CN112340109B - Automatic forking machine device and forking method before packaging of packaging substrate - Google Patents

Automatic forking machine device and forking method before packaging of packaging substrate Download PDF

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Publication number
CN112340109B
CN112340109B CN202110018170.2A CN202110018170A CN112340109B CN 112340109 B CN112340109 B CN 112340109B CN 202110018170 A CN202110018170 A CN 202110018170A CN 112340109 B CN112340109 B CN 112340109B
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Prior art keywords
packaging
fork
packaging substrate
area
feeding
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CN112340109A (en
Inventor
岳长来
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Shenzhen Hemei Jingyi Semiconductor Technology Co ltd
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Shenzhen Hemei Jingyi Semiconductor Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/16Feeding, e.g. conveying, single articles by grippers
    • B65B35/18Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B13/00Bundling articles
    • B65B13/18Details of, or auxiliary devices used in, bundling machines or bundling tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B31/00Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10Feeding, e.g. conveying, single articles
    • B65B35/26Feeding, e.g. conveying, single articles by rotary conveyors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10Applying or generating heat or pressure or combinations thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/10Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
    • B65B57/14Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles

Abstract

The invention discloses an automatic forking machine device before packaging of a packaging substrate and a forking method, which comprise a host structure, a feeding area, a work sorting area and a blanking area, wherein the right side of the host structure is the feeding area, the feeding area comprises 5 feeding stations, the left side of the host structure is the work sorting area, a sorting box is arranged on the work sorting area, the front side of the host structure is the blanking area, the center of the host structure is a work detection table, the work detection table is provided with a work detection turntable, a vision device and a work detection turntable motor are arranged at the rear of the host structure and above the work detection turntable, and a movable conveying device is arranged above the work detection turntable. Avoid the loss and return of goods caused by customer complaints of mixed forks or wrong delivery.

Description

Automatic forking machine device and forking method before packaging of packaging substrate
Technical Field
The invention relates to the technical field of packaging substrates, in particular to an automatic fork-forming machine device and a fork-forming method before packaging of a packaging substrate.
Background
The traditional packaging substrate is manually identified when packaging is branched, and the packaging substrate is delivered in a Strip mode, wherein one Strip comprises more than ten or more than dozens of units. The original packaging process comprises the following steps: artificial bifurcation → artificial pairing of the forks → artificial counting → artificial spot check → splint fixing → packaging → recording the number → vacuum packaging → recording the number of the forks → boxing and warehousing.
The finished product packaging substrates manufactured by production all have an X-OUT forking acceptance standard, and then the fork numbers are required to be distinguished for placing and packaging, wherein 0 fork, 1 fork, 2 fork, 3 fork, 4 fork, 5 fork, 6 fork, 7 fork, 8 fork and multiple forks are required to be distinguished, so that when workers stare at the plates for a long time, the eyes are easy to fatigue, the operation is easy to make mistakes, and the problems of product scratch, plate bending, plate damage, oxidation and the like are easily caused in the forking and dispatching process of manual packaging, so that the forking operation of manual packaging has certain risk.
Disclosure of Invention
The present invention is directed to an automatic fork-handler apparatus and a fork-handling method before packaging a substrate, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an automatic branching machine device before packaging of packaging substrate, includes electronic box and the host computer structure of setting in the electronic box top, the right side of host computer structure is for throwing the material district, it is provided with material loading box on the material district to throw, it contains 5 material loading stations to throw the material district, the minor face baffle both sides fixedly connected with fine hair brush on the material loading box right side on the material district of throwing, the left side of host computer structure is work go-no-go district, be provided with the go-no-go box on the work go-no-go district, the go-no-go box that the go-no-go box contains 8 unloading stations and corresponds 1 fork to 8 forks respectively, work go-no-go district right side is provided with first servo sideslip motor, the preceding unloading district that is of host computer structure, include 3 unloading stations on the unloading district, correspond unloading station zero fork, unloading station many forks, unloading station mixes the fork, unloading station and mix the fork, wherein unloading, Material mixing number, branching, host computer structure central point puts the department and examines the platform for work, the work is examined and is provided with the work and detects the carousel on the platform, the work is detected and is provided with 4 board platforms of putting along the circumferencial direction equidistance on the carousel, the rear of host computer structure just the position department that the work detected the carousel top is provided with the looks ware and the work detects the carousel motor, the looks ware includes scanning lens and reinspection camera lens, the below of reinspection camera lens is provided with the lamp source, the below in lamp source is provided with the XY platform, the looks ware includes the lamp source fixing base, the work detects the carousel top and is provided with the removal conveyor, the rear in work sorting district is provided with second servo sideslip motor.
