CN112340109A - Automatic forking machine device and forking method before packaging of packaging substrate - Google Patents
Automatic forking machine device and forking method before packaging of packaging substrate Download PDFInfo
- Publication number
- CN112340109A CN112340109A CN202110018170.2A CN202110018170A CN112340109A CN 112340109 A CN112340109 A CN 112340109A CN 202110018170 A CN202110018170 A CN 202110018170A CN 112340109 A CN112340109 A CN 112340109A
- Authority
- CN
- China
- Prior art keywords
- packaging
- fork
- forking
- feeding
- work
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/16—Feeding, e.g. conveying, single articles by grippers
- B65B35/18—Feeding, e.g. conveying, single articles by grippers by suction-operated grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B13/00—Bundling articles
- B65B13/18—Details of, or auxiliary devices used in, bundling machines or bundling tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B31/00—Packaging articles or materials under special atmospheric or gaseous conditions; Adding propellants to aerosol containers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
- B65B35/10—Feeding, e.g. conveying, single articles
- B65B35/26—Feeding, e.g. conveying, single articles by rotary conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
- B65B51/10—Applying or generating heat or pressure or combinations thereof
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/10—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged
- B65B57/14—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of articles or materials to be packaged and operating to control, or stop, the feed of articles or material to be packaged
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/20—Applications of counting devices for controlling the feed of articles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
Abstract
The invention discloses an automatic forking machine device before packaging of a packaging substrate and a forking method, which comprise a host structure, a feeding area, a work sorting area and a blanking area, wherein the right side of the host structure is the feeding area, the feeding area comprises 5 feeding stations, the left side of the host structure is the work sorting area, a sorting box is arranged on the work sorting area, the front side of the host structure is the blanking area, the center of the host structure is a work detection table, the work detection table is provided with a work detection turntable, the rear side of the host structure is provided with a view camera and a work detection turntable motor, a movable conveying device is arranged above the work detection turntable, the automatic forking of the packaging substrate replaces the original manual packaging forking flow, the research and development of the forking machine saves labor and improves the product error rate, avoid the loss and return of goods caused by customer complaints of mixed forks or wrong delivery.
Description
Technical Field
The invention relates to the technical field of packaging substrates, in particular to an automatic fork-forming machine device and a fork-forming method before packaging of a packaging substrate.
Background
The traditional packaging substrate is manually identified when packaging is branched, and the packaging substrate is delivered in a Strip mode, wherein one Strip comprises more than ten or more than dozens of units. The original packaging process comprises the following steps: artificial bifurcation → artificial pairing of the forks → artificial counting → artificial spot check → splint fixing → packaging → recording the number → vacuum packaging → recording the number of the forks → boxing and warehousing.
The finished product packaging substrates manufactured by production all have an X-OUT forking acceptance standard, and then the fork numbers are required to be distinguished for placing and packaging, wherein 0 fork, 1 fork, 2 fork, 3 fork, 4 fork, 5 fork, 6 fork, 7 fork, 8 fork and multiple forks are required to be distinguished, so that when workers stare at the plates for a long time, the eyes are easy to fatigue, the operation is easy to make mistakes, and the problems of product scratch, plate bending, plate damage, oxidation and the like are easily caused in the forking and dispatching process of manual packaging, so that the forking operation of manual packaging has certain risk.
Disclosure of Invention
The present invention is directed to an automatic fork-handler apparatus and a fork-handling method before packaging a substrate, so as to solve the problems mentioned in the background art.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an automatic branching machine device before encapsulation substrate packing, includes electronic box and the host computer structure of setting in the electronic box top, the right side of host computer structure is for throwing the material district, it is provided with the feeding box on the material district to throw, it contains 5 material loading stations to throw the material district, throw the minor face baffle both sides fixedly connected with fine hair brush on the material box right side of throwing in the material district, the left side of host computer structure is work go-no-go district, be provided with the go-no-go box on the work go-no-go district, the go-no-go box that contains 8 unloading stations and correspond 1 fork to 8 forks respectively, work go-no-go district right side is provided with first servo sideslip motor, the preceding unloading district that is of host computer structure, include 3 unloading stations on the unloading district, correspond unloading station zero fork, unloading station many forks, unloading station mixes the fork respectively, wherein unloading station mixes the fork and belongs to unusual district's station, and unloading, Material mixing number, branching, host computer structure central point puts the department and examines the platform for the work, the work is examined and is provided with the work and detects the carousel on the platform, the work is detected and is provided with one along the circumferencial direction equidistance on the carousel and puts the pallet, the rear of host computer structure, the position department that the work detected the carousel top is provided with looks ware and work and detects the carousel motor, look the ware and include scanning lens and review the camera lens, the below of review the camera lens is provided with the lamp source, the below of lamp source is provided with the XY platform, look the ware including looking looks light source fixing base, work detects the carousel top and is provided with removal conveyor, the rear in work sorting district is provided with second servo sideslip motor.
