CN111745736A - 一种利用废旧橡胶制品生产再生橡胶的制备工艺 - Google Patents

一种利用废旧橡胶制品生产再生橡胶的制备工艺 Download PDF

Info

Publication number
CN111745736A
CN111745736A CN202010722366.5A CN202010722366A CN111745736A CN 111745736 A CN111745736 A CN 111745736A CN 202010722366 A CN202010722366 A CN 202010722366A CN 111745736 A CN111745736 A CN 111745736A
Authority
CN
China
Prior art keywords
rubber
cutting
waste
slitting
rollers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202010722366.5A
Other languages
English (en)
Other versions
CN111745736B (zh
Inventor
邱甜甜
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangxi Boyi Sports Plastic Material Technology Co ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202010722366.5A priority Critical patent/CN111745736B/zh
Publication of CN111745736A publication Critical patent/CN111745736A/zh
Application granted granted Critical
Publication of CN111745736B publication Critical patent/CN111745736B/zh
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00—Combinations of several similar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
    • B26D1/15—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with vertical cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
    • B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
    • B26D1/22—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter coacting with a movable member, e.g. a roller
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/003—Cutting work characterised by the nature of the cut made; Apparatus therefor specially adapted for cutting rubber
    • B26D3/005—Cutting work characterised by the nature of the cut made; Apparatus therefor specially adapted for cutting rubber for cutting used tyres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
    • B26D3/18—Cutting work characterised by the nature of the cut made; Apparatus therefor to obtain cubes or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04—Disintegrating plastics, e.g. by milling
    • B29B17/0412—Disintegrating plastics, e.g. by milling to large particles, e.g. beads, granules, flakes, slices
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B3/00—Presses characterised by the use of rotary pressing members, e.g. rollers, rings, discs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/0006—Cutting members therefor
    • B26D2001/0033—Cutting members therefor assembled from multiple blades
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00—Combinations of several similar cutting apparatus
    • B26D2011/005—Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
    • B29B17/04—Disintegrating plastics, e.g. by milling
    • B29B2017/0424—Specific disintegrating techniques; devices therefor
    • B29B2017/044—Knives
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/62—Plastics recycling; Rubber recycling

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)

Abstract

本发明涉及一种利用废旧橡胶制品生产再生橡胶的制备工艺，具体涉及到一种利用废旧橡胶制品生产再生胶的装置，包括工作台、用于将橡胶内胎分切成橡胶条的分条切割机构、用于对橡胶条进行下压输送导向的压料导向机构、用于将橡胶条压平的平压机构和用于将橡胶条分切成橡胶块的切块机构，所述工作台台面上设有长条状的路径板，在所述工作台台面上沿所述路径板路径直线方向依次设置有所述分条切割机构、所述压料导向机构、所述平压机构和所述切块机构；本发明提供的装置通过两轮切割完成对废旧橡胶轮胎的分切，能够获得大小均匀的橡胶块，便于进行后续的加工处理，且装置结构简单，操作稳定、方便。

