CN111716404B - 一种夹层玻璃加工用胶垫裁剪装置 - Google Patents

一种夹层玻璃加工用胶垫裁剪装置 Download PDF

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CN111716404B
CN111716404B CN202010485612.XA CN202010485612A CN111716404B CN 111716404 B CN111716404 B CN 111716404B CN 202010485612 A CN202010485612 A CN 202010485612A CN 111716404 B CN111716404 B CN 111716404B
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cutting
plate
shearing table
laminated glass
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CN111716404A (zh
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汪永强
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Huangshan Huada Aluminum Plastic Doors And Windows Co ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/08—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type
    • B26D1/085—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates of the guillotine type for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
    • B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
    • B26D1/04—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member
    • B26D1/06—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates
    • B26D1/10—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge
    • B26D1/105—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a linearly-movable cutting member wherein the cutting member reciprocates in, or substantially in, a direction parallel to the cutting edge for thin material, e.g. for sheets, strips or the like
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00—Combinations of several similar cutting apparatus
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/08—Means for actuating the cutting member to effect the cut
    • B26D5/086—Electric, magnetic, piezoelectric, electro-magnetic means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/01—Means for holding or positioning work
    • B26D7/02—Means for holding or positioning work with clamping means
    • B26D7/025—Means for holding or positioning work with clamping means acting upon planar surfaces
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B26D7/28—Means for performing other operations combined with cutting for counting the number of cuts or measuring cut lenghts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D11/00—Combinations of several similar cutting apparatus
    • B26D2011/005—Combinations of several similar cutting apparatus in combination with different kind of cutters, e.g. two serial slitters in combination with a transversal cutter

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

本发明属于剪切台领域，公开了一种夹层玻璃加工用胶垫裁剪装置，用于解决现有胶垫切割不方便的问题。其包括剪切台，其特征在于：所述剪切台的顶部依次设有拉板、切割板和压块，拉板、切割板和压块相互平行设置，拉板和切割板之间通过搭扣锁连接，拉板上滑动连接有夹持胶垫的压板一，切割板上滑动连接有底端位于其下方的刀架，刀架底部安装有沿剪切台宽度方向设置的切割刀，切割板的侧壁通过滑板固定有刀片，刀片沿剪切台长度方向设置，压块在剪切台顶部竖直方向上下移动。本发明结构简单，操作方便，胶垫切割高效，大大降低了工作人员的劳动强度，提高了夹层玻璃的切割效率。

