CN110938945A - Full-automatic fabric production equipment - Google Patents
Full-automatic fabric production equipment Download PDFInfo
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- CN110938945A CN110938945A CN201911189411.9A CN201911189411A CN110938945A CN 110938945 A CN110938945 A CN 110938945A CN 201911189411 A CN201911189411 A CN 201911189411A CN 110938945 A CN110938945 A CN 110938945A
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- cutting
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- 239000004744 fabric Substances 0.000 title claims abstract description 408
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000005520 cutting process Methods 0.000 claims abstract description 61
- 230000007246 mechanism Effects 0.000 claims abstract description 60
- 230000005540 biological transmission Effects 0.000 claims abstract description 47
- 238000009958 sewing Methods 0.000 claims abstract description 22
- 238000009957 hemming Methods 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 16
- 238000003860 storage Methods 0.000 claims abstract description 15
- 230000009467 reduction Effects 0.000 claims abstract description 5
- 238000003825 pressing Methods 0.000 claims description 51
- 230000000903 blocking effect Effects 0.000 claims description 18
- 230000001360 synchronised effect Effects 0.000 claims description 17
- 230000033001 locomotion Effects 0.000 claims description 15
- 230000001174 ascending effect Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 7
- 230000008569 process Effects 0.000 abstract description 7
- 239000000047 product Substances 0.000 description 9
- 238000009428 plumbing Methods 0.000 description 5
- 230000009471 action Effects 0.000 description 4
- 239000004753 textile Substances 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 239000011265 semifinished product Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B29/00—Pressers; Presser feet
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B33/00—Devices incorporated in sewing machines for supplying or removing the work
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B35/00—Work-feeding or -handling elements not otherwise provided for
- D05B35/08—Work-feeding or -handling elements not otherwise provided for for ruching, gathering, casing, or filling lace, ribbons, or bindings; Pleating devices; Cuttlers; Gathering feet; Crimpers; Curlers; Rufflers
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B37/00—Devices incorporated in sewing machines for slitting, grooving, or cutting
- D05B37/04—Cutting devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05B—SEWING
- D05B41/00—Work-collecting devices
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05D—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES D05B AND D05C, RELATING TO SEWING, EMBROIDERING AND TUFTING
- D05D2305/00—Operations on the work before or after sewing
- D05D2305/02—Folding
- D05D2305/04—Folding longitudinally to the sewing direction
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to a full-automatic fabric production device, which comprises: the double-folded fabric continuous unfolding mechanism is used for completely unfolding the folded fabric; the drum-type cloth carrying machine is used for carrying out speed reduction transmission on the fabric; the fabric transverse edge cutting and hemming machine is used for cutting, hemming and sewing the fabric into rough edges in the transverse width; the fabric longitudinal space reducing and cutting machine is used for cutting the fabric by the length of the minimum occupied space and then transmitting the cut fabric to the fabric longitudinal edge sewing machine; the fabric longitudinal edge hemming machine is used for hemming the fabric after two longitudinal edges are curled inwards; the automatic fabric folding mechanism is used for folding the fabric; the fabric storage mechanism is used for storing processed fabric materials, the fabric storage mechanism can automatically complete the unfolding, the automatic edge sewing in the longitudinal and transverse directions, the automatic folding and the storage of fabric products in sequence, the whole process is automatic, labor and material resources are saved, and the work efficiency of the fabric products and the production quality of the products are improved.
Description
Technical Field
The invention belongs to the technical field of textile manufacturing equipment, and particularly relates to full-automatic fabric production equipment.
Background
With the continuous rising of labor cost, the trend of manufacturing development is achieved by replacing manual operation with automatic equipment production in the industrial large-scale production process, and particularly in the labor-intensive textile processing field, the traditional production mode depends on a large amount of manual operation, so that not only is the cost high, but also the production efficiency is limited; a worker must be trained for a long period of time to achieve a high level of proficiency in order to ensure a high quality product, which results in a high labor cost for high quality fabrics.
In the production type enterprises of fabrics such as clothes, traditional products are mostly manufactured by adopting a manual sewing process, the production modes of most of the fabrics are either purely manual or processed by adopting a mode of one worker operation table device, and semi-finished products are required to be manually transferred among a plurality of different devices in the same production process, so that the improvement of the production efficiency is relatively limited, and the labor intensity of the worker operation device is relatively high.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide full-automatic fabric production equipment which is compact in structure, can automatically unfold, automatically sew edges in the longitudinal and transverse directions, automatically fold and store a fabric product, and is low in labor cost and high in processing efficiency.
