CN108820398B

CN108820398B - Automatic cutter packaging line

Info

Publication number: CN108820398B
Application number: CN201810920794.1A
Authority: CN
Inventors: 温维坤; 兰金木; 温维新
Original assignee: Fujian Ruidecheng Automation Technology Co ltd
Current assignee: Fujian Ruidecheng Automation Technology Co ltd
Priority date: 2018-08-14
Filing date: 2018-08-14
Publication date: 2023-12-05
Anticipated expiration: 2038-08-14
Also published as: CN108820398A

Abstract

The invention discloses an automatic cutter packaging line, which relates to the technical field of cutter packaging and has the technical scheme that: the automatic packing machine comprises a cutter automatic packing system, an automatic labeling system, an automatic bundling system and a conveying line for conveying packing boxes, wherein the cutter automatic packing system, the automatic labeling system and the automatic bundling system are sequentially arranged along the conveying direction of the conveying line, the cutter automatic packing system is used for packing cutters into the packing boxes, the automatic labeling system is used for labeling the packing boxes conveyed to the automatic labeling line, and the automatic bundling system is used for stacking and bundling the packing boxes conveyed to the automatic bundling line. The automatic boxing system of the cutter is used for boxing the cutter, the cutter is conveyed to the automatic labeling system for labeling after boxing, then the cutter is conveyed to the automatic bundling system for stacking and bundling for discharging, and the automation degree of the whole process is high, so that the effect of improving the production efficiency of the cutter is achieved.

Description

Automatic cutter packaging line

Technical Field

The invention relates to the technical field of cutter packaging, in particular to an automatic cutter packaging line.

Background

After the production of the cutters such as flat cutters, milling cutters and the like, the cutters are usually arranged in the packaging box 1 through a cutter packaging box, as shown in fig. 1 and 2, the cutters 12 are inserted into the base 11, and then the outer shell 13 is covered to complete the packaging of the cutters. After boxing, the packaging box 1 is placed on a labeling machine for labeling, and stacking and bundling work is performed manually after labeling. In the existing cutter packaging process, the assembly process is simple and is usually performed manually, but the manual assembly speed is low, so that the production efficiency is low.

Disclosure of Invention

Aiming at the defects in the prior art, the invention aims to provide an automatic cutter packaging line which has the effect of improving the production efficiency.

In order to achieve the above purpose, the present invention provides the following technical solutions:

the utility model provides an automatic baling line of cutter, includes automatic dress box system of cutter, automatic labeling system, automatic bundling system and is used for conveying the transfer chain of packing carton, automatic dress box system of cutter, automatic labeling system and automatic bundling system set up along the direction of delivery of transfer chain in proper order, automatic dress box system of cutter includes the frame, sets up feed mechanism in the frame, advances base mechanism and advances shell mechanism, feed mechanism sets up on one side that the frame is close to the transfer chain initiating terminal, advance base mechanism and advance shell mechanism and set up respectively in the both sides of transfer chain, advance the discharge end of base mechanism to be connected with the mount pad that is used for fixing a position single base be provided with between feed mechanism and the shell mechanism and be used for taking out the cutter and carry out the first manipulator of assembly with the base on the mount pad pasting mechanism be provided with the laser marking machine that is used for the cutter marking between first manipulator centre gripping cutter to laser marking machine department, laser marking machine carries out the cutter and marks the back in one side that the frame is close to transfer chain initiating terminal, advance base mechanism and advance shell mechanism and set up and be used for carrying out the mount pad pasting system to carry out the second and carry out the mount pad pasting to the automatic packing carton to the second.

So set up, through the first manipulator that sets up, take out the cutter from feed mechanism and remove to laser marking machine department for laser marking machine carries out laser marking to the cutter, later first manipulator removes the cutter to the mount pad and assembles on the base of mount pad, and the base of cutter box is single in order etc. to advance the base mechanism that sets up and carries to locate single base on the mount pad, the assembly of cutter of being convenient for. And then the second manipulator takes the shell out of the shell feeding mechanism and assembles the shell on the base with the cutter, after the assembly is completed, the second manipulator takes the packing box with the cutter out of the assembling seat and sends the packing box to the conveying line, the packing box is sent to the automatic labeling system for labeling along with the pushing of the conveying line, and then the labeled packing box is piled up and bound up and sent out through the automatic binding system, so that the automatic packing flow of the cutter is completed, the whole process is high in automation degree, and the functions of marking, boxing, labeling and binding the cutter are integrated, so that the production efficiency of the cutter package is effectively improved.

Further set up: the automatic labeling system comprises a machine base, a limiting mechanism arranged on the conveying line and used for releasing the packing boxes one by one, a positioning mechanism used for positioning the packing boxes to be labeled and a labeling machine arranged on the machine base and used for labeling the fed packing boxes, wherein the limiting mechanism is arranged on a section of the conveying line, which is positioned at the position of the labeling machine, and the positioning mechanism is arranged on the conveying position of the conveying line after the limiting mechanism releases the packing boxes.

So set up, through the restriction mechanism of setting for go on passing through one by one to getting into the packing carton of labeller department, thereby fix a position the packing carton of single sending into through the positioning mechanism of setting, later paste the mark to the packing carton through the labeller of setting on the frame, thereby realize carrying out automatic labeling to the packing carton.

Further set up: the limit mechanism comprises limit plates symmetrically arranged on a conveying line, a locating plate connected with the tail end of the limit plate close to one side of the welting machine, a baffle fixedly arranged at the tail end of the other limit plate towards the conveying direction, and a first cylinder and a second cylinder arranged on one side of the conveying line opposite to the locating plate.