Description

一种夹层玻璃加工用胶垫裁剪装置
技术领域
本发明涉及剪切台技术领域，尤其涉及一种夹层玻璃加工用胶垫裁剪装置。
背景技术
夹层玻璃是由两片或多片玻璃，之间夹了一层或多层有机聚合物中间膜，经过特殊的高温预压（或抽真空）及高温高压工艺处理后，使玻璃和中间膜永久粘合为一体的复合玻璃产品。常用的夹层玻璃中间膜有：PVB、SGP、EVA、PU等。
现有的夹层玻璃通常次将对胶垫进行裁剪，并将胶垫至于两篇玻璃之间。而传统胶垫通常是将卷装的胶垫铺设于剪切台上，先沿宽度方向将胶垫裁剪下来，在通过直尺对胶垫进行二次裁剪成需要的形状。此过程中，需要胶垫裁剪精度低，胶垫裁剪效率低。
发明内容
本发明的目的是为了解决现有技术中存在的胶垫切割不方便的问题，而提出的一种夹层玻璃加工用胶垫裁剪装置。
为了实现上述目的，本发明采用了如下技术方案：
一种夹层玻璃加工用胶垫裁剪装置，包括剪切台，所述剪切台的顶部依次设有拉板、切割板和压块，拉板、切割板和压块相互平行设置，拉板和切割板之间通过搭扣锁连接，拉板上滑动连接有夹持胶垫的压板一，切割板上滑动连接有底端位于其下方的刀架，刀架底部安装有沿剪切台宽度方向设置的切割刀，切割板的侧壁通过滑板固定有刀片，刀片沿剪切台长度方向设置，压块在剪切台顶部竖直方向上下移动。
优选的，所述剪切台的顶部两侧边缘处均设有沿其长度方向设置的滑槽，拉板的底部两端和切割板底部两端均设有滑块，滑块滑动连接于滑槽内。
优选的，所述拉板的侧壁设有水平设置的置物通道一，压板一在竖直方向上滑动连接于置物通道一内，压板一的顶部固定有连接杆一，连接杆一的顶部贯穿置物通道一并固定有位于拉板上方的压板二，压板二底部和拉板顶部之间连接有拉簧一。
优选的，所述切割板的顶设有置物通道二，刀架在水平方向滑动连接于置物通道二内，置物通道二的内壁上胶合有橡胶条，刀架通过橡胶条固定于切割板上。
优选的，所述刀架顶部贯穿有刀模，切割刀固定于刀模底部，刀模和刀架之间通过限位凸起卡接。
优选的，所述剪切台的侧壁上设有安装通道一，剪切台的顶部设有与安装通道一连通的安装通道二，安装通道一内在水平方向上滑动连接有推板，推板的顶部固定有梯形块，梯形块的一侧设有滑动连接于安装通道二内的连接杆二，连接杆二的底部倾斜设置，连接杆二的顶部固定于压块的底部，压块的竖截面为T形结构，压块的底部两端均通过拉簧二固定于剪切台顶部。
优选的，所述剪切台的侧壁固定有外罩，外罩内安装驱动推板在水平方向移动的驱动电机。
本发明的有益效果为：
1、针对不同大小的玻璃，先通过滑板带动刀片在长度方向对胶垫进行切割，随后，刀模下移，切割刀在宽度方向对胶垫进行切割，使胶垫在剪切台上一次剪切成型，解决了传统胶垫需要两步切割的问题，大大提高了胶垫的剪切效率；
2、装置结构简单，便于将胶垫夹持于压板一和拉板之间，胶垫在移动过程中处于平直状态，避免了手工拉动胶垫使胶垫产生扭曲、折痕而导致胶垫切割不平整的情况，提高了夹层玻璃的成型质量；
3、通过驱动电机驱动推板工作，使梯形块朝连接杆二移动并将连接杆二顶起，不影响胶垫的移动，同时，驱动电机驱动推板复位，胶垫夹持于胶垫和剪切台之间，便于胶垫的固定，胶垫不易移位，便于切割刀和刀片对胶垫进行裁剪，位于压块和切割板之间的胶垫便于下次剪切时，拉板的固定，操作方便。
附图说明
图1为本发明提出的一种夹层玻璃加工用胶垫裁剪装置不工作时的俯视图；
图2为本发明提出的一种夹层玻璃加工用胶垫裁剪装置工作时的俯视图；
图3为本发明提出的一种夹层玻璃加工用胶垫裁剪装置中，压板一和拉板之间连接处竖截面的剖视图；
图4为本发明提出的一种夹层玻璃加工用胶垫裁剪装置中，切割板和刀架之间连接处竖截面的剖视图；
图5为本发明提出的一种夹层玻璃加工用胶垫裁剪装置中切割板和滑板连接处的主视图；
图6为本发明提出的一种夹层玻璃加工用胶垫裁剪装置中，压块和剪切台之间连接处竖截面的剖视图。
图中：10、剪切台；12、滑槽；12、安装通道一；13、导向辊一；14、导向辊二；20、拉板；21、压板一；22、连接杆一；23、压板二；24、拉簧一；30、切割板；31、搭扣锁；32、刀架；33、刀模；34、限位凸起；35、切割刀；36、滑板；37、刀片；40、压块；41、拉簧二；42、连接杆二；43、推板；44、梯形块；45、外罩；46、开关；50、胶垫。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。
参照图1-6，一种夹层玻璃加工用胶垫裁剪装置，包括剪切台10，所述剪切台10的顶部依次设有拉板20、切割板30、压块40、导向辊一13和导向辊二14，拉板20、切割板30和压块40相互平行设置，拉板20和切割板30之间通过搭扣锁31连接，拉板20上滑动连接有夹持胶垫50的压板一21，切割板30上滑动连接有底端位于其下方的刀架32，刀架32底部安装有沿剪切台10宽度方向设置的切割刀35，用于在宽度方向切割胶垫50，切割板30的侧壁通过滑板36固定有刀片37，刀片37沿剪切台10长度方向设置，用于在长度方向切割胶垫50，压块40在剪切台10顶部竖直方向上下移动，压块40压住胶垫50，便于切割，所述剪切台10的顶部两侧边缘处均设有沿其长度方向设置的滑槽11，拉板20的底部两端和切割板30底部两端均设有滑块，滑块滑动连接于滑槽11内，所述拉板20的侧壁设有水平设置的置物通道一，压板一21在竖直方向上滑动连接于置物通道一内，压板一21的顶部固定有连接杆一22，连接杆一22的顶部贯穿置物通道一并固定有位于拉板20上方的压板二23，压板二23底部和拉板20顶部之间连接有拉簧一24，所述切割板30的顶设有置物通道二，刀架32在水平方向滑动连接于置物通道二内，置物通道二的内壁上胶合有橡胶条，刀架32通过橡胶条固定于切割板30上，所述刀架32顶部贯穿有刀模33，切割刀35固定于刀模33底部，刀模33和刀架32之间通过限位凸起34卡接，所述剪切台10的侧壁上设有安装通道一12，剪切台10的顶部设有与安装通道一12连通的安装通道二，安装通道一12内在水平方向上滑动连接有推板43，推板43的顶部固定有梯形块44，梯形块44的一侧设有滑动连接于安装通道二内的连接杆二42，连接杆二42的顶部倾斜设置，连接杆二42的顶部固定于压块40的底部，压块40的竖截面为T形结构，压块40的底部两端均通过拉簧二41固定于剪切台10顶部，所述剪切台10的侧壁固定有外罩45，外罩45内安装驱动推板43在水平方向移动的驱动电机，剪切台10的顶部设有于控制驱动电机工作的开关46，剪切台10的顶部设有用于标记长度的网格线。
工作原理：
S1:将胶垫50的一端夹持于压板一21和置物通道一底部内壁之间，驱动电机工作，推板43带动梯形块44朝连接杆二42移动并将连接杆二42顶起；
S2：胶垫50的一端夹持于压板一21和拉板20之间，拉板20朝远离压块40的一端移动，移动至定长距离，驱动电机使推板43复位，胶垫50夹持于压块40和剪切台10之间；
S3：刀模33下移，滑板36带动刀片37在长度方向对胶垫50进行切割，随后，刀模33下移，切割刀35在宽度方向对胶垫50进行切割。
以上所述，仅为本发明较佳的具体实施方式，但本发明的保护范围并不局限于此，任何熟悉本技术领域的技术人员在本发明揭露的技术范围内，根据本发明的技术方案及其发明构思加以等同替换或改变，都应涵盖在本发明的保护范围之内。

