CN112265735A - 一种易降解的可食用饮料杯盖及其制备方法 - Google Patents

一种易降解的可食用饮料杯盖及其制备方法 Download PDF

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CN112265735A
CN112265735A CN202011110544.5A CN202011110544A CN112265735A CN 112265735 A CN112265735 A CN 112265735A CN 202011110544 A CN202011110544 A CN 202011110544A CN 112265735 A CN112265735 A CN 112265735A
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刘现鹏
邓晓璐
刘慧敏
刘东鑫
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Ganzhou wuseguang decoration design Engineering Co.,Ltd.
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Abstract

本发明公开了一种易降解的可食用饮料杯盖，包括下部包围圈、上部凸起盖圈和盖面，所述下部包围圈的内径与饮料杯杯口的尺寸相对应，所述上部凸起盖圈设置于下部包围圈的上部，所述盖面设置于上部凸起盖圈的内部，且所述盖面上设置有凸起状的吸嘴口，所述吸嘴口的顶部设置有密封盖，密封盖的上设置有爱心状的开启件。本发明的有益效果是，该可食用的杯盖，采用面粉、大米、木薯和红薯作为原材料，经过膨化工艺制成，是可以直接食用的天然材质吸管，遇到热水或者冷水都能在一定时间内使用，且遇水后可以自由弯曲，饮食饮料没有影响，食用口感更佳，原料可持续播种生产，真正做到了环保无污染。

