CN112655982B - Walnut processing and treating system - Google Patents
Walnut processing and treating system Download PDFInfo
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- CN112655982B CN112655982B CN202011369354.5A CN202011369354A CN112655982B CN 112655982 B CN112655982 B CN 112655982B CN 202011369354 A CN202011369354 A CN 202011369354A CN 112655982 B CN112655982 B CN 112655982B
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
Abstract
The invention relates to a walnut processing system which comprises a belt conveyor, a green walnut peeling device, a peeled walnut cleaning device, a peeled walnut drying device, a peeled dry walnut shell and kernel separating device and a walnut kernel peeling device, wherein the green walnut peeling device, the peeled walnut cleaning device, the peeled walnut drying device, the peeled dry walnut shell and kernel separating device and the walnut kernel peeling device are sequentially connected through the belt conveyor. The invention provides a walnut processing system integrating green husk removal, cleaning, drying, shell breaking and walnut kernel peeling of walnuts, solves the problems of low production efficiency and high production cost when the current walnut processing depends on manual operation, improves the production and processing efficiency of walnuts through graded processing equipment, enables enterprises to produce and process walnuts in a large scale, and is beneficial to the improvement of the benefits of the production enterprises.
Description
Technical Field
The invention belongs to the technical field of walnut processing equipment, and particularly relates to a walnut processing and treating system.
Background
Walnut, also known as walnut and walnut, is a plant of the family juglandaceae. It is also called four-big-dried fruit in the world together with almond, cashew nut and hazelnut. The walnut kernel contains rich nutrients, wherein each hundred grams of the walnut kernel contains 15 to 20 grams of protein, more fat and 10 grams of carbohydrate, contains various trace elements and mineral substances such as calcium, phosphorus, iron and the like which are necessary for a human body, and various vitamins such as carotene, riboflavin and the like, is beneficial to the human body, and is one of nut foods which are well favored by common people. Along with the expansion of the planting area of walnuts, the output of walnuts is increased, the processing problem of walnuts is also along with the increase of the planting area of walnuts, the green husks, the walnut shells and the peels of the walnut kernels are difficult to remove, and when manual removal is adopted, the production rate is low, the labor intensity is high, the cost is high, the sanitary condition is poor, most of the existing walnut processing mechanical equipment is processing equipment with a single technology, and the production and processing requirements of large-batch walnuts cannot be met.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides a walnut processing system.
The invention is realized by the following technical scheme:
a walnut processing and processing system comprises a belt conveyor, and a green walnut peeling device, a peeled walnut cleaning device, a peeled walnut drying device, a peeled dry walnut shell and kernel separating device and a walnut kernel peeling device which are sequentially connected by the belt conveyor, wherein the green walnut peeling device comprises a peeling machine body, a cutting motor and a cooling fan; the peeled walnut cleaning equipment comprises a cleaning machine body, a steam cleaning machine and an air pump, and is characterized in that a cleaning conveying belt and a sundry conveying belt are sequentially arranged in the cleaning machine body from top to bottom, a plurality of air spray heads are arranged above the cleaning conveying belt, the air spray heads are sequentially connected with the air pump and the steam cleaning machine through steam pipes, and an sundry outlet is formed in the output end of the sundry conveying belt; the peeled walnut drying equipment comprises a drying room, an air heater and a stepping motor, wherein a drying conveyer belt is arranged in the drying room, the output end of the drying conveyer belt is in driving connection with the stepping motor, a hot air pipeline is spirally and roundly laid below the drying conveyer belt, a plurality of hot air holes with upward openings are formed in the hot air pipeline, an air inlet of the hot air pipeline is communicated and connected with the air heater, a plurality of dehumidifying fans are embedded at the top of the drying room, a baking lamp is further arranged at the top of the drying room, and a hygrothermograph is embedded on the side wall of the drying room; the walnut shell and kernel peeling and drying separation equipment comprises a base support, a moving support, a lifting machine and a vibrating screen, wherein