylinder 532, a binding device 6, a binding support frame 61, a cloth rotating shaft 62, a binding placing table 63, a binding motor 64, a binding clamping jaw 65, a moving block 66, a binding base 68, a cutting assembly 69, a blanking device 7, a blanking support frame 71, a manipulator 72, a rotating motor 73 and a material receiving frame 74.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the technical solutions of the present invention will be clearly and completely described below with reference to the specific embodiments of the present invention and the accompanying drawings. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical solutions provided by the embodiments of the present invention are described in detail below with reference to the accompanying drawings.
Referring to fig. 1 to 11, an embodiment of the present invention provides an automatic bow tie production process, including the following steps:
step 1, automatically stretching and drawing out the cloth: the cloth cutting and feeding device is provided with a workbench 1, a conveying device 2, a cutting device 3, a curling device 4, a folding device 5, a bundling device 6 and a discharging device 7, and the cloth is stretched and pulled out through the matching between a conveying belt 25 and a conveying roller 28;
step 4, automatically folding the cloth: after the curling is finished, the cloth is adsorbed to the folding device 5 through the movable sucker 42, the cloth is folded through the folding device 5, the wide folded plate 53 and the narrow folded plate 54 of the folding device 5 are used for placing the cloth, the second air cylinder 57 drives the pressing plate 59 to perform pressing operation, the pressing plate 59 presses the middle part of the cloth, the third air cylinder 58 drives the worm 56 to lift and drive the turbine 55 to rotate, so that the narrow folded plate 54 is driven to press the two sides of the cloth, and the cloth is folded;
step 6, automatically bundling the cloth: then the cloth is absorbed to the bundling device 6 through the movable sucker 42, and the cloth is bundled through the arranged bundling device 6; when in work, the cloth for bundling is coiled and placed on the cloth rotating shaft 62, one end of the cloth for bundling passes through the square groove of the bundling placing table 63 and is placed on the bundling placing table 63, the cloth which is folded in half is placed on the bundling placing table 63 through the movable sucker 42, and the middle part of the cloth material after being folded in half presses one end of the cloth material for bundling, at this time, the cloth material after being folded in half and one end of the cloth material for bundling are ultrasonically welded through the arranged ultrasonic sealing machine 511, then the two ends of the cloth material are clamped through the two arranged bundling clamping jaws 65, then the two bundling motors 64 are started to drive the two bundling clamping jaws 65 which clamp the cloth material for rotating operation, in the rotating process, because one ends of the folded cloth and the cloth for bundling are welded, the cloth for bundling on the cloth rotating shaft 62 is wound on the folded cloth;
step 8, automatically blanking the knot: and finally, the knot is collected and stored in the material collecting frame 74 through the blanking device 7, so that the automatic blanking collection of the knot is realized.
Preferably, the workbench 1 is arranged horizontally, the conveying device 2, the cutting device 3, the curling device 4, the folding device 5, the bundling device 6 and the blanking device 7 are all arranged on the workbench 1, the conveying device 2 is arranged horizontally, the cutting device 3 is arranged on the conveying device 2, the curling device 4 is arranged on the side surface of the conveying device 2, the folding device 5 is arranged on the side surface of the conveying device 2, the bundling device 6 is arranged on the side surface of the folding device 5, the blanking device 7 is arranged on the side surface of the bundling device 6, coiled cloth is stretched and pulled out by the arranged conveying device 2, so that subsequent cutting operation is facilitated, the cloth is cut into required size by the arranged cutting device 3, both sides of the cloth are curled by the arranged curling device 4, and the curled cloth is folded and sealed by ultrasound by the arranged folding device 5, the doubled-up cloth is bundled by the arranged bundling device 6, and the knot is collected and stored by the arranged blanking device 7.
