CN210379295U - Automatic production line for stacking battery modules - Google Patents

Automatic production line for stacking battery modules Download PDF

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Publication number
CN210379295U
CN210379295U CN201921851115.6U CN201921851115U CN210379295U CN 210379295 U CN210379295 U CN 210379295U CN 201921851115 U CN201921851115 U CN 201921851115U CN 210379295 U CN210379295 U CN 210379295U
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China
Prior art keywords
module
station
plate
frame
assembly
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CN201921851115.6U
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Chinese (zh)
Inventor
周俊杰
陈俊兴
吴武杰
帅龙强
黄祖芳
刘丹
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Guangdong Lyric Robot Intelligent Automation Co Ltd
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Guangdong Lyric Robot Intelligent Automation Co Ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

Abstract

The utility model discloses an automation line for battery module piles up, including be used for end plate and insulation board equipment then form end plate subassembly end plate and insulation board equipment section, be used for the buffer memory of center module, the center module ratio section that the ratio formed the center module then and be used for a plurality of pile up, pile up the back of center module the center module with the assembly of end plate subassembly forms first module then the assembly of first module and upper cover plate and lower apron forms the module of second module then and piles up the section. Through the setting of each section above, can the efficient accomplish the equipment of battery module, effectively promote production efficiency then, great reduction the manufacturing cost of battery module.

