CN211593186U - Online material counting machine that throws - Google Patents
Online material counting machine that throws Download PDFInfo
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- CN211593186U CN211593186U CN202020043448.2U CN202020043448U CN211593186U CN 211593186 U CN211593186 U CN 211593186U CN 202020043448 U CN202020043448 U CN 202020043448U CN 211593186 U CN211593186 U CN 211593186U
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Abstract
The utility model provides an online material counting machine that puts, it is including being located left material loading part, being located the material part of the point in the middle of and being located the unloading part on right side. The utility model discloses single-tray X-ray automatic material counting machine can be suitable for counting the single-tray materials of the material tray below 15 inches, can be used as a multifunctional material counting device, can randomly change the size of a label, and has flexible labeling position; by respectively storing the product quantity of each detected product and the corresponding bar code information, after the material counting is finished, the bar code information of the material tray can be automatically printed in real time, the label is manually labeled, the labeling position is flexible, errors are avoided, and the label template and the label size can be randomly replaced; the utility model discloses an image processing software system reads information, compares with the bar code information that the camera read the charging tray, confirms yields and defective products and has unusual warning.
Description
Technical Field
The utility model relates to a technical field of some materials especially relates to an online some materials counting machines.
Background
With the development of electronic products and the demand of modern high Technology, electronic parts become more and more fine, the component structure is also developed from the former DIP (Dual In-line Package, also called Dual In-line Package Technology) Package to the surface mount device, the semi-finished product material type of the electronic product includes all the resistance-capacitance material and IC material, In order to facilitate the SMT (surface mounted Technology) mounting equipment to mount a single fine patch part on a specified position of a printed circuit board, several thousand parts of the same specification are generally packaged together In a taping manner during the SMT line changing, material sending and warehouse unloading processes, the material of each plate needs to be accurately counted, the traditional counting machine winds the material in the material plate of the key point into another empty plate, the material is counted by a photoelectric sensor in the process of rolling, and the counting time of a single disc is generally more than 3 minutes.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a can change label template and label size and simple structure's online point material counting machine wantonly.
The utility model provides an on-line material counting machine, which comprises a feeding part positioned on the left side, a material counting part positioned in the middle and a discharging part positioned on the right side; the feeding part comprises a feeding bottom plate, a rotary object stage fixed on the feeding bottom plate, two feeding trays, a tray guide rod, tray sensors, a feeding grabbing assembly and a camera, wherein the two feeding trays are partially positioned on the rotary object stage and are arranged at intervals; the material dispensing part comprises a left side protection door separated from the feeding part, a right side protection door separated from the blanking part, two testing moving seats arranged in parallel, a flat panel detector positioned below each testing moving seat, a transplanting sensor, a moving slide rail fixed on each testing moving seat, carbon fiber plates fixed on the two moving slide rails in a sliding manner, a transferring component positioned above the carbon fiber plates and an X-ray generator positioned above the transferring component, wherein the X-ray generator and the flat panel detector are used for dispensing materials for a material tray; the blanking part comprises a printer, a blanking belt and a blanking sensor positioned at the end part of the blanking belt.
Preferably, the feeding part further comprises a first lifting module and a second lifting module which are respectively fixed on two opposite sides of the feeding baseplate, and a first lifting seat and a second lifting seat which respectively move up and down on the first lifting module and the second lifting module, wherein the two feeding trays are respectively fixedly connected with the first lifting seat and the second lifting seat.
Preferably, the feeding part further comprises a feeding protective door, and the feeding grabbing assembly is located in the feeding protective door.
Preferably, the material loading snatchs the subassembly and includes transplanting the support, fix transplant motor and transplant the slide rail on the transplantation support transplant the gliding slider on the slide rail, fix the positioning seat on transplanting the slider, fix lifting screw and lift slide rail on the positioning seat, the elevator motor who is connected with lifting screw, the lift seat that slides on the lift slide rail and by lifting screw control and fix material loading cylinder and pressure disk on the lift seat.
Preferably, the material ordering part further comprises a protection motor connected with the left protection door and the right protection door respectively, and a protection screw connected with the corresponding protection motor and the corresponding protection door.
Preferably, the material ordering part further comprises a transplanting motor and a limiting seat which are connected with each test moving seat.
Preferably, the material dropping part further comprises a flat plate support for supporting the flat panel detector.
Preferably, the transferring assembly comprises a moving module fixed in the material dispensing part, a transplanting lifting module fixed on the moving module, a discharging seat connected with the transplanting lifting module, a moving cylinder fixedly connected with the discharging seat, a sliding seat connected with the moving cylinder and a discharging cylinder connected with the sliding seat.
Preferably, the blanking part further comprises a blanking support and a blanking protection component positioned on the blanking support, and the printer is positioned on the blanking protection component; the blanking belt is positioned on the blanking support.
The utility model discloses single-tray X-ray automatic material counting machine can be suitable for single-tray material counting detection of the tray below 15 inches, can be used as a multifunctional material counting device, can randomly change the size of a label, and has flexible labeling position; by respectively storing the product quantity of each detected product and the corresponding bar code information, after the material counting is finished, the bar code information of the material tray can be automatically printed in real time, the label is manually labeled, the labeling position is flexible, errors are avoided, and the label template and the label size can be randomly replaced; the utility model discloses an image processing software system reads information, compares with the bar code information that the camera read the charging tray, confirms yields and defective products and has unusual warning.
Drawings
FIG. 1 is a schematic structural view of an on-line material counting machine of the present invention;
FIG. 2 is a schematic structural diagram of a feeding part of the on-line material counting machine shown in FIG. 1;
FIG. 3 is a schematic view of a loading grasping assembly of the loading section shown in FIG. 2;
FIG. 4 is a schematic view of an alternate angle of the feeding grasping assembly of the feeding section of FIG. 2;
FIG. 5 is a schematic view of a material dropping portion of the material loading grasping assembly shown in FIG. 1;
FIG. 6 is a schematic view of a transfer assembly of the material dropping portion shown in FIG. 5;
fig. 7 is a schematic structural view of a blanking portion of the transfer unit shown in fig. 1.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more clearly understood, the present invention will be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are for purposes of illustration only and are not intended to limit the invention.
The utility model relates to an online material counting machine, as shown in fig. 1 to 7, which comprises a feeding part 100 positioned on the left side, a material counting part 200 positioned in the middle and a discharging part 300 positioned on the right side; wherein the material dropping portion 200 is located in the middle of the feeding portion 100 and the discharging portion 300.
As shown in fig. 2, the feeding portion 100 includes a feeding protection door 101, a feeding base plate 1 located in the feeding protection door 101, a first lifting module 2 and a second lifting module 8 respectively fixed on two opposite sides of the feeding base plate 1, a first lifting seat 3 and a second lifting seat 311 respectively moving up and down on the first lifting module 2 and the second lifting module 8, a rotary stage 5 fixed on the feeding base plate 1, two feeding trays 6 partially located on the rotary stage 5 and spaced apart from each other, a tray guide rod 7 vertically fixed on each feeding tray 6, tray sensors 4 located on two sides of each feeding tray 6, a feeding grabbing assembly 102 and a camera fixing seat 9 fixed in the feeding protection door 101, and a camera 10 fixed on the camera fixing seat 9. Wherein, the camera fixing seat 9 is located above the material loading grabbing component 102.
Wherein, two material loading tray 6 respectively with first lift seat 3 and second lift seat 311 fixed connection.
During the use, a plurality of charging trays 400 are placed on material loading tray 6 according to the preface through charging tray guide arm 7, and the charging tray sensor 4 that is located 6 both sides of every material loading pushing ram is used for the sensing to place the charging tray 400 height on material loading tray 6, and when charging tray 400 position was put the back, reached charging tray sensor 4's detection height after, rotatory objective table 5 can rotate 180 degrees, and the charging tray stops to detect the waiting position at the material loading, and wherein charging tray sensor 4 is fixed in material loading protective door 101.
As shown in fig. 3 and 4, the feeding grabbing assembly 102 includes a transplanting support 12, a transplanting motor 11 and a transplanting slide rail 13 fixed on the transplanting support 12, a transplanting slide block 14 sliding on the transplanting slide rail 13, a positioning seat 141 fixed on the transplanting slide block 14, a lifting screw 15 and a lifting slide rail 20 fixed on the positioning seat 141, a lifting motor 17 connected with the lifting screw 15, a lifting seat 16 sliding on the lifting slide rail 20 and controlled by the lifting screw 15, and a feeding cylinder 18 and a platen 19 fixed on the lifting seat 16. Wherein, the pressure plate 19 is connected with the feeding cylinder 18, and the material tray 400 is grabbed into the material ordering part 200 by the pressure plate 19.
As shown in fig. 5, the material dropping portion 200 includes a left protective door 31 separated from the material loading portion 100, a right protective door 31 separated from the material unloading portion 300, a protective motor 32 connected to the left protective door 31 and the right protective door 31, a protective screw 33 connected to the corresponding protective motor 32 and the corresponding protective door 31, two test moving seats 21 arranged in parallel, a transplanting motor 34 and a limiting seat 35 connected to each test moving seat 21, a flat panel detector 36 located below each test moving seat 21, a flat plate support 37 for supporting the flat plate detector, a transplanting sensor 38, a movable slide rail 22 fixed on each test moving seat 21, a carbon fiber plate 23 fixed on the two movable slide rails 22 in a sliding manner, a transferring component 202 fixed in the material dispensing part 200 and positioned above the carbon fiber plate 23, and an X-ray generator 26 positioned above the transferring component 202.
Wherein, the guard screw 33 is driven by the guard motor 32 to open the left guard door 31 or the right guard door 31.
As shown in fig. 6, the transferring assembly 202 includes a moving module 24 fixed in the material dispensing part 200, a transplanting lifting module 25 fixed on the moving module 24, a material discharging base 27 connected to the transplanting lifting module 25, a moving cylinder 28 fixedly connected to the material discharging base 27, a sliding base 29 connected to the moving cylinder 28, and a material discharging cylinder 30 connected to the sliding base 29.
The synchronous operation of the transfer assembly 202 and the loading cylinder 18 ensures that the tray 100 moves in parallel and does not change position.
As shown in fig. 7, the blanking portion 300 includes a blanking support 41, a blanking guard assembly 40 on the blanking support 41, a printer 39 on the blanking guard assembly 40, a blanking belt 42 on the blanking support 41, and a blanking sensor 43 at an end of the blanking belt 42.
When the device works, the camera 10 reads the bar code information of the tray 400 and prestores the information in the computer system. The first lifting module 2 and the second lifting module 8 at the feeding position drive the corresponding lifting seat 3, 81 and the feeding tray 6, the charging tray 400 is lifted through the feeding tray 6, and after the charging tray sensor 4 can detect the charging tray 400, the feeding grabbing component 102 descends, and the feeding cylinder 18 acts.
Namely, the lifting screw 15 drives the lifting seat 16 to descend on the lifting slide rail 20, the feeding cylinder 18 operates, after the tray 400 is grabbed by the pressure plate 19, the lifting screw 15 drives the lifting seat 16 to ascend on the lifting slide rail 20, the left protective door 31 of the material counting part 200 is opened, the feeding slide rail 22 extends out, the carbon fiber plate 23 moves to the position right below the feeding grabbing component 102, the feeding grabbing component 102 descends, the feeding cylinder 18 operates, the tray 400 is placed on the carbon fiber plate 23, the movable slide rail 22 returns, and the left protective door 31 is closed.
When the test program is started, the X-ray generator 36 and the flat panel detector 36 start to operate; after the material counting is finished, the right protective door 3131 is opened, and the transfer assembly 202 starts to work: the blanking module 24 moves rightwards, the transplanting lifting module 25 descends, the blanking seat 27 drives the blanking cylinder 30 to grab the material tray 400, after the material tray 400 is grabbed, the transplanting lifting module 25 ascends, the blanking module 24 continues to move rightwards, and products are conveyed to the blanking belt 42 of the blanking part 300.
By utilizing the X-ray imaging technology, the quantity of materials in the reel can be rapidly counted by carrying out graphic analysis on the whole reel of surface mounted parts, meanwhile, the quantity of the materials can be counted according to classification of categories, bar code stickers can be printed, and equipment data information is in butt joint with an MES system.
The transplanting lifting module 25 descends, the blanking cylinder 30 acts, and the material tray is placed on the blanking belt 42.
The camera reads the bar code information of the material tray 400, the X-ray generator 36 dots the material image to analyze the material quantity in the material tray, the two information are bound to generate a new two-dimensional code label, the product information provided by the automatic printing image processing software is compared with the bar code information of the material tray 400 read by the camera 10, after the information processing, the printer 39 prints the product bar code, and the label is labeled manually.
When the camera 10 reads that the bar code information of the material tray is consistent with the product information provided by the image processing software, the product directly flows to the next station through the blanking belt 42. When the image processing software system does not read valid information or the information is inconsistent with the barcode information of the charging tray read by the camera 10, the charging tray 400 stops at the position of the tail end discharging sensor 43 of the discharging belt 42.
The utility model discloses an X ray generator 26 produces X ray and carries out some material to industrial product, and X ray generator 26 produces X ray through high-speed electron bombardment anode target, and the transillumination is detected work piece (like the charging tray) to obtain the appearance image of examining the product on image device, can quick accurate measurement product total number.
The utility model discloses single-tray X-ray automatic material counting machine can be suitable for single-tray material counting detection of the tray below 15 inches, can be used as a multifunctional material counting device, can randomly change the size of a label, and has flexible labeling position; by respectively storing the product quantity of each detected product and the corresponding bar code information, after the material counting is finished, the bar code information of the material tray can be automatically printed in real time, the label is manually labeled, the labeling position is flexible, errors are avoided, and the label template and the label size can be randomly replaced; the utility model discloses an image processing software system reads information, compares with the bar code information that the camera read the charging tray, confirms yields and defective products and has unusual warning.
The above description is only a preferred embodiment of the present invention, and the present invention is not limited to the above description in any form, and although the present invention has been disclosed with reference to the preferred embodiment, it is not limited to the present invention, and any skilled person in the art can make modifications or changes equivalent to the equivalent embodiment of the above embodiments without departing from the scope of the present invention.
Claims (9)
1. An online material counting machine comprises a feeding part positioned on the left side, a material counting part positioned in the middle and a discharging part positioned on the right side; the method is characterized in that: the feeding part comprises a feeding bottom plate, a rotary object stage fixed on the feeding bottom plate, two feeding trays, a tray guide rod, tray sensors, a feeding grabbing assembly and a camera, wherein the two feeding trays are partially positioned on the rotary object stage and are arranged at intervals; the material dispensing part comprises a left side protection door separated from the feeding part, a right side protection door separated from the blanking part, two testing moving seats arranged in parallel, a flat panel detector positioned below each testing moving seat, a transplanting sensor, a moving slide rail fixed on each testing moving seat, carbon fiber plates fixed on the two moving slide rails in a sliding manner, a transferring component positioned above the carbon fiber plates and an X-ray generator positioned above the transferring component, wherein the X-ray generator and the flat panel detector are used for dispensing materials for a material tray; the blanking part comprises a printer, a blanking belt and a blanking sensor positioned at the end part of the blanking belt.
2. The on-line material counting machine of claim 1, wherein: the feeding part further comprises a first lifting module and a second lifting module which are fixed on two opposite sides of the feeding baseplate respectively, and a first lifting seat and a second lifting seat which move up and down on the first lifting module and the second lifting module respectively, wherein the two feeding trays are fixedly connected with the first lifting seat and the second lifting seat respectively.
3. The on-line material counting machine of claim 1, wherein: the feeding part further comprises a feeding protective door, and the feeding grabbing assembly is located in the feeding protective door.
4. The on-line material counting machine of claim 1, wherein: the material loading snatchs the subassembly including transplanting the support, fixing transplant motor and transplant the slide rail on the transplantation support transplant gliding on the slide rail and transplant slider, fix the positioning seat on transplanting the slider, fix elevating screw and lift slide rail on the positioning seat, the elevating motor who is connected with elevating screw, the lift seat that slides on the elevating slide rail and by elevating screw control and fix material loading cylinder and pressure disk on the lift seat.
5. The on-line material counting machine of claim 1, wherein: the material ordering part further comprises a protection motor connected with the left protection door and the right protection door respectively, and a protection screw connected with the corresponding protection motor and the corresponding protection door.
6. The on-line material counting machine of claim 1, wherein: the material ordering part also comprises a transplanting motor and a limiting seat which are connected with each test moving seat.
7. The on-line material counting machine of claim 1, wherein: the material dropping part also comprises a flat plate support for supporting the flat panel detector.
8. The on-line material counting machine of claim 1, wherein: the transfer assembly comprises a moving module fixed in the material dispensing part, a transplanting lifting module fixed on the moving module, a discharging seat connected with the transplanting lifting module, a moving cylinder fixedly connected with the discharging seat, a sliding seat connected with the moving cylinder and a discharging cylinder connected with the sliding seat.
9. The on-line material counting machine of claim 1, wherein: the blanking part also comprises a blanking support and a blanking protection component positioned on the blanking support, and the printer is positioned on the blanking protection component; the blanking belt is positioned on the blanking support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020043448.2U CN211593186U (en) | 2020-01-09 | 2020-01-09 | Online material counting machine that throws |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202020043448.2U CN211593186U (en) | 2020-01-09 | 2020-01-09 | Online material counting machine that throws |
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| CN211593186U true CN211593186U (en) | 2020-09-29 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112429526A (en) * | 2020-12-08 | 2021-03-02 | 深圳市伟铭光电有限公司 | Automatic efficient labeling and material classifying equipment based on X-ray |
| CN117288785A (en) * | 2023-09-25 | 2023-12-26 | 无锡日联科技股份有限公司 | Online X-ray automatic counting equipment and counting method |
| TWI830122B (en) * | 2021-11-09 | 2024-01-21 | 大陸商環鴻電子(昆山)有限公司 | Tray conveying device and material dispensing system |
-
2020
- 2020-01-09 CN CN202020043448.2U patent/CN211593186U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112429526A (en) * | 2020-12-08 | 2021-03-02 | 深圳市伟铭光电有限公司 | Automatic efficient labeling and material classifying equipment based on X-ray |
| TWI830122B (en) * | 2021-11-09 | 2024-01-21 | 大陸商環鴻電子(昆山)有限公司 | Tray conveying device and material dispensing system |
| CN117288785A (en) * | 2023-09-25 | 2023-12-26 | 无锡日联科技股份有限公司 | Online X-ray automatic counting equipment and counting method |
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