Preferably, the conveying device 2 is composed of two cloth support frames 21, two cloth rotary drums 22, a conveying base 23, two conveying support frames 24, a conveying belt 25, a moving mechanism 211, a first air cylinder 26, a conveying support plate 27, a conveying roller 28 and a conveying motor 29, the cloth support frames 21 are provided, the two cloth support frames 21 are vertically arranged, the cloth rotary drums 22 are arranged on the two cloth support frames 21, the cloth rotary drums 22 penetrate through the two cloth support frames 21 to be matched and rotatably connected, the conveying base 23 is provided with four conveying bases 23, the four conveying bases 23 are arranged on the side surfaces of the cloth support frames 21, the conveying support frame 24 is arranged on the conveying base 23, the conveying belt 25 is arranged on the conveying support frame 24, the moving mechanism 211 is arranged on the side surface of the conveying support frame 24, the first air cylinder 26 is arranged on the moving mechanism 211, and the output end of the first cylinder 26 is directed downward, the transfer supporting plate 27 is provided on the output end of the first cylinder 26, the transfer roller 28 is disposed on the transfer support plate 27, the transfer motor 29 is disposed at a side of the transfer support frame 24, the coiled cloth is supported by the arranged cloth drum 22, the conveying support frame 24 is supported by the arranged conveying base 23, the conveyor belt 25 and the moving mechanism 211 are supported by the conveyor support frame 24, the cloth is driven by the arranged conveyor belt 25 to move transversely, the first air cylinder 26 is driven by the arranged moving mechanism 211 to move transversely, the first air cylinder 26 is arranged to drive the conveying supporting plate 27 to perform lifting operation, the conveying roller 28 is arranged to press the cloth, the conveyer belt 25 is driven to rotate by the arranged conveyer motor 29, and the cloth is stretched and pulled out by the cooperation between the conveyer belt 25 and the conveyer roller 28.
Preferably, the moving mechanism 211 comprises two moving chutes 212, two moving housings 213, two moving motors 214, two moving rollers 215 and two moving support plates 216, the two moving chutes 212 are respectively disposed at two sides of the conveying support frame 24, the two moving housings 213 are respectively disposed at two sides of the moving chutes 212, the moving motors 214 are disposed below the moving housings 213, and output ends of the moving motors 214 penetrate through the moving housings 213 to the inside of the moving housings 213, the two moving rollers 215 are disposed, the two moving rollers 215 are respectively disposed inside the moving housings 213, and the two moving rollers 215 are attached to the moving chutes 212, the moving support plates 216 are disposed on the moving housings 213, and the moving rollers 215 are driven by the moving motors 214 to move transversely in the moving chutes 212, the first cylinder 26 is supported by a movable support plate 216.
Preferably, cutting device 3 comprises cutting material backup pad 31, cutting material electric cylinder 32 and cutting component 33, cutting material backup pad 31 sets up cutting material electric cylinder 32 sets up the side at removal backup pad 216, cutting material electric cylinder 32 sets up on removal backup pad 216, cutting component 33 sets up on cutting material electric cylinder 32, supports cutting material electric cylinder 32 through the cutting material backup pad 31 that sets up, can drive cutting component 33 through the cutting material electric cylinder 32 that sets up and carry out lateral shifting, cuts into required size through the cutting component 33 that sets up to the cloth.
Preferably, the hemming device 4 is composed of a first electric cylinder 41, a movable suction cup 42, a hemming base 43, a narrow side support plate 44, a wide side support plate 45, a hemming electric cylinder 46 and a hemming machine 47, the first electric cylinder 41 is arranged at the side of the conveyor 2, the movable suction cup 42 is arranged on the first electric cylinder 41, the hemming base 43 is arranged at the side of the first electric cylinder 41, the wide side support plate 45 is arranged on the hemming base 43, the narrow side support plate 44 is provided with two, the narrow side support plates 44 are respectively arranged at two sides of the wide side support plate 45 and have a gap with the wide side support plate 45, the hemming electric cylinders 46 are provided with two, the hemming electric cylinders 46 are arranged at the side of the hemming base 43, the hemming machine 47 is provided with two, the hemming machine 47 is respectively arranged on the hemming electric cylinders 46, the movable suction cup 42 is driven to move transversely by the arranged first electric cylinder 41, the cloth after the cutting is completed is adsorbed to a required position through the arranged movable sucker 42, the narrow side supporting plate 44 and the wide side supporting plate 45 are supported through the arranged crimping base 43, the wide side supporting plate 45 and the narrow side supporting plate 44 are used for placing the cloth, the crimping machine 47 can conveniently conduct crimping operation through the gap between the wide side supporting plate 45 and the narrow side supporting plate 44, the crimping electric cylinder 46 drives the crimping machine 47 to transversely move, and the cloth is fed through the arranged crimping machine 47 to be crimped.