Description

Automatic production line for stacking battery modules
Technical Field
The utility model relates to a battery module production facility technical field especially relates to an automation line for battery module piles up.
Background
In the assembly process of the battery module, the related parts are more, and a reasonable automatic production line is lacked, so that the assembly is extremely complicated, and a large amount of manpower is required to be input, so that the production cost of the battery module is greatly increased.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automation line for battery module piles up, this automation line machining efficiency is high, can effectively reduce battery module's manufacturing cost.
To achieve the purpose, the utility model adopts the following technical proposal:
an automated manufacturing line for battery module stacking, comprising:
the end plate and insulating plate assembling section is used for assembling the end plate and the insulating plate to form an end plate assembly;
the middle frame module matching section is used for caching and matching the middle frame module so as to form a middle frame module;
and the module stacking section is used for stacking the middle frame modules, assembling the stacked middle frame modules and the end plate assembly to form a first module, and assembling the first module, the upper cover plate and the lower cover plate to form a second module.
Wherein, end plate and insulation board equipment section are provided with end plate material loading station, insulation board material loading station, end plate and weigh, the end plate spouts gluey and equipment station, end plate subassembly material loading station, end plate subassembly pastes the cotton station of bubble and end plate subassembly buffer memory station.
Wherein, center module ratio section is provided with center module distribution station, center module buffer memory station and center module ratio station.
The middle frame module caching station and the end plate assembly caching station are arranged in parallel at intervals, and a manipulator is arranged between the middle frame module proportioning station and the end plate assembly caching station.
The module stacking section comprises a plurality of middle frame modules used for being stacked and a first module assembling section formed by matching the end plate assemblies and then forming the first module, and a second module assembling section used for forming the second module by assembling and welding the first module with the upper cover plate and the lower cover plate.
The second module assembling section is provided with an upper cover plate feeding station, an upper cover plate gluing station, a lower cover plate feeding station, a lower cover plate gluing station, an upper cover plate laser coding station, an upper cover plate and lower cover plate blanking station, a second module assembling station, a second module automatic welding station and a second module defective product recycling station.
The first module assembling section is provided with a first module assembling mechanism, and the first module assembling mechanism comprises a rotary table, a support erected on the rotary table and superposition positions symmetrically arranged on two opposite sides of the support; the stacking position comprises a supporting plate fastened with the support, a left clamping block and a right clamping block fastened to the support relatively, and a pressing mechanism arranged opposite to the supporting plate, and a pressing block of the pressing mechanism moves back and forth along the height direction of the support.
The second module assembling station is provided with a feeding mechanism for feeding the first module, the upper cover plate and the lower cover plate, and the feeding mechanism comprises a support frame, an adsorption component arranged on one side of the support frame and used for taking and placing the upper cover plate and the lower cover plate, and a clamping component arranged on the other side of the support frame and used for stacking the plurality of middle frame modules.
The automatic foam sticking device comprises a rack, a material roll pivoted to the rack, a foam laying component erected at one end of the rack, and a stub bar clamping component erected vertically between the material roll and the foam laying component; the material roll comprises a foam cotton material roll and a release paper recovery material roll synchronously rotating with the foam cotton material roll.
The foam laying assembly comprises a cross beam, a material pulling clamp and a material laying assembly, wherein the material pulling clamp and the material laying assembly move back and forth along the length direction of the cross beam, and the material laying assembly comprises a material clamp, a material laying roller moving up and down along the height direction of the rack, and a cutter moving back and forth along the front and back direction of the rack.
The utility model has the advantages that: the utility model provides an automation line for battery module piles up, including be used for end plate and insulation board equipment then form end plate subassembly end plate and insulation board equipment section, be used for the buffer memory of center module, the center module ratio section that the ratio formed the center module then and be used for a plurality of pile up, pile up the back of center module the center module with the assembly of end plate subassembly forms first module then the assembly of first module and upper cover plate and lower apron forms the module of second module then and piles up the section. Through the setting of each section above, can the efficient accomplish the equipment of battery module, effectively promote production efficiency then, great reduction the manufacturing cost of battery module.
Drawings