In order to achieve the purpose, the invention adopts the technical scheme that: a fully automated fabric production facility comprising:
the double-folded fabric continuous unfolding mechanism is used for completely unfolding the folded fabric and conveying the folded fabric into a drum type cloth carrying machine;
the drum-type cloth taking machine is used for carrying out speed reduction transmission on the fabric after passing through the double-folded fabric continuous unfolding mechanism;
a fabric transverse edge cutting and hemming machine for cutting, hemming and sewing the fabric which is conveyed by the drum-type belt machine into rough edges in the transverse width;
the fabric longitudinal space reducing and cutting machine is used for cutting the fabric which is cut by the fabric transverse edge cutting and edge sewing machine in the length of the minimum occupied space and then transmitting the cut fabric to the fabric longitudinal edge sewing machine;
the fabric longitudinal edge sewing machine is used for sewing edges of the fabric which is subjected to the fabric longitudinal space reduction cutting machine and is rolled up inwards at two longitudinal edges;
the automatic fabric folding mechanism is used for folding the fabric passing through the longitudinal fabric edge sewing machine;
and the fabric storage mechanism is used for storing the fabric passing through the automatic fabric folding mechanism.
Furthermore, the continuous unfolding mechanism for the double-folded fabric comprises a rack, a rack beam bracket, a cloth placing table, a double-folded fabric folding rod, a middle fixing seat, a cloth blocking shaft, an angle double-folded fabric guide plate, a cloth pressing assembly and a cloth lapping rod;
a frame beam bracket is arranged on the frame; the cloth placing table is arranged behind the rack; the double-folded fabric folding rod is arranged above the cloth placing table; a cloth blocking shaft is arranged at the rear upper part of the double-folded fabric folding rod;
an angle double-folded fabric guide plate obliquely arranged on the frame crossbeam bracket is arranged above the cloth blocking shaft, and the angle double-folded fabric guide plate and the frame crossbeam bracket form a triangle with a fixed sharp point obliquely below; wherein the sharp point is positioned right above the cloth blocking shaft; a cloth pressing component is arranged below the cloth blocking shaft and used for pressing the double-folded fabric; and a cloth lapping rod is arranged in front of the angle double-folded fabric guide plate and is arranged on the rack.
Furthermore, the cloth pressing assembly comprises a cloth pressing piece and a pressing piece fixing shaft; a plurality of through inner holes are formed in two ends of the middle fixing seat respectively, and pressing sheet fixing shafts are arranged in the inner holes; the cloth pressing piece is arranged above the middle fixing seat through pressing piece fixing shafts at two ends.
Further, the cutting machine for reducing the longitudinal space of the fabric comprises a rack, a cloth placing table bracket, a cloth placing table, a conveyor belt, a front lifting mechanism, a rear lifting mechanism, a front vertical strip, a rear vertical strip, a cloth cutting device and a cloth clamping device;
three cloth lapping table supports are arranged on the machine frame, and cloth lapping tables are arranged above the cloth lapping table supports; a corresponding conveying belt capable of ascending and descending is arranged above the cloth lapping table; a front vertical strip and a rear vertical strip which can be lifted up and down through a front lifting mechanism and a rear lifting mechanism are respectively arranged at the gaps among the three cloth lapping tables; a fabric cutting device is arranged in front of the fabric lapping table and used for cutting fabrics; a cloth clamping device is arranged behind the cloth lapping table and used for clamping the fabric; the cloth clamping device consists of a cloth clamping bracket, a cloth clamping motor, a cloth clamping clamp and a cloth clamping clamp transmission rod; the cloth clamping bracket is fixedly arranged on the cloth clamping rack; the cloth clamping motor is embedded in the support, and the cloth clamping clamp is connected with the cloth clamping motor through a transmission rod.
Furthermore, two ends of the three conveyor belts are fixedly connected through a conveyor belt height control rack; the conveyer belt height control frame is connected with the conveyer belt height control motor through the conveyer belt height control transmission shaft, the conveyer belt height control motor is fixed on the frame through the conveyer belt height control motor support, and the conveyer belt height control motor and the conveyer belt height control transmission shaft drive the conveyer belt height control frame to ascend and descend.
Furthermore, the rear lifting mechanism comprises a rear sliding support, a mounting frame, a rack rear cross beam, a rear vertical bar motor and a rear vertical bar transmission shaft; the two rear sliding supports are fixed on a rear cross beam of the rack through a mounting frame and are connected through a connecting rod; a rear vertical bar is arranged in a rear sliding groove on the rear sliding support and can move up and down in the rear sliding groove; the top of the rear sliding support is provided with a rear vertical bar motor, and the rear vertical bar motor is connected with a rear vertical bar through a rear vertical bar transmission shaft so as to control the vertical movement of the rear vertical bar.
Furthermore, the front lifting mechanism comprises a front sliding support, a mounting frame, a front cross beam of the rack, a front vertical bar motor and a front vertical bar transmission shaft; the two front sliding supports are fixed on a rear cross beam of the rack through a mounting frame and are connected through a connecting rod; a front vertical bar is arranged in the front sliding groove on the front sliding support, and the front vertical bar can move up and down in the front sliding groove; the top of the front sliding support is provided with a front vertical bar motor, and the front vertical bar motor is connected with a front vertical bar through a vertical bar transmission shaft so as to control the vertical movement of the front vertical bar.