As a further scheme of the invention: the maximum length of automatic branching machine device is 1800 mm, and maximum width is 1440 mm, and the maximum height is 1930 mm, and the four sides of device are provided with the frame, and the frame surface articulates there is door and window, and door and window adopt transparent organic glass material, and the frame is stainless steel material, throw material district size 600 x 300 mm, work go-no-go district size 700 x 300 mm, every unloading station minimum dimension in the branch inspection box on the work go-no-go district is 50 x 80 mm, and maximum dimension is 120 x 250 mm.
As a still further scheme of the invention: the stackable height of the feeding boxes in the feeding area is more than 150 mm.
As a still further scheme of the invention: the size of the plate placing table on the work detection turntable is 260 x 100 mm.
As a still further scheme of the invention: the movable conveying device above the working detection turntable comprises a movable suction mechanism, the movable suction mechanism comprises a transverse moving suction module, a vertical moving suction module arranged on the transverse moving suction module, a sucker arranged on the vertical moving suction module, and a motor device is arranged below the visual camera operating platform.
As a still further scheme of the invention: the implementation steps are as follows:
s1: feeding, namely twisting a short edge baffle of a feeding station, adjusting the size of the short edge baffle to a proper size, and putting the packaging substrate into a feeding box;
s2: feeding, wherein the feeding comprises obtaining first piece data and checking, the first piece plate is placed on a plate placing table of a working detection turntable through a movable suction mechanism, the first piece plate is scanned, image data are stored on a display, a laser identification area is selected and identified and standard data images are stored, a material number input machine is started up in a production database, the fork information of the material number is counted, the checking refers to sucking up a packaging substrate through the movable suction mechanism, a conveying shaft is moved to the position above an empty plate placing table of the working detection turntable, the conveying shaft is positioned downwards to the central position of the plate placing table to release a suction nozzle, the packaging substrate is fixed on the plate placing table in a vacuum mode, and the conveying shaft moves upwards to return to a feeding station to sequentially suck the plates;
s3: sorting, namely, rotating the packaging substrate below the video camera through a working detection turntable, identifying the number of forks by using the irradiation systems on two sides of the lamp source, distinguishing, detecting and identifying all laser marks, manual forking and abnormal laser colors, and memorizing the laser marks, the manual forking and the abnormal laser colors in a production database of a material number input machine;
s4: inspecting, namely, sucking up the packaging substrate by a movable sucking mechanism, and moving a conveying shaft to a blanking area;
s5: selecting forks, returning a packaging substrate to corresponding blanking stations in a work sorting area (12) and a blanking area (5) through accurate information after data analysis, and automatically sucking and placing paper separating of a loading station box into the blanking stations in the work sorting area (12) and the blanking area (5) through a mobile sucking mechanism through the recognition function of the packaging substrate and the paper separating without a detection work detection turntable;
s6: storing, wherein the scanned packaging substrates are stored in a production database of a material number input machine;
s7: taking plates, wherein after hearing the system fullness prompt tone, packaging responsible personnel wear disposable gloves to take out the set number of packaging substrates, taking the plates from the center position of a blanking station, and operating with two hands, wherein the set number can be determined according to the packaging requirements;
s8: the clamping plate is used for reinforcing, the taken-out packaging substrate is clamped by a urea plate with the same size as the packaging substrate, and two ends of the packaging substrate are tied by a taping machine;
s9: recording the quantity, namely recording the number of fork plates and the quantity of the fork plates in the blanking stations of each work sorting area (12) and each blanking area (5), wherein label paper and packing list record data including the shipment, including material numbers, fork number, total number, date and signature information, and the fork number refers to the number of the fork subplates on the same jointed board;
s10: vacuum packaging, namely putting the packaging substrate into a vacuum bag, then putting the moisture-proof bag, the humidity card and the label into the vacuum bag, and vacuumizing, heat-sealing and packaging to finish vacuum packaging;
s11: labeling a packaging substrate, wherein each package of label is labeled on the packaging bag of the packaged packaging substrate for a customer to check information;
s12: boxing and warehousing, checking the number of the products, boxing, sealing and warehousing.