So set up, through the limiting plate that the symmetry set up for interval confession single packing carton passes through between two limiting plates, thereby with packing carton waiting to be listed as to carry in order between two limiting plates, and carry to between baffle and the locating plate afterwards, through the second cylinder that sets up, make the second cylinder drive the gap between baffle and the locating plate of blocking piece block, thereby prevent that the packing carton from continuing to carry. When single packing carton is cleared to needs, control second cylinder drive block piece opens the clearance between baffle and the locating plate for the packing carton is along with the transfer chain is sent out, and after single clear, first cylinder drive stopper stretches into in the spacing hole to support next packing carton, thereby restricts the removal of next packing carton, later second cylinder drive block piece blocks the clearance again, finally realizes the effect of clearing packing carton one by one.

Further set up: the positioning mechanism comprises a fixing seat arranged on the machine base, a third air cylinder arranged on the fixing seat, a fourth air cylinder arranged on the third air cylinder and a driving assembly used for driving the third air cylinder to move on the fixing seat, a piston rod of the third air cylinder is connected with a blocking rod used for blocking a packing box, a piston rod of the fourth air cylinder is connected with a positioning block used for propping against the packing box, the driving assembly comprises a sliding rail arranged on the fixing seat, a sliding block fixed at the bottom of the third air cylinder and sliding on the sliding rail, a screw rod penetrating through the sliding block and a servo motor used for driving the screw rod to rotate, the servo motor is arranged on one side of the fixing seat facing the moving direction of the conveying line, the screw rod is in threaded connection with the sliding block, one end of the screw rod idles on the fixing seat, and the other end of the screw rod is fixedly connected with a rotating shaft of the servo motor.

So set up, drive assembly through setting up for when servo motor drives the lead screw and rotates, the sliding block drives the third cylinder and slides on the slide rail, thereby can adjust third cylinder and fourth cylinder to being located the position of locating plate according to the demand, thereby adjust the starting position that the packing carton was pasted the mark, paste the mark in order to be fit for the labeller, be convenient for accurately paste the mark, and can adjust according to the packing carton of different specifications, realize improving its accommodation's effect. After the driving component is adjusted, the blocking rod is driven by the third cylinder to extend to the positioning plate and props against the positioning plate after a single packing box is released from the limiting mechanism, so that the packing box is intercepted, and then the positioning block is driven by the fourth cylinder to drive in the direction close to the packing box until the packing box props against the side face of the packing box, so that the packing box to be labeled is propped against between the positioning plate and the positioning block, the packing box to be labeled is positioned, and the labeling machine can accurately label.

Further set up: the automatic bundling system comprises a machine table, a bundling machine arranged on the machine table and a stacking mechanism arranged on the bundling machine, wherein the stacking mechanism comprises a limiting component arranged at the tail end of a conveying line and used for limiting a packing box, a stacking manipulator arranged on the machine table and a sucker arranged on the stacking manipulator and used for adsorbing the packing box, the limiting component comprises a clamping plate symmetrically arranged on the conveying line, two clamping blocks respectively connected with the two clamping plates towards the tail end close to the conveying direction, a support plate fixedly arranged at the conveying end of the conveying line, a fifth air cylinder arranged on the support plate and a limiting block connected with a piston rod of the fifth air cylinder, the gap between the clamping plates and the gap between the two clamping blocks are only used for allowing a single packing box to pass through, the fifth air cylinder is arranged in the gap between the two clamping blocks, the stacking manipulator is reciprocating on the limiting component of the conveying line and the bundling machine, and the bundling machine bundles the fed packing boxes and sends the bundled packing box.

So set up, receive the restriction of two cardboard when entering automatic binding system through the pile up neatly mechanism that sets up, single rank is orderly to be conveyed, when conveying line conveys two fixture blocks department, the piston rod drive restriction piece of fifth cylinder stretches out, and seal two fixture blocks towards the clearance of direction of delivery afterbody department, thereby limit packing carton between two fixture blocks, drive the sucking disc through pile up neatly manipulator afterwards and remove in spacing subassembly, and with packing carton adsorption column, afterwards remove to the strapper, reciprocating many times from this, make the packing carton pile up neatly on the strapper, when pile up neatly to the quantity of settlement, the strapper is to a plurality of packing carton that pile up neatly, and send out after tying up, realize the effect of pile up neatly and strapping the packing carton automation after the label.

Further set up: the shell feeding mechanism comprises a conveying belt, a material storage frame arranged on the conveying belt, a pushing assembly used for pushing the shell out of the material storage frame and a clamping assembly used for clamping the product out, wherein the clamping assembly is arranged at a position, close to the discharge end of the conveying belt, of the rack, a discharge hole is formed in the side wall, close to the clamping assembly, of the material storage frame, a supporting table is arranged on the discharge hole, the pushing assembly comprises a pushing cylinder arranged on one side, close to the clamping assembly, of the conveying belt, a moving block fixedly connected with a piston rod of the pushing cylinder, and a pushing block fixedly connected with the moving block, the pushing block stretches into the bottom end inside the material storage frame, when the pushing cylinder drives the piston rod to retract, the pushing block pushes the shell onto the supporting table, and the clamping assembly comprises a bracket fixed on the rack, a lifting cylinder arranged on the bracket, a 90-degree rotating cylinder connected with the lifting cylinder, and a pneumatic finger connected with the 90-degree rotating cylinder, the lifting cylinder controls the 90-degree rotating cylinder to lift, the pneumatic finger to rotate and be located on the supporting table, and the pushing block is used for clamping the shell from the supporting table.

So set up, through the storage frame that sets up, make the conveyer belt remove the shell in the storage frame to the position that is provided with the discharge gate, when the shell removes to discharge gate department, push cylinder drive pusher removes, thereby push the shell in the storage frame from the discharge gate to be placed on the brace table, the lift cylinder that sets up later drives 90 degrees revolving cylinder and pneumatic finger lift and makes it lie in the brace table, then 90 degrees revolving cylinder overturns 90 degrees with pneumatic finger, make pneumatic finger's tong lie in the shell on the brace table, afterwards pneumatic finger presss from both sides tightly the shell on the brace table, 90 degrees revolving cylinder drive pneumatic finger rotatory return after pressing from both sides, lift cylinder drives 90 degrees revolving cylinder and pneumatic finger return, thereby take out the effect that the shell is convenient for the centre gripping of second manipulator, realize automatic package box shell of sending out one by one.

