CN206292180U - A kind of video detecting system for bottle cap production - Google Patents
A kind of video detecting system for bottle cap production Download PDFInfo
- Publication number
- CN206292180U CN206292180U CN201621257046.2U CN201621257046U CN206292180U CN 206292180 U CN206292180 U CN 206292180U CN 201621257046 U CN201621257046 U CN 201621257046U CN 206292180 U CN206292180 U CN 206292180U
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- China
- Prior art keywords
- eliminating defects
- capping
- base
- bottle cap
- detecting system
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Abstract
The utility model discloses a kind of video detecting system for bottle cap production, including support, a conveyer belt is provided with the support, video detector lens are disposed with the conveyer belt, capping defect positioning device and base defect positioning device, one side of the support is provided with capping eliminating defects mouthful and base eliminating defects mouthful, the another side of the support is provided with capping device for eliminating defects and base device for eliminating defects, the capping eliminating defects mouth is arranged on the opposite of capping device for eliminating defects, the base eliminating defects mouth is arranged on the opposite of base device for eliminating defects, also include an industrial computer, the industrial computer respectively with video detector lens, capping defect positioning device, base defect positioning device, capping device for eliminating defects and base device for eliminating defects are electrically connected with.A kind of video detecting system for bottle cap production, can automatically examine and reject bottle cap defect, with low cost, efficiency high and the low advantage of error rate.
Description
Technical field
The utility model is related to crown cap production field, more particularly to a kind of video for bottle cap production to detect system
System.
Background technology
Drink bottles can be generally divided into two kinds of plastic bottle and vial, and the plastics of plastic bottle can occur chemistry instead with beverage
Answer and easily make beverage taste that deterioration occurs;The aging of plastic products also influences presentation quality, unsightly practical;It is prior
It is that in natural environment, plastics are difficult to degrade, the plastic bottle mostly single use of beverage, recycling is bad to be caused
Serious environmental pollution.And the property of vial is relatively stablized, it is difficult to be chemically reacted with beverage, and vial can be circulated and made
With large-scale promotion is of great importance for environmental protection.
Lid from plastic bottle is different, and the bottle cap of vial is generally metal matrix, and the procedure for producing of this kind of bottle cap is mainly wrapped
Pan feeding, punching press, note pad, eventually cooling, the technique such as inspection and discharging are included, wherein, the plate of metal matrix is loaded on stamping machine
Process is referred to as pan feeding, and stamping machine is punched into plate by mould and cutting knife the process call punching press of bottle cap, the pressure injection on bottle cap
The process of packing ring or pad is referred to as noting pad, is referred to as cooling to the process that warm bottle cap of being had a surplus after note pad carries out cooling treatment, to bottle
Lid carries out vacuum and the process of visual examination is referred to as whole inspection, and the output of bottle cap finished product is called to the process in packing box after inspection eventually
Discharging.
After the completion of bottle cap note pad, it is possible that pad collapses scarce, linerless or capping and has the defects such as stain.Generally, need
Visual inspection first is carried out to product before packing and these defective products are filtered out, prevent defective products bottle cap from flowing out and causing client to throw
The problems such as telling bad with packaging effect.Using Manual Visual Inspection can reach detection defective products purpose, but also bring manpower into
The problems such as this height, low production efficiency and error rate high.Accordingly, it is desirable to provide a kind of video detecting system, can detect product and pick
Except defective products, it is to avoid defective products bottle cap flows out.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of video detection for bottle cap production
System, can automatically detect and reject bottle cap defect, it is to avoid defective products bottle cap flows out, and reduces human cost, be imitated with production
Rate is high and the low advantage of error rate.
The utility model solve technical scheme that its technical problem used for:A kind of video detection for bottle cap production
System, including support, are provided with a conveyer belt on the support, video detector lens, lid are disposed with the conveyer belt
Planar defect positioner and base defect positioning device, one side of the support are provided with capping eliminating defects mouthful and base defect
Mouth is rejected, the another side of the support is provided with capping device for eliminating defects and base device for eliminating defects, the capping defect
The opposite that mouth is arranged on capping device for eliminating defects is rejected, the base eliminating defects mouthful are arranged on base device for eliminating defects
Opposite, also including an industrial computer, the industrial computer respectively with video detector lens, capping defect positioning device, lid
Bottom defect positioning device, capping device for eliminating defects and base device for eliminating defects are electrically connected with.
Further, a counter is additionally provided with the conveyer belt, the counter is arranged on base defect positioning device
Rear end, the counter and industrial computer are electrically connected with.
Further, one side of the support is additionally provided with a sample tap, and the sample tap is arranged on base eliminating defects mouthful
Rear end, the another side of the support is also correspondingly arranged on a sampler, and the sample tap is arranged on the opposite of sampler,
The sampler is electrically connected with industrial computer.
Further, the capping device for eliminating defects, base device for eliminating defects and sampler include a nitrogen respectively
Rifle and the magnetic valve of control nitrogen gun opening and closing.
Further, the capping defect positioning device and base defect positioning device are optical fiber electronic eye response device.