a conical outer cylinder with openings at the upper end and the lower end is arranged in the base support, a conical inner cylinder with a closed upper end is embedded in the outer cylinder, a plurality of spokes are arranged on the inner wall of the outer cylinder and the outer wall of the inner cylinder, two threaded rods are symmetrically arranged on two sides of the upper part of the base support, two gear plates with central openings corresponding to the threaded rods are arranged at two ends of the moving support, the two gear plates are connected with each other through a chain in a transmission manner, an adjusting handle is arranged on one of the gear plates, the moving support is in threaded connection with the threaded rods through the gear plates, a bearing seat is arranged in the middle of the moving support, a crushing rotating shaft is embedded in the center of the bearing seat, one lower end of the crushing rotating shaft is rotatably connected with the inner cylinder, a crushing motor is arranged at the other end of the crushing rotating shaft, an opening at the bottom of the outer cylinder is connected with an input end of the lifting machine in a communicating manner, an output end of the lifting machine is connected with the vibrating screen, a screen is obliquely arranged in a manner that a plurality of hemispherical holes with the upward opening direction of the screen, a fan is arranged in the screen, a wind outlet, a wind chamber is arranged below the screen, and a fan is arranged below the vibrating screen, and a fan is arranged below the fan, and a concealed fan; the walnut kernel peeling equipment comprises a roller base, a water pipe support, a roller and a roller motor, wherein two groups of front and back symmetrical supporting wheels are arranged on the upper portion of the roller base, the supporting wheels are connected with the two ends of the roller in a transmission mode, the roller motor is connected with one of the supporting wheels in a driving mode, a plurality of water outlet pipes are arranged in parallel inside the roller, a plurality of water spray heads are arranged on the water outlet pipes, the water outlet pipes extend out of the two ends of the roller and are connected with the water pipe support, a water inlet pipe is arranged at the water inlet of each water outlet pipe, a hot water pipe and a cold water pipe are arranged at the two ends of each water inlet pipe respectively, electromagnetic valves are arranged on the hot water pipes and the cold water pipes, a water tank is further arranged below the roller, a water outlet is formed in the bottom of the water tank, and a filter screen is arranged on the water outlet.
The cutting device include two carousels, a plurality of cutter and a plurality of extension springs that the symmetry set up, the fixed cover of carousel locate the cutting pivot on, the equal symmetry of circumferencial direction of two carousels is equipped with a plurality of draw-in grooves, the both ends of cutter inlay and locate in the draw-in groove, the one end of extension spring be connected with the end that the cutter extends the draw-in groove, the other end of extension spring is connected with the carousel.
And a walnut shell outlet is formed in the inclined and upward end of the vibrating screen.
And a discharge hole is formed in one end, close to the water inlet pipe, of the roller.
The cleaning conveyer belt and the drying conveyer belt are both net-shaped conveyer belts.
The sundry material conveying belt is a belt type conveying belt.
The roller is a mesh roller.
Compared with the prior art, the invention has the following beneficial effects: 1. the invention provides a walnut processing system integrating green husk removal, cleaning, drying, shell breaking and walnut kernel peeling of walnuts, which solves the problems of low production efficiency and high production cost when the current walnut processing depends on manual operation, improves the production and processing efficiency of walnuts through graded processing equipment, enables enterprises to produce and process walnuts in a large scale, and is beneficial to the improvement of the benefits of the production enterprises; 2. the walnut kernel peeling equipment can efficiently remove the peel on the walnut kernel, thoroughly solves the technical problem of walnut kernel peeling in the walnut processing process, enables the processing link of the walnut kernel to be more compact and efficient, and further improves the processing efficiency and quality of the walnut kernel; 3. the invention can produce and process walnuts in large batch, effectively prevents the problems of lost sales and processing of walnuts caused by the enlargement of the walnut planting area and the increase of the yield, improves the production enthusiasm and the planting income of walnut farmers, and is beneficial to the benign development of the walnut industry.