Preferably, the folding device 5 comprises a folding base 51, a folding support plate 52, a wide folding plate 53, two narrow folding plates 54, turbines 55, scroll bars 56, a second cylinder 57, a third cylinder 58, a pressing plate 59, an ultrasonic sealing machine 511, a second electric cylinder 522 and a clamping mechanism 533, wherein the folding base 51 is provided with two folding bases 51, the folding support plate 52 is arranged on the folding base 51, the wide folding plate 53 is arranged on the folding base 51, the narrow folding plates 54 are provided with two narrow folding plates 54, the two narrow folding plates 54 are respectively arranged on two ends of the folding support plate 52 and are in matching movable connection, the number of the turbines 55 is four, the four turbines 55 are respectively arranged on two ends of the two narrow folding plates 54, the number of the scroll bars 56 is four, the four scroll bars 56 are respectively arranged on the side surfaces of the four turbines 55 and are in matching transmission connection, the number of the third cylinders 58 is two, the two third cylinders 58 are arranged below the two scroll rods 56 far away from the hemming device 4, one end of the pressing plate 59 is arranged on the wide folding plate 53 and is in matching movable connection, the second cylinder 57 is arranged below one end of the pressing plate 59 and is in matching transmission connection, the second electric cylinder 522 is arranged on the side surface of the doubling back plate 52, the ultrasonic sealing machine 511 is arranged on the second electric cylinder 522, the clamping mechanism 533 is arranged on the side surface of the wide folding plate 53, the wide folding plate 53 and the narrow folding plate 54 are arranged for placing cloth, the pressing plate 59 is driven by the arranged second cylinder 57 to perform pressing operation, the middle part of the cloth is pressed by the arranged pressing plate 59, the scroll rods 56 are driven by the arranged third cylinders 58 to lift and drive the turbine 55 to rotate, and the narrow folding plate 54 is driven to press the two sides of the cloth, therefore, the cloth can be folded in half, the folded cloth is sealed through the arranged ultrasonic sealing machine 511, and the ultrasonic sealing machine 511 can be driven to move transversely through the arranged second electric cylinder 522.
Preferably, the clamping mechanism 533 is composed of a clamping jaw 534, a first baffle 535, a first connecting rod 536, a second connecting rod 537, a third connecting rod 538, a clamping strut 539, a second baffle 531 and a clamping cylinder 532, the first connecting rod 536, the second connecting rod 537 and the third connecting rod 538 are symmetrically arranged, the first baffle 535 is vertically arranged, the clamping jaw 534 is arranged on one side of the first baffle 535, the first connecting rod 536 is arranged on one side of the first baffle 535, one end of the second connecting rod 537 is connected with the first connecting rod 536, the other end is connected with the clamping strut 539, one end of the third connecting rod 538 is connected with the first connecting rod 536 and the second connecting rod 537, the other end is arranged on the second baffle 531, one end of the clamping strut 539 is connected with the third connecting rod 538, the clamping strut 539 is pushed to move transversely by the clamping cylinder 532, thereby it rotates to drive first baffle 535 and move forward to press from both sides the cooperation that pushes away branch 539 through the clamp that sets up and press from both sides the cooperation of third connecting rod 538, second connecting rod 537 and first connecting rod 536, and the cloth clamp after will folding the sealing through the clamping jaw 534 that sets up is to wide flap 53 one end department to be convenient for remove sucking disc 42 and adsorb the cloth.