As a still further scheme of the invention: the material feeding in the step S1 is performed on the premise that the automatic forking machine returns the original point and the packaging substrate subjected to final inspection is subjected to the packaging substrate, and the NG packaging substrate is subjected to laser forking identification, and then the cleaned packaging substrate is subjected to the material feeding.
As a still further scheme of the invention: the short side baffle in step S1 has a length of 200 mm and a width of 10 mm.
As a still further scheme of the invention: the suction force of the movable suction mechanism in the step S2 is between-60 AW and-70 AW, wherein the lower limit suction force value is-25.3 AW, and there are 10 suction nozzles in the movable suction mechanism of the inspection section.
Compared with the prior art, the invention has the beneficial effects that:
1. the packaging branching counting process is intelligently and automatically completed by the branching machine, manual branching counting work is replaced, the packaging branching accuracy can be improved to 100%, loss caused by customer attraction mixing and quantity is avoided, the problem of high manual branching error rate is solved, manual labor force is saved, and the branching accuracy of the packaging substrate is improved;
2. the packaging process of the invention comprises the following steps: the automatic forking and point number aligning integrated → clamping plate fixing → quantity recording → vacuum packaging → packaging substrate labeling → boxing and warehousing, and in view of the above process, the automatic forking machine realizes the automatic operation of forking, point aligning, spot checking and packaging, saves the labor cost, improves the accuracy of packaging forking operation, avoids the problems of packaging substrate scratch, plate bending, plate damage and oxidation caused by manual labor in the forking and number distributing process, and avoids the problem of easy error of manual operation;
3. the automatic packaging machine has the advantages that the original manual packaging branching process is replaced by the automatic branching of the packaging substrate, the labor cost is saved for production and manufacturing through the research and development of the branching machine, the loss and return caused by customer complaint and mixed branching or wrong delivery are avoided, the automatic branching machine can recognize the quick recognition function, the material number is accurately memorized in a production database of the material number input machine, the substrate and the partition plate detection capability is realized, and the work is intelligent and efficient.
Drawings
Fig. 1 is a schematic structural view of an automatic fork-lift apparatus before packaging substrates.
Figure 2 is a side view of an automated furcation apparatus prior to packaging of the substrates.
Figure 3 is a top view of the automated fork handler apparatus prior to packaging of the substrates.
Figure 4 is a rear view of the automated furcation apparatus prior to packaging of the substrate.