Fig. 1 is a structural layout diagram of an automatic production line for stacking battery modules according to the present invention.
Fig. 2 is an isometric view of an automatic foam applicator in the foam application station of the end plate assembly of fig. 1.
Fig. 3 is an isometric view of the layup assembly of fig. 2.
Fig. 4 is an isometric view of the first module assembly mechanism in the first module assembly section of fig. 1.
Fig. 5 is an isometric view of the feed mechanism in the second module assembly station of fig. 1.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments with reference to the accompanying drawings.
With reference to fig. 1 to 5, the present embodiment provides an automatic production line for stacking battery modules, including an end plate and insulation board assembly section for assembling an end plate and an insulation board to form an end plate assembly, a middle frame module proportioning section for buffering and proportioning the middle frame module to form a middle frame module, and a plurality of modules stacked and stacked on the middle frame module, the middle frame module and the end plate assembly are assembled to form a first module, and the first module and the upper cover plate and the lower cover plate are assembled to form a second module.
Further specifically, the end plate and insulation plate assembly section in this embodiment is sequentially provided with an end plate feeding station 0301, an insulation plate feeding station 0302, an end plate weighing station, an end plate glue spraying and assembling station 0303, an end plate assembly feeding station 0304, an end plate assembly foam pasting station 0305, and an end plate assembly caching station 0306. Through the arrangement of each station, the assembly of the end plate assembly is completed step by step, and then the processing of subsequent stations is guaranteed.
Further, in the present embodiment, an automatic foam pasting device 6 is disposed at the end plate component foam pasting station 0305, where the automatic foam pasting device 6 includes a frame 61, a material roll 62 pivoted to the frame 61, a foam laying component 63 erected at one end of the frame 61, and a stub bar clamping component 64 erected vertically between the material roll 62 and the foam laying component 63; roll up 62 and roll up 621 including the bubble cotton material to and roll up 621 synchronous rotation from type paper recovery material book 622 with the bubble cotton material, under the initial condition, the bubble cotton material of rolling 621 tip is torn from the type paper and is twined in retrieving material book 622 from type paper after the back, and the bubble cotton tip after tearing from type paper is passed through stub bar clamping component 64 and is pressed from both sides tightly, and when tearing the bubble cotton after the back from type paper and being fed by the tractive, also synchronous rotation will tear from the type paper roll-up after retrieving material book 622 from type paper.
As a further preference, in order to reduce the frequency of changing the material rolls 62 and to extend the laying time of the material rolls 62, the material rolls 62 are provided in two sets in the present embodiment, and the corresponding head clamping assemblies 64 are also provided in two sets. Furthermore, two sets of stub bar clamping components 64 in this embodiment all share a single-axis manipulator 641 which is vertically arranged, and the switching of the two sets of stub bar clamping components 64 is completed along with the up-and-down movement of the single-axis manipulator 641 during the work, so that the laying efficiency of the end plate component is effectively improved. The stub bar clamping assembly 64 in this embodiment is formed by combining an air cylinder 642 and a clamp block 643 that opens and closes relatively.
Further, the foam paving assembly 63 in this embodiment includes a cross beam 631, and a material pulling clamp 632 and a material paving assembly 633 which reciprocate along the length direction of the cross beam 631, and the material paving assembly 633 includes a material clamp, a material paving roller 6331 which moves up and down along the height direction of the machine frame 61, and a cutting knife 6332 which reciprocates along the front and back direction of the machine frame 61. With the structural design, when the material pulling clamp 632 pulls the foam cotton which is torn away from the release paper at the stub bar clamping assembly 64 forward for a distance, the spreading assembly 633 approaches the material pulling clamp 632, the foam cotton is clamped and pulled to one end of the end plate assembly far away from the material roll 62 through the material pulling clamp, then the spreading roller 6331 moves downwards to press the foam cotton to the laying surface of the end plate assembly, then the foam cotton moves towards one end provided with the material roll 62 along with the spreading assembly 633 until the foam cotton of the end plate assembly is laid, the material pulling clamp 632 clamps the foam cotton again at the moment, the cutter 6332 cuts the foam cotton along with the foam cotton, the spreading roller 6331 moves upwards to reset, so that the foam cotton laying of the end plate assembly is finished, then the stub bar clamping assembly 64 is switched through the movement of the single-shaft manipulator 641, and the next cycle is started by adopting the same working principle.
Further specifically, the middle frame module matching section in this embodiment is sequentially provided with a middle frame module distribution station 0401, a middle frame module cache station 0402, and a middle frame module matching station 0403. The setting of this workshop section can be laid out a plurality of center modules of pre-packing electric core, carries out the buffer memory, later superposes a plurality of center module to forming the center module together according to the ratio relation, needs to supply the explanation, center module ratio section and end plate and insulation board equipment section can synchronous production, each other do not influence.