Preferably, the binding device 6 comprises a binding support frame 61, a cloth rotating shaft 62, a binding placing table 63, a binding motor 64, binding clamping jaws 65, moving blocks 66, two binding bases 68 and a cutting assembly 69, wherein the binding support frame 61 is vertically arranged, the cloth rotating shaft 62 is arranged in the middle of the binding support frame 61 and is rotatably connected with the binding support frame, the binding placing table 63 is arranged on the binding support frame 61, a square groove is arranged in the middle of the binding placing table 63, the two binding bases 68 are arranged, the two binding bases 68 are respectively arranged on two sides of the binding support frame 61, the two moving blocks 66 are respectively arranged on the two binding bases, the two binding motors 64 are respectively arranged on the two moving blocks 66, the two binding clamping jaws 65 are respectively arranged, the two binding clamping jaws 65 are respectively arranged at the output ends of the two binding motors 64 and are rotatably connected, the cutting assembly 69 is arranged at the side surface of the binding support frame 61, when in work, the cloth for binding is placed on the cloth rotating shaft 62 in a coiled manner, one end of the cloth for binding is placed on the binding placing table 63 through the square groove of the binding placing table 63, the cloth which is folded in half is placed on the binding placing table 63 through the movable suction cup 42, one end of the cloth for binding is pressed at the middle part of the cloth which is folded in half, the cloth which is folded in half and one end of the cloth for binding are ultrasonically welded through the arranged ultrasonic sealing machine 511, the two ends of the cloth are clamped through the two binding clamping jaws 65, the two binding motors 64 are started to drive the two binding clamping jaws 65 for clamping the cloth to rotate, and in the rotating process, because one end of the folded cloth and one end of the cloth for bundling are welded, the cloth for bundling on the cloth rotating shaft 62 can be wound on the folded cloth, the cloth for bundling is sealed by the ultrasonic sealing machine 511 after being wound for one circle, and the cloth for bundling is cut off by the arranged cutting assembly 69 after the sealing is finished, so that the cloth bundling operation is realized.
Preferably, unloader 7 comprises unloading support frame 71, manipulator 72, rotating electrical machines 73 and receipts material frame 74, unloading support frame 71 is vertical setting, manipulator 72 installs on unloading support frame 71, rotating electrical machines 73 sets up inside unloading support frame 71, just rotating electrical machines 73's output is the cooperation with manipulator 72 and rotates and be connected, receive material frame 74 sets up in the side of unloading support frame 71, supports manipulator 72 and rotating electrical machines 73 through the unloading support frame 71 that sets up, presss from both sides the bow tie through the manipulator 72 that sets up, and the rotating electrical machines 73 drive manipulator 72 through the setting rotates, is used for depositing through the receipts material frame 74 that sets up and collects the bow tie.
The above description is only an example of the present invention, and is not intended to limit the present invention. Various modifications and alterations to this invention will become apparent to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the scope of the claims of the present invention.
Claims (10)
1. The automatic bow tie production process is characterized by comprising the following steps of:
step 1, automatically stretching and drawing out the cloth: the cloth folding and spreading device is characterized by comprising a workbench (1), a conveying device (2), a cutting device (3), a curling device (4), a folding device (5), a bundling device (6) and a discharging device (7), wherein firstly, coiled cloth is placed on a cloth rotary drum (22) of the conveying device (2), and the cloth is stretched and pulled out through the matching between a conveying belt (25) and a conveying roller (28);
step 2, cutting the cloth into required sizes: then, cutting the cloth through a cutting device (3) to obtain the required size; the cutting support plate (31) supports the cutting electric cylinder (32), the cutting electric cylinder (32) drives the cutting assembly (33) to move transversely, and the cutting assembly (33) cuts the cloth into required sizes;
step 3, automatically curling the cloth: then, the cloth is adsorbed to the hemming device (4) through a movable sucking disc (42) of the hemming device (4), and the hemming is carried out on the cloth through the hemming device (4); the first electric cylinder (41) drives the movable sucker (42) to move transversely, the movable sucker (42) adsorbs the cut cloth to a required position, the crimping base (43) supports the narrow side supporting plate (44) and the wide side supporting plate (45), the arranged wide side supporting plate (45) and the narrow side supporting plate (44) are used for placing the cloth, the crimping machine (47) is convenient to crimp through a gap between the arranged wide side supporting plate (45) and the narrow side supporting plate (44), the crimping electric cylinder (46) drives the crimping machine (47) to move transversely, and the crimping machine (47) feeds the cloth to crimp;
step 4, automatically folding the cloth: after the curling is finished, the cloth is adsorbed to a folding device (5) through a movable sucker (42), the cloth is folded through the folding device (5), a wide folded plate (53) and a narrow folded plate (54) of the folding device (5) are used for placing the cloth, a second air cylinder (57) drives a pressing plate (59) to perform pressing operation, the pressing plate (59) presses the middle of the cloth, a third air cylinder (58) drives a worm rod (56) to lift and drive a turbine (55) to rotate, so that the narrow folded plate (54) is driven to press the two sides of the cloth, and the cloth is folded;