Further set up: the feeding base mechanism comprises a vibration disc, a material passing channel connected with the discharge end of the vibration disc and a direct vibrator arranged below the material passing channel, wherein the width of the material passing channel is only used for a single base to pass through, and the discharge end of the material passing channel is connected with the assembly seat.

So set up, through the vibrations dish that sets up for the base is along with vibrations dish orderly conveying to the material on saying, and the straight vibrator that sets up can be with the base through the material on saying to send the assembly seat, thereby is convenient for carry the base in order, and send to the assembly seat on be convenient for carry out cutter and cutter box assembly.

Further set up: the cutter feeding mechanism comprises an electric sliding table arranged on one side of the frame close to the starting end of the conveying line and a cutter material rack arranged on the electric sliding table, and a plurality of cutter material trays for placing cutters are arranged on the cutter material rack.

So set up, through the electronic slip table that sets up, with cutter work or material rest propelling movement to suitable position on to the memory manipulator of being convenient for is from centre gripping cutter on the cutter charging tray, and a plurality of cutter charging trays can provide more cutters, and after the cutter on one of them cutter charging tray was got, accessible electronic slip table was taken next cutter charging tray propelling movement to suitable position, thereby is convenient for carry the cutter, and once carries a plurality of supplies system assembly, has effectively improved production efficiency.

Further set up: the conveying line is set to be respectively independent operation and the packing box conveying line, the labeling conveying line and the bundling conveying line which are consistent in conveying direction, and the packing box conveying line, the labeling conveying line and the bundling conveying line are respectively arranged on the automatic boxing system, the automatic labeling system and the automatic bundling system.

So set up, through divide into the transfer chain with the transfer chain packing transfer chain, paste the mark transfer chain and tie up the transfer chain for but three transfer chain independent operation, thereby according to the different demands of each system, the different conveying speed of adjustment is convenient for the production of entire system.

Further set up: the packing box transfer chain is close to and advances to be provided with positive and negative discharge mechanism in the position of base mechanism, positive and negative discharge mechanism is including setting up support frame in the frame, be fixed in the sixth cylinder on the support frame, the drive block of being connected with the sixth cylinder piston rod and the horizontal pole that is fixed in on the drive block perpendicularly, the support frame sets up in one side of packing box transfer chain, the piston rod of sixth cylinder deviates from the direction of delivery setting of packing box transfer chain, the horizontal pole spans on packing box transfer chain, just interval size between horizontal pole and the packing box transfer chain can supply the packing box to pass through.

So set up, because the packing carton that assembles is taking out and placing the in-process of production line, the base is all down, and be in vertical state after putting into the production line, forward and backward discharge mechanism through setting up, make when needing the packing carton to stand out after the base to carry towards the transfer chain direction of delivery, the second manipulator places the packing carton that will assemble on the horizontal pole towards deviating from the transfer chain of transfer chain one side, sixth cylinder drive horizontal pole is to deviating from the direction of transfer chain removal, thereby push away vertical packing carton level, make its level and base place on the transfer chain towards the transfer chain. When the base is required to be conveyed towards the position deviating from the conveying direction of the conveying line, the second manipulator places the packing box on the conveying line on one side of the transverse rod towards the conveying direction, and drives the transverse rod to move towards the conveying direction through the sixth cylinder, so that the vertical packing box is pushed flat, and after the vertical packing box is pushed flat, the base of the vertical packing box is conveyed towards the conveying direction deviating from the conveying line. Through above-mentioned scheme, realize placing the position of packing carton through demand adjustment second manipulator to carry the base of packing carton towards direction of delivery forward or direction.

By adopting the technical scheme, compared with the prior art, the invention has the following advantages:

1. through the feeding mechanism, the base feeding mechanism and the shell feeding mechanism, the cutter can be boxed by the first manipulator and the second manipulator, and a packaging box is formed for feeding, so that automatic boxing of the cutter is realized, and the production efficiency of the cutter is improved;

2. the automatic labeling system is used for automatically labeling the conveyed packaging boxes, and the automatic control effectively improves the production efficiency of the packaging boxes;

3. through the automatic binding system that sets up, can pile up neatly to paste the packing carton that the mark is good to pack into a set of sending out with the packing carton that the pile up neatly is good, replace the manual work to pile up neatly and tie up, have the effect that improves its production efficiency.

Drawings

Fig. 1 is a schematic structural view of a packing box;

FIG. 2 is an exploded view of the package and knife;

FIG. 3 is a schematic overall construction of a cutter automated packaging line;

FIG. 4 is a schematic diagram of the automatic boxing system for knives;

FIG. 5 is a schematic structural view of the labelling conveyor line;

fig. 6 is a schematic structural view of the packing box conveying line;

FIG. 7 is a schematic diagram of the configuration of the automated strapping system;

FIG. 8 is a schematic view of the structure of the docking mechanism;

FIG. 9 is a schematic view of the structure of the feeding mechanism;

fig. 10 is a schematic structural view of a palletizing robot.