Drawings
FIG. 1 is a schematic view of the structure of the present invention;
FIG. 2 is a schematic structural view of the green walnut peeling device of the present invention;
FIG. 3 is a schematic structural view of the peeled walnut cleaning device of the present invention;
FIG. 4 is a schematic structural view of the peeled walnut drying apparatus of the present invention;
FIG. 5 is a schematic structural view of the shelling equipment for separating the dry walnut shells and kernels of the present invention;
FIG. 6 is a schematic view of the walnut kernel peeling apparatus of the present invention;
FIG. 7 is a schematic view of a cutting device according to the present invention;
FIG. 8 is an enlarged view of a portion of the screen panel of the present invention;
in the figure: 1-blanking hopper, 2-belt conveyor, 3-green walnut peeling device, 4-peeled walnut cleaning device, 5-peeled walnut drying device, 6-peeled dry walnut shell and kernel separation device, 7-walnut kernel peeling device, 8-discharge port, 301-peeling machine body, 302-limiting plate, 303-material distribution groove, 304-cooling fan, 305-cutting device, 306-filter disc, 307-cutting rotating shaft, 308-cutting motor, 309-material guide plate, 310-peeling conveying belt, 311-rotating disc, 312-clamping groove, 313-tension spring, 314-cutter, 401-cleaning machine body, 402-sundry conveying belt, 403-cleaning conveying belt, 404-gas nozzle, 405-sundry outlet, etc 406-a steam cleaning machine, 407-an air pump, 408-a steam pipe, 501-a drying room, 502-a hot air machine, 503-a drying conveyer belt, 504-a dehumidifying fan, 505-a baking lamp, 506-a hygrothermograph, 507-a stepping motor, 508-a hot air hole, 509-a hot air pipeline, 601-a base support, 602-a moving support, 603-a gear disc, 604-a threaded rod, 605-a crushing motor, 606-a bearing seat, 607-an adjusting handle, 608-a chain, 609-a crushing rotating shaft, 610-an inner cylinder, 611-an outer cylinder, 612-a spoke, 613-a hoister, 614-a walnut shell outlet, 615-a vibrating screen, 616-a screen, 617-an air storage chamber, 618-a fan, 619-an air outlet, 701-a motor roller, 702-roller, 703-water spray head, 704-water outlet pipe, 705-hot water pipe, 706-electromagnetic valve, 707-water inlet pipe, 708-cold water pipe, 709-water pipe support, 710-roller base, 711-supporting wheel, 712-water tank, 713-water outlet and 714-filter screen.
Detailed Description
The invention is further illustrated by the following figures and examples, without however restricting the scope of the invention to these examples.
Example 1
A walnut processing system comprises a belt conveyor 2, and a green walnut peeling device 3, a peeled walnut cleaning device 4, a peeled walnut drying device 5, a peeled dry walnut shell and kernel separating device 6 and a walnut kernel peeling device 7 which are sequentially connected by the belt conveyor 2, wherein the green walnut peeling device 3 comprises a peeling machine body 301, a cutting motor 308 and a cooling fan 304, the upper part of the peeling machine body 301 is provided with a blanking hopper 1, a multi-component trough 303 is arranged below the blanking hopper 1 in parallel, a limiting plate 302 is arranged above the distributing trough 303, a peeling conveyer belt 310 is arranged below the distributing trough 303, a cutting rotating shaft 307 is arranged below the output end of the peeling conveyer belt 310, a plurality of groups of cutting devices 305 are arranged on the cutting rotating shaft 307, the outlet of each group of the distributing troughs 303 corresponds to one group of the cutting devices 305, a material guide plate 309 is arranged below the cutting devices 305, a fence-shaped filter disc 306 is obliquely arranged at the tail end of the material guide plate 309, the cutting motor 308 is rotatably connected with the cutting rotating shaft 307, and the cooling fan 304 is communicated with the peeling machine body 301 above the cutting devices 305 through a pipeline; the walnut peeling and cleaning equipment 4 comprises a cleaning machine body 401, a steam cleaning machine 406 and an air pump 407, wherein a cleaning conveyer belt 403 and a sundry material conveyer belt 402 are sequentially arranged in the cleaning machine body 401 from top to bottom, a plurality of air spray heads 404 are arranged above the cleaning conveyer belt 403, the air spray heads 404 are sequentially connected with the air pump 407 and the steam cleaning machine 406 through a steam pipe 408, and an sundry material outlet 405 is formed