Description

一种易降解的可食用饮料杯盖及其制备方法
技术领域
本发明涉及杯盖技术领域，特别是一种易降解的可食用饮料杯盖及其制备方法。
背景技术
目前，许多消费者已经习惯以一次性杯体装载即泡即饮的饮料如咖啡、茶饮、果汁、牛奶等，以便于携带。为避免消费者携带所述杯体时所述饮料溢出所述杯体之外，这些杯体的开口上方会封闭性地盖上一杯盖，这使得所述杯盖内表面有直接接触所述饮料的可能性，但上述杯盖大体上是以聚合物基的塑料材料制成，例如聚乙烯(Polyethylene)或乙烯-乙烯醇共聚物(EVOH)或聚苯乙烯(Polystyrene)或聚丙烯(PP,Polypropylene)等，消费者经常地饮用与这类塑料材料直接接触的饮料，特别是高温冲制的饮料(如以温度在90℃以上的热水冲制的咖啡或茶饮)，长期下来容易对人体造成健康上的疑虑以及食品的安全问题；其次，一般消费者在饮用完该饮料后，所述杯盖大多是直接当作垃圾，被大量的丢弃而非回收，容易对环境造成极大的破坏，无法实现生物可降解(Biodegradable)或可堆肥(Compostable)的最新环保要求，且对于瓶盖的功能现如今要求越来越高，不仅仅局限在用于瓶身上，还可以用做补充能量的食物。
发明内容
本发明的目的是为了解决上述问题，设计了一种易降解的可食用饮料杯盖及其制备方法。
实现上述目的本发明的技术方案为，一种易降解的可食用饮料杯盖，包括下部包围圈、上部凸起盖圈和盖面，所述下部包围圈的内径与饮料杯杯口的尺寸相对应，所述上部凸起盖圈设置于下部包围圈的上部，所述盖面设置于上部凸起盖圈的内部，且所述盖面上设置有凸起状的吸嘴口，所述吸嘴口的顶部设置有密封盖，密封盖的上设置有爱心状的开启件。
进一步的，所述下部包围圈、上部凸起盖圈和盖面由胚体和涂层组成，所述胚体包括由以下按重量份数计的原料：面粉20～40份，大米25-40份，果蔬渣25～50份，食品增稠剂1～8份，柠檬酸0.1～0.5份，苹果酸0.1～0.5份，天然香精0.1～0.5份，甜菊糖1～1.5份，木薯20～40份，红薯0～10份；所述涂层为食用明胶。
进一步的，一种易降解的可食用饮料杯盖的制备方法，包括以下步骤：
第一步，制浆：取果蔬渣25～50份用少量水进行稀释，放入打浆机进行打浆处理，用80～140目的滤网滤除残渣，滤后加入食品增稠剂1～8份和适量水，搅拌并加热至60～80℃，形成含水量25～32％之间的果蔬浆；
第二步，混料：取上述果蔬浆放入搅拌机，依次放入面粉20～40份，大米25-40份，木薯20～40份，红薯0～10份，柠檬酸0.1～0.5份，苹果酸0.1～0.5份，天然香精0.1～0.5份，甜菊糖1～1.5份和适量的水，进行搅拌，形成含水量在6～12％的湿粉状的混合料；
第三步，吸浆与预压：收集浆体并将收集到的浆体预压成湿胚体；
第四步，模压成型：配料后直接通过模具压制成含水率在70％±5％的湿坯；
第五步，热压整形：将上述含水率在70％±5％的湿坯直接转移到铝制或钢制的热压整形模内进行高温高压脱水，使产品含水率达到5-7％之间，其中，压力在15-20×103kgf之间，温度在150℃±10℃，热压时间45秒±5秒；
第六步，使用压力在1×10 3kgf切边机进行切边；
第七步，使用扣边机成型倒钩槽；
第八步，喷涂：取食用明胶粉与水按照1:1～1:3比例，浸泡40～60分钟后，加热到65～70℃，进行溶胶，形成明胶液，通过喷涂系统将明胶液喷涂到胚体的内、外表面上；
第九步，分切及干燥：喷涂后的管胚进行冷却、分切，通过输送带，进入干燥烘箱进行干燥，形成可食用杯盖；
第十步，包装：分切完以后，产品进入杯盖自动包装机，打包装箱；
第十一步，检验：对每批物料进行检验。
进一步的，在第二步中，进行搅拌时，转杆的转速是100转/分，搅拌时间10～20分钟。
进一步的，在第二步中，检验的范围包括长度、高度、直径、重量、承重力和冷热水变形时间的检测。
其有益效果在于，1、该可食用的杯盖，采用面粉、大米、木薯和红薯作为原材料，经过膨化工艺制成，是可以直接食用的天然材质吸管，遇到热水或者冷水都能在一定时间内使用，且遇水后可以自由弯曲，饮食饮料没有影响，食用口感更佳，原料可持续播种生产，真正做到了环保无污染。
2、采用榨汁后的果蔬渣制造管胚，充分利用现有资源，减少了白色污染。
3、采用琼脂粉与果蔬中的纤维果胶结合，可以解决面粉干燥后容易裂开的问题，延长杯盖沾水后刚性，采用喷涂工艺，不仅可以防止吸管干燥时出现裂口，而且可以延长吸管入水软化的时间，达到提高产品质量的目的。
4、本杯盖的盖面上设置有凸起的吸嘴口，只需要扳动开启件，打开密封盖，就可以嘴对吸嘴口直接喝饮料，简化了喝饮料的步骤，且省去吸管，节省了制造吸管的材料。
附图说明
图1是本发明所述名称的结构示意图；
图中，1、下部包围圈；2、上部凸起盖圈；3、盖面；4、吸嘴口；5、密封盖；6、开启件。
具体实施方式
下面结合附图对本发明进行具体描述，如图1所示，一种易降解的可食用饮料杯盖，包括下部包围圈1、上部凸起盖圈2和盖面3，所述下部包围圈1的内径与饮料杯杯口的尺寸相对应，所述上部凸起盖圈2设置于下部包围圈1的上部，所述盖面3设置于上部凸起盖圈2的内部，且所述盖面3上设置有凸起状的吸嘴口4，所述吸嘴口4的顶部设置有密封盖5，密封盖5的上设置有爱心状的开启件6。
进一步的，所述下部包围圈1、上部凸起盖圈2和盖面3由胚体和涂层组成，所述胚体包括由以下按重量份数计的原料：面粉20～40份，大米25-40份，果蔬渣25～50份，食品增稠剂1～8份，柠檬酸0.1～0.5份，苹果酸0.1～0.5份，天然香精0.1～0.5份，甜菊糖1～1.5份，木薯20～40份，红薯0～10份；所述涂层为食用明胶。
进一步的，一种易降解的可食用饮料杯盖的制备方法，包括以下步骤：
第一步，制浆：取果蔬渣25～50份用少量水进行稀释，放入打浆机进行打浆处理，用80～140目的滤网滤除残渣，滤后加入食品增稠剂1～8份和适量水，搅拌并加热至60～80℃，形成含水量25～32％之间的果蔬浆；
第二步，混料：取上述果蔬浆放入搅拌机，依次放入面粉20～40份，大米25-40份，木薯20～40份，红薯0～10份，柠檬酸0.1～0.5份，苹果酸0.1～0.5份，天然香精0.1～0.5份，甜菊糖1～1.5份和适量的水，进行搅拌，进行搅拌时，转杆的转速是100转/分，搅拌时间10～20分钟，形成含水量在6～12％的湿粉状的混合料；
第三步，吸浆与预压：收集浆体并将收集到的浆体预压成湿胚体；
第四步，模压成型：配料后直接通过模具压制成含水率在70％±5％的湿坯；
第五步，热压整形：将上述含水率在70％±5％的湿坯直接转移到铝制或钢制的热压整形模内进行高温高压脱水，使产品含水率达到5-7％之间，其中，压力在15-20×103kgf之间，温度在150℃±10℃，热压时间45秒±5秒；
第六步，使用压力在1×10 3kgf切边机进行切边；
第七步，使用扣边机成型倒钩槽；
第八步，喷涂：取食用明胶粉与水按照1:1～1:3比例，浸泡40～60分钟后，加热到65～70℃，进行溶胶，形成明胶液，通过喷涂系统将明胶液喷涂到胚体的内、外表面上；
第九步，分切及干燥：喷涂后的管胚进行冷却、分切，通过输送带，进入干燥烘箱进行干燥，形成可食用杯盖；
第十步，包装：分切完以后，产品进入杯盖自动包装机，打包装箱；
第十一步，检验：对每批物料进行检验，检验的范围包括长度、高度、直径、重量、承重力和冷热水变形时间的检测。
上述技术方案仅体现了本发明技术方案的优选技术方案，本技术领域的技术人员对其中某些部分所可能做出的一些变动均体现了本发明的原理，属于本发明的保护范围之内。