Description

一种利用废旧橡胶制品生产再生橡胶的制备工艺
技术领域
本发明涉及废旧橡胶回收技术领域，具体提出了一种利用废旧橡胶制品生产再生橡胶的制备工艺。
背景技术
橡胶产业是国民经济的重要基础产业之一，其产品遍及工业及日常生活的方方面面。在此可以将橡胶产品简单做个分类列举，如橡胶轮胎、机械传送带、橡胶管、橡胶缓冲材料、橡胶密封材料、衣帽饰品配件、鞋、玩具、家电配件等；橡胶产品所涉及的应用领域广泛，如交通运输、采矿选矿、建筑装饰、机械设备、航空航天、电工电子、军工国防等。
每年生产大量橡胶制品的同时，也同样产生了大量的废旧橡胶制品，为了减小废旧橡胶制品的“黑色污染”对环境的破坏，同时提高对资源的再回收利用率，现如今都在推动对废旧橡胶制品的回收利用，废旧橡胶制品回收后可以制成胶粒、胶粉等再生胶原料用于新橡胶制品的加工制造，可以作为骨料添加剂生产橡胶混凝土，也可以作为沥青改性剂等，因此废旧橡胶回收同样可以物尽其用，有着广泛的用途。
每年生产大量汽车橡胶轮胎的同时，也同样生产着大量的汽车橡胶内胎，每年也会产生大量的废旧的橡胶内胎，大批量的废旧橡胶内胎可以进行集中回收利用处理，废旧橡胶内胎和废旧橡胶轮胎一样，在回收处理的过程中一般都要经过切割、水洗、干燥、破碎等加工处理步骤，橡胶内胎相比较橡胶轮胎而言质地更软，在传统的切割环节，一般都是直接通过绞碎切割，切割获得的橡胶块大小不均匀，继而影响后续的加工处理。
基于上述问题，本发明提供了一种利用废旧橡胶制品生产再生橡胶的制备工艺，具体涉及到一种利用废旧橡胶制品生产再生胶的装置。
发明内容
为了解决上述问题，本发明提供了一种利用废旧橡胶制品生产再生橡胶的制备工艺，用于解决上述背景技术中提到的问题。
为了实现上述目的，本发明采用以下技术方案来实现：一种利用废旧橡胶制品生产再生橡胶的制备工艺，其工艺具体包括以下步骤：
S1、内胎分割：将废旧的车轮橡胶内胎进行分割，使得环状的内胎成为长筒状；
S2、条状切割：将步骤S1中得到的长筒状的废旧内胎通过分条切割机构切割成一个个橡胶条；
S3、胶条压平：将步骤S2中切割得到的橡胶条通过平压机构进行压平；
S4、块状切割：将步骤S3中进行预先压平的橡胶条通过切块机构进行切割，使得橡胶条进一步被分切成橡胶块；
采用上述步骤S1-S4的利用废旧橡胶制品生产再生橡胶的制备工艺在对废旧的橡胶车轮内胎进行再生胶生产加工的过程中还具体涉及到一种利用废旧橡胶制品生产再生胶的装置，包括工作台、用于将橡胶内胎分切成橡胶条的分条切割机构、用于对橡胶条进行下压输送导向的压料导向机构、用于将橡胶条压平的平压机构和用于将橡胶条分切成橡胶块的切块机构，所述工作台台面上设有长条状的路径板，在所述工作台台面上沿所述路径板路径直线方向依次设置有所述分条切割机构、所述压料导向机构、所述平压机构和所述切块机构；其中：
所述分条切割机构包括驱动电机、两个一号旋转轴、两个二号旋转轴、两个传动链条、两个侧压辊、分切主动辊和分切配合辊，所述驱动电机通过电机固定座固定安装在所述工作台台面的底端，两个所述一号旋转轴竖直转动安装在所述工作台上且分布在所述路径板的两侧，其中一个所述一号旋转轴与所述驱动电机的输出轴固定连接，所述一号旋转轴上设有齿轮和一号链轮，两个所述一号旋转轴上的两个所述齿轮相互啮合，两个所述侧压辊一一对应固定安装在两个所述一号旋转轴的顶端，且两个所述侧压辊位于所述路径板的上方，两个所述二号旋转轴竖直转动安装在所述工作台上且分布在所述路径板的两侧，所述二号旋转轴上设有二号链轮，分布在所述路径板同一侧的所述一号链轮和所述二号链轮之间通过所述传动链条啮合传动，所述分切主动辊和所述分切配合辊一一对应固定安装在两个所述二号旋转轴的顶端，所述分切主动辊和所述分切配合辊均位于所述路径板的上方且位于所述侧压辊和所述压料导向机构之间；