As a further scheme of the invention: the maximum length of automatic branching machine device is 1800 mm, and maximum width is 1440 mm, and the maximum height is 1930 mm, and the four sides of automatic branching machine device are provided with the frame, and the frame surface articulates there is door and window, and door and window adopt transparent organic glass material, and the frame is stainless steel material, throw material district size 600 x 300 mm, work go-no-go district size 700 x 300 mm, every unloading station minimum dimension in the branch inspection box on the work go-no-go district is 50 x 80 mm, and the maximum dimension is 120 mm.
As a still further scheme of the invention: the stackable height of the feeding boxes in the feeding area is more than 150 mm.
As a still further scheme of the invention: the size of the plate placing table on the work detection turntable is 260 x 100 mm.
As a still further scheme of the invention: the movable conveying device above the working detection turntable comprises a movable suction mechanism, the movable suction mechanism comprises a transverse moving suction module, a vertical moving suction module arranged on the transverse moving suction module, and a sucker arranged on the vertical moving suction module, and a motor device is arranged below the camera operating platform.
As a still further scheme of the invention: the implementation steps are as follows:
s1: feeding, namely twisting a baffle of a feeding station, adjusting the size of the baffle to a proper size, and putting a product into a feeding box;
s2: feeding, wherein the feeding comprises obtaining first piece data and inspection, the first piece plate is placed on a rotary table plate placing table through an absorption mechanism, a packaging substrate is scanned, image data are stored on a display, a laser identification area is selected and identified, standard data images are stored, a material number input machine production database is opened, the fork information of the material number is counted, the inspection refers to that a packaging substrate product is absorbed through the absorption mechanism, a conveying shaft moves to the position above the rotary table plate placing table, then the conveying shaft is downwards positioned to the central position of the plate placing table, a suction nozzle is released, the substrate is fixed on the plate placing table in a vacuum mode, and the conveying shaft moves upwards to return to a feeding station to sequentially absorb the plate;
s3: sorting, namely, rotating the substrate below the video camera through a detection turntable, identifying the number of forks by using the irradiation systems on two sides of a light source, sorting and identifying all laser marks, manual forking and abnormal laser colors, and memorizing the sorted and identified laser marks, manual forking and abnormal laser colors in a database;
s4: inspecting, wherein the substrate is sucked up through a sucking mechanism, and a conveying shaft moves to a blanking area 5;
s5: selecting forks, returning the base plate to a blanking station corresponding to the forks through accurate information after data analysis, and automatically sucking white paper of a feeding station box by a suction mechanism into the blanking station through the identification function of the base plate and a paper partition without passing through a detection turntable;
s6: storing, wherein the scanned substrates are stored in a database;
s7: taking the plate, wherein after hearing the system fullness prompt tone, a packaging responsible person wears the disposable gloves to take out the strips with the set number, taking the plate from the center position of the blanking station, and operating with two hands, wherein the set number can be determined according to the packaging requirement;
s8: the clamping plate is reinforced, the taken-out substrate is clamped by a urea plate with the same substrate size, and two ends of the substrate are bound by a taping machine;
s9: recording the quantity, namely recording the fork plates and the quantity, wherein the label paper and the packing list in shipment record data comprising material numbers, fork product numbers, total numbers, dates and signature information;
s10: vacuum packaging, namely putting the product into a vacuum bag, then putting the product into a moisture-proof bag, a humidity card and a label, vacuumizing, and carrying out heat-sealing packaging to finish vacuum packaging;
s11: sticking product labels, wherein the labels of each package are stuck on the packaging bags of the packaged products for the customers to check information;
s12: boxing and warehousing, checking the number of the products, boxing, sealing and warehousing.
