Disclosure of Invention
The invention aims to solve the technical problem of providing connector rubber ring assembling equipment.
In order to solve the problems, the technical scheme adopted by the invention is as follows:
a connector rubber ring assembling device comprises a frame assembly; the frame assembly is respectively provided with a vibration feeding channel, a rubber ring opening device, a rubber ring feeding device, a plug-in piece transferring device and an output device; wherein,
vibrating the feeding channel, and feeding pre-stored sealing ring pieces to the rubber ring opening device one by one;
the rubber ring opening device is used for opening the sealing ring piece output by the vibration feeding channel into a rectangular shape;
the plug-in unit feeding device is used for horizontally outputting the plug-in unit which is coiled in advance and is provided with the film, and tearing the films on the two sides;
the rotating disc is provided with an upper rubber ring station, an assembling station and a finished product output station;
a sealing ring piece is placed on the upper sealing ring station and is opened in a rectangular shape by a sealing ring feeding device;
the assembly station is used for mounting the plug-in transfer device on the sealing ring piece which is rectangular and opened at the rubber ring mounting station after the plug-in transfer device takes out and adjusts the plug-in body from the plug-in feeding device;
and a finished product output station, wherein the output device outputs the plug-in bodies assembled at the assembly station.
As a further improvement of the above technical solution:
the vibration feeding channel comprises a vibration feeding machine and a vibration box.
The rubber ring opening device comprises a vibration output terminal positioned at the output end of the vibration feeding channel; the vibration jacking carrier moving upwards is arranged at an inlet at the bottom of the vibration output terminal, the vibration two-degree-of-freedom clamping rod is arranged at the inlet of the vibration jacking carrier and has lifting and longitudinal moving actions, the vibration two-degree-of-freedom clamping rod rises to block the follow-up sealing ring element from moving forwards, the vibration two-degree-of-freedom clamping rod descends to enable the follow-up sealing ring element to move forwards to the vibration jacking carrier, and the vibration two-degree-of-freedom clamping rod moves forwards longitudinally to dial the sealing ring element to a preset positioning groove;
and vibrating the upper jacking carrier to jack up the sealing ring piece with the preset positioning groove upwards.
The rubber ring feeding device comprises a feeding transfer moving arm; a first rubber ring transfer mechanical arm and a third rubber ring transfer arm are arranged on the feeding transfer moving arm;
a first rubber ring opposite direction moving seat is arranged on the first rubber ring transfer mechanical arm in pairs, and first rubber ring opposite fingers are arranged at the lower end of the first rubber ring opposite direction moving seat in pairs; the four rubber ring first opposite fingers are used for being inserted into the preset positioning groove, and the two rubber ring first opposite moving seats move back to open the sealing ring piece in the preset positioning groove into a rectangular shape; the rubber ring first transfer mechanical arm conveys the rubber ring first counter direction moving seat to a rubber ring second base located on one side of the preset positioning groove ascending station;
a rubber ring second base is provided with a rubber ring second turning moving arm A and a rubber ring second turning moving arm B which move in opposite directions, and the opposite moving directions of the rubber ring second turning moving arm A and the rubber ring second turning moving arm B are perpendicular to the direction of the opposite movement of the first opposite fingers of the rubber ring;
the rubber ring second direction-changing moving arm A is provided with a pair of rubber ring second moving fingers A, and the rubber ring second direction-changing moving arm B is provided with a pair of rubber ring second moving fingers B;
the paired rubber ring second moving fingers A and B receive the rubber ring first pair of sealing ring pieces fed to the fingers and turn and open the sealing ring pieces into a rectangle;
a third upper rubber ring mould with rubber ring third process openings at four corners is arranged at the lower end of a third middle rotating arm of the rubber ring;
the rubber ring third middle rotating arm drives the rubber ring third upper ejection die to press downwards to enter a rectangle formed by the second rubber ring moving finger A and the second rubber ring moving finger B, and the second rubber ring moving finger A and the second rubber ring moving finger B enter a corresponding rubber ring third process notch, so that after the sealing ring piece is sleeved on the outer side wall of the rubber ring third upper ejection die, the second rubber ring moving finger A and the second rubber ring moving finger B descend to leave the rubber ring third process notch;
and the feeding transfer moving arm conveys the rubber ring third upper ejection die loaded with the sealing ring piece to the upper rubber ring station.