所述路径板上设有位于两侧且固定设置在所述工作台台面上的支撑侧板，所述压料导向机构、所述压平机构和所述切块机构沿直线方向依次设置在两个所述支撑侧板之间，其中：所述压料导向机构包括横跨固定在两个所述支撑侧板之间的横跨板、两个铰接在所述横跨板上面向所述平压机构一面的调节气缸和铰接设置在两个所述支撑侧板之间的导向组件，所述导向组件包括两个一一对应铰接在两个所述支撑侧板内侧的辊架和沿直线排列转动安装在两个所述辊架之间的若干被动辊，两个所述辊架与两个所述调节气缸的输出端对应铰接。
优选的，两个所述侧压辊之间的间隙为1-2cm，所述分切主动辊的辊面上沿轴向均匀排列设置有若干分切刀，所述分切配合辊的辊面上沿轴向均匀设置有与若干所述分切刀一一对应的环切刀槽，所述分切刀伸向对应设置的刀槽中。
优选的，所述平压机构包括若干平压辊，若干所述平压辊沿水平直线方向均匀排列并转动安装在两个所述支撑侧板之间。
优选的，所述切块机构包括固定安装在两个所述支撑侧板底端之间的梁架、竖直固定安装在所述梁架顶端的切割气缸和固定安装在所述切割气缸输出端的切割刀，所述路径板上在位于所述切割刀的正下方位置设有细长的避位孔。
优选的，所述所述工作台的台面上设有进料滑板，所述工作台的台面底端设有落料滑板，所述进料滑板的下滑口位置与所述路径板连接，所述进料滑板呈扇环状，所述路径板的前端伸向所述落料滑板的上方。
上述技术方案具有如下优点或者有益效果：
本发明提供了一种利用废旧橡胶制品生产再生橡胶的制备工艺，具体涉及到一种利用废旧橡胶制品生产再生胶的装置，通过设置的分条切割机构将进行预先压扁后再进行分切处理，从而经过一轮切割得到若干均匀的橡胶条，通过设置的压料导向机构可进行输送导向，便于将橡胶条引导至平压机构中，通过平压机构可在二轮切割前进行预先压平处理，通过设置的切块机构可将压扁的橡胶条进行再次分切，从而在二轮切割后得到均匀大小的橡胶块，综上所述，本发明提供的装置通过两轮切割完成对废旧橡胶轮胎的分切，能够获得大小均匀的橡胶块，便于进行后续的加工处理，且装置结构简单，操作稳定、方便。
附图说明
通过阅读参照以下附图对非限制性实施例所作的详细描述，本发明及其特征、外形和优点将会变得更加明显。在全部附图中相同的标记指示相同的部分，并未刻意按照比例绘制附图，重点在于示出本发明的主旨。
图1是本发明提供的一种利用废旧橡胶制品生产再生橡胶的制备工艺的工艺流程图；
图2是本发明提供的一种利用废旧橡胶制品生产再生胶的装置在一个视角下的立体结构示意图；
图3是图2中A处的局部放大示意图；
图4是图2中B处的局部放大示意图；
图5是本发明提供的一种利用废旧橡胶制品生产再生胶的装置在另一个视角下的立体结构示意图；
图6是本发明提供的一种利用废旧橡胶制品生产再生胶的装置的俯视图；
图7是本发明提供的一种利用废旧橡胶制品生产再生胶的装置的侧视图。
