CN105946281B - Packing box automatic assembly line - Google Patents

Packing box automatic assembly line Download PDF

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Publication number
CN105946281B
CN105946281B CN201610270882.2A CN201610270882A CN105946281B CN 105946281 B CN105946281 B CN 105946281B CN 201610270882 A CN201610270882 A CN 201610270882A CN 105946281 B CN105946281 B CN 105946281B
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China
Prior art keywords
assembling
carton
finished product
station
cylinder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201610270882.2A
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Chinese (zh)
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CN105946281A (en
Inventor
李小平
林奕宏
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Voion Colour Box & Paper Co., Ltd.
Original Assignee
DONGGUAN SHANGHE VOION PRINTING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by DONGGUAN SHANGHE VOION PRINTING Co Ltd filed Critical DONGGUAN SHANGHE VOION PRINTING Co Ltd
Priority to CN201610270882.2A priority Critical patent/CN105946281B/en
Publication of CN105946281A publication Critical patent/CN105946281A/en
Application granted granted Critical
Publication of CN105946281B publication Critical patent/CN105946281B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The invention discloses packing box Automatic Assembly Line, including metering display screen and programmable control system and the pan feeding section set gradually according to processing sequence, assembling section and finished product deferent segment;Pan feeding section includes carton forming machine according to manufacturing procedure, steeps machine and automatic dispensing device from dynamic pressure successively;Assembling section includes second conveyer, second conveyer and the assembling station one set gradually by priority process, assembling station two, assembling station three, assembling station four and finished product out station;Finished product deferent segment includes carton detection device, carton weigher, carton packaging machine, carton recrater, carton cartoning sealing machine and printing and label sticking machine successively according to manufacturing procedure.The beneficial effects of the invention are as follows:High degree of automation, accuracy is high, improves production efficiency and product quality, reduces human cost and loss, also optimizes the production management of factory.