As a still further scheme of the invention: the material feeding in the step S1 is carried out on the premise that the automatic forking machine restores the original point and carries out final inspection on the product, the NG product is marked by laser forking, and the cleaned product can be fed.
As a still further scheme of the invention: the baffle in step S1 size is 200 mm for length wide 10 mm, the both sides of material loading station respectively are provided with 2 baffles, the baffle rear surface is provided with connection baffle, connection baffle front surface is provided with the brush.
As a still further scheme of the invention: the suction force of the suction mechanism in the step S2 is between-60 AW and-70 AW, wherein the lower limit suction force value is-25.3 AW, and there are 10 suction nozzles in the suction mechanism of the inspection section.
As a still further scheme of the invention: the urea board in step S8 needs to have the same size as the product.
Compared with the prior art, the invention has the beneficial effects that:
1. the fork-jointing machine disclosed by the invention adopts the fork-jointing machine to intelligently and automatically complete the packaging fork-jointing counting process, replaces manual fork-jointing counting work, can improve the packaging fork-jointing accuracy to 100%, avoids the loss caused by mixed forks and quantity of customers, solves the problem of high manual fork-jointing error rate, saves manual labor force and improves the product fork-jointing accuracy;
2. the packaging process of the invention comprises the following steps: the automatic branching and point number aligning integrated → clamping plate fixing → quantity recording → vacuum packaging → product labeling → boxing and warehousing, and from the flow, the automatic branching machine realizes the automatic operation of branching, point counting, spot check and packaging, saves the labor cost, improves the accuracy of the packaging branching operation, avoids the problems of product scratch, plate bending, plate damage and oxidation caused by manual work in the branching and number distributing process, and avoids the problem of easy error of manual operation;
3. the automatic packaging machine has the advantages that the original manual packaging branching process is replaced by the automatic branching of the packaging substrate, the labor cost is saved for production and manufacturing through the research and development of the branching machine, the loss and return caused by customer complaint and mixed branching or wrong delivery are avoided, the automatic branching machine can recognize the quick recognition function and accurately memorize a database, and in addition, the substrate and partition plate detection capability is realized, and the work is intelligent and efficient.
Drawings
Fig. 1 is a schematic structural view of an automatic fork-lift apparatus before packaging substrates.
Figure 2 is a side view of an automated furcation apparatus prior to packaging of the substrates.
Figure 3 is a top view of the automated fork handler apparatus prior to packaging of the substrates.
Figure 4 is a rear view of the automated furcation apparatus prior to packaging of the substrate.
Shown in the figure: the device comprises a visual phase light source fixing seat 1, a visual phase device 2, a host machine structure 3, an electric box 4, a blanking area 5, a first servo transverse moving motor 6, a feeding area 7, a work detection table 8, a work detection turntable 9, a work detection turntable motor 10, a second servo transverse moving motor 11, a work sorting area 12, a scanning lens 13, a rechecking lens 14, a lamp source 15, an XY platform 16 and an electric box 17.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 4, in an embodiment of the present invention, an automatic fork handler before packaging a package substrate and a fork method thereof include a visual light source holder 1, a visual device 2, a host structure 3, an electric box 4, a blanking area 5, a first servo traverse motor 6, a feeding area 7, a work inspection table 8, a work inspection turntable 9, a work inspection turntable motor 10, a second servo traverse motor 11, a work sorting area 12, a scanning lens 13, a review lens 14, a light source 15, an XY platform 16 and an electric box 17, the automatic fork handler has a maximum length of 1800 mm, a maximum width of 1440 mm and a maximum height of 1930 mm, and is provided with frames on four sides, the surfaces of the frames are hinged with doors and windows, the doors and windows are made of transparent organic glass materials, the frames are made of stainless steel, the doors and windows are convenient to open during operation, and the automatic fork handler includes the host structure 3, the right side of the host structure 3 is a feeding area 7, the size of the feeding area 7 is 600 × 300 mm, the height of the feed boxes of the feeding area 7 which can