in the output end of the sundry material conveyer belt 402; the peeled walnut drying equipment 5 comprises a drying room 501, a hot air blower 502 and a stepping motor 507, wherein a drying conveyer belt 503 is arranged in the drying room 501, the output end of the drying conveyer belt 503 is in driving connection with the stepping motor 507, a hot air pipeline 509 is spirally laid below the drying conveyer belt 503 in a roundabout manner, a plurality of hot air holes 508 with upward openings are formed in the hot air pipeline 509, the air inlet of the hot air pipeline 509 is communicated and connected with the hot air blower 502, a plurality of moisture exhausting fans 504 are embedded at the top of the drying room 501, a baking lamp 505 is further arranged at the top of the drying room 501, and a hygrothermograph 506 is embedded on the side wall of the drying room 501; the walnut kernel and shell separating equipment 6 comprises a base support 601, a moving support 602, a lifting machine 613 and a vibrating screen 615, wherein a conical outer cylinder 611 with openings at the upper end and the lower end is arranged in the base support 601, a conical inner cylinder 610 with a closed upper end is embedded in the outer cylinder 611, a plurality of spokes 612 are arranged on the inner wall of the outer cylinder 611 and the outer wall of the inner cylinder 610, two threaded rods 604 are symmetrically arranged on two sides of the upper part of the base support 601, two gear discs 603 with central openings corresponding to the threaded rods 604 are arranged at two ends of the moving support 602, a chain 608 is arranged between the two gear discs 603 for transmission connection, an adjusting handle 607 is arranged on one of the gear discs 603, the moving support 602 is in threaded connection with the threaded rods 604 through the gear discs 603, a bearing seat 606 is arranged in the middle of the moving support 602, a crushing rotating shaft 609 is embedded in the center of the bearing seat 606, the downward end of the crushing rotating shaft 609 is rotatably connected with the inner cylinder 610, a crushing motor 605 is arranged at the other end of the crushing rotating shaft 609, the bottom of the outer cylinder 611 is connected with an input end of the outer cylinder 613, an output end of the vibrating screen 616 connected with the vibrating screen 616, an inclined sieve 616 connected with an inclined sieve 616, and a fan 617 arranged below of a fan 616, and a fan arranged below the sieve 616, and a fan screen 616, the sieve 616, and a fan are arranged below the sieve 616, and arranged in the same direction of the sieve 616; the walnut kernel peeling device 7 comprises a roller base 710, a water pipe support 709, a roller 702 and a roller motor 701, wherein two groups of support wheels 711 which are symmetrical in the front-back direction are arranged at the upper part of the roller base 710, the support wheels 711 are in transmission connection with two ends of the roller 702, the roller motor 701 is in drive connection with one support wheel 711, a plurality of water outlet pipes 704 are arranged in the roller 702 in parallel, a plurality of water nozzles 703 are arranged on the water outlet pipes 704, two ends of the water outlet pipes 704, which extend out of the roller 702, are connected with the water pipe support 709, a water inlet pipe 707 is arranged at a water inlet of the water outlet pipe 704, a hot water pipe 705 and a cold water pipe 708 are respectively arranged at two ends of the water inlet pipe 707, electromagnetic valves 706 are respectively arranged on the hot water pipe 705 and the cold water pipe 708, a water tank 712 is also arranged below the roller 702, a water outlet 713 is arranged at the bottom of the water tank 712, and a filter screen 714 is arranged on the water outlet 713.
The cutting device 305 comprises two rotating discs 311, a plurality of cutters 314 and a plurality of tension springs 313 which are symmetrically arranged, the rotating discs 311 are fixedly sleeved on the cutting rotating shaft 307, a plurality of clamping grooves 312 are symmetrically arranged in the circumferential direction of the two rotating discs 311, two ends of each cutter 314 are embedded in the corresponding clamping grooves 312, one end of each tension spring 313 is connected with the tail end of each cutter 314 extending out of the corresponding clamping groove 312, and the other end of each tension spring 313 is connected with the corresponding rotating disc 311.