step 5, sealing the folded cloth: after the folding is finished, sealing the folded cloth by an ultrasonic sealing machine (511);
step 6, automatically bundling the cloth: then the cloth is absorbed to a bundling device (6) through a movable sucker (42), and the cloth is bundled through the arranged bundling device (6); when the device works, cloth for bundling is placed on the cloth rotating shaft (62) in a coiled mode, one end of the cloth for bundling penetrates through the square groove of the bundling placing table (63) and is placed on the bundling placing table (63), the cloth which is folded in half is placed on the bundling placing table (63) through the movable sucker (42), and the middle part of the cloth material after being folded in half presses one end of the cloth material for bundling, at the moment, the cloth material after being folded in half and one end of the cloth material for bundling are welded by ultrasonic through an arranged ultrasonic sealing machine (511), the two ends of the cloth material are clamped through two arranged bundling clamping jaws (65), then two bundling motors (64) are started to drive the two bundling clamping jaws (65) which clamp the cloth material to carry out rotation operation, in the rotating process, because one ends of the folded cloth and the cloth for bundling are welded, the cloth for bundling on the cloth rotating shaft (62) can be wound on the folded cloth;
step 7, sealing the cloth binding position: after the cloth is wound for one circle, the cloth for bundling is sealed through an ultrasonic sealing machine (511), and after the sealing is finished, the cloth for bundling is cut through a cutting assembly (69), so that the cloth is bundled and sealed, and a required bow tie is obtained;
step 8, automatically blanking the knot: and finally, the knot is collected and stored in a material collecting frame (74) through a blanking device (7), so that automatic blanking collection of the knot is realized.
2. The automatic bow tie production process according to claim 1, wherein the workbench (1) is horizontally arranged, the conveying device (2), the material cutting device (3), the curling device (4), the folding device (5), the bundling device (6) and the blanking device (7) are arranged on the workbench (1), the conveying device (2) is horizontally arranged, the material cutting device (3) is arranged on the conveying device (2), the curling device (4) is arranged on the side surface of the conveying device (2), the folding device (5) is arranged on the side surface of the conveying device (2), the bundling device (6) is arranged on the side surface of the folding device (5), and the blanking device (7) is arranged on the side surface of the bundling device (6).
3. The bow tie automatic production process according to claim 2, wherein the conveying device (2) is composed of two cloth support frames (21), two cloth support frames (21) vertically arranged, a conveying base (23), a conveying support frame (24), a conveying belt (25), a moving mechanism (211), a first air cylinder (26), a conveying support plate (27), a conveying roller (28) and a conveying motor (29), the cloth support frames (21) are rotatably connected in a matching manner through the two cloth support frames (21), the conveying base (23) is provided with four conveying base frames (23) arranged on the side surfaces of the cloth support frames (21), the conveying support frame (24) is arranged on the conveying base frame (23), the conveying belt (25) is arranged on the conveying support frame (24), the moving mechanism (211) is arranged on the side face of the conveying support frame (24), the first air cylinder (26) is arranged on the moving mechanism (211), the output end of the first air cylinder (26) faces downwards, the conveying support plate (27) is arranged on the output end of the first air cylinder (26), the conveying roller (28) is arranged on the conveying support plate (27), and the conveying motor (29) is arranged on the side face of the conveying support frame (24).
4. The automated bow tie production process according to claim 3, wherein the moving mechanism (211) comprises two moving chutes (212), two moving housings (213), two moving motors (214), two moving rollers (215), and a moving support plate (216), the two moving chutes (212) are respectively disposed at two sides of the conveying support frame (24), the two moving housings (213) are respectively disposed at two sides of the moving chutes (212), the moving motor (214) is disposed below the moving housings (213), the output end of the moving motor (214) passes through the moving housings (213) to the inside of the moving housings (213), the two moving rollers (215) are disposed, the two moving rollers (215) are respectively disposed inside the moving housings (213), and the two moving rollers (215) are jointed with the moving chute (212), and the moving support plate (216) is arranged on the moving shell (213).
5. The automatic bow tie production process according to claim 4, wherein the material cutting device (3) is composed of a material cutting support plate (31), a material cutting electric cylinder (32) and a cutting assembly (33), the material cutting support plate (31) is arranged on the side surface of the material cutting electric cylinder (32) arranged on the movable support plate (216), the material cutting electric cylinder (32) is arranged on the movable support plate (216), and the cutting assembly (33) is arranged on the material cutting electric cylinder (32).