Furthermore, the fabric cutting device consists of a cutter shell, a fabric cutting table, a cutter, a fabric pressing plate, a pressing plate transmission shaft and a pressing plate motor; the cutter shell is fixedly arranged on the rack; the fabric pressing plate is connected with the pressing plate motor through a pressing plate transmission shaft and is positioned above the fabric cutting table; the cut-off knife is arranged in the cut-off knife shell and is controlled by a corresponding cut-off knife motor.
Further, the automatic folding mechanism of the fabric comprises:
the material grabbing component is used for grabbing the fabric and then performing reciprocating motion back and forth; the material grabbing component comprises a gripper arranged on the transverse shaft; two sides of the cross shaft are fixed through an upper baffle and a lower baffle which are connected up and down; the upper baffle plate is provided with a belt, and the belt is driven by a motor to reciprocate back and forth;
the object placing device is arranged below the material grabbing component and used for placing the fabric and matching with the material grabbing component to move the fabric back and forth and up and down.
Furthermore, the article placing device comprises two fixing plates which are oppositely arranged; the fixed plate is upwards connected with a lifting shaft; a connecting platform is arranged at the top of the lifting shaft; the two connecting platforms are connected through a storage platform; the fixed plate reciprocates back and forth through the driving mechanism; the driving mechanism comprises a micro motor, a synchronous toothed wheel and a synchronous toothed belt; the micro motor is arranged on the fixing plate; the micro motor is connected with the synchronous toothed wheel, and the synchronous toothed wheel is driven by the micro motor to reciprocate back and forth on the synchronous toothed belt.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
the full-automatic fabric production equipment provided by the scheme of the invention can automatically complete the expansion, the automatic edge sewing in the longitudinal and transverse directions, the automatic folding and the storage of the fabric product in sequence, the whole process is automatic, the labor and the material resources are saved, the cooperation among all the devices is smooth, the work efficiency of the fabric product and the production quality of the product are improved, the full-automatic fabric production equipment has higher practical value, and the processing requirements of enterprises are met.
Drawings
The technical scheme of the invention is further explained by combining the accompanying drawings as follows:
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of FIG. 1 from another perspective;
FIG. 3 is a schematic perspective view of a continuous double-folded fabric unfolding mechanism;
FIG. 4 is a side view of a bi-folded fabric continuous deployment mechanism;
FIG. 5 is a schematic perspective view of a cutting machine for reducing the longitudinal space of a fabric;
FIG. 6 is a perspective view of FIG. 5 from another perspective;
FIG. 7 is a schematic view of a partial structure of a cutting machine for reducing the longitudinal space of a fabric;
FIG. 8 is a schematic structural view of a cutting machine for reducing the longitudinal space of a fabric in a use state;
FIG. 9 is a schematic structural view of the cutting machine for reducing the longitudinal space of the fabric in another use state;
FIG. 10 is a schematic perspective view of an automatic fabric folding mechanism;
FIG. 11 is a schematic view of the gripper;
FIG. 12 is a perspective view of the drive mechanism;
FIG. 13 is a schematic view of the structure of FIG. 12 from another perspective;
wherein: 1. a cloth clamping motor; 2. clamping the cloth; 3. a cutter; 4. a rear vertical bar; 5. a fabric; 6. a front vertical bar motor; 7. a front vertical bar; 8. a conveyor belt height control motor; 9. a cloth lapping table; 10. a conveyor belt motor; 11. a rear vertical bar motor; 12. a conveyor belt; 13. a cutter housing; 14. a platen motor; 15. a pressing plate transmission shaft; 16. a fabric platen; 17. cutting a cloth table; 18. the height of the conveyor belt is controlled by a motor bracket; 19. a frame; 20. a frame rear cross beam; 21. a mounting frame; 22. a front cross beam of the frame; 23. a rear sliding support; 24. front sliding support; 25. a conveyor belt transmission shaft; 26. a cloth clamping bracket; 27. a transmission shaft for controlling the height of the conveyor belt; 28. a conveyor belt height control frame; 29. a cloth placing table bracket; 30. a cloth clamping and driving rod; 31. a rear vertical bar transmission shaft; 32. a front vertical bar transmission shaft; 41. a cloth placing table; 42. double folded fabric folding bars; 43. pressing a cloth piece; 44. a middle fixed seat; 45. a cloth blocking shaft; 46. angularly double folding fabric guide plates; 47. a sharp point; 48. a cloth lapping rod; 50. a double folded fabric folding bar support frame; 51. a right side plate; 52. double folding the frame; 53. a frame beam bracket; 54. a left side plate; 56. a tabletting fixing shaft; 61. a gripper; 62. a screw; 63. a horizontal axis; 64. a lower baffle plate; 65. an upper baffle plate; 66. a belt; 67. a micro-motor; 68. a fixing plate; 69. a lifting shaft; 70. connecting the platform; 71. a placement platform; 72. a synchronous toothed wheel; 73. a synchronous toothed belt; 80. a fabric; 81. a double folded fabric continuous unrolling mechanism; 82. a drum type cloth carrying machine; 83. a fabric transverse edge cutting and hemming machine; 84. a cutting machine for reducing the longitudinal space of the fabric; 85. a fabric longitudinal edge hemming machine; 86. an automatic fabric folding mechanism; 87. a fabric storage mechanism.