In the figure: 1. packaging box; 11. a base; 12. a cutter; 13. a housing; 2. the automatic boxing system of the cutter; 21. a frame; 22. a feed mechanism; 221. an electric sliding table; 222. a cutter material rack; 223. a cutter tray; 23. a base feeding mechanism; 231. a vibration plate; 232. a material passing channel; 233. a direct vibrator; 24. a shell feeding mechanism; 241. a conveyor belt; 242. a storage frame; 2421. a discharge port; 2422. a support table; 2423. a fixed plate; 2424. a sliding housing; 2425. a linear sliding table; 2426. a slide block; 243. a pushing assembly; 2431. a pushing cylinder; 2432. a moving block; 2433. a pushing block; 2434. a first photodetector; 2435. a second photodetector; 244. a clamping assembly; 2441. a bracket; 2442. a lifting cylinder; 2443. a 90-degree rotary cylinder; 2444. pneumatic fingers; 25. a protective cover; 3. an automatic labeling system; 31. a base; 32. a travel limiting mechanism; 321. a limiting plate; 322. a positioning plate; 323. a baffle; 3231. a limiting hole; 324. a first cylinder; 3241. a limiting block; 325. a second cylinder; 3251. a blocking piece; 33. a positioning mechanism; 331. a fixing seat; 332. a third cylinder; 3321. a blocking rod; 333. a fourth cylinder; 3331. a positioning block; 334. a drive assembly; 3341. a slide rail; 3342. a sliding block; 3343. a screw rod; 3344. a servo motor; 34. labeling machine; 4. an automatic strapping system; 41. a machine table; 42. a strapping machine; 43. a stacking mechanism; 431. a limit component; 4311. a clamping plate; 4312. a clamping block; 4313. a support plate; 4314. a fifth cylinder; 4315. a limiting block; 432. a stacking manipulator; 433. a suction cup; 5. a conveying line; 51. packaging box conveying lines; 52. labeling a conveying line; 53. bundling the conveying line; 6. an assembly seat; 7. a first manipulator; 8. a laser marking machine; 9. a second manipulator; 10. a forward and reverse discharging mechanism; 101. a support frame; 102. a sixth cylinder; 103. a driving block; 104. a cross bar; 14. a straight plate; 15. a driving member; 16. a distance measuring sensor.

Detailed Description

An automated cutter packing line will be further described with reference to fig. 1 to 10.

The utility model provides an automatic baling line of cutter, as shown in fig. 3, includes cutter automatic boxing system 2, automatic subsides mark system 3, automatic strapping system 4 and is used for conveying transfer chain 5 of packing carton 1, cutter automatic boxing system 2, automatic subsides mark system 3 and automatic strapping system 4 set up along the direction of conveyance of transfer chain 5 in proper order, and is provided with the safety cover 25 that is used for sealing cutter automatic boxing system 2 on cutter automatic boxing system 2. The automatic boxing system 2 is used for boxing the cutters 12 and placing the packaging boxes 1 with the cutters 12 on the conveying line 5, when the conveying line 5 conveys the packaging boxes 1 to the automatic labeling system 3, the automatic labeling system 3 labels the packaging boxes 1, then the labeled packaging boxes 1 are conveyed to the automatic bundling system 4, and the automatic bundling system 4 stacks and bundles the packaging boxes 1.

As shown in fig. 3, the conveying lines 5 are set to be a packing box conveying line 51, a labeling conveying line 52 and a bundling conveying line 53 which are respectively and independently operated and have the same conveying direction, and the packing box conveying line 51, the labeling conveying line 52 and the bundling conveying line 53 respectively correspond to the automatic boxing system, the automatic labeling system 3 and the automatic bundling system 4, so that the conveying lines 5 with different conveying speeds can be respectively provided according to the requirements of different systems, and the whole assembly is convenient.

As shown in fig. 3 and 4, the automatic cutter-boxing system 2 includes a frame 21, a cutter feeding mechanism 22 provided on the frame 21, a base feeding mechanism 23, and a casing feeding mechanism 24, and a box conveying line 51 is also provided on the frame 21. The feeding mechanism 22 is disposed on one side of the frame 21 near the start end of the conveying line 5, and the base feeding mechanism 23 and the shell feeding mechanism 24 are disposed on two sides of the conveying line 5. As shown in fig. 8, the discharge end of the base feeding mechanism 23 is connected with an assembling base 6 for positioning the single base 11, the shape and size of the part of the assembling base 6 for positioning the base 11 correspond to those of the base 11, and an optical fiber sensor is arranged on the assembling base 6. A first manipulator 7 for taking out the cutter 12 from the cutter feeding mechanism 22 and assembling the cutter with the base 11 on the assembling seat 6 is arranged between the cutter feeding mechanism 22 and the casing feeding mechanism 24, the first manipulator 7 is in signal connection with the optical fiber sensor, and the optical fiber sensor is adopted for signal transmission in the process that the cutter 12 is clamped by the first manipulator 7 and moved to the assembling seat 6, so that positioning and assembling are carried out. Still be provided with laser marking machine 8 in frame 21, laser marking machine 8 sets up in frame 21 be located the feed mechanism 22 with advance in the position between the base mechanism 23 to when first manipulator 7 centre gripping cutter 12 moved to laser marking machine 8 department, laser marking machine 8 beaten the mark to cutter 12, beaten the mark after, first manipulator 7 again inserts cutter 12 in the base 11, accomplishes preliminary assembly. A second manipulator 9 is arranged between the conveyor line 5 and the feeding mechanism 24, the second manipulator 9 is started after the first manipulator 7 is assembled with the cutter 12, the housing 13 on the feeding mechanism 24 is clamped and moved to the position of the assembling seat 6, then the second manipulator 9 assembles the housing 13 with the base 11 assembled with the cutter 12, and after the assembling, the whole packaging box 1 is removed from the assembling seat 6 and put on the packaging box conveyor line 51, and therefore single stroke action of the second manipulator 9 is completed.

As shown in fig. 4 and 6, the packing box conveying line 51 is provided with a forward and reverse discharging mechanism 10 at a position close to the base feeding mechanism 23, and the forward and reverse discharging mechanism 10 comprises a supporting frame 101 arranged on the frame 21, a sixth cylinder 102 fixed on the supporting frame 101, a driving block 103 connected with a piston rod of the sixth cylinder 102, and a cross bar 104 vertically fixed on the driving block 103. The support frame 101 adopts the bolt fastening to set up in one side of packing carton transfer chain 51, the piston rod of sixth cylinder 102 deviates from the direction of delivery setting of packing carton transfer chain 51, the one end that drive piece 103 was kept away from to horizontal pole 104 is spanned on packing carton transfer chain 51, and interval size between horizontal pole 104 and the packing carton transfer chain 51 can supply packing carton 1 to pass through, when second manipulator 9 takes out packing carton 1 and puts into packing transfer chain 5, according to the requirement of system parameter, place on horizontal pole 104 on transfer chain 5 towards direction of delivery side or horizontal pole 104 deviates from on transfer chain 5 of direction of delivery side, when adopting the cylinder to drive piece 103 to remove from this, horizontal pole 104 pushes away vertical packing carton 1, and the base 11 after pushing away level is towards direction of delivery or deviates from the direction of delivery, the orientation of packing carton 1 base 11 after pushing away level is according to the position decision that packing carton 1 placed on packing transfer chain 51.