Description

Packing box Automatic Assembly Line
Technical field
The present invention relates to printing packagings to assemble production technical field, more particularly to a kind of packing box Automatic Assembly Line.
Background technology
In the prior art, the production process of packaging box for mobile phone is:Carton forming-pressure bubble-dispensing-carton assembling-detection-title Weight-carton package-vanning-joint sealing-carton labeling.In these production processes, almost each process, which exists, needs human hand work The part of completion, such as draw by hand glue, personal identification material or accessory pair with it is wrong, manually reject wrong material or accessory, hand Frock bag, manually points, by hand vanning, manual joint sealing print or duplicate by hand label and to paste chest first-class.This production Mode has a defect that:
1st, the mode of traditional packaging box for mobile phone production line handwork needs more manpower, and on the one hand recruitment is relatively more tired Difficulty in the case that another aspect flow of personnel rate is big, and needs the educational training that substantial amounts of manpower and materials is spent to carry out new person, In new and old people's alternation procedure, normal production efficiency is influenced to a certain extent.
2nd, if manual work, the quality of product is difficult to be effectively guaranteed, and the situation of product mistakes and omissions happens occasionally, and leads Cause needs in addition to take time to do over again, and the time cost of production greatly increases.
3rd, if manual work, personnel labor intensity is big, and work efficiency is difficult to be effectively guaranteed.
4th, in old equipment, since equipment falls behind, technology is not comprehensive, and worker's unification and harmonization is poor, by processing step, Grouping subdivision is fabricated to semi-finished product, then assembling making is carried out again by manually carrying, during this, due to paper products Deflection it is larger, be very easy to occur product dislocation during assembling and situation that product damages by pressure.
The content of the invention
It is an object of the invention to provide a kind of packing box Automatic Assembly Line, high degree of automation, accuracy is high, improves Production efficiency and product quality, reduce human cost and loss, optimize the production management of factory.
The technical solution adopted by the present invention is:Packing box Automatic Assembly Line, including metering display screen and PLC technology The system and pan feeding section set gradually according to processing sequence, assembling section and finished product deferent segment;
Pan feeding section includes carton forming machine according to manufacturing procedure, steeps machine and automatic dispensing device from dynamic pressure successively;
Assembling section includes second conveyer, second conveyer and the assembling station set gradually by priority process First, station two, assembling station three, assembling station four and finished product out station are assembled;
Finished product deferent segment includes carton detection device, carton weigher, carton packaging machine, carton successively according to manufacturing procedure Recrater, carton cartoning sealing machine and printing and label sticking machine;
Pan feeding section, assembling section are connected with finished product deferent segment by belt conveyor, the pan feeding section, assembling section and finished product output Section is both provided with independent control system;The metering display screen and pan feeding section, assembling section, the control system of finished product deferent segment are equal It is connected with programmable control system.
Further, the automatic dispensing device includes cabinet, the dispenser being arranged on cabinet and conveying device and sets Put guider on a conveyor.
Further, the second conveyer is disposed with the 4th pipeline, the 3rd pipeline, the second pipeline and One pipeline;First pipeline is equipped with assembling station one;Second pipeline is set with the assembling cooperation of station two It puts;3rd pipeline is equipped with assembling station three;4th pipeline is equipped with assembling station four;It is described Second conveyer is arranged to assembling pipeline;The finished product out station is equipped with the discharge end in assembling pipeline.
Further, the assembling station one includes the guide rail perpendicular to second conveyer, the peace being slidably connected with guide rail Dress seat, be fixed in mounting base cylinder A, be connected with cylinder A reclaimer robot, be arranged in mounting base make mounting base edge lead The cylinder B of rail slip, the sensing device being connected with cylinder B.
Further, the finished product out station includes guide rail, the cylinder mounting base being slidably connected with guide rail, is fixed on cylinder Cylinder C in mounting base, the reclaimer robot being drivingly connected with cylinder C, the sensing device being connected with cylinder C.
Further, the carton detection device includes detection camera, sensing device and defective products device for eliminating.
Further, the printing and label sticking machine include transmission bracing wire, pedestal, rack, cabinet, mark module, movement Device and lifting gear, the transmission bracing wire set with pedestal side-by-side parallel, are connected on the pedestal by mobile device organic Frame, the lower end of the rack are provided with cabinet, lifting gear are provided with above the cabinet, is set on the lifting gear There is mark module;The transmission bracing wire, cabinet, mark module, mobile device and lifting gear connect with programmable control system It connects.
Further, the assembling station one, assembling station two, assembling station three are identical with the structure of assembling station four.
Further, the mark module includes mark host and drives the cylinder D of mark host mobility, the mark master Machine is provided with scanning means, sensing device, printing equipment and device for labeling;Sliding block, the mark are provided on the cylinder D Host is arranged on sliding block drives its movement by cylinder D.
The beneficial effects of the invention are as follows:
1st, automatic assembling is realized by programmable control unit and various electric elements control machinery mechanisms, greatly improved Packaging efficiency, saves human cost, whole assembly line, which gets off, can save 10-15 people.
The 2nd, metering display screen is set, the directly material situation to input and the production quantity of product is recorded and will Data inputting realizes real time monitoring of the factory to the condition of production to ERP system.
3rd, automatically dropping glue, automatic assembling are realized, detects, weigh automatically automatically, packaging, automatic boxing, automatic sealing package automatically Case and automatic printing labelling, accuracy rate is high, the error generated due to manual operation is effectively reduced, so as to improve the matter of product Amount.