Detailed Description
The invention is described in further detail below with reference to the figures and the embodiments.
Referring to fig. 1-2, a full-automatic fabric production apparatus according to an embodiment of the present invention includes a continuous double-folded fabric unfolding mechanism 81, a drum-type cloth carrying machine 82, a fabric transverse edge cutting and hemming machine 83, a fabric longitudinal space reducing and cutting machine 84, a fabric longitudinal edge hemming machine 85, an automatic fabric folding mechanism 86, and a fabric storage mechanism 87, which are connected in sequence; during operation, firstly, the double-folded fabric continuous unfolding mechanism 81 completely unfolds the folded fabric and transmits the unfolded fabric to the drum-type cloth belt machine 82, the drum-type cloth belt machine 82 is internally provided with rollers to slow down the advancing speed of the fabric, the fabric transverse edge cutting and hemming machine 83 cuts the fabric transmitted by the drum-type cloth belt machine 82 in terms of transverse width, cuts, hems and sews the fabric in terms of the length of the minimum occupied space, the fabric longitudinal space reducing and cutting machine 84 transmits the cut fabric to the fabric longitudinal edge hemming machine 85, then the fabric longitudinal edge hemming machine 85 performs hemming after the fabric longitudinal space reducing and cutting machine 84 rolls up the two longitudinal edges inwards, at the moment, the four edges of the fabric are sewn, and finally, the fabric enters the fabric automatic folding mechanism 86 for automatic folding and is finally stored by the fabric storage mechanism 87, thereby completing the whole process of automatic edge sewing, automatic folding and storage in the longitudinal and transverse directions of the fabric.
Specifically, referring to fig. 3-4, the continuous bi-folded fabric unfolding mechanism 81 includes a bi-folded frame 52, a frame beam bracket 53, a fabric placing table 41, a bi-folded fabric folding rod 42, a middle fixing seat 44, a fabric blocking shaft 45, an angular bi-folded fabric guide plate 46, a fabric pressing assembly and a fabric lapping rod 48; the cloth placing table 41 is placed on the ground behind the double-folded rack 52, the fabric 80 is placed on the cloth placing table 41, the fabric 80 is in a double-folded state at the moment, the double-folded fabric folding rod 42 is supported and fixed with a double-folded fabric folding rod supporting frame 50 fixed on the cloth placing table 41 through a rack cross beam bracket 53 arranged above the left side of the cloth placing table 41, and is fixed above the cloth placing table 41, and the fabric 80 rises to the double-folded fabric folding rod 42 through traction force and then reverses and slides to a cloth pressing component on the middle fixing seat 44.
The cloth pressing component comprises a cloth pressing sheet 43 and a pressing sheet fixing shaft 56; a plurality of through inner holes are respectively formed at two ends of the middle fixed seat 44, and pressing sheet fixed shafts 56 are arranged in the inner holes; the cloth pressing sheet 43 is arranged above the middle fixing seat 44 through a plurality of pressing sheet fixing shafts 56 at two ends.
A cloth blocking shaft 45 is arranged between the left side plate 54 and the right side plate 51, and the cloth blocking shaft 45 is arranged at the rear upper part of the double-folded fabric folding rod 42.
An angle double-folded fabric guide plate 46 is obliquely arranged above the cloth blocking shaft 45; the angle double-folded fabric guide plate 46 is mounted on the frame beam bracket 53 through a screw, and forms a triangle with a fixed sharp point 47 obliquely downwards with the frame beam bracket 53, wherein the sharp point 47 is positioned right above the cloth blocking shaft 45.
The frame beam bracket 53 is fixedly installed on the double-folded frame 52 through concave-convex embedded connection, the cloth lapping rod 48 is arranged in front of the frame beam bracket 53, and the cloth lapping rod 48 is fixedly installed on the double-folded frame 52 through concave-convex embedded connection.
The specific work flow is as follows:
the cloth placing table 41 is placed on the ground at the left rear part of the double-folded rack 52, the fabric 80 is placed on the cloth placing table 41 and moves forwards under the action of traction force, and the fabric 80 rises to the double-folded fabric folding rod 42 and then slides downwards below the cloth pressing sheet 43 so as to prevent the fabric 80 from being blocked due to too fast advancing.