6. The automated bow tie production process according to claim 2, wherein the curling device (4) is composed of a first electric cylinder (41), a movable suction cup (42), a curling base (43), a narrow side support plate (44), a wide side support plate (45), a curling electric cylinder (46), and a curling machine (47), the first electric cylinder (41) is disposed at a side of the conveyor (2), the movable suction cup (42) is disposed on the first electric cylinder (41), the curling base (43) is disposed at a side of the first electric cylinder (41), the wide side support plate (45) is disposed on the curling base (43), the narrow side support plate (44) is provided with two, the narrow side support plates (44) are respectively disposed at both sides of the wide side support plate (45) with a gap therebetween, the curling electric cylinder (46) is provided with two, the two curling electric cylinders (46) are arranged on the side face of the curling base (43), the number of the curling machines (47) is two, and the two curling machines (47) are respectively arranged on the curling electric cylinders (46).
7. The automatic bow tie production process according to claim 2, wherein the folding device (5) comprises two folding bases (51), two folding support plates (52), two wide folding plates (53), two narrow folding plates (54), a turbine (55), a worm rod (56), a second cylinder (57), a third cylinder (58), a pressing plate (59), an ultrasonic sealing machine (511), a second electric cylinder (522) and a clamping mechanism (533), the folding bases (51) are vertically arranged, the folding support plates (52) are arranged on the folding bases (51), the wide folding plates (53) are arranged on the folding bases (51), the narrow folding plates (54) are two, the two narrow folding plates (54) are respectively arranged on two ends of the folding support plates (52) and are movably connected in a matching manner, the turbine (55) is four, four turbine (55) set up respectively on the both ends of two narrow folded plates (54), worm rod (56) are equipped with four, four worm rod (56) set up respectively in the side of four turbine (55) and be the cooperation transmission and connect, third cylinder (58) are equipped with two, two third cylinder (58) set up in two worm rod (56) below of keeping away from hemming device (4), the one end of pressing board (59) sets up on wide folded plate (53) and be cooperation swing joint, second cylinder (57) set up in the below of pressing board (59) one end and be the cooperation transmission and connect, second electric cylinder (522) set up the side at fifty percent discount backup pad (52), ultrasonic capper (511) set up on second electric cylinder (522), press from both sides and get mechanism (533) and set up the side at wide folded plate (53).
8. The automated bow tie production process according to claim 2, wherein the clamping mechanism (533) is composed of a clamping jaw (534), a first baffle (535), a first connecting rod (536), a second connecting rod (537), a third connecting rod (538), a clamping strut (539), a second baffle (531) and a clamping cylinder (532), the first connecting rod (536), the second connecting rod (537) and the third connecting rod (538) are symmetrically arranged, the first baffle (535) is vertically arranged, the clamping jaw (534) is arranged on one side of the first baffle (535), the first connecting rod (536) is arranged on one side of the first baffle (535), one end of the second connecting rod (537) is connected with the first connecting rod (536) and the other end is connected with the clamping strut (539), one end of the third connecting rod (538) is connected with the first connecting rod (536) and the second connecting rod (536) and the other end is arranged on the second baffle (531), one end of the clamping support rod (539) is connected with the third connecting rod (538), and the other end of the clamping support rod is connected with the output end of the clamping cylinder (532).
9. The automated bow tie production process according to claim 2, wherein the binding device (6) comprises a binding support frame (61), a cloth rotating shaft (62), a binding placing table (63), a binding motor (64), a binding clamping jaw (65), a moving block (66), a binding base (68) and a cutting assembly (69), the binding support frame (61) is vertically arranged, the cloth rotating shaft (62) is arranged in the middle of the binding support frame (61) and is rotatably connected with the binding support frame, the binding placing table (63) is arranged on the binding support frame (61), a square groove is arranged in the middle of the binding placing table (63), two binding bases (68) are arranged, the two binding bases (68) are respectively arranged on two sides of the binding support frame (61), two moving blocks (66) are arranged, and two moving blocks (66) are respectively arranged on the two binding bases, the two bundling motors (64) are arranged, the two bundling motors (64) are respectively arranged on the two moving blocks (66), the two bundling clamping jaws (65) are arranged, the two bundling clamping jaws (65) are respectively arranged at the output ends of the two bundling motors (64) and are rotatably connected, and the cutting assembly (69) is arranged on the side face of the bundling support frame (61).