Description of the drawings
Fig. 1 is the structure diagram of the present invention.
Fig. 2 is the structure diagram of automatic dispensing device.
Fig. 3 is the structure diagram of present invention assembling section.
Fig. 4 is the structure diagram for assembling station one.
Fig. 5 is the structure diagram of printing and label sticking machine.
Fig. 6 is the structure diagram of mark module.
In figure:Carton forming machine 1, metering display screen 2 are examined from dynamic pressure bubble machine 3, automatic dispensing device 4, assembling section 5, carton Survey device 6, belt conveyor 7, carton weigher 8, carton packaging machine 9, carton recrater 10, carton cartoning sealing machine 11, printing and patch Label apparatus 12, cabinet 41, dispenser 42, guider 43, conveying device 44, back box 66, thin inner box 67, thick inner box 68, on Box 69, second conveyer 51, second conveyer 57, assembling station 1, assembling station 2 53, assembling station 3 54, group Fill station 4 55, finished product out station 56, the 4th pipeline 58, the 3rd pipeline 59, the second pipeline 60, the first pipeline 61st, guide rail 62, mounting base 71, cylinder A63, reclaimer robot 70, cylinder B64, transmission bracing wire 22, pedestal 23, rack 25, cabinet 24th, mobile device 26, lifting gear 27, mark host 21, sliding block 29, cylinder D28.
Specific embodiment
Technical scheme is illustrated with embodiment below in conjunction with the accompanying drawings.
With reference to shown in Fig. 1, packing box Automatic Assembly Line including metering display screen 2 and programmable control system and is pressed Pan feeding section, assembling section 5 and the finished product deferent segment set gradually according to processing sequence;
Pan feeding section includes carton forming machine 1 according to manufacturing procedure, steeps machine 3 and automatic dispensing device 4 from dynamic pressure successively;
Finished product deferent segment according to manufacturing procedure successively include carton detection device 6, carton weigher 8, carton packaging machine 9, Carton recrater 10, carton cartoning sealing machine 11 and printing and label sticking machine 12;
Pan feeding section, assembling section and finished product deferent segment are connected by belt conveyor 7.
Pan feeding section, assembling section and finished product deferent segment are both provided with independent control system, the metering display screen 2 and pan feeding Section, assembling section, the control system of finished product deferent segment are connected with programmable control system.By programmable control system, in advance The standard of each production link is set, under the management and control of programmable control system, is in time sent to the production ordering of each link Different control systems promotes each control system that can perform production task according to preset requirement.
Display screen 2 is measured to record the quantity of the quantity of input material and production product automatically and upload data To ERP system.Metering display screen is arranged on assembly line, and worker is facilitated to understand the assembling by measuring display screen in workshop in time The manufacturing schedule of line.And administrative staff can understand the condition of production of assembly line in time by ERP system, to carry out production work The timely management and control made.
Carton forming machine 1 to by paper by cutting, folding, the paper that flows are fabricated to different sizes and shapes such as pasting Box semi-finished product.
Machine 3 is steeped to attach foam on the bottom and two side in packing box from dynamic pressure, there is packing box shockproof Dynamic and antifriction performance.
With reference to shown in Fig. 2, automatic dispensing device 4 is to the glue on point in back box, so as to when assembling, thin inner box It can be bonded together securely with back box with thick inner box.Automatic dispensing device 4 includes cabinet 41, the point being arranged on cabinet 41 Glue machine 42 and conveying device 44 and the guider 43 being arranged in conveying device 44.Driving motor is started by cabinet 41, Conveying device is operated, treats that dispensing product is carried out the correction of placement position under the conveying of conveying device 44 by guider 43, Treat that dispensing product is run to the lower section progress dispensing of dispenser 42 after the correction of position.
Packaging box for mobile phone mainly includes back box 66, thin inner box 67, thick inner box 68 and upper box 69, is processed in the assembling of packing box , it is necessary to which back box 66, thin inner box 67, thick inner box 68 and upper box 69 are assembled into an entirety, then collective's vanning shipment in flow, because This, it is necessary to be put into back box 66 by thin inner box 67, thick inner box 68, then upper box 69 is covered back box 66, so as to form one successively Complete packing box.This process is completed in assembling section.
With reference to shown in Fig. 3 and Fig. 4, assembling section includes second conveyer 51, second conveyer 57 and by priority work Assembling station 1, assembling station 2 53, assembling station 3 54, assembling station 4 55 and the finished product out station that sequence is set gradually 56.It is defeated that the second conveyer 51 is disposed with the 4th pipeline 58, the 3rd pipeline 59, the second pipeline 60 and first Line sending 61;First pipeline 61 is equipped with assembling station 1;Second pipeline 60 and assembling station 2 53 It is equipped with;3rd pipeline 59 is equipped with assembling station 3 54;4th pipeline 58 and assembling station four 55 are equipped with;The second conveyer 57 is arranged to assembling pipeline;The finished product out station 56 is equipped in group Fill the discharge end of pipeline.Assembling station 1 includes being slidably connected perpendicular to the guide rail 62 of second conveyer, with guide rail 62 Mounting base 71, be fixed in mounting base 71 cylinder A63, be connected with cylinder A63 reclaimer robot 70, be arranged on mounting base Make the cylinder B64 that mounting base is slided along guide rail 62, the sensing device being connected with cylinder B64 on 71.Assemble station 1, assembling work Position 2 53, assembling station 3 54 are identical with the structure of assembling station 4 55.Finished product out station 56 (does not provide finished product out station Structure chart) include guide rail, the cylinder mounting base being slidably connected with guide rail, the cylinder C and cylinder being fixed in cylinder mounting base The reclaimer robot of C drive connections, the sensing device being connected with cylinder C.
It is as follows to assemble section operation principle:
1st, back box 66 to be processed is placed on the first pipeline 61 of feed inlet, thick inner box is placed on the second pipeline 60 68th, thin inner box 67 is placed on the 3rd pipeline 59, upper box 69 is placed on the 4th pipeline 58.