An angle double-folded fabric guide plate 46 is obliquely arranged above the right oblique of the cloth pressing piece 43, the angle double-folded fabric guide plate 46 is installed on a frame beam bracket 53 through screws and forms a fixed triangle with a sharp point 47 obliquely below with the frame beam bracket 53, the fabric 80 rises to the angle double-folded fabric guide plate 46 under the action of traction force, wherein one half width of the fabric 80 moves and unfolds obliquely upwards from the left outer side edge of the angle double-folded fabric guide plate 46, and the other half width moves and unfolds obliquely upwards from the right outer side edge of the angle double-folded fabric guide plate 46; the cloth blocking shaft 45 is arranged between the left side plate 54 and the right side plate 51, and is used for blocking the left half width of the fabric 80 so as to prevent double-folded fabric from being blocked.
The fabric 80 is unfolded by the angle double-folded fabric guide plate 46 and then is continuously conveyed forwards under the action of traction force, and then enters the drum type cloth taking machine 82 after passing through the upper part of the frame beam bracket 53 and the upper part of the cloth taking rod 48, and the drum type cloth taking machine 82 is provided with rollers to slow down the advancing speed of the fabric.
The fabric is then fed from a drum-type loom 82 to a fabric transverse edge cutting and hemming machine 83, and the fabric transverse edge cutting and hemming machine 83 cuts, hems and sews the fabric 80 in the transverse width into a fabric longitudinal space reducing and cutting machine 84.
Referring to fig. 5-9, the fabric longitudinal space reducing and cutting machine 84 includes a frame 19, a cloth placing table support 29, a cloth placing table 9, a conveyor belt 12, a front lifting mechanism, a rear lifting mechanism, a front vertical bar 7, a rear vertical bar 4, a fabric cutting device and a fabric clamping device; three cloth lapping table brackets 29 are arranged on the ground in the middle of the rack 19, and a cloth lapping table 9 is arranged above the cloth lapping table brackets 29; a corresponding conveying belt 12 capable of ascending and descending up and down is arranged above the cloth placing table 9; a front vertical strip 7 and a rear vertical strip 4 which can be lifted up and down through a front lifting mechanism and a rear lifting mechanism are respectively arranged at the gaps among the three cloth lapping tables 9; a fabric cutting device is arranged in front of the cloth placing table 9 and used for cutting fabrics; and a cloth clamping device is arranged behind the cloth placing table 9 and used for clamping the fabric.
As a further preferred embodiment, two ends of three conveyor belts 12 are fixedly connected through a conveyor belt height control frame 28; the conveyor belt height control rack 28 is connected with the conveyor belt height control motor 8 through a conveyor belt height control transmission shaft 27, the conveyor belt height control motor 8 is fixed on the rack 19 through a conveyor belt height control motor support 18, and the conveyor belt height control motor 8 and the conveyor belt height control transmission shaft 27 drive the conveyor belt height control rack 28 to ascend and descend.
As a further preferred embodiment, the rear lifting mechanism comprises a rear sliding bracket 23, a mounting frame 21, a rack rear cross beam 20, a rear vertical bar motor 11 and a rear vertical bar transmission shaft 31; the two rear sliding supports 23 are fixed on the frame rear cross beam 20 through a mounting frame 21, and the two rear sliding supports 23 are connected through a connecting rod (not shown in the figure); a rear vertical bar 4 is arranged in a rear sliding groove on the rear sliding support 23, and the rear vertical bar 4 can move up and down in the rear sliding groove; the top of back slip support 23 is equipped with rear plumbing motor 11, rear plumbing motor 11 links to each other with rear plumbing 4 through rear plumbing transmission shaft 31 to the up-and-down motion of control plumbing rear strip 4.
As a further preferred embodiment, the front lifting mechanism comprises a front sliding bracket 24, a mounting frame 21, a rack front beam 22, a front vertical bar motor 7 and a front vertical bar transmission shaft 32; the two front sliding supports 24 are fixed on the rack rear cross beam 20 through a mounting rack 21, and the two front sliding supports 24 are connected through a connecting rod; a front vertical bar 7 is arranged in the front sliding groove on the front sliding support 24, and the front vertical bar 7 can move up and down in the front sliding groove; the top of the front sliding support 24 is provided with a front vertical bar motor 6, and the front vertical bar motor 6 is connected with the front vertical bar 7 through a front vertical bar transmission shaft 32 so as to control the vertical movement of the front vertical bar 7.
As a further preferred embodiment, the fabric cutting device consists of a cutter housing 13, a fabric cutting table 17, a cutter 3, a fabric pressing plate 16, a pressing plate transmission shaft 15 and a pressing plate motor 14; the cutter shell 13 is fixedly arranged on the frame 19; the fabric pressing plate 16 is connected with the pressing plate motor 14 through a pressing plate transmission shaft 15 and is positioned above the fabric cutting table 17; the cutting knife 3 is disposed in the cutting knife housing 13 and controlled by a corresponding cutting knife motor (not shown).