The plug-in feeding device comprises a plug-in feeding reel disc on which a plug-in body reel is pre-installed; a plug-in feeding and conveying assembly which is in a horizontal state and conveys plug-in bodies in the horizontal state is arranged at the output end of the plug-in feeding and conveying assembly disc, and a film upper winding drum is arranged above the input end of the plug-in feeding and conveying assembly and a film lower winding drum is arranged below the output end;
a plug-in feeding and conveying assembly is provided with a plug-in material taking rack station;
the plug-in feeding and conveying component is a conveyor belt or a linear mechanism;
the film covering above the inserter body winds the film upper winding drum after bypassing the corresponding upper guide roller, and the film covering below the inserter body winds the film lower winding drum after bypassing the corresponding lower guide roller.
The plug-in transfer device comprises a movable plug-in transfer frame; a first plug-in unit moving frame and a second plug-in unit moving frame are respectively arranged on the plug-in unit rotating frame;
a first plug-in transverse moving cylinder is arranged on the first plug-in moving frame, and a plurality of first plug-in clamping mechanical claws for sucking plug-in bodies on the plug-in material taking frame station are arranged on the first plug-in transverse moving cylinder in parallel;
a plug-in part transverse spacing base is arranged on one side of a plug-in part material taking frame station, a plurality of plug-in part spacing rotating shafts which are indirectly larger than the spacing between plug-in part bodies on the plug-in part material taking frame station are arranged on the plug-in part transverse spacing base in parallel and in a self-rotating mode, plug-in part spacing positioning blocks used for bearing plug-in part first clamping mechanical claws to output the plug-in part bodies are arranged on the plug-in part spacing rotating shafts, and plug-in part spacing swinging blocks used for driving the plug-in part spacing rotating shafts to swing for 90 degrees are arranged on the plug-in part transverse spacing base, so that the direction of the plug-in;
and the second plug-in unit moving frame conveys the plug-in unit body with the changed direction to an assembling station and installs the plug-in unit body into the sealing ring piece.
Each station of the rotating disc is provided with a rotating station carrier, and the rotating station carrier is provided with a four-corner telescopic pin;
at the rubber ring loading station, the four-corner telescopic pin is used for inserting the corresponding rubber ring third process notch and receiving a sealing ring piece sent by a rubber ring third top mold;
and at the assembling station, the four-corner telescopic pins descend, so that the sealing ring piece is elastically retracted into the sealing groove corresponding to the plug-in piece body and rotates to a finished product output station to wait for output.