Further, the industrial computer includes a PLC.
Further, it is additionally provided with a protection cap on the support.
Further, the protection cap is set to transparent protective cover.
The beneficial effects of the utility model have:A kind of video detecting system for bottle cap production, on the conveyor belt successively
Video detector lens, capping defect positioning device and base defect positioning device are provided with, are correspondingly arranged on the both sides of support
Capping eliminating defects mouthful, base eliminating defects mouth and capping device for eliminating defects, base device for eliminating defects, video detector lens
Collection image information, further judges defect by industrial computer, and industrial computer is again by controlling capping device for eliminating defects
With base device for eliminating defects, respectively by defective bottle cap feeding capping eliminating defects mouthful and base eliminating defects mouthful, complete
The automatic detection of bottle cap defect and rejecting, it is to avoid defective products bottle cap flows out, and reduces human cost, it is high and go out with production efficiency
The low advantage of error rate.
Brief description of the drawings
Below in conjunction with the accompanying drawings and specific embodiment the utility model is described in further detail, wherein:
Fig. 1 is the structural representation of the utility model video detecting system;
Fig. 2 is the module diagram of the utility model video detecting system.
Specific embodiment
It is the structural representation of the utility model video detecting system referring to Fig. 1 and Fig. 2, Fig. 1, Fig. 2 is the utility model
The module diagram of video detecting system.A kind of video detecting system for bottle cap production, including support 1, on the support 1
A conveyer belt 2 is provided with, video detector lens 3, capping defect positioning device 4 and base are disposed with the conveyer belt 2
Defect positioning device 5, one side of the support 1 is provided with capping eliminating defects mouthful 41 and base eliminating defects mouthful 51, the branch
The another side of frame 1 is provided with capping device for eliminating defects 42 and base device for eliminating defects 52, the capping eliminating defects mouthful 41
The opposite of capping device for eliminating defects 42 is arranged on, the base eliminating defects mouthful 51 are arranged on base device for eliminating defects 52
Opposite, also including an industrial computer 6, the industrial computer 6 respectively with video detector lens 3, capping defect positioning device
4th, base defect positioning device 5, capping device for eliminating defects 42 and base device for eliminating defects 52 are electrically connected with.The industry meter
Calculation machine 6 includes a PLC.
Conveyer belt 2 conveys bottle cap from right to left, and the right is front end, and the left side is rear end.Enter from note pad machine bottle cap out
Conveyer belt 2, fitly conveys a row bottle cap on conveyer belt 2.Video detector lens 3 are used to gather the image information of bottle cap.Industry
After computer 6 receives the image information of video detector lens 3, bottle cap defect is judged according to the standard for pre-setting.Capping lacks
Falling into positioner 4 and base defect positioning device 5 is used to determine the position of defective products bottle cap, when defective products bottle cap is by conveyer belt 2
When being transported to the correspondence position for rejecting mouth, industrial computer 6 controls device for eliminating that defective products bottle cap feeding is rejected mouth, Ru Danggai
When the defective defective products bottle cap in face is transported to the correspondence position of capping eliminating defects mouthful 41 by conveyer belt 2, industrial computer 6 is controlled
Capping device for eliminating defects 42 processed defective products bottle cap feeding capping eliminating defects mouthful 41, complete bottle cap defect automatic detection and
Reject, it is to avoid defective products bottle cap flows out, and reduces human cost, with production efficiency is high and the low advantage of error rate.
A counter 7 is additionally provided with conveyer belt 2, the counter 7 is arranged on the rear end of base defect positioning device 5,
The counter 7 is electrically connected with industrial computer 6.The setting of counter 7, can count the quantity of production, facilitate follow-up
Packaging and quantity control.Bottle cap sequentially passes through video detector lens 3, capping defect positioning device 4, base defect from right to left to be determined
Position device 5 and counter 7, defective bottle cap can be removed device feeding before counter 7 is reached and reject mouth, therefore, system
Meter quantity out is the quantity of certified products.
In addition, sampling is inspected by random samples for convenience, one side of the support 1 is additionally provided with a sample tap 8, and the sample tap 8 sets
Put in the rear end of base eliminating defects mouthful 51, the another side of the support 1 is also correspondingly arranged on a sampler 9, the sampling
Mouth 8 is arranged on the opposite of sampler 9, and the sampler 9 is electrically connected with industrial computer 6.When sampling observation is needed, pass through
Industrial computer 6 controls sampler 9, randomly selects one and passes through capping device for eliminating defects 42 and base eliminating defects
The bottle cap feeding sample tap 8 of device 52, for the reliability of detecting system.When it is defective products to find sample, calibration in time is
System, to ensure the accuracy of detection.
As preferred embodiment of the present utility model, the capping device for eliminating defects 42, base device for eliminating defects
52 and sampler 9 respectively include a nitrogen gun and control nitrogen gun opening and closing magnetic valve.Bottle cap is relatively thin, and quality also compared with
Gently, a nitrogen gun is provided with, controls magnetic valve by industrial computer 6 to control nitrogen gun, nitrogen gun that bottle cap is sprayed into correspondence
Capping eliminating defects mouthfuls 41, base eliminating defects mouthful 51 or sample tap 8, there is simple structure.