图中：1、工作台；11、进料滑板；12、路径板；121、支撑侧板；122、避位孔；13、落料滑板；2、分条切割机构；21、驱动电机；22、一号旋转轴；221、齿轮；222、一号链轮；23、二号旋转轴；231、二号链轮；24、传动链条；25、侧压辊；26、分切主动辊；261、分切刀；27、分切配合辊；271、刀槽；3、压料导向机构；31、横跨板；32、调节气缸；33、导向组件；331、辊架；332、被动辊；4、平压机构；41、平压辊；5、切块机构；51、梁架；52、切割气缸；53、切割刀。
具体实施方式
下面对照附图，通过对实施例的描述，对本发明的具体实施方式作进一步详细的说明，目的是帮助本领域的技术人员对本发明的构思、技术方案有更完整、准确和深入的理解，并有助于其实施，但不作为对本发明的限定。
参阅附图1-7所示，一种利用废旧橡胶制品生产再生橡胶的制备工艺，其工艺具体包括以下步骤：
S1、内胎分割：将废旧的车轮橡胶内胎进行分割，使得环状的内胎成为长筒状；
S2、条状切割：将步骤S1中得到的长筒状的废旧内胎通过分条切割机构2切割成一个个橡胶条；
S3、胶条压平：将步骤S2中切割得到的橡胶条通过平压机构4进行压平；
S4、块状切割：将步骤S3中进行预先压平的橡胶条通过切块机构5进行切割，使得橡胶条进一步被分切成橡胶块；
采用上述步骤S1-S4的利用废旧橡胶制品生产再生橡胶的制备工艺在对废旧的橡胶车轮内胎进行再生胶生产加工的过程中还具体涉及到一种利用废旧橡胶制品生产再生胶的装置，包括工作台1、用于将橡胶内胎分切成橡胶条的分条切割机构2、用于对橡胶条进行下压输送导向的压料导向机构3、用于将橡胶条压平的平压机构4和用于将橡胶条分切成橡胶块的切块机构5，工作台1台面上设有长条状的路径板12，在工作台1台面上沿路径板12路径直线方向依次设置有分条切割机构2、压料导向机构3、平压机构4和切块机构5；
工作台1的台面上焊接安装有进料滑板11，工作台1的台面底端焊接安装有落料滑板13，进料滑板11的下滑口位置与路径板12焊接，进料滑板11呈扇环状，路径板12的前端伸向落料滑板13的上方。进料滑板11、路径板12和落料滑板13构成了废旧车轮内胎的切割输送路径，经过步骤S1预先将废旧内胎分割成长筒状后，内胎将从进料滑板11处投放，在路径板12上完成切割，而最终切割得到的橡胶块将落在落料滑板13上。
分条切割机构2包括驱动电机21、两个一号旋转轴22、两个二号旋转轴23、两个传动链条24、两个侧压辊25、分切主动辊26和分切配合辊27，驱动电机21通过电机固定座固定安装在工作台1台面的底端，两个一号旋转轴22竖直转动安装在工作台1上且分布在路径板12的两侧，其中一个一号旋转轴22与驱动电机21的输出轴固定连接，一号旋转轴22上设有齿轮221和一号链轮222，两个一号旋转轴22上的两个齿轮221相互啮合，两个侧压辊25一一对应焊接在两个一号旋转轴22的顶端，且两个侧压辊25位于路径板12的上方，两个二号旋转轴23竖直转动安装在工作台1上且分布在路径板12的两侧，二号旋转轴23上设有二号链轮231，分布在路径板12同一侧的一号链轮222和二号链轮231之间通过传动链条24啮合传动，分切主动辊26和分切配合辊27一一对应焊接在两个二号旋转轴23的顶端，分切主动辊26和分切配合辊27均位于路径板12的上方且位于侧压辊25和压料导向机构3之间；
两个侧压辊25之间的间隙为2cm，分切主动辊26的辊面上沿轴向均匀排列设置有五个分切刀261，分切配合辊27的辊面上沿轴向均匀设置有与五个分切刀261一一对应的环切刀槽271，分切刀261伸向对应设置的刀槽271中。