Claims (6)

1.一种夹层玻璃加工用胶垫裁剪装置，包括剪切台，其特征在于：所述剪切台的顶部依次设有拉板、切割板和压块，拉板、切割板和压块相互平行设置，拉板和切割板之间通过搭扣锁连接，拉板上滑动连接有夹持胶垫的压板一，切割板上滑动连接有底端位于其下方的刀架，刀架底部安装有沿剪切台宽度方向设置的切割刀，切割板的侧壁通过滑板固定有刀片，刀片沿剪切台长度方向设置，压块在剪切台顶部竖直方向上下移动；
所述剪切台的侧壁上设有安装通道一，剪切台的顶部设有与安装通道一连通的安装通道二，安装通道一内在水平方向上滑动连接有推板，推板的顶部固定有梯形块，梯形块的一侧设有滑动连接于安装通道二内的连接杆二，连接杆二的底部倾斜设置，连接杆二的顶部固定于压块的底部，压块的竖截面为T形结构，压块的底部两端均通过拉簧二固定于剪切台顶部。
2.根据权利要求1所述的一种夹层玻璃加工用胶垫裁剪装置，其特征在于：所述剪切台的顶部两侧边缘处均设有沿其长度方向设置的滑槽，拉板的底部两端和切割板底部两端均设有滑块，滑块滑动连接于滑槽内。
3.根据权利要求2所述的一种夹层玻璃加工用胶垫裁剪装置，其特征在于：所述拉板的侧壁设有水平设置的置物通道一，压板一在竖直方向上滑动连接于置物通道一内，压板一的顶部固定有连接杆一，连接杆一的顶部贯穿置物通道一并固定有位于拉板上方的压板二，压板二底部和拉板顶部之间连接有拉簧一。
4.根据权利要求3所述的一种夹层玻璃加工用胶垫裁剪装置，其特征在于：所述切割板的顶设有置物通道二，刀架在水平方向滑动连接于置物通道二内，置物通道二的内壁上胶合有橡胶条，刀架通过橡胶条固定于切割板上。
5.根据权利要求4所述的一种夹层玻璃加工用胶垫裁剪装置，其特征在于：所述刀架顶部贯穿有刀模，切割刀固定于刀模底部，刀模和刀架之间通过限位凸起卡接。
6.根据权利要求1所述的一种夹层玻璃加工用胶垫裁剪装置，其特征在于：所述剪切台的侧壁固定有外罩，外罩内安装驱动推板在水平方向移动的驱动电机。
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