As shown in fig. 4 and 9, the shell feeding mechanism 24 includes a conveyor belt 241, a storage frame 242 disposed on the conveyor belt 241, a pushing component 243 for delivering the shell 13 from the storage frame 242, and a clamping component 244 for clamping the product, the conveyor belt 241 is disposed on a side of the frame 21 away from the conveyor line 5, and the clamping component 244 is disposed on a position of the frame 21 near a discharge end of the conveyor belt 241, wherein the conveyor belt 241 is disposed by a reciprocating conveyor belt 241, and the shell 13 in the storage frame 242 can be leveled by the reciprocating movement of the conveyor belt 241. The storage frame 242 is composed of a fixed plate 2423 fixed on one side of the conveyor belt 241 close to the conveyor line 5 and a sliding shell 2424 arranged around the fixed plate 2423, the sliding shell 2424 is arranged at a position corresponding to the fixed plate 2423 by adopting an acrylic door, one end of the acrylic door is hinged on the side wall of the sliding shell 2424, and the other end of the acrylic door is buckled with the other side of the sliding shell 2424, so that the shell 13 can be placed in the storage frame 242 by opening the acrylic door. A linear sliding table 2425 is fixed on the bottoms of the two ends of the conveyor belt 241, a sliding block 2426 is slid on the linear sliding table 2425, the sliding block 2426 is fixed with the bottom of the sliding shell 2424, and the linear sliding table 2425 controls the sliding shell 2424 to move, so that the distance between the sliding shell 2424 and the fixed plate 2423 is adjusted to be suitable for the size of the used shell 13. A discharge port 2421 is arranged on the side wall of the storage frame 242, which is close to the clamping component 244, the discharge port 2421 is formed by the space between the fixed plate 2423 and the side plate of the sliding shell 2424, the discharge port 2421 is provided with a straight plate 14, the top side wall of the fixed plate 2423 is provided with a driving piece 15 for driving the straight plate 14 to lift, the driving piece 15 is arranged on a linear sliding table 2425 on the side wall of the fixed plate 2423 in the vertical direction, and the size of the discharge port 2421 is adjusted when the linear sliding table 2425 drives the straight plate 14 to lift. At the discharge opening 2421, a supporting table 2422 is provided, and the pushing assembly 243 pushes out the housing 13, and the housing 13 is placed on the supporting table 2422.

As shown in fig. 9, the pushing assembly 243 includes a pushing cylinder 2431 disposed on one side of the conveyor belt 241 near the clamping assembly 244, a moving block 2432 fixedly connected to a piston rod of the pushing cylinder 2431, and a pushing block 2433 fixedly connected to the moving block 2432, wherein the pushing block 2433 extends into a bottom end of the storage frame 242. When the push cylinder 2431 drives the piston rod to retract, the push block 2433 pushes the housing 13 out of the discharge port 2421 and onto the support table 2422. A first photo detector 2434 is arranged on the outer side wall of the sliding shell 2424, the first photo detector 2434 is in signal connection with a pushing cylinder 2431 and a conveying belt 241, when the first photo detector 2434 detects that the shell 13 is in place, the pushing cylinder 2431 is started and pushes out the shell 13, and if the first photo detector 2434 does not detect the shell 13, the conveying belt 241 reciprocates, so that the shell 13 is leveled for discharging conveniently. A second photo detector 2435 is provided on one side of the support table 2422, the second photo detector 2435 is in signal connection with the clamp assembly 244, and when the second photo detector 2435 detects that the housing 13 is discharged, the clamp assembly 244 starts to be started. The clamping assembly 244 includes a bracket 2441 fixed to the frame 21, a lifting cylinder 2442 provided on the bracket 2441, a 90-degree rotating cylinder 2443 connected to the lifting cylinder 2442, and a pneumatic finger 2444 connected to the 90-degree rotating cylinder 2443, the lifting cylinder 2442 controlling the 90-degree rotating cylinder 2443 to lift, the 0-degree rotating cylinder controlling the pneumatic finger 2444 to rotate and be positioned on the support table 2422, the pneumatic finger 2444 clamping the housing 13 from the support table 2422. The support 2441 is provided with a distance measuring sensor 16 for detecting the size of the shell 13, and the distance measuring sensor 16 feeds back parameters to each system after the size of the shell 13 is detected, so that packaging, labeling and bundling of corresponding specifications are facilitated.

As shown in fig. 4 and 8, the base feeding mechanism 23 includes a vibration disk 231, a material passing channel 232 connected to the discharge end of the vibration disk 231, and a vibrator 233 disposed below the material passing channel 232, where the width of the material passing channel 232 is only used for passing through a single base 11, and the vibrator 233 is used for conveying the material passing channel 232 to the discharge end thereof, where the discharge end of the material passing channel 232 is connected to the assembly seat 6. In this embodiment, two vibration trays 231 are used to respectively transfer the bases 11 with different specifications to the assembling base 6, and the second manipulator 9 is identified and assembled on the base 11 with the corresponding specification according to the specification of the housing 13.