be overlapped is more than 150 mm, the size of the feed boxes of the feeding area 7 is adjustable, the size of a plate placing table on the work detection turntable 9 is 260 × 100 mm, the feeding area 7 is provided with the feed boxes, the feeding area 7 comprises 5 feeding stations, two sides of a short edge baffle on the right side of the feed boxes on the feeding area 7 are fixedly connected with fine hairbrushes, the problem that the suction force is too large and the products or white paper are sucked can be solved by arranging the fine hairbrushes, the host structure is arranged above an electric box, the left side of the host structure 3 is a work sub-inspection area 12, the size of the work sub-inspection area is 700 × 300 mm, and the minimum size of each blanking station in the sub-inspection boxes on the work sub-inspection area 12 is 50 × 80 mm, the maximum size is 120 mm by 250 mm, a sorting box is arranged on the work sorting area 12 and comprises 8 blanking stations which respectively correspond to 1 fork to 8 forks, a first servo transverse motor 6 is arranged on the right side of the work sorting area 12, a blanking area 5 is arranged in front of the host structure 3, the blanking area 5 comprises 3 blanking stations which respectively correspond to a blanking station zero fork, a blanking station multi-fork and a blanking station mixed fork, wherein the blanking station mixed fork belongs to an abnormal area station, the blanking station mixed fork comprises a mixing period, a mixing number and a fork, the central position of the host structure 3 is a work detection table 8, a work detection turntable 9 is arranged on the work detection table 8, 4 plate placing tables are equidistantly arranged on the work detection turntable 9 along the circumferential direction, the height of each plate placing table from the top of the work detection turntable 9 is 30 mm, and the rear part of the host structure 3, the position department above work detection carousel 9 is provided with looks ware 2 and work detection carousel motor 10, looks ware 2 includes scanning lens 13 and reinspection camera lens 14, reinspection camera lens 14's below is provided with lamp source 15, lamp source 15's below is provided with XY platform 16, looks ware 2 is 800 mm apart from work detection carousel 9's distance, looks ware 2 includes looks light source fixing base 1, rotates through work detection carousel 9 for the product gets into the regional detection identification fork number in the back looks ware 2 below of putting the pallet, work detection carousel 9 top is provided with the removal conveyor, the rear of work branch inspection district 12 is provided with second servo sideslip motor 11, the removal conveyor above work detection carousel 9 is including removing the suction mechanism, remove the suction mechanism and absorb the module including the sideslip, install the vertical movement on the sideslip absorb the module and install the sucking disc on the vertical movement absorbs the module And a motor device is arranged below the video camera operating platform.
The implementation steps of the method are as follows:
s1: feeding, namely twisting a baffle of a feeding station, adjusting the size of the baffle to a proper size, and putting a product into a feeding box;
s2: feeding, wherein the feeding comprises obtaining first piece data and inspection, the first piece plate is placed on a rotary table plate placing table through an absorption mechanism, a packaging substrate is scanned, image data are stored on a display, a laser identification area is selected and identified, standard data images are stored, a material number input machine production database is opened, the fork information of the material number is counted, the inspection refers to that a packaging substrate product is absorbed through the absorption mechanism, a conveying shaft moves to the position above the rotary table plate placing table, then the conveying shaft is downwards positioned to the central position of the plate placing table, a suction nozzle is released, the substrate is fixed on the plate placing table in a vacuum mode, and the conveying shaft moves upwards to return to a feeding station to sequentially absorb the plate;
s3: sorting, namely, the substrate is rotated to the position below the video camera 2 through a detection turntable, the irradiation systems on the two sides of a light source identify the number of forks, all laser marks, manual forking and abnormal laser color distinguishing are sorted and identified and memorized in a database, and a forking machine adopts a forking machine to intelligently and automatically complete the packaging fork counting process, so that the manual fork counting work is replaced, the packaging fork accuracy can be improved to 100%, the loss caused by mixed forks and quantity of customers is avoided, the problem of high manual fork error rate is solved, the manual labor force is saved, and the product fork accuracy is improved;