Further, as preferred embodiment of the present utility model, the capping defect positioning device 4 and base defect are fixed
Position device 5 is optical fiber electronic eye response device.Video detector lens 3 can gather the image information of bottle cap, but not possess judgement not
The function of non-defective unit bottle cap position, and defective products bottle cap is rejected just must first determine its position, the He of capping defect positioning device 4
The effect of base defect positioning device 5 is just to determine the particular location of defective products bottle cap.The capping defect positioning device 4 and lid
Bottom defect positioning device 5 is disposed as optical fiber electronic eye response device, ensure that the accuracy of position.
Further, as preferred embodiment of the present utility model, a protection cap is additionally provided with the support 1, it is described
Protection cap is set to transparent protective cover.Optical fiber electronic eye response device is gone back compared with the interference for being vulnerable to dust in workshop on support 1
A transparent protective cover is provided with, dust can be completely cut off, while operating personnel can also be observed that the situation of bottle cap.
The above, simply better embodiment of the present utility model, but the utility model is not limited to above-mentioned reality
Example is applied, as long as it reaches technique effect of the present utility model with any same or similar means, should all belong to of the present utility model
Protection domain.
Claims (8)
1. it is a kind of for bottle cap production video detecting system, it is characterised in that:Including support(1), the support(1)Upper setting
There is a conveyer belt(2), the conveyer belt(2)On be disposed with video detector lens(3), capping defect positioning device(4)With
Base defect positioning device(5), the support(1)One side be provided with capping eliminating defects mouthful(41)With base eliminating defects mouthful
(51), the support(1)Another side be provided with capping device for eliminating defects(42)With base device for eliminating defects(52), it is described
Capping eliminating defects mouthful(41)It is arranged on capping device for eliminating defects(42)Opposite, the base eliminating defects mouthful(51)Set
In base device for eliminating defects(52)Opposite, also including an industrial computer(6), the industrial computer(6)Respectively with regard
As detector lens(3), capping defect positioning device(4), base defect positioning device(5), capping device for eliminating defects(42)With
Base device for eliminating defects(52)It is electrically connected with.
2. it is according to claim 1 it is a kind of for bottle cap production video detecting system, it is characterised in that:The conveyer belt
(2)On be additionally provided with a counter(7), the counter(7)It is arranged on base defect positioning device(5)Rear end, the meter
Number device(7)With industrial computer(6)It is electrically connected with.
3. it is according to claim 1 it is a kind of for bottle cap production video detecting system, it is characterised in that:The support
(1)One side be additionally provided with a sample tap(8), the sample tap(8)It is arranged on base eliminating defects mouthful(51)Rear end, it is described
Support(1)Another side be also correspondingly arranged on a sampler(9), the sample tap(8)It is arranged on sampler(9)It is right
Face, the sampler(9)With industrial computer(6)It is electrically connected with.
4. it is according to claim 3 it is a kind of for bottle cap production video detecting system, it is characterised in that:The capping lacks
Fall into device for eliminating(42), base device for eliminating defects(52)And sampler(9)Include a nitrogen gun and control nitrogen gun respectively
The magnetic valve of opening and closing.
5. it is according to claim 1 it is a kind of for bottle cap production video detecting system, it is characterised in that:The capping lacks
Fall into positioner(4)With base defect positioning device(5)It is optical fiber electronic eye response device.
6. it is according to claim 1 it is a kind of for bottle cap production video detecting system, it is characterised in that:The industry meter
Calculation machine(6)Including a PLC.
7. it is according to claim 1 it is a kind of for bottle cap production video detecting system, it is characterised in that:The support
(1)On be additionally provided with a protection cap.
8. it is according to claim 7 it is a kind of for bottle cap production video detecting system, it is characterised in that:The protection cap
It is set to transparent protective cover.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621257046.2U CN206292180U (en) | 2016-11-18 | 2016-11-18 | A kind of video detecting system for bottle cap production |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201621257046.2U CN206292180U (en) | 2016-11-18 | 2016-11-18 | A kind of video detecting system for bottle cap production |
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Publication Number | Publication Date |
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CN206292180U true CN206292180U (en) | 2017-06-30 |
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ID=59100228
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CN201621257046.2U Active CN206292180U (en) | 2016-11-18 | 2016-11-18 | A kind of video detecting system for bottle cap production |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116452585A (en) * | 2023-06-15 | 2023-07-18 | 康美包(苏州)有限公司 | Detection device, detection method, and computer-readable storage medium |
-
2016
- 2016-11-18 CN CN201621257046.2U patent/CN206292180U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN116452585A (en) * | 2023-06-15 | 2023-07-18 | 康美包(苏州)有限公司 | Detection device, detection method, and computer-readable storage medium |
CN116452585B (en) * | 2023-06-15 | 2023-09-08 | 康美包(苏州)有限公司 | Detection device, detection method, and computer-readable storage medium |
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