The output device comprises a finished product output mechanical arm for taking away the plug-in components of the finished product output station;
a stacking input station of a stacking device is arranged at the output end of the finished product output mechanical arm;
the stacking device comprises a station conveying belt which is transversely arranged; the stacking input station is arranged in the middle of the station transmission belt, and the stacking empty disc station and the stacking full load station are respectively positioned at two ends of the stacking input station;
a stacking tray used for placing plug-in components conveyed by a finished product output mechanical arm from a stacking empty tray station through a stacking input station and then reaching a stacking full-load station for stacking is arranged on the station conveying belt;
a stacking idle-load auxiliary tool used for placing stacked stacking trays on a station transmission belt one by one is arranged at a stacking idle-tray station;
the stacking no-load assistive device comprises no-load horizontal guide seats horizontally and symmetrically arranged on two sides of a station transmission belt, no-load horizontal guide grooves are formed in the no-load horizontal guide seats, no-load horizontal guide rods are movably arranged in the no-load horizontal guide grooves and are connected with no-load lifting guide moving seats, no-load telescopic plugs are arranged in the no-load lifting guide moving seats in a lifting mode, no-load lifting guide rods are arranged behind the no-load telescopic plugs, no-load lifting guide slopes are arranged on the no-load horizontal guide seats, and rolling bearings of the no-load lifting guide rods roll on the no-load lifting guide slopes;
the no-load horizontal guide rod moves in the no-load horizontal guide groove, so that the no-load horizontal guide rod slides relatively while rolling on the no-load lifting guide slope, and the no-load telescopic plug descends to drop the pallet onto the station conveying belt; meanwhile, the no-load telescopic plug is separated from the stacking tray, so that the lowest stacking tray is lifted by the station conveyor belt; then, the no-load horizontal guide rod moves reversely in the no-load horizontal guide groove, so that the no-load telescopic plug lifts the second layer of stacking tray, and the station conveyor belt outputs the lowest stacking tray;
a stacking full-load upward pushing rod is arranged at a stacking full-load station and pushes up the stacking trays with full-load plug-in components one by one; a full-load unidirectional swing supporting handle for stacking is arranged above the full-load station for stacking, and the full-load unidirectional swing supporting handle for stacking realizes unidirectional control through a lower limiting block and a spring. The invention has the advantages of reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, capital saving, compact structure and convenient use.
Detailed Description
As shown in fig. 1-9, the connector rubber ring assembling apparatus of the present embodiment includes a frame assembly 1; the frame assembly 1 is respectively provided with a vibration feeding channel 4, a rubber ring opening device 5, a rubber ring feeding device 6, a plug-in unit feeding device 11, a plug-in unit transferring device 12 and an output device 13; wherein,
vibrating the feeding channel 4, and feeding pre-stored sealing ring pieces 2 to the rubber ring opening device 5 one by one;
the rubber ring opening device 5 is used for opening the sealing ring piece 2 output by the vibration feeding channel 4 into a rectangular shape;
the plug-in unit feeding device 11 is used for horizontally outputting the plug-in unit 3 which is coiled in advance and is provided with a film, and tearing the films on the two sides;
the rotating disc 7 is provided with an upper rubber ring station 8, an assembling station 9 and a finished product output station 10;
a rubber ring feeding station 8 and a rubber ring feeding device 6 are used for placing the sealing ring piece 2 on the rubber ring feeding station 8 and stretching the sealing ring piece in a rectangular shape;
an assembly station 9, wherein the plug-in transfer device 12 takes out the plug-in bodies 3 from the plug-in feeding device 11, adjusts the plug-in bodies, and then installs the plug-in bodies on the sealing ring pieces 2 which are rectangular and opened in the rubber ring feeding station 8;
the finished product output station 10 and the output device 13 output the insert bodies 3 assembled at the assembly station 9.
Vibration material loading passageway 4 is including vibration material loading machine and vibration case.
The rubber ring opening device 5 comprises a vibration output terminal 14 positioned at the output end of the vibration feeding channel 4; an upward-moving vibration jacking carrier 16 is arranged at an inlet at the bottom of the vibration output terminal 14, a vibration two-degree-of-freedom clamping rod 15 is arranged at the inlet of the vibration jacking carrier 16, the vibration two-degree-of-freedom clamping rod 15 has lifting and longitudinal moving actions, the vibration two-degree-of-freedom clamping rod 15 ascends to block the follow-up seal ring piece 2 from advancing, the vibration two-degree-of-freedom clamping rod descends to enable the follow-up seal ring piece 2 to advance to the vibration jacking carrier 16, and the vibration two-degree-of-freedom clamping rod 15 longitudinally advances to dial the seal ring piece 2 to a preset positioning groove;
the upper carrier 16 is vibrated to jack up the sealing ring member 2 with the preset positioning groove.