As shown in fig. 3 and 5, the automatic labeling system 3 includes a housing 31, a restricting mechanism 32 provided on the conveyor line 5 for releasing the packages 1 one by one, a positioning mechanism 33 for positioning the packages 1 to be labeled, and a labeling machine 34 provided on the housing 31 for labeling the fed packages 1, the restricting mechanism 32 being provided on a section of the conveyor line 5 located at the labeling machine 34, the positioning mechanism 33 being provided on a conveying position of the conveyor line 5 after the restricting mechanism 32 releases the packages 1. The line limiting mechanism 32 includes a limiting plate 321 symmetrically disposed on the conveying line 5, a positioning plate 322 connected to the end of the limiting plate 321 near the labelling machine 34, a baffle 323 fixedly disposed at the end of the other limiting plate 321 in the conveying direction, and a first cylinder 324 and a second cylinder 325 disposed on the conveying line 5 opposite to the positioning plate 322. Wherein the locating plate 322 is arranged at the tail end of the limiting plate 321 towards the conveying direction, the baffle 323 is provided with a limiting hole 3231, the gap between the two limiting plates 321 is only used for the passage of a single packing box 1, and the gap between the baffle 323 and the locating plate 322 is also only used for the passage of a single packing box 1. The first cylinder 324 and the second cylinder 325 are sequentially arranged along the conveying direction of the conveying line 5, a piston rod of the first cylinder 324 is connected with a limiting block 3241, one end, far away from the first cylinder 324, of the limiting block 3241 penetrates into a limiting hole 3231 to be arranged, a piston rod of the second cylinder 325 is connected with a blocking block 3251, the blocking block 3251 is located at one end, far away from the limiting plate 321, of the baffle 323, one end, far away from the second cylinder 325, of the blocking block 3251 is abutted against the positioning plate 322, and the second cylinder 325 drives the blocking block 3251 to move to shield or open a gap between the baffle 323 and the positioning plate 322 so as to limit the packing box 1.

As shown in fig. 3 and 5, the positioning mechanism 33 includes a fixed seat 331 disposed on the base 31, a third air cylinder 332 disposed on the fixed seat 331, a fourth air cylinder 333 disposed on top of the third air cylinder 332, and a driving assembly 334 for driving the third air cylinder 332 to move on the fixed seat 331. The piston rod of the third cylinder 332 is fixedly connected with a blocking rod 3321 for blocking the packaging box 1, and the piston rod of the fourth cylinder 333 is fixedly connected with a positioning block 3331 for propping against the packaging box 1. The driving assembly 334 includes a sliding rail 3341 disposed on the fixed seat 331, a sliding block 3342 fixed at the bottom of the third air cylinder 332 and sliding on the sliding rail 3341, a screw rod 3343 passing through the sliding block 3342, and a servo motor 3344 for driving the screw rod 3343 to rotate, wherein the servo motor 3344 is disposed on one side of the fixed seat 331 facing the moving direction of the conveying line 5, the screw rod 3343 is in threaded connection with the sliding block 3342, one end of the screw rod 3343 idles on the fixed seat 331, and the other end is fixedly connected with a rotating shaft of the servo motor 3344. The positions of the third air cylinder 332 and the fourth air cylinder 333 are adjusted by the driving assembly 334 to adapt to the position where the packaging box 1 needs to be labeled, so that the labeling machine 34 performs labeling at the corresponding position.

As shown in fig. 3 and 7, the automatic bundling system 4 includes a machine table 41, a bundling machine 42 fixedly disposed on the machine table 41, and a stacking mechanism 43 disposed on the bundling machine 42, wherein the stacking mechanism 43 includes a limiting component 431 disposed at an end of the conveying line 5 for limiting the packing box 1, a stacking manipulator 432 disposed on the machine table 41, and a suction cup 433 disposed on the stacking manipulator 432 and used for sucking the packing box 1. As shown in fig. 10, the palletizing robot 432 is driven by a servo screw machine to reciprocate between the stop assembly 431 of the conveyor line 5 and the strapping machine 42, and the strapping machine 42 bundles the fed packages 1 and feeds out the bundled packages 1. The limiting component 431 comprises a clamping plate 4311 symmetrically arranged on the conveying line 5, two clamping blocks 4312 fixedly connected with the tail ends of the two clamping plates 4311 towards the direction close to the conveying direction, a support plate 4313 fixedly arranged on the conveying end of the conveying line 5, a fifth air cylinder 4314 fixedly arranged on the support plate 4313 and a limiting block 4315 connected with a piston rod of the fifth air cylinder 4314, wherein the pair of fifth air cylinders 4314 is positioned in a gap between the two clamping blocks 4312. The clearance between the two clamping plates 4311 and the clearance between the two clamping blocks 4312 are only used for allowing a single packing box 1 to pass through, the two clamping plates 4311 are positioned at the conveying tail end of the conveying line 5 of the labeling machine 34, the packing box 1 enters between the two clamping blocks 4312 after passing through the two clamping plates 4311, and the fifth cylinder 4314 drives the limiting block 4315 to shield the clearance between the two clamping blocks 4312, so that the packing box 1 is blocked, and the stacking manipulator 432 is convenient for stacking the packing boxes 1.