s4: inspecting, wherein the substrate is sucked up through a sucking mechanism, and a conveying shaft moves to a blanking area 5;
s5: selecting forks, accurately analyzing data, returning a substrate to a blanking station corresponding to the number of forks, and automatically sucking white paper of a feeding station box by a sucking mechanism through the recognition functions of the substrate and a separation paper to be placed in the blanking station without passing through a detection turntable, placing 0 fork of a recognition laser mark into a blanking station zero fork, placing 1 fork of the recognition laser mark into a blanking station 1 fork, placing 2 forks of the recognition laser mark into a blanking station 2 fork, placing 3 forks of the recognition laser mark into a blanking station 3 fork, placing 4 forks of the recognition laser mark into a blanking station 4 fork, placing 5 forks of the recognition laser mark into a blanking station 5 fork, placing 6 forks of the recognition laser mark into a blanking station 6 fork, placing 7 of the recognition laser mark into a blanking station 7 fork, placing 8 forks of the recognition laser mark into a blanking station 8 fork, placing more than 8 of the recognition laser mark into a blanking station multi-fork, if the laser mark is identified to be abnormal (mixing period, mixing number and mixing fork), putting the laser mark into a blanking station and mixing the laser mark;
s6: the scanned substrates are stored in a database, a data Log storage disc is provided, data can be exported to MES for processing, subsequent searching, recording and using are available, the memory function is further provided, the number of blanking stations is accurately memorized, the storage number of the blanking stations is set, when the set number is met in a blanking station box, a prompt tone for prompting the full number appears in a system, the system automatically suspends the operation, the original manual packaging branching flow is replaced by automatic branching of packaging substrates, the labor cost is saved for production and manufacturing through the research and development of a branching machine, the loss and return caused by customer complaints of mixed branching or wrong dispatching numbers are avoided, the automatic branching machine can recognize the rapid recognition function, the database is accurately memorized, the substrate and partition plate detection capability is provided, and the work is intelligent and efficient;
s7: the plate is taken, after the system full number prompt tone is heard, the packaging responsible personnel wear disposable gloves to take out the strips with the set number, the plate is taken from the center position of the blanking station, the plate is operated by two hands, the phenomena of plate bending and hole breaking are avoided, and the set number can be determined according to the packaging requirements of customers;
s8: the clamping plate is reinforced, the taken-out substrate is clamped by a urea plate with the same substrate size, and two ends of the substrate are bound by a taping machine;
s9: recording the quantity, namely recording the fork plates and the quantity, wherein the label paper and the packing list in shipment record data, including material numbers, fork product numbers, total numbers, dates and signature information;
s10: vacuum packaging, namely putting the product into a vacuum bag, then putting the product into a moisture-proof bag, a humidity card and a label, and vacuumizing and heat-sealing the product for packaging to finish vacuum packaging;
s11: sticking product labels, wherein the labels of each package are stuck on the packaging bags of the packaged products for the customers to check information;
s12: boxing and warehousing, checking the number of the products, boxing, sealing and warehousing.
Step S1 throws the prerequisite of material and examines the product finally, and NG product radium-shine fork sign of pitching cross the steel fork, white MARK, radium-shine dot, radium-shine fork, radium-shine two are erect, radium-shine square or radium-shine MARK point, after wasing, can throw material and automatic branching machine reset the original point, the baffle size in step S1 is long 200 mm wide 10 mm, the both sides of material loading station respectively are provided with 2 baffles, have the fixed screw on the baffle, accessible manual regulation fixed baffle position and clamping degree, the baffle rear surface is provided with connection baffle, the preceding soft brush that has of connection baffle, the brush device can leave unnecessary board in the material loading station when inhaling the board.
100 strips can be placed on each feeding station, the requirement on one-time feeding quantity is met, the products are placed into the feeding station box together with white paper when fed, and white paper spacers are arranged between the products.