启动整个装置后，可将通过步骤S1内胎分割而获得的长筒状的内胎投放进进料滑板11中，内胎将顺着进料滑板11的斜坡自动向下滑动，便可执行步骤S2条状切割的操作，驱动电机21启动后将带动与之连接的一号旋转轴22转动，一方面，通过啮合的两个齿轮221的传动将实现两个一号旋转轴22相对转动，从而带动两个侧压辊25相对转动，滑落的长筒状的内胎将落向两个侧压辊25之间，两个侧压辊25在带动内胎向前输送的同时将内胎进行压扁，另一方面，位于同一侧的一号旋转轴22和二号旋转轴23在传动链条24的带动下实现同步转动，被压扁的内胎继续向前输送将从分切主动辊26和分切配合辊27之间经过，在五个分切刀261和刀槽271的配合下将把压扁的内胎分切成一个个橡胶条，橡胶条将被分切主动辊26和分切配合辊27继续带动向前输送。
路径板12上设有位于两侧且焊接在工作台1台面上的支撑侧板121，压料导向机构3、压平机构和切块机构5沿直线方向依次设置在两个支撑侧板121之间，其中：压料导向机构3包括横跨焊接固定在两个支撑侧板121之间的横跨板31、两个铰接在横跨板31上面向平压机构4一面的调节气缸32和铰接设置在两个支撑侧板121之间的导向组件33，导向组件33包括两个一一对应铰接在两个支撑侧板121内侧的辊架331和沿直线排列转动安装在两个辊架331之间的五个被动辊332，两个辊架331与两个调节气缸32的输出端对应铰接。
被分切得到的橡胶条在向前输送经过平压机构4之前通过压料导向机构3进行输送导向，具体的，可通过启动两个调节气缸32用于调节导向组件33向下倾斜的幅度，使得幅度合适，橡胶条在向前输送的过程中将从一排被动辊332下方经过，沿向下倾斜的直线方向排列的被动辊332将对橡胶条进行导向，使得橡胶条便于进入平压辊41的下方。
平压机构4包括三个平压辊41，三个平压辊41沿水平直线方向均匀排列并转动安装在两个支撑侧板121之间。具体的，平压辊41可以通过装配电机进行旋转驱动，也可以直接选用电动转辊。
在执行步骤S3胶条压平操作时，经过压料导向机构3进行输送导向的橡胶条将通过平压辊41，三个平压辊41将把橡胶条水平压扁，同时将带动压扁的橡胶条继续向前输送。
切块机构5包括焊接固定安装在两个支撑侧板121底端之间的梁架51、通过螺丝竖直固定安装在梁架51顶端的切割气缸52和焊接固定安装在切割气缸52输出端的切割刀53，路径板12上在位于切割刀53的正下方位置设有细长的避位孔122。
在执行步骤S4块状切割操作时，一方面被压扁的橡胶条将匀速地被继续向前输送，另一方面，切割气缸52将往复带动切割刀53完成对橡胶条的切割，完成切割后得到的橡胶块将落在落料滑板13中。
本领域技术人员应该理解，本领域技术人员结合现有技术以及上述实施例可以实现所述变化例，在此不予赘述。这样的变化例并不影响本发明的实质内容，在此不予赘述。
以上对本发明的较佳实施例进行了描述。需要理解的是，本发明并不局限于上述特定实施方式，其中未尽详细描述的设备和结构应该理解为用本领域中的普通方式予以实施；任何熟悉本领域的技术人员，在不脱离本发明技术方案作出许多可能的变动和修饰，或修改为等同变化的等效实施例，这并不影响本发明的实质内容。因此，凡是未脱离本发明技术方案的内容，依据本发明的技术实质对以上实施例所做的任何简单修改、等同变化及修饰，均仍属于本发明技术方案保护的范围内。