As a further preferred embodiment, the cloth clamping device consists of a cloth clamping clamp bracket 26, a cloth clamping clamp motor 1, a cloth clamping clamp 2 and a cloth clamping clamp transmission rod 30; the cloth clamping bracket 26 is fixedly arranged on the frame 19; the cloth clamping motor 1 is embedded in the cloth clamping bracket 26, the cloth clamping clip 2 is connected with the cloth clamping motor 1 through a transmission rod 30, and the cloth clamping motor 1 drives the cloth clamping clip 2 to move back and forth through the transmission rod 30; wherein, the cloth clamping clamp 2 and the cloth cutting table 17 are positioned at the same height and are slightly higher than the cloth placing table 9.
The specific workflow is as follows:
the cloth clamping motor 1 pushes the cloth clamping clamp 2 to move forwards through the transmission rod 30, when the cloth clamping clamp 2 moves to the position of the cutting knife 3, the cloth clamping clamp 2 moves to clamp the fabric 5, and at the moment, the cloth clamping motor 1 moves to bring the cloth clamping clamp 2 and the fabric 5 on the cloth clamping clamp back to the initial position.
Then, the rear vertical bar motor 11 pushes the rear vertical bar transmission shaft 31 to move downwards to enable the rear vertical bar 4 to move downwards, so that the fabric 5 is pressed downwards to a position lower than the cloth placing table 9, at the moment, the front vertical bar motor 6 pushes the front vertical bar transmission shaft 32 to move downwards, the front vertical bar 7 connected with the front vertical bar falls to a position with the same height as the rear vertical bar 4, after the fabric 5 is pressed downwards, the fabric clamping motor 6 and the rear vertical bar motor 11 move simultaneously to retract the front vertical bar transmission shaft 32 and the rear vertical bar transmission shaft 31, and the rear vertical bar 4 connected with the rear vertical bar motor 11 and the front vertical bar 7 move upwards to an initial position.
Then the conveyor belt 12 moves to the cloth lapping table 9 under the action of the conveyor belt height control motor 8 and the conveyor belt height control transmission shaft 27 to press the fabric 5 to prevent the fabric from changing; at the moment, the length of the fabric 5 is determined and the space occupied by the length is reduced, the pressing plate motor 14 pushes the pressing plate transmission shaft 15 to enable the fabric pressing plate to be pressed downwards to the fabric cutting table 17 to press the fabric 5, after the fabric 5 is cut by the movement of the cutting knife 3, the fabric clamping clamp 2 releases the clamped fabric 5, the length of the fabric is cut and needs to be conveyed to the next mechanism for edge cutting, and at the moment, the conveyor belt motor 10 rotates the conveyor belt transmission shaft 25 to enable the conveyor belt 12 to move, so that the fabric is conveyed to the fabric longitudinal edge sewing machine 85.
Then, the fabric longitudinal edge sewing machine 85 performs edge sewing after the fabric passing through the fabric longitudinal space reducing and cutting machine 84 is rolled up inward at both longitudinal edges, at this time, the four edges of the fabric are sewn, and finally, the fabric enters the fabric automatic folding mechanism 86 for automatic folding.
Referring to fig. 10-13, the automatic fabric folding mechanism 86 includes: the material grabbing component is used for grabbing the fabric and then performing reciprocating motion back and forth; the object placing device is arranged below the material grabbing component and used for placing the fabric and matching with the material grabbing component to move the fabric back and forth and up and down.
Specifically, the material grabbing assembly comprises six grippers 61 arranged on a transverse shaft 63 through screws 62, two sides of the transverse shaft 63 are connected with an upper baffle plate 65 through a lower baffle plate 64 and an upper baffle plate 65 which are connected up and down, a motor (not shown in the figure) provides power for a belt 66, and the belt 66 is fixed on the upper baffle plate 65, so that the grippers 61 can reciprocate back and forth.
As a further preferred embodiment, the placement device comprises two oppositely disposed fixing plates 68; the fixed plate 68 is connected with a lifting shaft 69 upwards; a connecting platform 70 is arranged at the top of the lifting shaft 69; the two connecting platforms 70 are connected through a placement platform 71, and the placement platform 71 is used for placing the fabric 80; the platform on the fixed plate 68 is reciprocated back and forth by a driving mechanism and moved up and down by a lifting shaft 69.
Wherein the driving mechanism comprises a micro motor 67, a synchronous toothed wheel 72 and a synchronous toothed belt 73; the micromotor 67 is arranged on a fixed plate 68; the micro motor 67 is connected with a synchronous toothed wheel 72, and the synchronous toothed wheel 72 is driven by the micro motor 67 to reciprocate back and forth on a synchronous toothed belt 73.
During actual work, the fabric to be folded is placed on the placing platform 71, reciprocating motion of the gripper 61 is matched with reciprocating motion and up-and-down motion of the placing platform 71, and the gripper 61 folds the fabric 8 transversely three times and longitudinally three times respectively by repeating the reciprocating motion and the up-and-down motion for several times.
Finally, the fabric is stored by the fabric storage mechanism 87, thereby completing the whole process of automatic hemming, automatic folding and storage of the fabric in the longitudinal and transverse directions.