2nd, according to manufacturing procedure, captured first by the reclaimer robot 70 on assembling station 1 on the first pipeline 61 Back box 66 is placed on assembling pipeline;Thickness on second pipeline 60 is captured by the reclaimer robot 70 on assembling station 2 53 Inner box 68 is moved to above assembling pipeline and is placed into back box;Then, the back box 66 of tape thickness inner box 68 is moved to the next position, The thin inner box 67 captured by the reclaimer robot 70 on assembling station 3 54 on the 3rd pipeline 59 is moved on assembling pipeline Side is placed into the back box of tape thickness inner box;Then, the back box 66 of tape thickness inner box and thin inner box is moved to the next position, by assembling work The upper box 69 of the crawl of reclaimer robot 70 on position 4 55 is moved to above assembling pipeline the bottom for covering on tape thickness inner box and thin inner box Above box, that is, complete the assembly working of entire packing box.
3rd, the packing box for completing assembling is moved to the lower section of finished product out station 56 along assembling pipeline, and finished product takes out work Finished product crawl is moved to belt conveyor by startup cylinder C driving reclaimer robots after sensing device on position 56 senses finished product On, finished product is moved to carton detection device 6 along belt conveyor.
With reference to shown in Fig. 1, carton detection device 6 (structure diagram for not providing carton detection device in figure) includes detection Camera, sensing device and defective products device for eliminating.Carton is moved to by the carton finished product for assembling section along belt conveyor to detect The lower section of device 6 is scanned finished product detection by sensing device, for placement position and puts distance and meets default It is required that finished product can let pass automatically, and for placement position mistake or put apart from finished product devious, sensing device can be sent out Instruction is sent to reject bad products to defective products device for eliminating.And during carton detects, whole process has detection camera pair Defective products is photographed to record, and sends information to control system, facilitates carry out data verification.
With reference to shown in Fig. 1, carton weigher 8 to detect the situation that assembled packing box whether there is neglected loading, once It was found that weight does not meet default standard, which will be rejected.
With reference to shown in Fig. 1, carton packaging machine 9 wraps up the use of satisfactory packing box is set material.
With reference to shown in Fig. 1, carton recrater 10 to by packaged packing box according to default quantity in an orderly manner It is placed in chest.
With reference to shown in Fig. 1, carton cartoning sealing machine 11 carries out joint sealing will complete the chest of packing box vanning.
With reference to shown in Fig. 5 and Fig. 6, printing and label sticking machine 12 to by the affiliated work order number of the finished product of current manufacturing lines, The relevant informations such as product type, Quick Response Code come out the setting position for being pasted onto packing case automatically again according to the dump of default It puts.Printing and label sticking machine 12 include transmission bracing wire 22, pedestal 23, rack 25, cabinet 24, mark module, mobile device 26 With lifting gear 27, the transmission bracing wire 22 sets with 23 side-by-side parallel of pedestal, is connected on the pedestal 23 by mobile device 26 Pick frame 25, and the lower end of the rack 25 is provided with cabinet 24, and the top of the cabinet 24 is provided with lifting gear 27, described Mark module is provided on lifting gear 27;The transmission bracing wire 22, cabinet 24, mark module, mobile device 26 and lifting dress 27 are put to be connected with programmable control system.Mark module includes mark host 21 and drives the cylinder of 21 movement of mark host D28, the mark host 21 are provided with scanning means, sensing device, printing equipment and device for labeling;On the cylinder D28 Sliding block 29 is provided with, the mark host 21 is arranged on sliding block 29 and drives its movement by cylinder D28.
The present invention operating process be:
1st, paper is put into carton forming machine 1, by carton forming machine 1 respectively by back box, thin inner box, thick inner box and upper box Make shaping.Back box, thin inner box, thick inner box and upper box are moved to belt conveyor from the position of dynamic pressure bubble machine.
2nd, from dynamic pressure bubble machine 3 attach foam on the bottom of back box and two side, the back box with foam, thin inner box, Thick inner box and upper box are moved to the position of automatic dispensing device 4 with belt conveyor.
3rd, automatic dispensing device 4 puts glue on the corresponding position of back box bottom, then, has put the bottom of glue Box, thin inner box, thick inner box and upper box are assembled as belt conveyor is moved to assembling section 5.
4th, after back box, thin inner box, thick inner box and upper box are assembled into carton finished product by assembling section 5, carton finished product is moved to The position of carton detection device 6 is detected.Standard compliant product can be moved to carton weigher with belt conveyor, not be inconsistent The product of standardization can be removed.
5th, carton weigher 8 weighs to carton finished product, and standard compliant carton finished product is moved to belt conveyor The position of carton packaging machine, non-compliant carton finished product can be removed.
6th, carton packaging machine 9 packs carton finished product, completes the carton finished product of packaging as belt conveyor is moved to The position of carton recrater 10.
7th, carton recrater 10 puts carton finished product in carton according to presetting quantity according to the program of setting, complete Into the carton that setting quantity is placed as the position that belt conveyor is moved to carton cartoning sealing machine 11 carries out joint sealing.
8th, the carton of joint sealing is completed as belt conveyor is moved to the position of printing and label sticking machine 12, by printing and pasting Label apparatus 12 completes all processes after printing and pasting label.
Above-described embodiment is only that the basic principles, principal features and advantages of the present invention have been shown and described.The skill of the industry Art personnel it should be appreciated that the present invention is not limited to the above embodiments, the above embodiments and description only describe The principle of the present invention, without departing from the spirit and scope of the present invention, various changes and modifications of the present invention are possible, these Changes and improvements all fall within the protetion scope of the claimed invention.