The rubber ring feeding device 6 comprises a feeding transfer moving arm; a rubber ring first transfer mechanical arm 17 and a rubber ring third transfer arm 25 are arranged on the feeding transfer moving arm;
a rubber ring first counter direction moving seat 18 is arranged on the rubber ring first transfer mechanical arm 17 in pairs, and rubber ring first counter direction fingers 19 are arranged at the lower end of the rubber ring first counter direction moving seat 18 in pairs; the four rubber ring first opposite fingers 19 are used for being inserted into the preset positioning grooves, and the two rubber ring first opposite direction moving seats 18 move back to open the sealing ring piece 2 in the preset positioning groove into a rectangular shape; the rubber ring first transfer mechanical arm 17 conveys the rubber ring first counter direction moving seat 18 to a rubber ring second base 20 positioned on one side of a preset positioning groove ascending station;
a rubber ring second direction-changing moving arm A21 and a rubber ring second direction-changing moving arm B22 which move in opposite directions are arranged on the rubber ring second base 20, and the opposite moving directions of the rubber ring second direction-changing moving arm A21 and the rubber ring second direction-changing moving arm B22 are vertical to the direction of the opposite movement of the rubber ring first opposite finger 19;
the rubber ring second direction-changing moving arm A21 is provided with a pair of rubber ring second moving fingers A23, and the rubber ring second direction-changing moving arm B22 is provided with a pair of rubber ring second moving fingers B24;
the paired rubber ring second moving finger A23 and the rubber ring second moving finger B24 receive the rubber ring first pair of sealing ring pieces 2 sent to the finger 19 and change the direction to be opened to be rectangular;
a third upper rubber ring mold 26 with rubber ring third process notches 27 at four corners is arranged at the lower end of the third middle rotating arm 25 of the rubber ring;
the rubber ring third middle rotating arm 25 drives the rubber ring third upper top die 26 to press downwards to enter the open rectangle of the rubber ring second moving finger A23 and the rubber ring second moving finger B24, and the rubber ring second moving finger A23 and the rubber ring second moving finger B24 enter the corresponding rubber ring third process notch 27, so that after the sealing ring piece 2 is sleeved on the outer side wall of the rubber ring third upper top die 26, the rubber ring second moving finger A23 and the rubber ring second moving finger B24 descend to leave the rubber ring third process notch 27;
the loading transfer arm delivers the third upper rubber ring mold 26 carrying the rubber ring piece 2 to the upper rubber ring station 8.
The inserter feeding device 11 comprises an inserter feeding reel disc 28 on which the inserter body 3 is pre-mounted; a plug-in feeding and conveying component 29 which is in a horizontal state and conveys the plug-in bodies 3 in the horizontal state is arranged at the output end of the plug-in feeding and conveying component 28, and a film upper winding drum 31 is arranged above the input end of the plug-in feeding and conveying component 29 and a film lower winding drum 32 is arranged below the output end;
a plug-in feeding and conveying component 29 is provided with a plug-in material taking rack station 30;
the plug-in feeding conveying component 29 is a conveyor belt or a linear mechanism;
the coating film on the upper side of the inserter body 3 is wound around the corresponding upper guide roller and then wound around the film upper reel 31, and the coating film on the lower side of the inserter body 3 is wound around the corresponding lower guide roller and then wound around the film lower reel 32.
The card relay device 12 includes a movable card relay rack 33; the card transfer rack 33 is provided with a first card moving rack 34 and a second card moving rack 35;
a first plug-in moving cylinder 36 is arranged on the first plug-in moving frame 34, and a plurality of first plug-in clamping mechanical claws 37 for sucking the plug-in bodies 3 on the plug-in material taking frame station 30 are arranged on the first plug-in moving cylinder 36 in parallel;
a plug-in transverse spacing base 38 is arranged on one side of the plug-in material taking frame station 30, a plurality of plug-in spacing rotating shafts 40 which are indirectly larger than the spacing between the plug-in bodies 3 on the plug-in material taking frame station 30 are arranged on the plug-in transverse spacing base 38 in parallel and in a self-rotating manner, plug-in spacing positioning blocks 41 for receiving the plug-in first clamping mechanical claws 37 to output the plug-in bodies 3 are arranged on the plug-in spacing rotating shafts 40, and plug-in spacing swinging blocks 39 for driving the plug-in spacing rotating shafts 40 to swing 90 degrees are arranged on the plug-in transverse spacing base 38, so that the direction of the plug-in bodies 3 is changed and the spacing is increased;
the insert second moving frame 35 sends the insert body 3 after the direction change to the assembling station 9 and mounts it into the seal ring member 2.