The full-automatic fabric production equipment can automatically complete the expansion, the automatic edge sewing in the longitudinal and transverse directions, the automatic folding and the storage of fabric products in sequence, the whole process is automatic, labor and material resources are saved, the cooperation among all devices is smooth, the work efficiency of the fabric products and the production quality of the products are improved, the full-automatic fabric production equipment has higher practical value, and the processing requirements of enterprises are met.
The above is only a specific application example of the present invention, and the protection scope of the present invention is not limited in any way. All the technical solutions formed by equivalent transformation or equivalent replacement fall within the protection scope of the present invention.
Claims (10)
1. A fully automatic fabric production apparatus, comprising:
the double-folded fabric continuous unfolding mechanism is used for completely unfolding the folded fabric and conveying the folded fabric into a drum type cloth carrying machine;
the drum-type cloth taking machine is used for carrying out speed reduction transmission on the fabric after passing through the double-folded fabric continuous unfolding mechanism;
a fabric transverse edge cutting and hemming machine for cutting, hemming and sewing the fabric which is conveyed by the drum-type belt machine into rough edges in the transverse width;
the fabric longitudinal space reducing and cutting machine is used for cutting the fabric which is cut by the fabric transverse edge cutting and edge sewing machine in the length of the minimum occupied space and then transmitting the cut fabric to the fabric longitudinal edge sewing machine;
the fabric longitudinal edge sewing machine is used for sewing edges of the fabric which is subjected to the fabric longitudinal space reduction cutting machine and is rolled up inwards at two longitudinal edges;
the automatic fabric folding mechanism is used for folding the fabric passing through the longitudinal fabric edge sewing machine;
and the fabric storage mechanism is used for storing the fabric passing through the automatic fabric folding mechanism.
2. The fully automated fabric production apparatus of claim 1, wherein: the continuous double-folded fabric unfolding mechanism comprises a rack, a rack beam bracket, a fabric placing table, double-folded fabric folding rods, a middle fixing seat, a fabric blocking shaft, an angle double-folded fabric guide plate, a fabric pressing assembly and a fabric lapping rod;
a frame beam bracket is arranged on the frame; the cloth placing table is arranged behind the rack; the double-folded fabric folding rod is arranged above the cloth placing table; a cloth blocking shaft is arranged at the rear upper part of the double-folded fabric folding rod;
an angle double-folded fabric guide plate obliquely arranged on the frame crossbeam bracket is arranged above the cloth blocking shaft, and the angle double-folded fabric guide plate and the frame crossbeam bracket form a triangle with a fixed sharp point obliquely below; wherein the sharp point is positioned right above the cloth blocking shaft; a cloth pressing component is arranged below the cloth blocking shaft and used for pressing the double-folded fabric; and a cloth lapping rod is arranged in front of the angle double-folded fabric guide plate and is arranged on the rack.
3. The fully automated fabric production apparatus of claim 2, wherein: the cloth pressing component comprises a cloth pressing piece and a pressing piece fixing shaft; a plurality of through inner holes are formed in two ends of the middle fixing seat respectively, and pressing sheet fixing shafts are arranged in the inner holes; the cloth pressing piece is arranged above the middle fixing seat through pressing piece fixing shafts at two ends.
4. The fully automated fabric production apparatus of claim 1, wherein: the fabric longitudinal space reducing and cutting machine comprises a rack, a cloth lapping table bracket, a cloth lapping table, a conveyor belt, a front lifting mechanism, a rear lifting mechanism, a front vertical strip, a rear vertical strip, a cloth cutting device and a cloth clamping device;
three cloth lapping table supports are arranged on the machine frame, and cloth lapping tables are arranged above the cloth lapping table supports; a corresponding conveying belt capable of ascending and descending is arranged above the cloth lapping table; a front vertical strip and a rear vertical strip which can be lifted up and down through a front lifting mechanism and a rear lifting mechanism are respectively arranged at the gaps among the three cloth lapping tables; a fabric cutting device is arranged in front of the fabric lapping table and used for cutting fabrics; a cloth clamping device is arranged behind the cloth lapping table and used for clamping the fabric; the cloth clamping device consists of a cloth clamping bracket, a cloth clamping motor, a cloth clamping clamp and a cloth clamping clamp transmission rod; the cloth clamping bracket is fixedly arranged on the cloth clamping rack; the cloth clamping motor is embedded in the support, and the cloth clamping clamp is connected with the cloth clamping motor through a transmission rod.
5. The fully automated fabric production apparatus of claim 4, wherein: two ends of the three conveyor belts are fixedly connected through a conveyor belt height control rack; the conveyer belt height control frame is connected with the conveyer belt height control motor through the conveyer belt height control transmission shaft, the conveyer belt height control motor is fixed on the frame through the conveyer belt height control motor support, and the conveyer belt height control motor and the conveyer belt height control transmission shaft drive the conveyer belt height control frame to ascend and descend.