Shown in the figure: the device comprises a lamp source fixing seat 1, a video camera 2, a host machine structure 3, an electric box 4, a blanking area 5, a first servo transverse moving motor 6, a feeding area 7, a work detection table 8, a work detection turntable 9, a work detection turntable motor 10, a second servo transverse moving motor 11, a work sorting area 12, a scanning lens 13, a rechecking lens 14, a lamp source 15, an XY platform 16 and an electric box 17.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, in an embodiment of the present invention, an automatic forking machine before packaging a package substrate and a forking method thereof include a light source fixing seat 1, a camera 2, a host machine structure 3, an electric box 4, a blanking area 5, a first servo traverse motor 6, a feeding area 7, a work detection table 8, a work detection turntable 9, a work detection turntable motor 10, a second servo traverse motor 11, a work sorting area 12, a scanning lens 13, a review lens 14, a light source 15, an XY platform 16 and an electric box 17, the automatic forking machine has a maximum length of 1800 mm, a maximum width of 1440 mm and a maximum height of 1930 mm, the automatic forking machine is provided with a frame on four sides, the surface of the frame is hinged with doors and windows made of transparent organic glass material, the frame is made of stainless steel, the doors and windows are arranged to be opened when being operated, the right side of the host machine structure 3 is the feeding area 7, the size of the feeding area 7 is 600 × 300 mm, the stackable height of feeding boxes of the feeding area 7 is more than 150 mm, the size of the feeding boxes of the feeding area 7 is adjustable, the size of a plate placing table on the work detection turntable 9 is 260 × 100 mm, the feeding area 7 is provided with the feeding boxes, the feeding area 7 comprises 5 feeding stations, fine brushes are fixedly connected to two sides of a short edge baffle on the right side of the feeding boxes on the feeding area 7, the problems of overlarge suction force and multi-package substrate or paper separation can be solved, the host structure is arranged above an electric box, the left side of the host structure 3 is a work sorting area 12, the size of the work sorting area is 700 × 300 mm, the minimum size of each blanking station in the sorting boxes on the work sorting area 12 is 50 × 80 mm, the maximum size is 120 × 250 mm, and the work sorting area 12 is provided with the sorting boxes, the sorting box comprises 8 blanking stations which respectively correspond to 1 fork to 8 forks, a first servo transverse moving motor 6 is arranged on the right side of a work sorting area 12, a blanking area 5 is arranged in front of a host structure 3, the blanking area 5 comprises 3 blanking stations which respectively correspond to a blanking station zero fork, a blanking station multi-fork and a blanking station mixed fork, wherein the blanking station mixed fork belongs to an abnormal area station, the blanking station mixed fork comprises a mixed period, a mixed material number and a fork, a work detection table 8 is arranged at the center position of the host structure 3, a work detection rotary table 9 is arranged on the work detection table 8, 4 plate placing tables are equidistantly arranged on the work detection rotary table 9 along the circumferential direction, the height of the plate placing tables from the top of the work detection rotary table 9 is 30 mm, a phase viewer 2 and a work detection rotary table motor 10 are arranged at the rear part of the host structure 3 and at the position above the work detection rotary table 9, the camera 2 comprises a scanning lens 13 and a rechecking lens 14, a light source 15 is arranged below the rechecking lens 14, an XY platform 16 is arranged below the light source 15, the distance between the camera 2 and a working detection turntable 9 is 800 mm, the camera 2 comprises a light source fixing seat 1, a packaging substrate enters the area below the camera 2 at the rear part through the rotation of the working detection turntable 9, the detection and identification fork number of the packaging substrate is detected, the board placing table enters the area below the rear camera 2, a moving and conveying device is arranged above the working detection turntable 9, a second servo transverse moving motor 11 is arranged behind the working inspection area 12, the moving and conveying device above the working detection turntable 9 comprises a moving and sucking mechanism, the moving and sucking mechanism comprises a transverse moving and sucking module, a vertical moving and sucking module arranged on the transverse moving and sucking module and a sucking disc arranged on the vertical moving and sucking module, a motor device is arranged below the video camera operating platform;
the implementation steps of the method are as follows:
s1: feeding, namely twisting a short edge baffle of a feeding station, adjusting the size of the short edge baffle to a proper size, and putting the packaging substrate into a feeding box;
s2: feeding, wherein the feeding comprises obtaining first piece data and checking, the first piece plate is placed on a plate placing table of a working detection turntable 9 through a movable suction mechanism, the first piece plate is scanned, image data are stored on a display, a laser identification area is selected and identified and standard data images are stored, a material number input machine is started up in a production database, the fork information of the material number is counted, the checking refers to sucking up a packaging substrate through the movable suction mechanism, a conveying shaft is moved to the position above the plate placing table of the working detection turntable 9, the conveying shaft is positioned downwards to the central position of the plate placing table to release a suction nozzle, the packaging substrate is fixed on the plate placing table in a vacuum mode, and the conveying shaft moves upwards to return to a feeding station to sequentially suck the plates;