Each station of the rotating disc 7 is provided with a rotating station carrier 42, and the rotating station carrier 42 is provided with a four-corner telescopic pin 43;
in the rubber ring loading station 8, the four-corner telescopic pin 43 is used for inserting the corresponding rubber ring third process notch 27 and receiving the sealing ring piece 2 sent by the rubber ring third upper top die 26;
at the assembling station 9, the four-corner retractable pin 43 descends, so that the seal ring member 2 is retracted into the seal groove corresponding to the insert member body 3 by elasticity, and rotates to the finished product output station 10 to wait for output.
The outfeed device 13 comprises a product outfeed robot arm 44 for removing the insert bodies 3 of the product outfeed station 10;
a stacking input station 45 of a stacking device is arranged at the output end of the finished product output mechanical arm 44;
the palletizing device comprises a transversely arranged station conveyor belt 46; the stacking input station 45 is arranged in the middle of the station conveyor belt 46, and the stacking empty tray station 47 and the stacking full load station 48 are respectively arranged at two ends of the stacking input station 45;
a stacking tray 49 used for placing the plug-in components 3 conveyed by the finished product output mechanical arm 44 from the stacking empty tray station 47 through the stacking input station 45 and then reaching the stacking full-load station 48 for stacking is arranged on the station conveying belt 46;
a stacking empty tray auxiliary tool 50 used for placing stacked stacking trays 49 on the station conveying belt 46 one by one is arranged at the stacking empty tray station 47;
the palletizing idle-load assistive device 50 comprises idle-load horizontal guide seats 51 which are horizontally and symmetrically arranged at two sides of a station conveyor belt 46, an idle-load horizontal guide groove 54 is arranged on each idle-load horizontal guide seat 51, an idle-load horizontal guide rod 52 is movably arranged in each idle-load horizontal guide groove 54, each idle-load horizontal guide rod 52 is connected with an idle-load lifting guide moving seat 53, an idle-load telescopic plug 57 is arranged in each idle-load lifting guide moving seat 53 in a lifting mode, an idle-load lifting guide rod 56 is arranged behind each idle-load telescopic plug 57, an idle-load lifting guide slope surface 55 is arranged on each idle-load horizontal guide seat 51, and a rolling bearing of each idle-load lifting guide;
the no-load horizontal guide rod 52 moves in the no-load horizontal guide groove 54, so that the no-load horizontal guide rod 52 slides relatively while rolling on the no-load lifting guide slope surface 55, and the no-load telescopic plug 57 descends to enable the pallet tray 49 to fall onto the station conveyor belt 46; at the same time, the empty telescopic plug 57 is made to leave the pallet tray 49, so that the station conveyor belt 46 lifts the lowermost pallet tray 49; then, the empty load horizontal guide rod 52 moves reversely in the empty load horizontal guide groove 54, so that the empty load telescopic plug 57 lifts the pallet 49 on the second layer, and the station conveyor belt 46 outputs the lowest pallet 49;
a stacking full-load upward pushing push rod 59 is arranged at the stacking full-load station 48, and the stacking full-load upward pushing push rods 59 push the stacking trays 49 of the full-load plug-in components 3 one by one; a stacking full-load one-way swing supporting hand 58 is arranged above the stacking full-load station 48, and the stacking full-load one-way swing supporting hand 58 realizes one-way control through a lower limiting block and a spring.