Claims (9)

1. packing box Automatic Assembly Line, it is characterised in that:Including metering display screen and programmable control system and according to adding Pan feeding section, assembling section and the finished product deferent segment that work order is set gradually;
Pan feeding section includes carton forming machine according to manufacturing procedure, steeps machine and automatic dispensing device from dynamic pressure successively;
Assembling section includes second conveyer, second conveyer and the assembling station one set gradually by priority process, group Fill station two, assembling station three, assembling station four and finished product out station;
Finished product deferent segment includes carton detection device, carton weigher, carton packaging machine, carton according to manufacturing procedure and cases successively Machine, carton cartoning sealing machine and printing and label sticking machine;
Pan feeding section, assembling section are connected with finished product deferent segment by belt conveyor, and the pan feeding section, assembling section and finished product deferent segment are equal It is provided with independent control system;It is described metering display screen and pan feeding section, assembling section, the control system of finished product deferent segment with can Programming Control system connects.
2. packing box Automatic Assembly Line according to claim 1, it is characterised in that:The automatic dispensing device includes machine The guider of case, the dispenser being arranged on cabinet and conveying device and setting on a conveyor.
3. packing box Automatic Assembly Line according to claim 1, it is characterised in that:The second conveyer is set successively It is equipped with the 4th pipeline, the 3rd pipeline, the second pipeline and the first pipeline;First pipeline is matched somebody with somebody with assembling station one It closes and sets;Second pipeline is equipped with assembling station two;3rd pipeline is equipped with assembling station three; 4th pipeline is equipped with assembling station four;The second conveyer is arranged to assembling pipeline;The finished product Out station is equipped with the discharge end in assembling pipeline.
4. packing box Automatic Assembly Line according to claim 1, it is characterised in that:The assembling station one includes vertical Guide rail in second conveyer, the mounting base being slidably connected with guide rail, are connected with cylinder A the cylinder A being fixed in mounting base Reclaimer robot, be arranged on the cylinder B that mounting base is made to be slided along guide rail in mounting base, the sensing device being connected with cylinder B.
5. packing box Automatic Assembly Line according to claim 1, it is characterised in that:The finished product out station includes leading Rail, the cylinder mounting base being slidably connected with guide rail, the cylinder C being fixed in cylinder mounting base, the feeding being drivingly connected with cylinder C Manipulator, the sensing device being connected with cylinder C.
6. packing box Automatic Assembly Line according to claim 1, it is characterised in that:The carton detection device includes inspection Survey camera, sensing device and defective products device for eliminating.
7. packing box Automatic Assembly Line according to claim 1, it is characterised in that:The printing and label sticking machine bag Transmission bracing wire, pedestal, rack, cabinet, mark module, mobile device and lifting gear are included, the transmission bracing wire and pedestal are arranged side by side It is arranged in parallel, organic frame is connected by mobile device on the pedestal, the lower end of the rack is provided with cabinet, the cabinet Top be provided with lifting gear, mark module is provided on the lifting gear;It is described transmission bracing wire, cabinet, mark module, Mobile device and lifting gear are connected with programmable control system.
8. packing box Automatic Assembly Line according to claim 1, it is characterised in that:The assembling station one, assembling work Position two, assembling station three are identical with the structure of assembling station four.
9. packing box Automatic Assembly Line according to claim 7, it is characterised in that:The mark module includes mark master Machine and drive mark host mobility cylinder D, the mark host be provided with scanning means, sensing device, printing equipment with And device for labeling;Sliding block is provided on the cylinder D, the mark host is arranged on sliding block drives its movement by cylinder D.
CN201610270882.2A 2016-04-26 2016-04-26 Packing box automatic assembly line Expired - Fee Related CN105946281B (en)