s3: sorting, namely, a packaging substrate is rotated to the position below a video camera 2 through a working detection turntable 9, a light source 15 irradiates two sides of the packaging substrate, a system automatically performs sorting and identification on the fork number and all laser marks and memorizes the fork number and all laser marks in a production database of a material number input machine, a fork-off machine intelligently and automatically completes a packaging fork-off counting process by adopting the fork-off machine, manual fork-off counting work is replaced, the packaging fork-off accuracy can be improved to 100%, loss caused by mixed fork and quantity of customers is avoided, the problem of high manual fork-off error rate is solved, manual labor force is saved, and the packaging substrate fork-off accuracy is improved;
s4: inspecting, namely, sucking up the packaging substrate by a movable sucking mechanism, and moving a conveying shaft to a blanking area 5;
s5: selecting fork, accurately analyzing data, returning a packaging substrate to corresponding blanking stations in a work sorting area 12 and a blanking area 5, automatically sucking and placing the partition paper of a feeding station box into the blanking stations of the work sorting area (12) and the blanking area 5 by a movable sucking mechanism through the identification functions of the packaging substrate and the partition paper, placing 0 fork of a laser identification into a blanking station zero fork, 1 fork of the laser identification into a blanking station 1 fork, 2 fork of the laser identification into a blanking station 2 fork, 3 fork of the laser identification into a blanking station 3 fork, 4 fork of the laser identification into a blanking station 4 fork, 5 fork of the laser identification into a blanking station 5 fork, 6 fork of the laser identification into a blanking station 6 fork, and 7 fork of the laser identification into a blanking station 7, placing 8 identifying laser marks into 8 forks of a blanking station, placing more than 8 identifying laser marks into a plurality of forks of the blanking station, and placing the identifying laser marks into a plurality of forks of the blanking station if the identifying laser marks are abnormal (mixing period, mixing number and mixing fork);
s6: the automatic forking machine can identify the quick identification function, accurately memorize the production database of the material number input machine and detect the packaging substrate and a partition plate, and work is intelligent and efficient;
s7: taking plates, wherein after hearing the system fullness prompt tone, packaging responsible personnel wear disposable gloves to take out the set number of packaging substrates, taking the plates from the center positions of the blanking stations of the work sorting area 12 and the blanking area 5, operating with two hands to avoid the phenomena of plate bending and hole breaking, and the set number can be determined according to the packaging requirements of customers;
s8: the clamping plate is used for reinforcing, the taken-out packaging substrate is clamped by a urea plate with the same size as the packaging substrate, and two ends of the packaging substrate are tied by a taping machine;
s9: recording the quantity, namely recording the number of fork plates and the quantity of the fork plates in the blanking stations of each work sorting area (12) and each blanking area (5), wherein label paper and packing list record data including the shipment, including material numbers, fork number, total number, date and signature information, and the fork number refers to the number of the fork subplates on the same jointed board;
s10: vacuum packaging, namely putting the packaging substrate into a vacuum bag, then putting the packaging substrate into a moisture-proof bag, a humidity card and a label, and vacuumizing, heat-sealing and packaging to finish vacuum packaging;
s11: labeling a packaging substrate, wherein each package of label is labeled on the packaging bag of the packaged packaging substrate for a customer to check information;
s12: boxing and warehousing, checking the number of the products, boxing, sealing and warehousing.
Step S1 throws the prerequisite of material and examines the packaging substrate who examines at last to packaging substrate, and the radium-shine MARK of getting a fork of NG packaging substrate crosses steel fork, white MARK, radium-shine dot, radium-shine fork, radium-shine two erects, radium-shine square or radium-shine MARK point, after wasing, the side can throw material and automatic branching machine reset the original point, the size of the short side baffle in step S1 is long 200 mm wide 10 mm, the both sides of material loading station respectively are provided with 2 short side baffles, there is the fixed screw on the short side baffle, fixed short side baffle position and the clamping degree of accessible manual regulation, short side baffle rear surface is provided with connection baffle, the preceding soft brush that has of connection baffle, can stay unnecessary board in the material loading station when inhaling the board through the brush device.