Claims (5)

1.一种利用废旧橡胶制品生产再生橡胶的制备工艺，其特征在于：其工艺具体包括以下步骤：
S1、内胎分割：将废旧的车轮橡胶内胎进行分割，使得环状的内胎成为长筒状；
S2、条状切割：将步骤S1中得到的长筒状的废旧内胎通过分条切割机构(2)切割成一个个橡胶条；
S3、胶条压平：将步骤S2中切割得到的橡胶条通过平压机构(4)进行压平；
S4、块状切割：将步骤S3中进行预先压平的橡胶条通过切块机构(5)进行切割，使得橡胶条进一步被分切成橡胶块；
采用上述步骤S1-S4的利用废旧橡胶制品生产再生橡胶的制备工艺在对废旧的橡胶车轮内胎进行再生胶生产加工的过程中还具体涉及到一种利用废旧橡胶制品生产再生胶的装置，包括工作台(1)、用于将橡胶内胎分切成橡胶条的分条切割机构(2)、用于对橡胶条进行下压输送导向的压料导向机构(3)、用于将橡胶条压平的平压机构(4)和用于将橡胶条分切成橡胶块的切块机构(5)，所述工作台(1)台面上设有长条状的路径板(12)，在所述工作台(1)台面上沿所述路径板(12)路径直线方向依次设置有所述分条切割机构(2)、所述压料导向机构(3)、所述平压机构(4)和所述切块机构(5)；其中：
所述分条切割机构(2)包括驱动电机(21)、两个一号旋转轴(22)、两个二号旋转轴(23)、两个传动链条(24)、两个侧压辊(25)、分切主动辊(26)和分切配合辊(27)，所述驱动电机(21)通过电机固定座固定安装在所述工作台(1)台面的底端，两个所述一号旋转轴(22)竖直转动安装在所述工作台(1)上且分布在所述路径板(12)的两侧，其中一个所述一号旋转轴(22)与所述驱动电机(21)的输出轴固定连接，所述一号旋转轴(22)上设有齿轮(221)和一号链轮(222)，两个所述一号旋转轴(22)上的两个所述齿轮(221)相互啮合，两个所述侧压辊(25)一一对应固定安装在两个所述一号旋转轴(22)的顶端，且两个所述侧压辊(25)位于所述路径板(12)的上方，两个所述二号旋转轴(23)竖直转动安装在所述工作台(1)上且分布在所述路径板(12)的两侧，所述二号旋转轴(23)上设有二号链轮(231)，分布在所述路径板(12)同一侧的所述一号链轮(222)和所述二号链轮(231)之间通过所述传动链条(24)啮合传动，所述分切主动辊(26)和所述分切配合辊(27)一一对应固定安装在两个所述二号旋转轴(23)的顶端，所述分切主动辊(26)和所述分切配合辊(27)均位于所述路径板(12)的上方且位于所述侧压辊(25)和所述压料导向机构(3)之间；
所述路径板(12)上设有位于两侧且固定设置在所述工作台(1)台面上的支撑侧板(121)，所述压料导向机构(3)、所述压平机构和所述切块机构(5)沿直线方向依次设置在两个所述支撑侧板(121)之间，其中：所述压料导向机构(3)包括横跨固定在两个所述支撑侧板(121)之间的横跨板(31)、两个铰接在所述横跨板(31)上面向所述平压机构(4)一面的调节气缸(32)和铰接设置在两个所述支撑侧板(121)之间的导向组件(33)，所述导向组件(33)包括两个一一对应铰接在两个所述支撑侧板(121)内侧的辊架(331)和沿直线排列转动安装在两个所述辊架(331)之间的若干被动辊(332)，两个所述辊架(331)与两个所述调节气缸(32)的输出端对应铰接。
2.根据权利要求1所述的一种利用废旧橡胶制品生产再生橡胶的制备工艺，其特征在于：两个所述侧压辊(25)之间的间隙为1-2cm，所述分切主动辊(26)的辊面上沿轴向均匀排列设置有若干分切刀(261)，所述分切配合辊(27)的辊面上沿轴向均匀设置有与若干所述分切刀(261)一一对应的环切刀槽(271)，所述分切刀(261)伸向对应设置的刀槽(271)中。
3.根据权利要求1所述的一种利用废旧橡胶制品生产再生橡胶的制备工艺，其特征在于：所述平压机构(4)包括若干平压辊(41)，若干所述平压辊(41)沿水平直线方向均匀排列并转动安装在两个所述支撑侧板(121)之间。
4.根据权利要求1所述的一种利用废旧橡胶制品生产再生橡胶的制备工艺，其特征在于：所述切块机构(5)包括固定安装在两个所述支撑侧板(121)底端之间的梁架(51)、竖直固定安装在所述梁架(51)顶端的切割气缸(52)和固定安装在所述切割气缸(52)输出端的切割刀(53)，所述路径板(12)上在位于所述切割刀(53)的正下方位置设有细长的避位孔(122)。
5.根据权利要求1所述的一种利用废旧橡胶制品生产再生橡胶的制备工艺，其特征在于：所述所述工作台(1)的台面上设有进料滑板(11)，所述工作台(1)的台面底端设有落料滑板(13)，所述进料滑板(11)的下滑口位置与所述路径板(12)连接，所述进料滑板(11)呈扇环状，所述路径板(12)的前端伸向所述落料滑板(13)的上方。
CN202010722366.5A 2020-07-24 2020-07-24 一种利用废旧橡胶制品生产再生橡胶的制备工艺 Active CN111745736B (zh)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010722366.5A CN111745736B (zh) 2020-07-24 2020-07-24 一种利用废旧橡胶制品生产再生橡胶的制备工艺