Working principle: by placing the cutter 12 on the cutter tray 223, the cutter tray 223 of the cutter rack 222 is moved to a corresponding position along with the electric slide table 221. By placing the base 11 in the vibration tray 231, the base 11 is sent to the material passing path 232 with the vibration tray 231, and the base 11 is sent to the mount 6 by the vibrator 233. Then the first manipulator 7 is started, the cutter 12 is taken out from the cutter material disc 223 and moved to the laser marking machine 8, the cutter 12 is marked by the laser marking machine 8, and then the first manipulator 7 drives the cutter 12 to move to the position of the assembly seat 6, and the cutter 12 is assembled on the base 11. Then, the shell feeding mechanism 24 is started, when the first photoelectric detector 2434 detects that the shell 13 is in place, the pushing cylinder 2431 drives the pushing block 2433 to push the shell 13 out of the material storage frame 242 to the material outlet 2421 and push the shell onto the supporting table 2422, at the moment, the second photoelectric detector 2435 senses that the shell 13 is in place and feeds the shell back into the clamping assembly 244, the lifting cylinder 2442 is started to drive the 90-degree rotating cylinder 2443 to be oppositely positioned at the supporting table 2422, then the 90-degree rotating cylinder 2443 drives the pneumatic finger 2444 to turn 90 degrees, the pneumatic finger 2444 is positioned at the shell 13 on the supporting table 2422, the shell 13 is clamped, and after clamping, the 90-degree rotating cylinder 2443 drives the pneumatic finger 2444 to return, and the lifting cylinder 2442 drives the 90-degree rotating cylinder 2443 to return. At this time, the second manipulator 9 is started, the outer shell 13 is taken out from the pneumatic finger 2444 and moved to the base 11 to be assembled with the base 11, the packaging box 1 with the cutter 12 is formed after the assembly is completed, the packaging box 1 is taken out from the assembling seat 6 and placed on the conveying line 5 by the second manipulator 9, and is placed on one side of the conveying direction of the cross rod 104 or the other side of the cross rod 104 according to the forward and reverse requirements, and the cross rod 104 is pushed by the sixth cylinder 102 to trip the packaging box 1 after the placement. The packing boxes 1 are sent to the automatic labeling system 3 along with the conveying line 5, the packing boxes 1 are discharged one by one through the arranged limiting mechanism 32, and the discharged single packing boxes 1 are positioned by the arranged positioning mechanism 33 and then labeled through the labeling machine 34. After labeling, the packaging box 1 is sent to the automatic bundling system 4, the packaging box 1 is limited at the tail end of the conveying line 5 through the limiting component 431, the stacking manipulator 432 starts to stack at the moment, the bundling machine 42 bundles the stacked packaging box 1 groups, the bundling machine 42 sends the stacked packaging box 1 groups out after bundling is finished, and finally the automatic packaging process of the whole cutter 12 is completed. The whole system can be adjusted according to the packing boxes and the cutters of different specifications, the applicability is improved, the automation degree of the packing process of the whole cutter is high, the functions of marking, boxing, labeling and bundling of the cutter 12 are integrated, and the production efficiency of the cutter 12 packing is effectively improved.

The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above examples, and all technical solutions belonging to the concept of the present invention belong to the protection scope of the present invention. It should be noted that modifications and adaptations to the present invention may occur to one skilled in the art without departing from the principles of the present invention and are intended to be within the scope of the present invention.

Claims

1. An automated cutter packaging system, characterized in that: the automatic boxing machine comprises a cutter automatic boxing system (2), an automatic labeling system (3), an automatic bundling system (4) and a conveying line (5) for conveying a packaging box (1), wherein the cutter automatic boxing system (2), the automatic labeling system (3) and the automatic bundling system (4) are sequentially arranged along the conveying direction of the conveying line (5), the cutter automatic boxing system (2) comprises a frame (21), a cutter feeding mechanism (22) arranged on the frame (21), a base feeding mechanism (23) and a shell feeding mechanism (24), the cutter feeding mechanism (22) is arranged on one side, close to the starting end of the conveying line (5), of the frame (21), the base feeding mechanism (23) and the shell feeding mechanism (24) are respectively arranged on two sides of the conveying line (5), the discharge end of the base feeding mechanism (23) is connected with an assembling seat (6) for positioning a single base (11), a first manipulator (7) for taking out a cutter (12) from the cutter feeding mechanism (22) and assembling the base (11) on the assembling seat (6) is arranged between the cutter feeding mechanism (22) and the shell feeding mechanism (24), the first manipulator (7) is arranged between the cutter feeding mechanism (23) and the first manipulator (8), when first manipulator (7) centre gripping cutter (12) remove to laser marking machine (8) department, laser marking machine (8) are beaten cutter (12) and are beaten the back to marking, first manipulator (7) inserts cutter (12) in base (11), be provided with between transfer chain (5) and advancing shell mechanism (24) and be used for assembling shell (13) second manipulator (9) on base (11), second manipulator (9) start after first manipulator (7) assembled cutter (12), and second manipulator (9) presss from both sides packing carton (1) that will be equipped with cutter (12) after shell (13) are assembled on base (11) put into transfer chain (5), automatic label system (3) are used for pasting label to packing carton (1) of conveying to automatic label line department, automatic bundling system (4) are used for carrying out pile up and pack packing carton (1) of conveying to automatic bundling line position and label, second manipulator (9) start after first manipulator (7) assembled cutter (12), and second manipulator (9) are equipped with packing carton (1) clamp and are put on line (5) one by one after shell (12) are assembled on base (11), automatic label system (3) are used for pasting label (1) to be used for setting up and pass one by one (32) A positioning mechanism (33) for being used for carrying out location to packing carton (1) of labeling and setting up in frame (31) and be used for carrying out labeller (34) of labeling to packing carton (1) of sending into, spacing mechanism (32) set up in the section that transfer chain (5) are located labeller (34) position, positioning mechanism (33) set up in transfer chain (5) in the transport position behind spacing mechanism (32) release packing carton (1), automatic strapping system (4) include board (41), strapping machine (42) setting up on board (41) and pile up neatly mechanism (43) setting up on strapping machine (42), pile up neatly mechanism (43) including set up spacing subassembly (431) that are used for spacing packing carton (1) in the end of transfer chain (5), pile up neatly manipulator (432) setting up in on palletizing manipulator (432) and be used for adsorbing packing carton (1), spacing subassembly (431) including symmetry set up in the transport plate (4311) on transfer chain (5) behind the transport plate (4311), two end of setting up in the end of being close to 4313) respectively, two end of being close to 4313 on the transport plate (433) The packing machine comprises a fifth cylinder (4314) arranged on a support plate (4313) and a limiting block (4315) connected with a piston rod of the fifth cylinder (4314), wherein a gap between two clamping plates (4311) and a gap between two clamping blocks (4312) are used for only allowing a single packing box (1) to pass through, the fifth cylinder (4314) is arranged in a gap between the two clamping blocks (4312), a stacking manipulator (432) reciprocates on a limiting assembly (431) of a conveying line (5) and a bundling machine (42), and the bundling machine (42) bundles the fed packing boxes (1) and sends out bundled packing boxes (1) in a group mode.