100 packaging substrates can be placed on each feeding station to meet the requirement of one-time feeding quantity, the packaging substrates are placed into the feeding station box together with the partition paper during feeding, and partition paper spacers are arranged between the packaging substrates.
The suction force of the movable suction mechanism in the step S2 is between-60 AW and-70 AW, wherein the lower limit suction force value is-25.3 AW, 10 suction nozzles are arranged in the movable suction mechanism of the inspection section, the positions of the suction nozzles can be adjusted, the positions of the suction nozzles are prevented from being hollowed out, so that the packaging substrate cannot be sucked due to insufficient suction force, the vacuum time is 1 second, the urea board in the step S8 needs to be reinforced in the same size with the packaging substrate, the urea board smaller than the packaging substrate cannot be used for reinforcement, so that the quality hidden trouble when the packaging substrate is shipped is avoided, small paper is required to be separated between the packaging substrate and the clamping plate to prevent pollution, the automatic branching machine realizes the automatic operation of branching, forking, counting, spot counting, sampling inspection and packaging, the labor cost is saved, the accuracy of the packaging branching operation is improved, and the phenomenon that the packaging substrate is scratched and damaged in the forking process due to manpower is avoided, The problems of plate bending, plate damage and oxidation, and the problem that manual operation is easy to make mistakes is avoided.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims (9)

1. The utility model provides an automatic branching machine device before encapsulation base plate packing, includes electronic box (4) and sets up host computer structure (3) in electronic box (4) top, its characterized in that: the right side of the host structure (3) is provided with a feeding area (7), the feeding area (7) is provided with a feeding box, the feeding area (7) comprises 5 feeding stations, two sides of a short edge baffle on the right side of the feeding box on the feeding area (7) are fixedly connected with fine brushes, the left side of the host structure (3) is provided with a work sorting area (12), the work sorting area (12) is provided with a sorting box, the sorting box comprises 8 blanking stations which respectively correspond to 1 fork to 8 forks, the right side of the work sorting area (12) is provided with a first servo traverse motor (6), the front of the host structure (3) is provided with a blanking area (5), the blanking area (5) comprises 3 blanking stations which respectively correspond to a blanking station zero fork, a blanking station multi-fork and a blanking station mixing fork, wherein the blanking station mixing fork belongs to an abnormal area station, and the blanking station mixing fork comprises a mixing period and a mixing number, the center of the host structure (3) is provided with a working detection table (8), the working detection table (8) is provided with a working detection turntable (9), 4 plate placing tables are equidistantly arranged on the working detection turntable (9) along the circumferential direction, a video camera (2) and a work detection turntable motor (10) are arranged behind the host structure (3) and above the work detection turntable (9), the video camera (2) comprises a scanning lens (13) and a review lens (14), a light source (15) is arranged below the review lens (14), an XY platform (16) is arranged below the light source (15), the video camera (2) comprises a lamp source fixing seat (1), a movable conveying device is arranged above the work detection turntable (9), a second servo transverse moving motor (11) is arranged behind the working sorting area (12).
2. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the maximum length of automatic branching machine device is 1800 mm, and maximum width is 1440 mm, and the maximum height is 1930 mm, and the four sides of automatic branching machine device are provided with the frame, and the frame surface articulates there is door and window, and door and window adopt transparent organic glass material, and the frame is stainless steel material, throw material district (7) size and be 600 × 300 mm, work is examined the district size separately and is 700 × 300 mm, every unloading station minimum dimension in the branch examination box on work branch examination district (12) is 50 × 80 mm, and the maximum dimension is 120 × 250 mm.
3. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the stackable height of the feeding boxes of the feeding area (7) is more than 150 mm.
4. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the size of the plate placing table on the work detection turntable (9) is 260 x 100 mm.
5. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the mobile conveying device above the working detection turntable (9) comprises a mobile suction mechanism, the mobile suction mechanism comprises a transverse moving suction module, a vertical moving suction module arranged on the transverse moving suction module and a suction disc arranged on the vertical moving suction module, and a motor device is arranged below an operating platform of the camera (2).