When the automatic stacking device is used, the automatic conveying, automatic opening, automatic connection and automatic installation of the rubber ring are realized, the film covering of the plug-in is automatically removed, the direction adjustment and assembly are automatically realized, the automatic stacking is realized, and the full automation is realized. Specifically use frame assembly 1 as the carrier, seal ring spare 2 opens for the rectangle, plug-in components body 3 has the rectangle seal groove, vibration material loading passageway 4 is the universal architecture, opening of rubber ring is realized to rubber ring expanding device 5 and rubber ring loading attachment 6 to convenient subsequent installation, rotary disk 7 has realized last rubber ring station 8, equipment station 9, the connection of finished product output station 10, plug-in components send into device 11 and realize automatic plug-in components material loading, plug-in components transfer device 12 realizes the automatic installation of plug-in components, output device 13 realizes automatic output finished product and pile up neatly.
Further, the vibration two-degree-of-freedom clamping rod 15 achieves clamping and assists in conveying a workpiece with high friction resistance to a station, the vibration top-loading carrier 16 pushes up the in-place workpiece, the rubber ring first turning mechanical arm 17 achieves procedure connection, the rubber ring first opposite direction moving seat 18 moves reversely, the rubber ring first opposite direction fingers 19 are achieved, the rubber ring second base 20 opens the round workpiece into a rectangle, the change of the rectangle direction is achieved through the rubber ring second opposite direction moving arm A21, the rubber ring second opposite direction moving arm B22 and the rubber ring second moving finger A23, the rubber ring second moving finger B24 achieves change of the rectangle direction, the universality is good, the rubber ring third middle turning arm 25 achieves output of the workpiece, the rubber ring third top-loading die 26 and the rubber ring third process notch 27 achieve guiding, inputting and outputting of the workpiece, and the design is ingenious.
The plug-in unit feeding reel disc 28 is pre-coiled, the plug-in unit feeding conveying assembly 29 realizes horizontal output, the plug-in unit taking frame station 30 is located between the traction position of a film upper reel 31 and the traction position of a film lower reel 32, so that a film is opened, the output of a workpiece is realized, the plug-in unit middle rotating frame 33, the plug-in unit first moving frame 34 and the plug-in unit second moving frame 35 realize workpiece transfer, wherein the plug-in unit first transverse moving cylinder 36 moves the plug-in unit first clamping mechanical claws 37 one by one, the separated distance installation is realized, the plug-in unit transverse separated distance base 38 is a carrier, the plug-in unit separated distance swinging block 39 drives the plug-in unit separated distance rotating shaft 40 to place, and the direction change of the plug-in unit separated distance positioning block.
The four-corner telescopic pin 43 of the rotary station carrier 42 realizes the input and assembly of the rubber ring, and the finished product output mechanical arm 44 realizes the output of the finished product to the stacking input station 45.
A station conveyor belt 46 for realizing empty pallet stacking station 47, a pallet input station 45 and full pallet loading station 48, pallet loading is realized through a pallet 49, a pallet no-load auxiliary device 50 realizes that pallets descend one by one, a no-load horizontal guide seat 51 is used for transverse telescopic guiding, a no-load horizontal guide rod 52 moves in a no-load horizontal guide groove 54 to realize that a no-load lifting guide moving seat 53 moves with the transverse position of the pallet, a no-load lifting guide slope surface 55, a no-load lifting guide rod 56 and a no-load telescopic plug 57 are matched to realize lifting guiding, so that the pallets are put down on the conveyor belt one by one, then, reverse motion is carried, the pallet is loaded with a pallet on the upper layer, a pallet full-load one-way swinging support hand 58 realizes the pallet loaded with the full pallet through a lower end positioning block, when the pallet loaded by a full-load upper ejection push rod 59 rises, the support hand is shifted to swing upwards, and after the pallet crosses the support, and the reverse swing falls on the lower end positioning block to realize stacking.
The present invention has been described in sufficient detail for clarity of disclosure and is not exhaustive of the prior art.
Finally, it should be noted that: the above examples are only intended to illustrate the technical solution of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; it is obvious as a person skilled in the art to combine several aspects of the invention. And such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.