Further, in order to facilitate the assembly of the middle frame module and the end plate assembly, the middle frame module buffer position 0402 and the end plate assembly buffer position 0306 in this embodiment are arranged in parallel at an interval, and a manipulator 0404 is arranged between the middle frame module proportioning position 0403 and the end plate assembly buffer position 0306. The center module and the end plate assembly are grabbed and stacked by robot arm 0404.
Further, in order to facilitate the assembly of the middle frame module and the end plate assembly, the module stacking section of the present embodiment includes a plurality of middle frame modules for stacking, and the middle frame modules are matched with the end plate assembly to form the first module assembling section of the first module, and the second module assembling section of the second module is formed by the first module and the upper cover plate and the lower cover plate after being assembled and welded.
Specifically, the second module assembly section is provided with upper cover plate material loading station 0501, upper cover plate rubber coating station 0502, lower cover plate material loading station 0503, lower cover plate rubber coating station 0504, upper cover plate laser coding station 0505, upper cover plate and lower cover plate unloading station 0506, second module assembly station 0507, second module automatic weld station 0508 and second module defective products recovery station 0509. With this process setting, can be automatic the completion upper cover plate and the assembly of lower cover plate and first module. Then very big promotion the assembly efficiency of second module, reduced the cost of labor.
In order to improve the assembly efficiency of the first module, the first module assembly section of the present embodiment is provided with a first module assembly mechanism, specifically, the first module assembly mechanism includes a turntable, a bracket 71 erected on the turntable, and stacking positions 72 symmetrically arranged on two opposite sides of the bracket 71; the stacking position 72 comprises a supporting plate 721 fastened with the bracket 71, a left clamping block 722 and a right clamping block 723 fastened to the bracket 71 oppositely, and a pressing mechanism 724 arranged opposite to the supporting plate 721, wherein a pressing block 7241 of the pressing mechanism 724 moves back and forth along the height direction of the bracket 71. With this structural design, during the assembly, move into layer board 721 through the first end plate subassembly that the manipulator was buffered in end plate subassembly buffer memory station 0306 earlier, later pile up the center module to first end plate subassembly again to press from both sides through left clamp splice 722 and the right clamp splice 723 of support 71, stack the second end plate subassembly to the top of the center module after the stack and press from both sides it through hold-down mechanism 724 and form first module, form the second module with upper cover plate and lower cover plate assembly when so conveniently immigrating follow-up station. The pressing mechanism 724 in this embodiment is composed of a vertically arranged screw rod, a pressing block 7241 in threaded connection with the screw rod, and a motor 7242 for driving the screw rod to rotate, and the stacked end plate assembly and the middle frame module can be conveniently pressed through the up-and-down movement of the pressing block 7241.
Further, the second module assembling station 0507 in this embodiment is provided with a feeding mechanism for feeding the first module, the upper cover plate, and the lower cover plate, and the feeding mechanism includes a support frame 81 fastened to the manipulator, an adsorption component 82 disposed on one side of the support frame 81 for picking and placing the upper cover plate and the lower cover plate, and a clamping component 83 disposed on the other side of the support frame 81 for stacking the plurality of middle frame modules. The suction assembly 82 in this embodiment is composed of a support plate 821 reciprocating along the thickness direction of the support frame 81 and suction nozzles 822 distributed on the support plate 821, so that the picking and placing of the upper cover plate and the lower cover plate can be conveniently completed; press from both sides and get subassembly 83 by the clamping jaw 831 that is located the left and right sides, protect claw 832, and front and back both ends clamp splice are constituteed, with this through the clamping position that two clamping jaws 831 and two clamp splice enclose and establish, and through protecting claw 832 along the protection of support frame 81 thickness direction, the removal of the first module after reliable and stable completion stack, accessible feed mechanism takes apron and first module away down during the operation, later place the mount table with apron down earlier, later rotatory 180 degrees to support frame 81 through the manipulator, place the apron down on first module, with this assembly of accomplishing first module and apron down, install the top to first module at last through feed mechanism with the upper cover, then accomplish the assembly of second module.
It should be added that, in order to better understand the assembly process of the battery modules, the first module and the second module in the above embodiments are used to distinguish the battery modules at different assembly stages.
The technical principle of the present invention is described above with reference to specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be construed in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive effort, which would fall within the scope of the present invention.