And a walnut shell outlet 614 is formed at one end of the vibrating screen 615, which inclines upwards.
One end of the roller 702 close to the water inlet pipe 707 is provided with a discharge hole 8.
The cleaning conveyer belt 403 and the drying conveyer belt 503 are both mesh conveyer belts.
The miscellaneous material conveyer belt 402 is a belt conveyer belt.
The drum 702 is a mesh drum.
During walnut processing, green walnuts enter the green walnut peeling device 3 from the discharge hopper 1, peeled walnuts slide onto the filter disc 306, broken green husks fall from gaps between fences on the filter disc 306, the peeled walnuts are conveyed to the peeled walnut cleaning device 4 through the belt conveyor 2, steam is sprayed out from the gas spray nozzle 404 to wash the peeled walnuts in the conveying process of the cleaning conveyor 403, washed sundries are conveyed out of the cleaning device through the sundries conveyor 402, the cleaned peeled walnuts are conveyed to the drying room 501 of the peeled walnut drying device 5 through the belt conveyor 2 to be dried, the dried peeled walnuts are conveyed to a position between the outer cylinder 611 and the inner cylinder 610 of the peeled nut shell separating device 6 through the belt conveyor 2 to be broken, the broken walnuts are lifted to the vibrating screen 615 through the elevator 613 to be separated into shells and kernels, the walnut shells are conveyed out of the walnut shell outlet 614 under the action of the vibrating screen 615, the walnut shells slide down to the outlet end of the vibrating screen 615 under the vibrating action, the walnut shells are conveyed to the walnut kernel peeling device 7 through the belt conveyor 2 to be peeled, the peeled peels are washed off from a discharge port of the walnut drum 702 by water, and the walnut kernels are taken out of the discharge port 8.
Claims (7)
1. A walnut processing and processing system comprises a belt conveyor, and a green walnut peeling device, a peeled walnut cleaning device, a peeled walnut drying device, a peeled dry walnut shell and kernel separating device and a walnut kernel peeling device which are sequentially connected by the belt conveyor, and is characterized in that the green walnut peeling device comprises a peeling machine body, a cutting motor and a cooling fan, a blanking hopper is arranged at the upper part of the peeling machine body, a plurality of groups of component troughs are arranged below the blanking hopper in parallel, a limiting plate is arranged above the component troughs, a peeling conveyer belt is arranged below the component troughs, a cutting rotating shaft is arranged below the output end of the peeling conveyer belt, a plurality of groups of cutting devices are arranged on the cutting rotating shaft, the outlet of each group of component trough corresponds to one group of cutting devices, a guide plate is arranged below the cutting devices, a fence-shaped filter disc is obliquely arranged at the tail end of the guide plate, the cutting motor is rotatably connected with the cutting rotating shaft, and the cooling fan is communicated with the peeling machine body above the cutting devices through a pipeline; the peeled walnut cleaning equipment comprises a cleaning machine body, a steam cleaning machine and an air pump, and is characterized in that a cleaning conveying belt and a sundry conveying belt are sequentially arranged in the cleaning machine body from top to bottom, a plurality of air spray heads are arranged above the cleaning conveying belt, the air spray heads are sequentially connected with the air pump and the steam cleaning machine through steam pipes, and an sundry outlet is formed in the output end of the sundry conveying belt; the peeled walnut drying equipment comprises a drying room, an air heater and a stepping motor, wherein a drying conveyer belt is arranged in the drying room, the output end of the drying conveyer belt is in driving connection with the stepping motor, a hot air pipeline is spirally and roundly laid below the drying conveyer belt, a plurality of hot air holes with upward openings are formed in the hot air pipeline, an air inlet of the hot air pipeline is communicated and connected with the air heater, a plurality of dehumidifying fans are embedded at the top of the drying room, a baking lamp is further arranged at the top of the drying room, and a hygrothermograph is embedded on the side wall of the drying room; the walnut shell and kernel peeling and drying separation equipment comprises a base support, a moving support, a lifting machine and a vibrating screen, wherein a conical outer cylinder with openings at the upper end