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010722366.5A CN111745736B (zh) 2020-07-24 2020-07-24 一种利用废旧橡胶制品生产再生橡胶的制备工艺

Publications (2)

Publication Number Publication Date
CN111745736A true CN111745736A (zh) 2020-10-09
CN111745736B CN111745736B (zh) 2021-02-09

Family

ID=72710686

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010722366.5A Active CN111745736B (zh) 2020-07-24 2020-07-24 一种利用废旧橡胶制品生产再生橡胶的制备工艺

Country Status (1)

Country Link
CN (1) CN111745736B (zh)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113102059A (zh) * 2021-03-17 2021-07-13 湖北文理学院 一种不规则铝材回收用破碎打包装置
CN113858300A (zh) * 2021-09-15 2021-12-31 榆树市金山环保橡胶设备制造有限公司 一种橡胶加工用能够高效除粉尘的废气处理装置
CN116100705A (zh) * 2023-04-12 2023-05-12 江苏中宏环保科技有限公司 一种废旧轮胎制备胶块的分切清洗装置
CN116277852A (zh) * 2022-11-23 2023-06-23 宁波华城橡塑机械有限公司 一种橡胶产品的加工生产线

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB769847A (en) * 1955-06-09 1957-03-13 Henry A Lane & Company Ltd Improvements in or relating to machines for cutting cheese
GB885914A (en) * 1958-05-13 1962-01-03 Haas Friedrich Maschf A roller designed to give even pressure in the treatment of flat material such as textile fabrics
CN2505253Y (zh) * 2001-09-25 2002-08-14 李德林 橡胶基材切片机
DE102006015311A1 (de) * 2006-03-30 2007-10-04 Oleksandr Gitelman Verfahren und Vorrichtung zum Herausziehen von Metalldrähten aus Verstärkungslagen der Reifen
CN201161403Y (zh) * 2008-02-29 2008-12-10 尹家旺 轮胎橡胶纵裁机
CN104511934A (zh) * 2014-12-19 2015-04-15 广东恒健制药有限公司 一种创可贴滚切装置