Claims (5)

1.一种易降解的可食用饮料杯盖，其特征在于，包括下部包围圈(1)、上部凸起盖圈(2)和盖面(3)，所述下部包围圈(1)的内径与饮料杯杯口的尺寸相对应，所述上部凸起盖圈(2)设置于下部包围圈(1)的上部，所述盖面(3)设置于上部凸起盖圈(2)的内部，且所述盖面(3)上设置有凸起状的吸嘴口(4)，所述吸嘴口(4)的顶部设置有密封盖(5)，密封盖(5)的上设置有爱心状的开启件(6)。
2.根据权利要求1所述的一种易降解的可食用饮料杯盖，其特征在于，所述下部包围圈(1)、上部凸起盖圈(2)和盖面(3)由胚体和涂层组成，所述胚体包括由以下按重量份数计的原料：面粉20～40份，大米25-40份，果蔬渣25～50份，食品增稠剂1～8份，柠檬酸0.1～0.5份，苹果酸0.1～0.5份，天然香精0.1～0.5份，甜菊糖1～1.5份，木薯20～40份，红薯0～10份；所述涂层为食用明胶。
3.一种易降解的可食用饮料杯盖的制备方法，其特征在于，包括以下步骤：
第一步，制浆：取果蔬渣25～50份用少量水进行稀释，放入打浆机进行打浆处理，用80～140目的滤网滤除残渣，滤后加入食品增稠剂1～8份和适量水，搅拌并加热至60～80℃，形成含水量25～32％之间的果蔬浆；
第二步，混料：取上述果蔬浆放入搅拌机，依次放入面粉20～40份，大米25-40份，木薯20～40份，红薯0～10份，柠檬酸0.1～0.5份，苹果酸0.1～0.5份，天然香精0.1～0.5份，甜菊糖1～1.5份和适量的水，进行搅拌，形成含水量在6～12％的湿粉状的混合料；
第三步，吸浆与预压：收集浆体并将收集到的浆体预压成湿胚体；
第四步，模压成型：配料后直接通过模具压制成含水率在70％±5％的湿坯；
第五步，热压整形：将上述含水率在70％±5％的湿坯直接转移到铝制或钢制的热压整形模内进行高温高压脱水，使产品含水率达到5-7％之间，其中，压力在15-20×10 3kgf之间，温度在150℃±10℃，热压时间45秒±5秒；
第六步，使用压力在1×10 3kgf切边机进行切边；
第七步，使用扣边机成型倒钩槽；
第八步，喷涂：取食用明胶粉与水按照1:1～1:3比例，浸泡40～60分钟后，加热到65～70℃，进行溶胶，形成明胶液，通过喷涂系统将明胶液喷涂到胚体的内、外表面上；
第九步，分切及干燥：喷涂后的管胚进行冷却、分切，通过输送带，进入干燥烘箱进行干燥，形成可食用杯盖；
第十步，包装：分切完以后，产品进入杯盖自动包装机，打包装箱；
第十一步，检验：对每批物料进行检验。
4.根据权利要求3所述的一种易降解的可食用饮料杯盖的制备方法，其特征在于，在第二步中，进行搅拌时，转杆的转速是100转/分，搅拌时间10～20分钟。
5.根据权利要求3所述的一种易降解的可食用饮料杯盖的制备方法，其特征在于，在第二步中，检验的范围包括长度、高度、直径、重量、承重力和冷热水变形时间的检测。
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