6. A pre-package-packaging fork-opening method for packaging substrates, which uses the pre-package-packaging automatic fork-opening device for packaging substrates according to claim 1, wherein: the implementation steps are as follows:
s1: feeding, namely twisting a short edge baffle of a feeding station, adjusting the size of the short edge baffle to a proper size, and putting the packaging substrate into a feeding box;
s2: feeding, wherein the feeding comprises acquiring data and inspection, the first board is placed on a board placing table on a working detection turntable (9) through a movable suction mechanism, the first board is scanned, image data are stored on a display, a laser identification area is selected and identified and standard data images are stored, a material number input machine production database is opened, the fork information of the material number is counted, the inspection is to suck the packaging substrate through the movable suction mechanism, a movable conveying device is moved to the position above an empty board placing table on the working detection turntable (9), the movable conveying device is positioned downwards to the board placing table to release a suction nozzle, the packaging substrate is fixed on the board placing table in a vacuum mode, and the movable conveying device moves upwards to return to a feeding station to suck the packaging substrate in sequence;
s3: sorting, namely, the packaging substrate is rotated to the position below the video camera (2) through a working detection turntable (9), the light source (15) irradiates the two sides of the packaging substrate, and the system automatically sorts and identifies the fork number and the laser mark and memorizes the fork number and the laser mark in a production database of a material number input machine;
s4: transferring, namely sucking the zero-fork, multi-fork and mixed-fork packaging substrates by a movable sucking mechanism, and moving the packaging substrates to a blanking area (5) by a movable conveying device;
s5: selecting forks, returning the packaging substrate to the blanking stations in the work sorting area (12) and the blanking area (5) through the information after data analysis, and automatically sucking and placing the paper partition of the feeding station box into the blanking stations of the work sorting area (12) and the blanking area (5) through the packaging substrate and paper partition recognition function by the movable sucking mechanism without passing through a work detection turntable (9);
s6: storing, wherein the scanned packaging substrates are stored in a production database of a material number input machine;
s7: a plate taking step, wherein after a system full number prompt tone is heard, packaging responsible personnel wear disposable gloves to take out a set number of packaging substrates, and the packaging substrates are taken from the central positions of the blanking stations of the work sorting area (12) and the blanking area (5);
s8: the clamping plate is used for reinforcing, the taken-out packaging substrate is clamped by a urea plate with the same size as the packaging substrate, and the tape is punched by a tape punching machine;
s9: recording the quantity, namely recording the number of fork plates in the blanking stations of each work sorting area (12) and each blanking area (5), including material numbers, fork numbers, total number, date and signature information, wherein the fork numbers refer to the number of the fork plates on the same jointed board;
s10: vacuum packaging, namely putting the packaging substrate into a vacuum bag, then putting the moisture-proof bag, the humidity card and the label into the vacuum bag, and vacuumizing, heat-sealing and packaging to finish vacuum packaging;
s11: labeling a product, wherein each package of label is labeled on the packaging bag of the packaged packaging substrate for a customer to check information;
s12: boxing and warehousing, checking the number of the products, boxing, sealing and warehousing.
7. The method of claim 6, wherein the step of forking before packaging the packaging substrate comprises: the material feeding in the step S1 is performed on the premise that the automatic forking machine returns to the original point, the packaging substrate is the packaging substrate subjected to final inspection, and the NG packaging substrate is marked by laser forking, so that the material can be fed after the packaging substrate is cleaned.
8. The method of claim 6, wherein the step of forking before packaging the packaging substrate comprises: the short side baffle in step S1 has a length of 200 mm and a width of 10 mm.
9. The method of claim 6, wherein the step of forking before packaging the packaging substrate comprises: the suction force of the movable suction mechanism in the step S2 is between-60 AW and-70 AW, wherein the lower limit suction force value is-25.3 AW, and there are 10 suction nozzles in the movable suction mechanism of the inspection section.
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CN113257682B (en) * 2021-07-09 2021-10-01 深圳和美精艺半导体科技股份有限公司 Processing production equipment and processing method of packaging substrate
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