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB769847A (en) * 1955-06-09 1957-03-13 Henry A Lane & Company Ltd Improvements in or relating to machines for cutting cheese
GB885914A (en) * 1958-05-13 1962-01-03 Haas Friedrich Maschf A roller designed to give even pressure in the treatment of flat material such as textile fabrics
CN2505253Y (zh) * 2001-09-25 2002-08-14 李德林 橡胶基材切片机
DE102006015311A1 (de) * 2006-03-30 2007-10-04 Oleksandr Gitelman Verfahren und Vorrichtung zum Herausziehen von Metalldrähten aus Verstärkungslagen der Reifen
CN201161403Y (zh) * 2008-02-29 2008-12-10 尹家旺 轮胎橡胶纵裁机
CN104511934A (zh) * 2014-12-19 2015-04-15 广东恒健制药有限公司 一种创可贴滚切装置

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113102059A (zh) * 2021-03-17 2021-07-13 湖北文理学院 一种不规则铝材回收用破碎打包装置
CN113102059B (zh) * 2021-03-17 2023-06-06 湖北文理学院 一种不规则铝材回收用破碎打包装置
CN113858300A (zh) * 2021-09-15 2021-12-31 榆树市金山环保橡胶设备制造有限公司 一种橡胶加工用能够高效除粉尘的废气处理装置
CN116277852A (zh) * 2022-11-23 2023-06-23 宁波华城橡塑机械有限公司 一种橡胶产品的加工生产线
CN116277852B (zh) * 2022-11-23 2024-04-19 宁波华城橡塑机械有限公司 一种橡胶产品的加工生产线
CN116100705A (zh) * 2023-04-12 2023-05-12 江苏中宏环保科技有限公司 一种废旧轮胎制备胶块的分切清洗装置

Also Published As

Publication number Publication date
CN111745736B (zh) 2021-02-09

Similar Documents

Publication Publication Date Title
CN111745736B (zh) 一种利用废旧橡胶制品生产再生橡胶的制备工艺
CN108326364B (zh) 一种双锯片切割机
CN215881898U (zh) 一种纸尿裤生产用弧形裁切装置
CN212241698U (zh) 一种用于塑料母粒生产的料条切粒装置
CN208290245U (zh) 一种切粒机料条导向装置
CN203199778U (zh) 一种成型机的自动牵引定长切断机构
CN213860854U (zh) 一种瓦楞纸包装箱的模切及边角料回收系统
CN212978867U (zh) 一种色母粒切割设备
CN209439334U (zh) 一种瓶盖割头机
CN108381612B (zh) 一种双向自动滑切装置
CN111605102A (zh) 一种eva布料材质填充物的加工设备
CN213412622U (zh) 一种保温板加工用废料回收装置
CN216992789U (zh) 一种用于压延生产线中的传动机构
CN214605500U (zh) 一种胶带挤出压延设备
CN219894452U (zh) 饼胚的连续定量上料装置
CN210389328U (zh) 载带边料的切割装置
CN219093800U (zh) 一种带钢生产用纵剪装置
CN213829819U (zh) 橡胶开炼机
CN216578713U (zh) 一种塑料切粒机的切粒装置
CN220389567U (zh) 一种瓦楞纸成型加工装置
CN221314361U (zh) 一种橡胶片切条机
CN210551807U (zh) 一种鞋材用裁切刀
CN216139477U (zh) 一种干法制粒机用破碎筛粒装置
CN212123931U (zh) 一种压片大小及厚度可调的硅橡胶高分子材料压片装置
CN210732656U (zh) 一种epdm橡胶原胶切胶机

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20210120

Address after: 332200 West Park, Gold Industrial Park, Ruichang City, Jiujiang City, Jiangxi Province

Applicant after: JIANGXI BOYI SPORTS PLASTIC MATERIAL TECHNOLOGY Co.,Ltd.

Address before: College of chemistry and environmental engineering, Jiangsu Institute of technology, 1801 Zhongwu Avenue, Changzhou City, Jiangsu Province, 213163

Applicant before: Qiu Tiantian

GR01 Patent grant
GR01 Patent grant
REG Reference to a national code

Ref country code: HK

Ref legal event code: DE

Ref document number: 40033567

Country of ref document: HK