10. The automatic bow tie production process according to claim 2, wherein the blanking device (7) comprises a blanking support frame (71), a mechanical arm (72), a rotating motor (73) and a material receiving frame (74), the blanking support frame (71) is vertically arranged, the mechanical arm (72) is installed on the blanking support frame (71), the rotating motor (73) is arranged inside the blanking support frame (71), the output end of the rotating motor (73) is matched and rotatably connected with the mechanical arm (72), and the material receiving frame (74) is arranged on the side surface of the blanking support frame (71).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110018780.2A CN112716087A (en) | 2021-01-07 | 2021-01-07 | Automatic bow tie production process |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110018780.2A CN112716087A (en) | 2021-01-07 | 2021-01-07 | Automatic bow tie production process |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112716087A true CN112716087A (en) | 2021-04-30 |
Family
ID=75591068
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110018780.2A Withdrawn CN112716087A (en) | 2021-01-07 | 2021-01-07 | Automatic bow tie production process |
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| Country | Link |
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| CN (1) | CN112716087A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113854690A (en) * | 2021-09-30 | 2021-12-31 | 东莞市合鼎盛自动化设备有限公司 | Automatic bow tie production equipment |
| CN113907474A (en) * | 2021-09-30 | 2022-01-11 | 东莞市合鼎盛自动化设备有限公司 | Automatic production bow tie equipment is to folding forming mechanism |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| EP0042651A1 (en) * | 1980-06-23 | 1981-12-30 | Akab Of Sweden Ab | A device for folding and making a hem on the end edges of a piece of cloth e.g a sheet |
| JPH02161985A (en) * | 1988-12-15 | 1990-06-21 | Agency Of Ind Science & Technol | Edge folding device for worked fabric |
| CN110814770A (en) * | 2019-11-26 | 2020-02-21 | 江涛 | Automatic processing device for round cover curling |
| CN110820289A (en) * | 2019-11-13 | 2020-02-21 | 义乌市科航工艺品有限公司 | Automatic ironing and rolling equipment for tie |
| CN110833226A (en) * | 2018-08-17 | 2020-02-25 | 仙桃市道琦塑业股份有限公司 | Flow line production system and process of non-woven fabric clothes |
| CN110938945A (en) * | 2019-11-28 | 2020-03-31 | 苏州琼派瑞特电子科技有限公司 | Full-automatic fabric production equipment |
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2021
- 2021-01-07 CN CN202110018780.2A patent/CN112716087A/en not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0042651A1 (en) * | 1980-06-23 | 1981-12-30 | Akab Of Sweden Ab | A device for folding and making a hem on the end edges of a piece of cloth e.g a sheet |
| JPH02161985A (en) * | 1988-12-15 | 1990-06-21 | Agency Of Ind Science & Technol | Edge folding device for worked fabric |
| CN110833226A (en) * | 2018-08-17 | 2020-02-25 | 仙桃市道琦塑业股份有限公司 | Flow line production system and process of non-woven fabric clothes |
| CN110820289A (en) * | 2019-11-13 | 2020-02-21 | 义乌市科航工艺品有限公司 | Automatic ironing and rolling equipment for tie |
| CN110814770A (en) * | 2019-11-26 | 2020-02-21 | 江涛 | Automatic processing device for round cover curling |
| CN110938945A (en) * | 2019-11-28 | 2020-03-31 | 苏州琼派瑞特电子科技有限公司 | Full-automatic fabric production equipment |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113854690A (en) * | 2021-09-30 | 2021-12-31 | 东莞市合鼎盛自动化设备有限公司 | Automatic bow tie production equipment |
| CN113907474A (en) * | 2021-09-30 | 2022-01-11 | 东莞市合鼎盛自动化设备有限公司 | Automatic production bow tie equipment is to folding forming mechanism |
| CN113854690B (en) * | 2021-09-30 | 2024-03-29 | 东莞市合鼎盛自动化设备有限公司 | Automatic production bow tie equipment |
| CN113907474B (en) * | 2021-09-30 | 2024-04-30 | 东莞市合鼎盛自动化设备有限公司 | Automatic production bow tie equipment fifty percent discount forming mechanism |
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Application publication date: 20210430 |
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