2. The automated cutter packaging system of claim 1, wherein: the limiting mechanism (32) comprises a limiting plate (321) symmetrically arranged on a conveying line (5), a positioning plate (322) connected with the tail end of the limiting plate (321) close to one side of a welting machine, a baffle plate (323) fixedly arranged at the tail end of the other limiting plate (321) towards the conveying direction, and a first air cylinder (324) and a second air cylinder (325) arranged on one side of the conveying line (5) opposite to the positioning plate (322), wherein the positioning plate (322) is arranged on the tail end of the limiting plate (321) towards the conveying direction, the first air cylinder (324) and the second air cylinder (325) are sequentially arranged along the conveying direction of the conveying line (5), a gap between the two limiting plates (321) is only used for a single packing box (1) to pass through, a limiting hole (3231) is formed in the baffle plate (323), a piston rod of the first air cylinder (324) is connected with a limiting block (3241), the limiting block (3241) is far away from the inner end of the first air cylinder (324) and is far away from the limiting block (3231) which is connected with the piston rod (3251), and one end of the blocking block (3251) far away from the second air cylinder (325) is abutted against the positioning plate (322).

3. The automated cutter packaging system of claim 1, wherein: the positioning mechanism (33) comprises a fixed seat (331) arranged on the machine base (31), a third air cylinder (332) arranged on the fixed seat (331), a fourth air cylinder (333) arranged on the third air cylinder (332) and a driving component (334) used for driving the third air cylinder (332) to move on the fixed seat (331), a piston rod of the third air cylinder (332) is connected with a blocking rod (3321) used for blocking the packaging box (1), a piston rod of the fourth air cylinder (333) is connected with a positioning block (3331) used for propping against the packaging box (1), the driving component (334) comprises a sliding rail (3341) arranged on the fixed seat (331), a sliding block (3342) fixed at the bottom of the third air cylinder (332) and sliding on the sliding rail (3341), a screw rod (3343) penetrating through the sliding block (3342) and a servo motor (3344) used for driving the screw rod (3343) to rotate, the servo motor (3344) is arranged on one side of the fixed seat (331) facing the moving direction of the conveying line (5), and the sliding block (3343) is connected with one end of the screw rod (3343) and the other end of the screw rod (3343) which is connected with the screw rod (3343) in a threaded mode.

4. The automated cutter packaging system of claim 1, wherein: the shell feeding mechanism (24) comprises a conveying belt (241), a storage frame (242) arranged on the conveying belt (241), a pushing component (243) used for pushing the shell (13) out of the storage frame (242) and a clamping component (244) used for clamping products out, wherein the clamping component (244) is arranged on a position, close to a discharge end of the conveying belt (241), of the rack (21), the storage frame (242) is provided with a discharge hole (2421) close to the side wall of the clamping component (244), a supporting table (2422) is arranged on the discharge hole (2421), the pushing component (243) comprises a pushing cylinder (2431) arranged on one side of the conveying belt (241) close to the clamping component (244), a moving block (2432) fixedly connected with a piston rod of the pushing cylinder (2431) and a pushing block (2433) fixedly connected with the moving block (2432), the pushing block (2433) stretches into the bottom end inside the storage frame (242), and when the pushing cylinder (2431) drives the pushing block (2431) to retract, the pushing component (243) is arranged on the rack (2441) and comprises a piston rod (2442) fixedly arranged on the lifting component (2442) on the rack (2442) and the lifting component (2442) A 90 degree revolving cylinder (2443) connected with a lifting cylinder (2442) and a pneumatic finger (2444) connected with the 90 degree revolving cylinder (2443), wherein the lifting cylinder (2442) controls the 90 degree revolving cylinder (2443) to lift, the 90 degree revolving cylinder (2443) controls the pneumatic finger (2444) to rotate and be positioned on a supporting table (2422), and the pneumatic finger (2444) clamps a shell (13) from the supporting table (2422).

5. The automated cutter packaging system of claim 1, wherein: the feeding base mechanism (23) comprises a vibration disc (231), a material passing channel (232) connected with the discharge end of the vibration disc (231) and a direct vibrator (233) arranged below the material passing channel (232), wherein the width of the material passing channel (232) is only used for a single base (11) to pass through, and the discharge end of the material passing channel (232) is connected with the assembly base (6).

6. The automated cutter packaging system of claim 1, wherein: the cutter feeding mechanism (22) comprises an electric sliding table (221) arranged on one side of the frame (21) close to the starting end of the conveying line (5) and a cutter material rack (222) arranged on the electric sliding table (221), and a plurality of cutter material trays (223) for placing cutters (12) are arranged on the cutter material rack (222).

7. The automated cutter packaging system of claim 1, wherein: the packaging box conveying system is characterized in that the conveying line (5) is arranged to be respectively and independently operated, a packaging box conveying line (51), a labeling conveying line (52) and a bundling conveying line (53) are consistent in conveying direction, and the packaging box conveying line (51), the labeling conveying line (52) and the bundling conveying line (53) are respectively arranged on the automatic boxing system (2), the automatic labeling system (3) and the automatic bundling system (4).

8. The automated cutter packaging system of claim 7, wherein: the packaging box conveying line (51) is provided with a forward and reverse discharging mechanism (10) at a position close to the base feeding mechanism (23), the forward and reverse discharging mechanism (10) comprises a supporting frame (101) arranged on a frame (21), a sixth air cylinder (102) fixed on the supporting frame (101), a driving block (103) connected with a piston rod of the sixth air cylinder (102) and a cross rod (104) vertically fixed on the driving block (103), the supporting frame (101) is arranged on one side of the packaging box conveying line (51), the piston rod of the sixth air cylinder (102) is arranged in a conveying direction deviating from the packaging box conveying line (51), the cross rod (104) spans on the packaging box conveying line (51), and the space between the cross rod (104) and the packaging box conveying line (51) can be used for a packaging box (1) to pass through.