The suction force of the suction mechanism in the step S2 is between-60 AW and-70 AW, wherein the lower limit suction force value is-25.3 AW, the suction mechanism of the inspection section has 10 suction nozzles, the positions of the suction nozzles are adjustable, the positions of the suction nozzles are prevented from being in hollow parts, so that the situation that the substrate cannot be sucked due to insufficient suction force is avoided, the vacuum time is 1 second, the moving speed is 50 seconds, the urea board in the step S8 needs to be reinforced in the same size with the product appearance, the urea board smaller than the product cannot be used for reinforcement, so that the quality hidden trouble when the product is delivered is avoided, small white paper is required to be separated between the product and the clamping plate to prevent pollution, the automatic branching machine realizes the automatic operation of branching, forking, counting, sampling and packaging, saves the labor cost, improves the branching accuracy of the packaging operation, and avoids product scratching, caused by manpower in the forking and counting process, The problems of plate bending, plate damage and oxidation, and the problem that manual operation is easy to make mistakes is avoided.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.
Claims (10)
1. The utility model provides an automatic branching machine device before encapsulation base plate packing, includes electronic box (4) and sets up host computer structure (3) in electronic box (4) top, its characterized in that: the right side of host computer structure (3) is for throwing material district (7), it is provided with the feeding box on material district (7) to throw, it contains 5 material loading stations to throw material district (7), the minor face baffle both sides fixedly connected with fine hair brush on the feeding box right side on material district (7) throws, the left side of host computer structure (3) is work go-no-go district (12), be provided with the go-no-go box on work go-no-go district (12), the go-no-go box that contains 8 unloading stations and corresponds 1 fork to 8 forks respectively, work go-no-go district (12) right side is provided with first servo sideslip motor (6), preceding unloading district (5) that is of host computer structure (3), including 3 unloading stations on unloading district (5), correspond unloading station zero fork, unloading station many forks, unloading station thoughtlessly to fork respectively, unloading station thoughtlessly, wherein unloading station thoughtlessly fork belongs to unusual district's station, and unloading station thoughtlessly fork contains the cycle, the material, The number and the branch of the mixed materials are arranged, a working detection platform (8) is arranged at the center of the host structure (3), the working detection table (8) is provided with a working detection turntable (9), the working detection turntable (9) is provided with 4 plate placing tables at equal intervals along the circumferential direction, a video camera (2) and a work detection turntable motor (10) are arranged at the rear of the host structure (3) and above the work detection turntable (9), the video camera (2) comprises a scanning lens (13) and a review lens (14), a light source (15) is arranged below the review lens (14), an XY platform (16) is arranged below the light source (15), the camera (2) comprises a camera light source fixing seat (1), a movable conveying device is arranged above the work detection turntable (9), a second servo transverse moving motor (11) is arranged behind the working sorting area (12).
2. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the maximum length of automatic branching machine device is 1800 mm, and maximum width is 1440 mm, and the maximum height is 1930 mm, and the four sides of automatic branching machine device are provided with the frame, and the frame surface articulates there is door and window, and door and window adopt transparent organic glass material, and the frame is stainless steel material, throw material district (7) size and be 600 × 300 mm, work is examined district size 700 × 300 mm separately, every unloading station minimum dimension in the branch examination box on work is examined district (12) is 50 × 80 mm, and maximum dimension is 120 × 250 mm.
3. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the stackable height of the feeding boxes of the feeding area (7) is more than 150 mm.
4. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the size of the plate placing table on the work detection turntable (9) is 260 x 100 mm.
5. The pre-package packaging substrate automatic fork-handler apparatus of claim 1, wherein: the mobile conveying device above the working detection turntable (9) comprises a mobile suction mechanism, the mobile suction mechanism comprises a transverse moving suction module, a vertical moving suction module arranged on the transverse moving suction module and a suction disc arranged on the vertical moving suction module, and a motor device is arranged below an operating platform of the camera (2).