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Application Number Priority Date Filing Date Title
CN201610270882.2A CN105946281B (en) 2016-04-26 2016-04-26 Packing box automatic assembly line

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Application Number Priority Date Filing Date Title
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CN105946281B true CN105946281B (en) 2018-05-22

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CN107310199A (en) * 2017-07-31 2017-11-03 孙全印 A kind of full-automatic facing paper production line
CN107775997A (en) * 2017-11-21 2018-03-09 江门市蓬江区进源包装实业有限公司 A kind of carton automatic nailing machine
CN108639483B (en) * 2018-07-04 2024-04-05 浙江大胜达包装股份有限公司 Labeller
CN108820398B (en) * 2018-08-14 2023-12-05 福建瑞德成自动化科技有限公司 Automatic cutter packaging line
CN108891657A (en) * 2018-08-29 2018-11-27 深圳市金海来自动化机械有限公司 A kind of mobile phone baling line
CN113334847A (en) * 2021-05-17 2021-09-03 武汉嘉艺华颂技术有限公司 Outer box assembly moulding integrated device
CN115072087B (en) * 2022-04-20 2024-05-24 赣州职业技术学院 Full-automatic weighing, code scanning and labeling detection equipment
CN115782295B (en) * 2023-01-16 2023-05-16 合肥润杰数控设备制造有限公司 Board indentation cutting device and method for packaging box production

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ITBO20120029A1 (en) * 2012-01-25 2013-07-26 Emmeci Spa GLUING DEVICE FOR A BOX FORMING MACHINE AND ITS GLUING METHOD
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Effective date of registration: 20181024

Address after: 518000 Guangdong Shenzhen Baoan District Xin'an street new town 72 District A industrial plant two floors.

Patentee after: Shenzhen Voion Colour Box & Paper Co., Ltd.

Address before: 523112 Dongcheng District main mountain village, Dongguan City, Guangdong

Patentee before: Dongguan Shanghe Voion Printing Co., Ltd.

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