and the lower end is arranged in the base support, a conical inner cylinder with a closed upper end is embedded in the outer cylinder, a plurality of spokes are arranged on the inner wall of the outer cylinder and the outer wall of the inner cylinder, two threaded rods are symmetrically arranged on two sides of the upper part of the base support, two gear plates with central openings corresponding to the threaded rods are arranged at two ends of the moving support, the two gear plates are connected with each other through a chain in a transmission manner, an adjusting handle is arranged on one of the gear plates, the moving support is in threaded connection with the threaded rods through the gear plates, a bearing seat is arranged in the middle of the moving support, a crushing rotating shaft is embedded in the center of the bearing seat, one lower end of the crushing rotating shaft is rotatably connected with the inner cylinder, a crushing motor is arranged at the other end of the crushing rotating shaft, an opening at the bottom of the outer cylinder is connected with an input end of the lifting machine in a communicating manner, an output end of the lifting machine is connected with the vibrating screen, a screen is obliquely arranged in a manner that a plurality of hemispherical holes with the upward opening direction of the screen, a fan is arranged in the screen, a wind outlet, a wind chamber is arranged below the screen, and a fan is arranged below the vibrating screen, and a fan is arranged below the fan, and a concealed fan; the walnut kernel peeling equipment comprises a roller base, a water pipe support, a roller and a roller motor, wherein two groups of front and back symmetrical supporting wheels are arranged on the upper portion of the roller base, the supporting wheels are connected with the two ends of the roller in a transmission mode, the roller motor is connected with one of the supporting wheels in a driving mode, a plurality of water outlet pipes are arranged in parallel inside the roller, a plurality of water spray heads are arranged on the water outlet pipes, the water outlet pipes extend out of the two ends of the roller and are connected with the water pipe support, a water inlet pipe is arranged at the water inlet of each water outlet pipe, a hot water pipe and a cold water pipe are arranged at the two ends of each water inlet pipe respectively, electromagnetic valves are arranged on the hot water pipes and the cold water pipes, a water tank is further arranged below the roller, a water outlet is formed in the bottom of the water tank, and a filter screen is arranged on the water outlet.
2. The walnut processing system according to claim 1, wherein the cutting device includes two symmetrically disposed turntables, a plurality of cutters and a plurality of tension springs, the turntables are fixedly sleeved on the cutting rotating shaft, a plurality of clamping grooves are symmetrically disposed in circumferential directions of the two turntables, two ends of each cutter are embedded in the clamping grooves, one end of each tension spring is connected with the tail end of each cutter extending out of the corresponding clamping groove, and the other end of each tension spring is connected with the corresponding turntable.
3. A walnut processing and handling system according to claim 1, wherein the inclined upward end of the vibrating screen is provided with a walnut shell outlet.
4. The walnut processing system of claim 1, wherein the end of the drum adjacent to the water inlet tube is provided with a discharge port.
5. The walnut processing system of claim 1, wherein the cleaning conveyor belt and the drying conveyor belt are both mesh conveyor belts.
6. The walnut processing system of claim 1, wherein the miscellaneous material conveyor belt is a belt conveyor belt.
7. The walnut processing system of claim 1, wherein the drum is a mesh drum.
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| CN202011369354.5A CN112655982B (en) | 2020-11-30 | 2020-11-30 | Walnut processing and treating system |
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| CN202011369354.5A CN112655982B (en) | 2020-11-30 | 2020-11-30 | Walnut processing and treating system |
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| CN112655982B true CN112655982B (en) | 2023-04-07 |
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| CN114711438A (en) * | 2022-04-25 | 2022-07-08 | 云南善优农业发展有限公司 | Novel high-efficient membrane separation system of walnut |
| CN114891555A (en) * | 2022-05-09 | 2022-08-12 | 青岛刚嘉机械科技有限公司 | Raw materials pre treatment facility extracts oil |
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