6. A forking method before packaging of a packaging substrate is characterized in that: the implementation steps are as follows:
s1: feeding, namely twisting a baffle of a feeding station, adjusting the size of the baffle to a proper size, and putting a product into a feeding box;
s2: feeding, wherein the feeding comprises acquiring data and inspection, the first board is placed on a turntable board placing table through a suction mechanism, a packaging substrate is scanned, image data are stored on a display, a laser identification area is selected and identified, standard data images are stored, a material number input machine is opened in a production database, cross information of the material number is counted, the inspection is to suck a packaging substrate product through the suction mechanism, a conveying shaft moves to the position above the turntable board placing table, the conveying shaft is downwards positioned to the central position of the board placing table and then releases a suction nozzle, the substrate is fixed on the board placing table in a vacuum mode, and the conveying shaft moves upwards to return to a feeding station to sequentially suck the boards;
s3: sorting, namely, the substrate is rotated to the position below the video camera (2) through a detection turntable, light sources irradiate the two sides of the substrate, and the system automatically sorts and identifies the number of forks, all laser marks, manual forking and abnormal laser color areas and memorizes the areas in a database;
s4: inspecting, wherein the substrate is sucked up through a sucking mechanism, and the conveying shaft moves to a blanking area (5);
s5: selecting forks, returning the base plate to a blanking station corresponding to the forks through the information after data analysis, and automatically sucking and placing white paper of a feeding station box into the blanking station by a sucking mechanism through the identification function of the base plate and a paper partition without passing through a detection turntable;
s6: storing, wherein the scanned substrates are stored in a database;
s7: taking the plate, wherein after hearing the system fullness prompt tone, the packaging responsible personnel wear disposable gloves to take out the strips with the set number, and taking the plate from the center position of the blanking station;
s8: the clamping plate is reinforced, the taken-out substrate is clamped by a urea plate with the same substrate size, and the tape is punched by a tape punching machine;
s9: recording the quantity, namely recording the fork plates and the quantity, including material numbers, fork product numbers, total numbers, dates and signature information;
s10: vacuum packaging, namely putting the product into a vacuum bag, then putting the product into a moisture-proof bag, a humidity card and a label, vacuumizing, and carrying out heat-sealing packaging to finish vacuum packaging;
s11: sticking product labels, wherein the labels of each package are stuck on the packaging bags of the packaged products for the customers to check information;
s12: boxing and warehousing, checking the number of the products, boxing, sealing and warehousing.
7. The method of claim 6, wherein the step of forking before packaging the packaging substrate comprises: the material feeding in the step S1 is carried out on the premise that the automatic forking machine restores the original point, the product is the product which is inspected in the final inspection, and the NG product is marked by laser forking, so that the cleaned product can be fed.
8. The method of claim 6, wherein the step of forking before packaging the packaging substrate comprises: the baffle in step S1 size is 200 mm for length wide 10 mm, the both sides of material loading station respectively are provided with 2 baffles, the baffle rear surface is provided with connection baffle, connection baffle front surface is provided with the brush.
9. The method of claim 6, wherein the step of forking before packaging the packaging substrate comprises: the suction force of the suction mechanism in the step S2 is between-60 AW and-70 AW, wherein the lower limit suction force value is-25.3 AW, and there are 10 suction nozzles in the suction mechanism of the inspection section.
10. The method of claim 6, wherein the step of forking before packaging the packaging substrate comprises: the urea board in step S8 needs to have the same size as the product.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110018170.2A CN112340109B (en) | 2021-01-07 | 2021-01-07 | Automatic forking machine device and forking method before packaging of packaging substrate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110018170.2A CN112340109B (en) | 2021-01-07 | 2021-01-07 | Automatic forking machine device and forking method before packaging of packaging substrate |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112340109A true CN112340109A (en) | 2021-02-09 |