Claims (10)

1. An automation line for stacking battery modules, comprising:
the end plate and insulating plate assembling section is used for assembling the end plate and the insulating plate to form an end plate assembly;
the middle frame module matching section is used for caching and matching the middle frame module so as to form a middle frame module;
and the module stacking section is used for stacking the middle frame modules, assembling the stacked middle frame modules and the end plate assembly to form a first module, and assembling the first module, the upper cover plate and the lower cover plate to form a second module.
2. The automatic production line for stacking battery modules as claimed in claim 1, wherein the end plate and insulating plate assembly section is provided with an end plate feeding station, an insulating plate feeding station, an end plate weighing station, an end plate glue spraying and assembling station, an end plate assembly feeding station, an end plate assembly foam pasting station and an end plate assembly caching station.
3. The automatic production line for stacking battery modules as claimed in claim 2, wherein the middle frame module proportioning section is provided with a middle frame module caching station, a middle frame module distributing station and a middle frame module proportioning station.
4. The automatic production line for stacking battery modules as claimed in claim 3, wherein the middle frame module buffer station and the end plate assembly buffer station are arranged in parallel at intervals, and a manipulator is arranged between the middle frame module proportioning station and the end plate assembly buffer station.
5. The automated manufacturing line for stacking battery modules as claimed in claim 1, wherein the module stacking section comprises a first module assembling section for forming the first module by engaging the plurality of middle frame modules with the end plate assembly after stacking, and a second module assembling section for forming the second module by assembling and welding the first module with the upper cover plate and the lower cover plate.
6. The automatic production line for stacking battery modules as claimed in claim 5, wherein the second module assembling section is provided with an upper cover plate feeding station, an upper cover plate gluing station, a lower cover plate feeding station, a lower cover plate gluing station, an upper cover plate laser coding station, an upper cover plate and lower cover plate blanking station, a second module assembling station, a second module automatic welding station and a second module defective product recycling station.
7. The automatic production line for stacking battery modules as claimed in claim 5, wherein the first module assembling section is provided with a first module assembling mechanism, and the first module assembling mechanism comprises a turntable, a bracket erected on the turntable, and stacking positions symmetrically arranged on two opposite sides of the bracket; the stacking position comprises a supporting plate fastened with the support, a left clamping block and a right clamping block fastened to the support relatively, and a pressing mechanism arranged opposite to the supporting plate, and a pressing block of the pressing mechanism moves back and forth along the height direction of the support.
8. The automatic production line for stacking battery modules as claimed in claim 6, wherein the second module assembling station is provided with a feeding mechanism for feeding the first module, the upper cover plate and the lower cover plate, and the feeding mechanism comprises a support frame, an adsorption component arranged on one side of the support frame for taking and placing the upper cover plate and the lower cover plate, and a clamping component arranged on the other side of the support frame for stacking the plurality of middle frame modules.
9. The automatic production line for stacking battery modules as claimed in claim 2, wherein the end plate assembly foam pasting station is provided with an automatic foam pasting device, and the automatic foam pasting device comprises a frame, a material roll pivoted to the frame, a foam laying component erected at one end of the frame, and a stub bar clamping component erected vertically between the material roll and the foam laying component; the material roll comprises a foam cotton material roll and a release paper recovery material roll synchronously rotating with the foam cotton material roll.
10. The automatic production line for stacking battery modules as claimed in claim 9, wherein the foam spreading assembly comprises a cross beam, a material pulling clamp and a material spreading assembly, the material pulling clamp and the material spreading assembly reciprocate along the length direction of the cross beam, and the material spreading assembly comprises a material clamp, a material spreading roller moving up and down along the height direction of the frame, and a cutter reciprocating along the front and back directions of the frame.
CN201921851115.6U 2019-10-29 2019-10-29 Automatic production line for stacking battery modules Active CN210379295U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201921851115.6U CN210379295U (en) 2019-10-29 2019-10-29 Automatic production line for stacking battery modules

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201921851115.6U CN210379295U (en) 2019-10-29 2019-10-29 Automatic production line for stacking battery modules

Publications (1)

Publication Number Publication Date
CN210379295U true CN210379295U (en) 2020-04-21

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Application Number Title Priority Date Filing Date
CN201921851115.6U Active CN210379295U (en) 2019-10-29 2019-10-29 Automatic production line for stacking battery modules

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113021009A (en) * 2021-03-09 2021-06-25 东莞深圳清华大学研究院创新中心 Forming equipment of battery electric pile end plate based on photoelectric type

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113021009A (en) * 2021-03-09 2021-06-25 东莞深圳清华大学研究院创新中心 Forming equipment of battery electric pile end plate based on photoelectric type
CN113021009B (en) * 2021-03-09 2021-09-14 东莞深圳清华大学研究院创新中心 Forming equipment of battery electric pile end plate based on photoelectric type

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