6. The fully automated fabric production apparatus of claim 4, wherein: the rear lifting mechanism comprises a rear sliding support, a mounting frame, a rack rear cross beam, a rear vertical bar motor and a rear vertical bar transmission shaft; the two rear sliding supports are fixed on a rear cross beam of the rack through a mounting frame and are connected through a connecting rod; a rear vertical bar is arranged in a rear sliding groove on the rear sliding support and can move up and down in the rear sliding groove; the top of the rear sliding support is provided with a rear vertical bar motor, and the rear vertical bar motor is connected with a rear vertical bar through a rear vertical bar transmission shaft so as to control the vertical movement of the rear vertical bar.
7. The fully automated fabric production apparatus of claim 4, wherein: the front lifting mechanism comprises a front sliding support, a mounting frame, a rack front cross beam, a front vertical bar motor and a front vertical bar transmission shaft; the two front sliding supports are fixed on a rear cross beam of the rack through a mounting frame and are connected through a connecting rod; a front vertical bar is arranged in the front sliding groove on the front sliding support, and the front vertical bar can move up and down in the front sliding groove; the top of the front sliding support is provided with a front vertical bar motor, and the front vertical bar motor is connected with a front vertical bar through a vertical bar transmission shaft so as to control the vertical movement of the front vertical bar.
8. The fully automated fabric production apparatus of claim 4, wherein: the fabric cutting device consists of a cutter shell, a fabric cutting table, a cutter, a fabric pressing plate, a pressing plate transmission shaft and a pressing plate motor; the cutter shell is fixedly arranged on the rack; the fabric pressing plate is connected with the pressing plate motor through a pressing plate transmission shaft and is positioned above the fabric cutting table; the cut-off knife is arranged in the cut-off knife shell and is controlled by a corresponding cut-off knife motor.
9. The fully automated fabric production apparatus of claim 1, wherein: the automatic folding mechanism of fabric includes:
the material grabbing component is used for grabbing the fabric and then performing reciprocating motion back and forth; the material grabbing component comprises a gripper arranged on the transverse shaft; two sides of the cross shaft are fixed through an upper baffle and a lower baffle which are connected up and down; the upper baffle plate is provided with a belt, and the belt is driven by a motor to reciprocate back and forth;
the object placing device is arranged below the material grabbing component and used for placing the fabric and matching with the material grabbing component to move the fabric back and forth and up and down.
10. The fully automated fabric production apparatus of claim 1, wherein: the article placing device comprises two fixing plates which are oppositely arranged; the fixed plate is upwards connected with a lifting shaft; a connecting platform is arranged at the top of the lifting shaft; the two connecting platforms are connected through a storage platform; the fixed plate reciprocates back and forth through the driving mechanism; the driving mechanism comprises a micro motor, a synchronous toothed wheel and a synchronous toothed belt; the micro motor is arranged on the fixing plate; the micro motor is connected with the synchronous toothed wheel, and the synchronous toothed wheel is driven by the micro motor to reciprocate back and forth on the synchronous toothed belt.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911189411.9A CN110938945A (en) | 2019-11-28 | 2019-11-28 | Full-automatic fabric production equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201911189411.9A CN110938945A (en) | 2019-11-28 | 2019-11-28 | Full-automatic fabric production equipment |
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| CN110938945A true CN110938945A (en) | 2020-03-31 |
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| CN201911189411.9A Pending CN110938945A (en) | 2019-11-28 | 2019-11-28 | Full-automatic fabric production equipment |
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| CN111979649A (en) * | 2020-07-21 | 2020-11-24 | 重庆工程职业技术学院 | A roll-in hemming machine for sewing up fire control dryer |
| CN112716087A (en) * | 2021-01-07 | 2021-04-30 | 曾水村 | Automatic bow tie production process |
| CN112754094A (en) * | 2021-01-07 | 2021-05-07 | 曾水村 | Automatic bow tie production equipment |
| CN112921519A (en) * | 2021-01-19 | 2021-06-08 | 晋江市超骏机械有限公司 | Continuous longitudinal and transverse seam cutting machine |
| CN114772542A (en) * | 2022-03-21 | 2022-07-22 | 稳健医疗(崇阳)有限公司 | Preparation method and preparation device of disposable pillowcase |
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| CN114772542A (en) * | 2022-03-21 | 2022-07-22 | 稳健医疗(崇阳)有限公司 | Preparation method and preparation device of disposable pillowcase |
| CN114772542B (en) * | 2022-03-21 | 2024-01-05 | 稳健医疗(崇阳)有限公司 | Preparation method and preparation device of disposable pillowcase |
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Country or region after: China Address after: 215000 No. 555, Jiangxing East Road, Wujiang Economic and Technological Development Zone, Suzhou City, Jiangsu Province Applicant after: Suzhou qiongpairuite Technology Co.,Ltd. Address before: No. 198, Ludang Road, Wujiang Economic and Technological Development Zone, Suzhou, Jiangsu Province, 215000 Applicant before: SUZHOU TRANSPARENT ELECTRONIC TECHNOLOGY Co.,Ltd. Country or region before: China |