| CN112340109B CN112340109B (en) | 2021-04-23 |
Family
ID=74427332
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110018170.2A Active CN112340109B (en) | 2021-01-07 | 2021-01-07 | Automatic forking machine device and forking method before packaging of packaging substrate |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112340109B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113257682A (en) * | 2021-07-09 | 2021-08-13 | 深圳和美精艺半导体科技股份有限公司 | Processing production equipment and processing method of packaging substrate |
| CN117163379A (en) * | 2023-07-31 | 2023-12-05 | 淮安特创科技有限公司 | PCB packaging fork position board separator |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW401008U (en) * | 1993-04-21 | 2000-08-01 | Omron Tateisi Electronics Co | Visual inspection support device and substrate inspection device |
| CN101621893A (en) * | 2008-07-02 | 2010-01-06 | 欣兴电子股份有限公司 | Process and equipment thereof for manufacturing imprint dividing board of defective subboard of circuit board |
| TWI452284B (en) * | 2008-10-08 | 2014-09-11 | D Tek Technology Co Ltd | The method of detecting the mark of the multi-board, the method of detecting the device and the multi-board |
| CN104302112A (en) * | 2014-11-07 | 2015-01-21 | 惠州市蓝微电子有限公司 | Bad board identification method in manufacturing process of PCB |
| CN206161797U (en) * | 2016-11-17 | 2017-05-10 | 四川长虹电器股份有限公司 | Hypoplastron device is gone up in test of PCB board |
-
2021
- 2021-01-07 CN CN202110018170.2A patent/CN112340109B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| TW401008U (en) * | 1993-04-21 | 2000-08-01 | Omron Tateisi Electronics Co | Visual inspection support device and substrate inspection device |
| CN101621893A (en) * | 2008-07-02 | 2010-01-06 | 欣兴电子股份有限公司 | Process and equipment thereof for manufacturing imprint dividing board of defective subboard of circuit board |
| TWI452284B (en) * | 2008-10-08 | 2014-09-11 | D Tek Technology Co Ltd | The method of detecting the mark of the multi-board, the method of detecting the device and the multi-board |
| CN104302112A (en) * | 2014-11-07 | 2015-01-21 | 惠州市蓝微电子有限公司 | Bad board identification method in manufacturing process of PCB |
| CN206161797U (en) * | 2016-11-17 | 2017-05-10 | 四川长虹电器股份有限公司 | Hypoplastron device is gone up in test of PCB board |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113257682A (en) * | 2021-07-09 | 2021-08-13 | 深圳和美精艺半导体科技股份有限公司 | Processing production equipment and processing method of packaging substrate |
| CN113257682B (en) * | 2021-07-09 | 2021-10-01 | 深圳和美精艺半导体科技股份有限公司 | Processing production equipment and processing method of packaging substrate |
| CN117163379A (en) * | 2023-07-31 | 2023-12-05 | 淮安特创科技有限公司 | PCB packaging fork position board separator |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112340109B (en) | 2021-04-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN112340109B (en) | Automatic forking machine device and forking method before packaging of packaging substrate | |
| CN210171966U (en) | Novel electric wire netting asset label detects unloading equipment | |
| CN108891657A (en) | A kind of mobile phone baling line | |
| CA2607222C (en) | Machine and method for applying pressure sensitive sample chips to a card | |
| CN204975906U (en) | Automatic cartridge PIN mechanism | |
| CN111776392B (en) | Labeling device, labeling system, labeling method and storage medium | |
| CN211766568U (en) | Cigarette package entry two-dimensional code detection and information correlation system | |
| CN212125796U (en) | Automatic labeling machine | |
| CN211593186U (en) | Online material counting machine that throws | |
| CN113327081B (en) | Intelligent warehouse management system | |
| CN205096443U (en) | Send and cut PIN mechanism | |
| CN113791079A (en) | Visual inspection machine | |
| CN206563720U (en) | A kind of multistation backlight module AOI test devices | |
| CN109158329A (en) | A kind of equipment for the vanning of dress-goods automatic sorting | |
| CN2505409Y (en) | Labelling anomaly automatic removing device for labelling machine | |
| CN116698745A (en) | Full-automatic retest AOI equipment | |
| CN216911103U (en) | ETC system vehicle-mounted OBU label automatic detection robot | |
| CN210213038U (en) | Automatic labeller of weighing | |
| CN213616867U (en) | High-speed precision slitting paper cutter | |
| CN110856846A (en) | Automatic PCB sorting system and method | |
| CN208683179U (en) | A kind of mobile phone baling line | |
| CN213287721U (en) | Automatic detection mechanism moulds plastics | |
| CN206292180U (en) | A kind of video detecting system for bottle cap production | |
| CN112278454A (en) | Pocket industrial current sensor PCBA product inspection bagging apparatus | |
| CN114408299B (en) | PCB sorting and packaging method and device, electronic equipment and storage medium |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |