CN113428647B - Automatic feed formula processing equipment - Google Patents

Automatic feed formula processing equipment Download PDF

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Publication number
CN113428647B
CN113428647B CN202110999949.7A CN202110999949A CN113428647B CN 113428647 B CN113428647 B CN 113428647B CN 202110999949 A CN202110999949 A CN 202110999949A CN 113428647 B CN113428647 B CN 113428647B
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China
Prior art keywords
workpiece
seat
feeding
conveying
carrying
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CN202110999949.7A
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Chinese (zh)
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CN113428647A (en
Inventor
胡海东
张攸赳
吴文杰
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Kunshan hongshida Intelligent Technology Co.,Ltd.
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Kunshan Hostar Intelligence Technology Co ltd
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Priority to CN202110999949.7A priority Critical patent/CN113428647B/en
Priority to CN202111220915.XA priority patent/CN113753571B/en
Publication of CN113428647A publication Critical patent/CN113428647A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/901—Devices for picking-up and depositing articles or materials provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
    • B65G47/90—Devices for picking-up and depositing articles or materials
    • B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
    • B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G59/00—De-stacking of articles
    • B65G59/06—De-stacking from the bottom of the stack
    • B65G59/061—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack
    • B65G59/062—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms
    • B65G59/063—De-stacking from the bottom of the stack articles being separated substantially along the axis of the stack by means of reciprocating or oscillating escapement-like mechanisms comprising lifting means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Specific Conveyance Elements (AREA)

Abstract

The invention discloses automatic feeding type machining equipment which comprises a first material conveying device, a first carrying device, a second material conveying device and a second carrying device, wherein the first material conveying device comprises a first guide rail seat and a first material carrying platform for carrying a first workpiece, the first carrying device comprises a first cantilever and a first carrying mechanism with a first working head, the second material conveying device comprises a second guide rail seat and a second material carrying platform, and the second carrying device comprises a second cantilever and a second carrying mechanism with a second working head. The automatic feeding type processing equipment has the advantages that the layout among the device modules is reasonable, the structure is compact, and the occupied space is small; the first conveying device and the second conveying device can respectively convey the first workpiece and the second workpiece when the first workpiece and the second workpiece are spliced and processed by the second working head, the modules are smoothly matched and connected, and the overall production efficiency of the equipment is greatly improved.

Description

Automatic feed formula processing equipment
Technical Field
The invention relates to automatic feeding type processing equipment.
Background
In order to improve the production efficiency and reduce the production cost, when a plurality of workpieces are spliced or processed in other joining manners, processing equipment capable of automatically feeding is often adopted, and generally, two workpieces to be joined are respectively conveyed by a conveyor belt, then are respectively conveyed to a processing station by a manipulator, and are correspondingly joined and processed. However, the current processing equipment has a plurality of problems: on one hand, the processing equipment occupies a large space and is high in cost, only one product can be subjected to joint type processing at one processing station, and if the processing station needs to be increased, a plurality of groups of mechanical arms need to be correspondingly increased, so that the equipment cost is greatly increased, and the occupied space of the equipment is further increased; in the second aspect, most of modules in the processing equipment are not reasonably distributed, the structure is overstaffed, and the whole occupied space of the equipment is large; in the third aspect, the movement of each module in the processing equipment is relatively independent, and smooth connection cannot be formed between the modules in the working process, so that the movement strokes of some modules are wasted, and the production efficiency is low.
Disclosure of Invention
It is an object of the present invention to provide an automatic feed type processing apparatus to solve one or more problems of the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
an automatic feed type processing apparatus comprising:
the first material conveying device is provided with a plurality of groups, each group of first material conveying devices comprises a first guide rail seat and a first material loading platform for bearing a first workpiece, the first material loading platforms can be arranged on the first guide rail seats in a relative motion mode along the length extension direction of the first guide rail seats, the length directions of all the groups of first guide rail seats are parallel to each other, and all the groups of first guide rail seats are arranged at intervals along the length extension direction perpendicular to the first guide rail seats;
the first conveying device comprises a first cantilever and a first conveying mechanism which is arranged on the first cantilever and can relatively move along the length extension direction of the first cantilever, the length extension direction of the first cantilever is perpendicular to the length extension direction of the first guide rail seat, and the first conveying mechanism is provided with a first working head which can be lifted up and down and can pick up or release the first workpiece;
the second material conveying device comprises a second guide rail seat and a second material carrying platform for carrying a second workpiece, the length extending direction of the second guide rail seat is parallel to the length extending direction of the first guide rail seat, and the second material carrying platform can be arranged on the second guide rail seat in a relatively movable manner along the length extending direction of the second guide rail seat;
the second conveying devices are provided with a plurality of groups, each group of second conveying devices comprises a second cantilever and a second conveying mechanism which is arranged on the second cantilever and can relatively move along the length extension direction of the second cantilever, the length extension direction of the second cantilever is parallel to the length extension direction of the first cantilever, all groups of second cantilevers are arranged at intervals along the length extension direction vertical to the second cantilever, and the second conveying mechanism is provided with a second working head which can be lifted along the vertical direction and can pick up or release the second workpiece;
the first conveying mechanism alternately supplies the first workpieces to the first material loading platforms of the multiple groups, the second material loading platforms alternately supply the second workpieces to the second conveying mechanisms of the multiple groups, and the number of the second conveying mechanisms is the same as that of the first material loading platforms and the second conveying mechanisms form a plurality of processing stations in one-to-one correspondence.
Preferably, each first loading platform is provided with a plurality of first loading stations for positioning a single first workpiece, and all the first loading stations are arranged at intervals along the direction perpendicular to the length extension direction of the first guide rail seat.
Furthermore, the first material loading table is provided with two first loading stations, correspondingly, the first carrying mechanism is provided with two first working heads, and the relative position between the two first working heads can be synchronously adjusted and arranged in the process that the first carrying mechanism moves along the first cantilever.
Further, the processing equipment also comprises a first feeding device for supplying the first workpiece for the first carrying device, the first feeding device comprises a first rotary table for transferring the first workpiece in a rotary manner, a lifting seat arranged on one side of the first rotary table in a lifting manner along the vertical direction, a lifting driving piece for driving the lifting seat to lift along the vertical direction, and a turnover mechanism arranged on the lifting seat,
the material conveying mechanism comprises a lifting seat, a first working head, a first material conveying platform, a material conveying seat, a turnover driving assembly and a first working head, wherein the first material conveying platform is provided with the material conveying seat, the material conveying seat is provided with two containing grooves which are arranged side by side and used for containing a first workpiece, the turnover mechanism comprises two material sucking seats and the turnover driving assembly, the two material sucking seats are rotatably arranged on the lifting seat around a rotating axial lead extending in the horizontal direction, the two material sucking seats are used for driving the two material sucking seats to rotate synchronously, the material sucking seats are provided with suction nozzles used for sucking the first workpiece on the material conveying seat, the material sucking seats are always located above the material conveying seat, the two material sucking seats correspond to the two containing grooves one to one, and the two first working heads are respectively picked up the first workpiece from the two material sucking seats.
Preferably, the second material loading platform has a plurality of second loading stations for positioning a single second workpiece, all the second loading stations are arranged at intervals along a direction perpendicular to the length extension direction of the second guide rail seat, the second handling mechanism in each group of the second handling devices has a plurality of second working heads with the same number as the second loading stations, and all the second working heads are arranged at intervals along the length extension direction of the second cantilever.
Furthermore, the number of the second carrying stations on the second carrying table is two, correspondingly, each second carrying mechanism is provided with two second working heads, and the distance between the two second working heads can be set in an adjustable manner.
Further, the processing equipment further comprises a second feeding device for supplying the second workpiece to the second loading platform, wherein the second feeding device comprises a second rotary table for transferring the second workpiece in a rotary manner and a moving module for moving the second workpiece on the second rotary table to the second loading platform one by one.
Preferably, the first conveying device and the second conveying device are respectively provided with two groups, the first work head supplies the first workpiece to one group of the first material loading tables, and the second material loading table supplies the second workpiece to one group of the second work heads, and simultaneously, the other group of the first material loading tables and the other group of the second work heads are matched with each other, so that the first workpiece and the second workpiece are jointed and processed with each other.
Further, the second carrying mechanism is arranged on one side of the second cantilever, and the two groups of second cantilevers are adjacently arranged and located between the two groups of second carrying mechanisms.
Further, the first workpiece is in a block shape, the second workpiece is in a sheet shape, and the second workpiece can be jointed on the first workpiece from top to bottom.
Preferably, the processing equipment further comprises a feeding device used for unloading the first workpieces and/or the second workpieces contained in the tray one by one for feeding and/or used for loading products formed after the first workpieces are jointed with the second workpieces into the tray one by one,
the feeding device comprises:
a machine base;
the feeding guide rails are fixedly arranged on the base and are provided with two groups which are horizontally arranged at intervals along the width direction of the material tray;
the feeding mechanism comprises sliding seats which can be arranged on the feeding guide rails in a relatively sliding manner, clamping components which are arranged on the sliding seats and used for clamping the material tray, and a feeding driving component which is used for driving the sliding seats to slide along the length extension direction of the feeding guide rails;
the receiving mechanism comprises a receiving seat and a receiving driving piece, wherein the receiving seat can be arranged in a lifting mode along the vertical direction, the receiving driving piece is used for driving the receiving seat to lift vertically, and the receiving seat is located between the two groups of feeding mechanisms in the width direction of the material tray;
the two groups of feeding mechanisms are positioned between the two groups of feeding guide rails along the width direction of the material tray, and alternately operate to continuously convey the material tray from back to front.
Furthermore, the feeding device is provided with a feeding area, a material taking area and a recovery area which are sequentially distributed from back to front along the transmission direction of the material tray, the feeding device further comprises a material taking mechanical arm arranged on one side of the base and a material taking working head arranged on the material taking mechanical arm in a relative motion mode along the length extending direction of the material taking mechanical arm, the length extending direction of the material taking mechanical arm is perpendicular to the transmission direction of the material tray, and at least part of the material taking mechanical arm is located above the material taking area.
Furthermore, the feeding devices are provided with three groups, and the length extension direction of the feeding guide rail in the three groups of feeding devices is parallel to the length extension direction of the first cantilever and the length extension direction of the second cantilever.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: according to the automatic feeding type processing equipment, the group of first material loading tables and the group of second working heads are matched with each other to realize joint processing between the first workpiece and the second workpiece, meanwhile, other first material loading tables are matched with the first carrying device to carry out feeding on the first workpiece, other second working heads are matched with the second material conveying device to carry out feeding on the second workpiece, matching and connection among all the modules are smooth, and the overall production efficiency of the equipment is greatly improved. Meanwhile, the first material conveying device, the second material conveying device, the first carrying device and the second carrying device are reasonable in layout and compact in structure, so that the whole occupied space of the equipment is small.
Drawings
FIG. 1 is a first schematic perspective view of the overall structure of the automatic feed type processing apparatus of the present invention;
FIG. 2 is a schematic perspective view of the overall structure of the automatic feed type processing apparatus of the present invention;
FIG. 3 is a schematic top view of the automatic feed type processing apparatus of the present invention;
FIG. 4 is a schematic view of a part of the structure of the automatic feed type processing apparatus of the present invention;
FIG. 5 is an enlarged view of a portion A of FIG. 4;
FIG. 6 is an enlarged view of a portion B of FIG. 4;
FIG. 7 is an enlarged view of a portion C of FIG. 4;
FIG. 8 is a top view of FIG. 4;
FIG. 9 is an enlarged view of a portion D of FIG. 8;
FIG. 10 is an enlarged view of a portion E of FIG. 8;
FIG. 11 is an enlarged view of a portion F of FIG. 8;
FIG. 12 is a schematic view showing a part of the structure of a first loading device of the automatic feed type processing apparatus according to the present invention;
FIG. 13 is an enlarged view of a portion G of FIG. 12;
FIG. 14 is a mechanism schematic diagram of the first feeding device of FIG. 12 from another perspective;
FIG. 15 is an enlarged view of a portion H of FIG. 14;
FIG. 16 is a perspective view of another perspective of the configuration of a portion of the automatic feed type processing apparatus of the present invention corresponding to FIG. 4;
FIG. 17 is an enlarged view of a portion I of FIG. 16;
FIG. 18 is a schematic view of a second feeding device and a feeding device of the automatic feeding type processing apparatus according to the present invention;
FIG. 19 is an enlarged view of a portion J of FIG. 18;
FIG. 20 is a top view of FIG. 18;
FIG. 21 is an enlarged view of a portion K of FIG. 20;
FIG. 22 is a schematic structural view of a position switching apparatus in the automatic feed type processing apparatus according to the present invention;
FIG. 23 is an enlarged view of a portion L of FIG. 22;
FIG. 24 is a schematic view of the position shifting apparatus of FIG. 22 in another operational state;
FIG. 25 is an enlarged view of a portion M of FIG. 24;
FIG. 26 is a schematic structural view of a feeding device in the automatic feed type processing apparatus of the present invention;
FIG. 27 is a schematic view of a portion of the feed assembly of FIG. 26;
FIG. 28 is a top view of the feeder of FIG. 26;
FIG. 29 is a cross-sectional view taken in the direction of N-N of FIG. 28;
FIG. 30 is an enlarged view of a portion O of FIG. 29;
FIG. 31 is a schematic structural view of a pressure retaining device in an automatic feeding type processing apparatus according to the present invention;
FIG. 32 is a schematic structural view of a pressure maintaining head in the automatic feeding type processing apparatus according to the present invention;
FIG. 33 is a schematic view showing a partial structure of a pressing apparatus in the automatic feed type processing apparatus of the present invention;
FIG. 34 is an enlarged view of a portion P of FIG. 33;
FIG. 35 is an enlarged view of a portion Q of FIG. 33;
FIG. 36 is a schematic structural view of a pressure maintaining device of an automatic feeding processing apparatus of the present invention without a pressure maintaining module;
FIG. 37 is a schematic view showing a partial structure of a pressing apparatus in the automatic feed type processing apparatus of the present invention;
FIG. 38 is an enlarged, fragmentary view of portion R of FIG. 37;
FIG. 39 is a schematic structural view of a material clamping assembly and a pushing member in the pressure maintaining device;
FIG. 40 is a schematic structural view of a product to be pressure-maintained;
FIG. 41 is a schematic view of a second workpiece;
wherein:
100. a first workpiece; 200. a second workpiece; 300. a material tray; 400. producing a product;
1. a first material conveying device; 11. a first guide rail seat; 12. a first loading platform;
2. a first carrying device; 21. a first cantilever; 22. a first carrying mechanism; 221. a first working head;
3. a second material conveying device; 31. a second rail seat; 32. a second loading platform;
4. a second carrying device; 41. a second cantilever; 42. a second carrying mechanism; 421. a second working head;
5. a first feeding device; 51. a first turntable; 511. a material conveying seat; 5111. a containing groove; 52. a lifting seat; 53. a lifting drive member; 54. a turnover mechanism; 541. a material suction seat; 542. a turnover drive assembly; 5421. a drive gear; 5422. a reversing gear; 5423. a motor; 5424. a drive gear set; 543. a turning shaft;
6. a second feeding device; 61. a second turntable; 611. a bearing seat; 62. a moving module; 63. a position switching device; 631. a vertical conversion mechanism; 6311. a turning seat; 6312. a first driving member; 6313. a material sucking table; 6314. a material suction groove; 632. a rotation mechanism; 6321. a rotating table; 6322. a rotary drive member; 6323. a material receiving carrier; 6324. a second driving member; 6325. a material receiving groove; 633. a transfer mechanism;
7. a feeding device; 7a, a first feeding device; 7b, a second feeding device; 7c, a third feeding device; 71. a machine base; 72. a feeding guide rail; 73. a feeding mechanism; 731. a sliding seat; 732. a clamping assembly; 733. a feed drive assembly; 74. a material receiving mechanism; 741. a receiving seat; 75. a blanking mechanism; 76. a recovery mechanism; 77. a material ejecting mechanism; 771. a material ejection seat; 78. a material taking mechanical arm; 79. a material taking working head;
8. a pressure maintaining device; 8a, a movable seat; 8b, a jacking seat; 8c, jacking a driving piece; 8d, positioning columns; 81. a carrier; 811. a carrier seat; 812. a material clamping component; 8121. a fixed seat; 8122. a clamping seat; 8123. a material clamping groove; 8124. a mating member; 821. a first transfer base; 8211. a first transmission mechanism; 822. a second transfer base; 8221. a second transport mechanism; 823. a first transfer seat; 8231. a third carrying mechanism; 824. a second transfer seat; 8241. a fourth carrying mechanism; 825. a pressure maintaining module; 8251. maintaining the pressure of the working head; 83. a material clamping driving mechanism; 831. a third driving member; 832. a drive assembly; 8321. a lifting platform; 8322. pushing the piece; 8322a, pushing the inclined plane; 84. a pressing mechanism; 841. a pressing seat; 842. a pressing member; 843. a pressing drive component; 8431. pressing and holding the driving piece; 8432. a coupling seat; 8433. a drive block; 8433a, a drive ramp;
9. a conveying device;
10. mounting a platform;
q1, a feeding area; q2, a material taking area; q3, recovery zone.
Detailed Description
The technical solution of the present invention is further explained with reference to the drawings and the specific embodiments.
Referring to the drawings, there is shown an automatic feeding type processing apparatus for joining a first workpiece 100 and a second workpiece 200 to form a product 400.
The processing equipment comprises:
the first material conveying device 1 comprises a plurality of groups, each group of first material conveying devices 1 comprises a first guide rail seat 11 and a first material carrying platform 12 for carrying a first workpiece 100, the first material carrying platforms 12 can be arranged on the first guide rail seats 11 in a relative motion mode along the length extension direction of the first guide rail seats 11, the length directions of all the groups of first guide rail seats 11 are parallel to each other, and all the groups of first guide rail seats 11 are arranged at intervals along the length extension direction perpendicular to the first guide rail seats 11;
the first conveying device 2 comprises a first cantilever 21 and a first conveying mechanism 22 which is arranged on the first cantilever 21 and can move relatively along the length extension direction of the first cantilever 21, wherein the length extension direction of the first cantilever 21 is vertical to the length extension direction of the first guide rail seat 11, and the first conveying mechanism 22 is provided with a first working head 221 which can lift up and down and can pick up or release a first workpiece 100;
the second material conveying device 3 comprises a second guide rail seat 31 and a second material loading platform 32 for loading a second workpiece 200, the length extending direction of the second guide rail seat 31 is parallel to the length extending direction of the first guide rail seat 11, and the second material loading platform 32 is arranged on the second guide rail seat 31 in a manner of relative movement along the length extending direction of the second guide rail seat 31;
the second conveying device 4 comprises a plurality of groups, each group of second conveying devices 4 comprises a second cantilever 41 and a second conveying mechanism 42 which is arranged on the second cantilever 41 and can relatively move along the length extension direction of the second cantilever 41, the length extension direction of the second cantilever 41 is parallel to the length extension direction of the first cantilever 21, all the groups of second cantilevers 41 are arranged at intervals along the length extension direction which is perpendicular to the second cantilever 41, and the second conveying mechanism 42 is provided with a second working head 421 which can be lifted along the up-down direction and can pick up or release a second workpiece 200;
the first conveying mechanisms 22 alternately supply the first workpieces 100 to the plurality of groups of first material loading tables 12, the second material loading tables 32 alternately supply the second workpieces 200 to the plurality of groups of second conveying mechanisms 42, and the number of the second conveying mechanisms 42 is the same as that of the first material loading tables 12, and a plurality of processing stations are formed in a one-to-one correspondence manner.
Specifically, as shown in fig. 5 and fig. 6, each first material loading platform 12 has a plurality of first loading stations for positioning a single first workpiece 100, and all the first loading stations are arranged at intervals along a direction perpendicular to the length extension direction of the first rail seat 11, in this embodiment, the first material loading platform 12 has two first loading stations, accordingly, the first carrying mechanism 22 has two first working heads 221, and the relative positions between the two first working heads 221 can be synchronously adjusted during the movement of the first carrying mechanism 22 along the first suspension arm 21, so that the two first working heads 221 can simultaneously and respectively place the two first workpieces 100 into the two first loading stations on the same first material loading platform 12, thereby improving the conveying efficiency of the first workpieces 100.
In this embodiment, referring to fig. 1 to 4 and 8, the first material conveying device 1 and the second conveying device 4 are respectively provided with two sets, while the first work head 221 supplies the first workpiece 100 to one set of the first material loading table 12 and one set of the second material loading table 32 supplies the second workpiece 200 to one set of the second work head 421, the other set of the first material loading table 12 and the other set of the second work head 421 are matched with each other, so that the first workpiece 100 and the second workpiece 200 are jointed and processed with each other. In the present embodiment, the first workpiece 100 is in a block shape, the second workpiece 200 is in a sheet shape, and the second workpiece 200 can be joined to the first workpiece 100 from top to bottom, as shown in fig. 40 and 41.
Referring to fig. 4, the second carrying mechanism 42 is disposed on one side of the second suspension arm 41, and two sets of the second suspension arms 41 are disposed adjacently and between the two sets of the second carrying mechanisms 42.
Referring to fig. 8, 11 to 15, the processing apparatus further includes a first feeding device 5 for supplying the first handling device 2 with the first workpiece 100, the first feeding device 5 includes a first rotary table 51 for transferring the first workpiece 100 in a rotating manner, a lifting base 52 provided on one side of the first rotary table 51 to be capable of lifting in a vertical direction, a lifting driving member 53 for driving the lifting base 52 to lift in the vertical direction, and a turnover mechanism 54 provided on the lifting base 52. Wherein, first revolving stage 51 is discoid, and first revolving stage 51 can rotate around the rotation center line that extends along vertical direction, and space utilization is higher, and compact structure.
The first turntable 51 is provided with the material conveying seat 511, in this embodiment, the material conveying seat 511 has four groups distributed on the first turntable 51 at intervals along the circumferential direction, each material conveying seat 511 is provided with two accommodating grooves 5111 which are arranged side by side and are used for accommodating the first workpiece 100, the first workpiece 100 can be clamped in the accommodating grooves 5111, that is, the accommodating grooves 5111 have a limiting effect on the first workpiece 100, and in the moving process of the material conveying seat 511, the first workpiece 100 does not displace relative to the material conveying seat 511. The turnover mechanism 54 includes two material suction seats 541 disposed on the lifting seat 52 and capable of rotating around a rotation axis extending in a horizontal direction, and a turnover driving assembly 542 for driving the two material suction seats 541 to rotate synchronously, wherein the material suction seats 541 have suction nozzles 5411 for sucking the first workpiece 100 on the material conveying seat 511, the material suction seats 541 are always located above the material conveying seat 511, the two material suction seats 541 correspond to the two accommodating grooves 5111 one by one, the two first working heads 221 respectively pick up the first workpiece 100 from the two material suction seats 541, and the material conveying seat 511 is located below the material suction seats 541 alternatively as the first rotary table 51 rotates, so as to ensure continuity when the two first working heads 221 transmit the first workpiece 100.
In this embodiment, the turnover mechanism 54 further includes two turnover shafts 543 extending along the horizontal direction, the turnover shafts 543 are rotatably disposed on the lifting seat 52 around their axes, the axes of the two turnover shafts 543 are located at the same height, a set of material suction seats 541 is fixedly disposed on one end of each turnover shaft 543, the turnover driving assembly 542 includes two sets of driving gears 5421, a reversing gear 5422 disposed between the two sets of driving gears 5421 and respectively engaged with the two sets of driving gears 5421, a motor 5423 disposed on the lifting seat 52 and used for providing power for rotation of the turnover shafts 543, and a transmission gear set 5424 disposed between an output shaft of the motor 5423 and one set of driving gears 5421, the turnover mechanism 54 employs gear transmission, the transmission ratio is stable, the transmission precision is high, and it is favorable for precise control. Specifically, a set of driving gear 5421 is fixedly arranged on each set of turning shaft 543, a transmission ratio between the reversing gear 5422 and the driving gear 5421 is 1:1, so as to ensure that the two sets of turning shafts 543 can rotate simultaneously, and the rotating angles and directions are the same, in this embodiment, the turning shaft 543 can rotate 90 degrees, so that the first workpiece 100 can be turned 90 degrees, of course, a user can also determine the rotating angle of the turning shaft 543 according to the processing requirements or the specific structure of the first working head 221, and no limitation is made here.
When the first turntable 51 drives the material conveying seat 511 to move to the position below the material suction seat 541, the lifting seat 52 descends, the suction nozzle 5411 sucks the first workpiece 100, the lifting seat 52 drives the first workpiece 100 to move upwards to ensure that the first workpiece 100 has a sufficient turning space, the motor 5423 drives the transmission gear set 5424 to rotate to drive the driving gear 5421 to rotate, so as to drive the turning shaft 543 to rotate, so that the first workpiece 100 is turned over, the first working head 221 conveys the turned-over first workpiece 100 to the first bearing station, and the purpose of turning over is to adjust the first workpiece 100 to a state convenient to process.
Referring to fig. 8 and 9, the second loading platform 32 has a plurality of second loading stations for positioning a single second workpiece 200, all the second loading stations are arranged at intervals along a direction perpendicular to the length extension direction of the second rail seat 31, the second handling mechanism 42 in each group of the second handling devices 4 has a plurality of second working heads 421, the number of the second working heads 421 is the same as that of the second loading stations, and all the second working heads 421 are arranged at intervals along the length extension direction of the second cantilever 41. In this embodiment, the number of the second carrying stations on the second material loading platform 32 is two, correspondingly, each second carrying mechanism 42 has two second working heads 421, and the distance between the two second working heads 421 can be set in an adjustable manner, that is, the two second working heads 421 on each group of second carrying mechanisms 42 can pick up or release the second workpiece 200 at the same time, so as to improve the working efficiency.
Referring to fig. 16 to 25, the processing apparatus further includes a second feeding device 6 for supplying the second workpiece 200 to the second loading platform 32, the second feeding device 6 includes a second turntable 61 for transferring the second workpiece 200 in a rotating manner, and a moving module 62 for moving the second workpieces 200 on the second turntable 61 to the second loading platform 32 one by one, and the moving module 62 is located between two sets of the second cantilevers 41. In this embodiment, the second rotary table 61 can rotate around the rotation center extending in the vertical direction, a user can circumferentially set a processing station outside the second rotary table 61 according to a processing requirement, the second rotary table 61 is provided with a bearing seat 611 capable of bearing the second workpiece 200, the bearing seat 611 has four groups distributed on the second rotary table 61 at intervals in the circumferential direction, each group of bearing seats 611 can bear one group of second workpieces 200, and the bearing seats 611 are alternately located at the processing station as the second rotary table 61 rotates. The second workpiece 200 after being processed correspondingly can be alternately positioned below the moving module 62 along with the rotation of the second rotary table 61, the moving module 62 transports the second workpiece 200 onto the second material loading platform 32, in the process, the moving direction of the second workpiece 200 is parallel to the length extending direction of the second cantilever 41 until two second carrying stations on the second material loading platform 32 are provided with the second workpiece 200, and the second material loading platform 32 moves along the length direction of the second rail seat 31 to a position where the second working head 421 can take materials from the second carrying stations conveniently.
In this embodiment, the second feeding device 6 further includes a position conversion device 63, and the position conversion device 63 includes a vertical conversion mechanism 631 for vertically inverting the second workpiece 200, a rotation mechanism 632 for horizontally converting the second workpiece 200, and a transfer mechanism 633 for transferring the second workpiece 200 on the rotation mechanism 632 to the second turntable 61. Specifically, referring to fig. 22 to 25, the vertical conversion mechanism 631 includes a turning base 6311 rotatably disposed around a first rotation center line extending in the horizontal direction, and a first driving member 6312 for driving the turning base 6311 to rotate around the first rotation center line, and the turning base 6311 is further provided with a material sucking assembly (not shown in the drawings) for sucking and fixing the second workpiece 200, so as to ensure that the second workpiece 200 cannot fall off from the turning base 6311 during the process of rotating the turning base 6311 and turning the second workpiece 200.
Referring to fig. 22 to 25, a material suction table 6313 is disposed on the flipping base 6311, the material suction table 6313 has a material suction groove 6314 for accommodating the second workpiece 200, the material suction assembly has a suction port (not shown), the suction port is located at the bottom of the material suction groove 6314, the second workpiece 200 is clamped in the material suction groove 6314, the suction port is connected to a negative pressure source to generate a suction force on the second workpiece 200, and sucks the second workpiece 200 on the bottom surface of the material suction groove 6314, so as to prevent the second workpiece 200 from falling off from the material suction groove 6314 during the flipping process. In this embodiment, the material suction table 6313 has two sets respectively disposed on the upper and lower sides of the turning seat 6311.
The rotating mechanism 632 includes a rotating table 6321 rotatably disposed around a second rotation center line extending in the vertical direction, a rotating driving member 6322 for driving the rotating table 6321 to rotate around the second rotation center line, a material receiving carrier 6323 disposed on the rotating table 6321 in a manner capable of ascending and descending in the vertical direction, and a second driving member 6324 for driving the material receiving carrier 6323 to ascend and descend relative to the rotating table 6321, wherein the flipping base 6311 is always located above the material receiving carrier 6323 in the height direction, and the first rotation center line and the second rotation center line are perpendicular to each other.
In this embodiment, two receiving carriers 6323 are disposed on the rotating table 6321, the two receiving carriers 6323 are disposed on the rotating table 6321 at an interval of 180 °, each receiving carrier 6323 is disposed on the rotating table 6321 through a second driving element 6324, each group of second driving elements 6324 can independently control the lifting and lowering of the corresponding receiving carrier 6323, the two receiving carriers 6323 are sequentially and alternately located under the flipping base 6311, in other embodiments, a user can set the number of receiving carriers 6323 according to production needs, which is not limited herein. Therefore, when one group of material receiving carrier 6323 is performing material receiving operation, the other group of material receiving carrier 6323 can perform blanking operation, that is, the second workpiece 200 on the material receiving carrier 6323 is transported to the next station, so that the material receiving time is fully utilized, and the production efficiency is improved.
The material receiving carriers 6323 have receiving grooves 6325 for receiving the second workpieces 200, when each material receiving carrier 6323 is conveyed to a position right below the flipping seat 6311, the orientation and position of the receiving groove 6325 are consistent, and the material suction groove 6314 on the material suction table 6313 located at the lower side of the flipping seat 6311 corresponds to the receiving groove 6325 in the vertical direction, at this time, if the suction port stops sucking the second workpiece 200, the second workpiece 200 in the material suction groove 6314 can fall into the receiving groove 6325 by gravity, and at this time, the upward surface of the second workpiece 200 changes. In this embodiment, the two material suction tables 6313 are disposed on the flipping base 6311, the two material suction tables 6313 are disposed at an interval of 180 ° and the two material suction tables 6313 are alternately located above the material receiving carrier 6323, so that the second workpiece 200 in the material suction table 6313 can be transferred to one of the material receiving carriers 6323 when the flipping base 6311 is flipped by 180 °, and the stroke of the flipping base 6311 can be fully utilized.
The material receiving carrier 6323 has a transmission position and a material receiving position which are switched by being driven by the second driving element 6324, when the material receiving carrier 6323 is at the transmission position, the material receiving carrier 6323 and the material sucking table 6313 have a height difference in the vertical direction, and when the flipping base 6311 is flipped, the material receiving carrier 6323 does not cause interference to the material sucking table 6313; when the material receiving carrier 6323 is in the material receiving position, the material receiving carrier 6323 is raised to make its upper surface abut on the material receiving table 6313 upwards, so as to shorten the distance for the second workpiece 200 to fall into the receiving slot 6325 from the material receiving slot 6314 as much as possible, and prevent the second workpiece 200 from being misplaced after falling into the receiving slot 6325, or the second workpiece 200 does not fall into the receiving slot 6325 because of the excessively high falling distance.
In this embodiment, the first driver 6312 and the rotary driver 6322 are both motors, the first driver 6312 and the rotary driver 6322 are fixedly disposed, the second driver 6324 is an air cylinder disposed on the rotary table 6321, and the second driver 6324 can rotate with the rotary table 6321.
Referring to fig. 31 to 39, the processing apparatus further includes a pressure maintaining device 8 for performing pressure maintaining processing on the first workpiece 100 and the second workpiece 200 after the joining processing, the first workpiece 100 and the second workpiece 200 are joined to form a product 400, after the pressure maintaining device 8 performs multiple times of pressure maintaining processing on the product 400, the joining between the first workpiece 100 and the second workpiece 200 is more reliable and stable, and the finished product 400 is formed after the pressure maintaining processing. This pressurizer 8 includes:
the carrier 81 comprises a carrier seat 811 and a clamping assembly 812 arranged on the carrier seat 811 and used for clamping and fixing the product 400, wherein the clamping assembly 812 has a clamping state used for clamping the product 400 and a releasing state used for releasing the product 400;
the first conveying seat 821 provides the carrier 81 to convey along the first direction, the first conveying seat 821 has a first starting end and a first tail end which are arranged at intervals along the first direction, the first starting end is provided with a loading station, and as shown in fig. 31 in particular, the direction pointed by the arrow X1 is the first direction, that is, the carrier 81 can move from the first starting end to the first tail end along the arrow X1 direction;
a second conveying seat 822 for conveying the carrier 81 along a second direction, the first direction and the second direction being parallel to each other, the second conveying seat 822 having a second start end and a second tail end spaced apart from each other along the second direction, the second tail end being provided with a blanking station, specifically referring to fig. 31, the direction pointed by the arrow X2 is the second direction, that is, the carrier 81 can move on the second conveying seat 822 along the arrow X2 direction from the second start end to the second tail end;
a first transfer seat 823 arranged between the first tail end and the second start end, wherein the first transfer seat 823 is provided with a third transfer mechanism 8231 for transferring the carrier 81 from the first transfer seat 821 to the second transfer seat 822;
a second transfer seat 824 disposed between the second tail end and the first start end, wherein the second transfer seat 824 is provided with a fourth carrying mechanism 8241 for carrying the carrier 81 from the second transfer seat 822 to the first transfer seat 821, so as to realize recycling and recycling of the carrier 81;
the pressure maintaining module 825 is used for performing pressure maintaining treatment on the product 400 on the carrier 81, the pressure maintaining module 825 has multiple sets, the pressure maintaining module 825 is arranged on each of the first conveying seat 821 and the second conveying seat 822, a pressure maintaining working head 8251 is arranged on the pressure maintaining module 825, the pressure maintaining working head 8251 is located above the carrier 81, and the pressure maintaining working head 8251 corresponds to the position of the material clamping component 812 on the carrier 81, specifically to the position of the product 400 clamped by the material clamping component 812.
The length extending direction of the carrier 81 is perpendicular to the first direction X1 and the second direction X2, both the first direction X1 and the second direction X2 are perpendicular to the length extending direction of the first guide rail seat 11, the carrier 81 is transmitted from the feeding station along the first direction X1 and then along the second direction X2 to the blanking station, and the carrier 81 sequentially passes through all the pressure maintaining modules 825 and is always in a clamping state in the process of transmission between the feeding station and the blanking station. This multichannel formula pressurizer adopts such overall arrangement, and first transmission seat 821, first transfer seat 823, second transmission seat 822, second transfer seat 824 can form the circulation work system, can enough accomplish the multichannel pressurize processing of product 400, also can realize the recovery and the recycling of carrier 81, and overall structure is compacter, practices thrift the space.
Referring to fig. 33 and 36, a first transfer mechanism 8211 for driving the carrier 81 to transfer in the first direction is disposed on the first transfer seat 821, a second transfer mechanism 8221 for driving the carrier 81 to transfer in the second direction is disposed on the second transfer seat 822, the first transfer mechanism 8211 and the second transfer mechanism 8221 are disposed below the carrier seat 811, and the first transfer mechanism 8211, the second transfer mechanism 8221, the third transfer mechanism 8231 and the fourth transfer mechanism 8241 are disposed with a joint structure capable of separating from or joining to the carrier seat 811.
Specifically, referring to fig. 33 to 35, each of the first conveying mechanism 8211, the second conveying mechanism 8221, the third conveying mechanism 8231 and the fourth conveying mechanism 8241 includes a moving seat 8a moving along the conveying direction, a lifting seat 8b vertically arranged on the moving seat 8a, and a lifting driving member 8c for driving the lifting seat 8b to move up and down, the joint structure includes a plurality of positioning slots (not shown) arranged at the bottom of the carrier seat 811, and a plurality of positioning posts 8d arranged at the top of the lifting seat 8b and vertically extending upward, when the positioning posts 8d are correspondingly inserted into the positioning slots, the carrier seat 811 is fixedly supported on the lifting seat 8 b. Thus, when the carrier 81 is required to be driven by the first conveying mechanism 8211 to move along the first direction X1 and be conveyed between different stations, or the carrier 81 is driven by the third conveying mechanism 8231 to be conveyed to the second conveying seat 822, or the carrier 81 is driven by the second conveying mechanism 8221 to move along the second direction X2 and be conveyed between different stations, or the carrier is driven by the fourth conveying mechanism 8241 to be conveyed to the first conveying seat 821, the corresponding movable seat 8a is located below the carrier seat 811, the lifting driving member 8c drives the lifting seat 8b to ascend, and the positioning column 8d and the positioning groove are matched with each other, so that the positions of the carrier seat 811 and the movable seat 8a are relatively fixed, and the conveying or conveying transfer position can be realized along with the movement of the movable seat 8 a. When the carrier 81 is not required to be transported or carried, the positioning column 8d is disengaged from the positioning groove.
In this embodiment, the two ends of the jacking seat 8b along the transmission direction on the first transmission mechanism 8211 and the second transmission mechanism 8221 are both provided with a set of positioning columns 8d, and the distance between the two sets of positioning columns 8d on the two end portions is equal to the distance between the two adjacent carrier seats 811, so that the carriers 81 on the two adjacent stations can be simultaneously conveyed, the stroke can be saved, and the conveying efficiency can be improved. It should be noted that, a user may set a plurality of sets of positioning columns 8d on the lifting seat 8b along the conveying direction according to the number of stations on the first conveying seat 821 and the second conveying seat 822 or other requirements.
The relation between the number a of the carriers 81 and the number b of the pressure maintaining modules 825 is that a is larger than or equal to b +2, wherein a and b are positive integers, a set of carriers 81 are arranged at the pressure maintaining stations correspondingly formed below the feeding station, the discharging station and each pressure maintaining module, the processing of each station can be synchronously performed without being influenced, and the production efficiency is greatly improved. In this embodiment, the first conveying seat 821 is sequentially provided with a first station S1, a second station S2 and a third station S3 along the first direction X1, the second conveying seat 822 is sequentially provided with a fourth station S4, a fifth station S5 and a sixth station S6 along the second direction X2, the first station S1 is a feeding station, the sixth station S6 is a discharging station, the second station S2, the third station S3 and the fourth station S4 are pressure maintaining stations, and a group of pressure maintaining modules 825 is respectively disposed at corresponding positions of the pressure maintaining modules and is used for performing pressure maintaining processing on the product 400 in different processes. In other embodiments, the number of stations is set according to actual processing requirements, and is not limited specifically herein. Specifically, referring to fig. 31 and 32, the pressure maintaining module 825 can move up and down along the vertical direction, and when the carrier 81 needs to be transported to the next station, each pressure maintaining working head 8251 in the pressure maintaining module 825 can ascend along the vertical direction, so as to perform pressure maintaining processing on the product 400 after descending according to the process requirement, and ascend upwards and release the pressure maintaining processing.
Specifically, referring to fig. 37 to 39, each group of material clamping assemblies 812 includes a fixed seat 8121 fixed on the carrier seat 811, a holder 8122 capable of moving horizontally toward or away from the fixed seat 8121, and a first elastic member (not shown in the drawings) for providing an acting force required by the holder 8122 toward the fixed seat 8121, wherein the holder 8122 is inclined at an acute angle between a sliding direction of the holder 8121 relative to the fixed seat 8121 and a transmission direction of the carrier 81, so that when the material clamping assemblies 812 are clamped, a movement space in a left-right direction of the holder 8122 may be smaller, a space may be saved, more products 400 may be clamped on the carrier 81 along a length direction of the carrier 81, and pressure maintaining processing may be performed on more products 400 at one time. In this embodiment, the sliding directions of the clamping seats 8122 in all the groups of clamping assemblies 812 are parallel to each other, and the fixed seat 8121 and the clamping seat 8122 are mutually matched and form a clamping groove 8123 for clamping the product 400 therebetween. After the product 400 is placed in the material clamping groove 8123, under the condition of no other external force, the first elastic member can drive the clamping seat 8122 to move towards the fixed seat 8121, the material clamping assembly 812 maintains the clamping state, and the product 400 is clamped between the fixed seat 8121 and the clamping seat 8122. Here, eight groups of the material clamping assemblies 812 are arranged at intervals along the length direction of the carrier 81.
In this embodiment, the feeding station and the discharging station are further provided with a material clamping driving mechanism 83 for driving the clamping seat 8122 to move away from the fixing seat 8121, so that the material clamping assembly 812 is converted from a clamping state to a releasing state. The material clamping driving mechanism 83 includes a third driving member 831, and a driving assembly 832 driven by the third driving member 831 and capable of ascending and descending along a vertical direction, specifically, the driving assembly 832 includes a lifting table 8321 driven by the third driving member 831 and capable of ascending and descending along a vertical direction, a plurality of pushing members 8322 fixedly disposed on the lifting table 8321, the number of the pushing members 8322 is the same as the number of the groups of the material clamping assembly 812 and is set in a one-to-one correspondence manner, that is, the pushing members 8322 are also provided with eight groups, and a matching structure is disposed between the pushing members 8322 and the clamping seat 8122 and is used for matching with each other to drive the clamping seat 8122 to move away from the fixing seat 8121 when the pushing members 8322 move upwards. In this embodiment, the third driving member 831 is a lifting cylinder, and when the lifting platform 8321 is lifted, all the pushing members 8322 move simultaneously, so as to ensure that all the material clamping assemblies 812 move simultaneously.
The matching structure comprises a pushing inclined surface 8322a arranged on the pushing piece 8322 and a matching piece 8124 arranged on the clamping seat 8122, the pushing inclined surface 8322a is gradually and obliquely arranged upwards along the sliding direction parallel to the clamping seat 8122 and approaching to the fixed seat 8121, the matching piece 8124 is cylindrical and can be rotatably arranged on the clamping seat 8122 around the axis thereof, the peripheral part of the outer side of the matching piece 8124 can be abutted against the pushing inclined surface 8322a in a rolling fit manner, and the axis of the matching piece 8124 is perpendicular to the sliding direction of the clamping seat 8122. When the pushing element 8322 moves upward, the distance between the axis of the fitting element 8124 and the pushing inclined surface 8322a decreases, when the peripheral portion of the outer side of the fitting element 8124 abuts against the pushing inclined surface 8322a, the fitting element 8124 rolls on the pushing inclined surface 8322a around the axis thereof, at this time, the holder 8122 slides in the horizontal direction relative to the fixed seat 8121, and the width of the material clamping groove 8123 increases, so that the product 400 can be fed into the material clamping groove 8123, or the product 400 can be taken out of the material clamping groove 8123.
The loading station of the first transfer seat 821 is further provided with a pressing mechanism 84 for pressing and holding the carrier 81 downward along the vertical direction, and it should be noted that the unloading station of the second transfer seat 822 may also be provided with the pressing mechanism 84 to ensure the position accuracy of the carrier 81 during unloading. Specifically, the pressing mechanism 84 includes a pressing seat 841 fixed on the first conveying seat 821 and located above the carrier 81, and a plurality of pressing members 842 capable of being vertically disposed on the pressing seat 841, wherein the number of the pressing members 842 is the same as the number of the groups of the clamping assemblies 812, and the pressing members 842 are disposed in one-to-one correspondence with the positions of the fixing seats 8121, that is, eight groups of the pressing members 842 are disposed. A second elastic member (not shown in the drawings) for providing a force required by the upward movement of the pressing member 842 is disposed between each pressing member 842 and the pressing seat 841, and the pressing mechanism 84 further includes a pressing driving assembly 843 disposed on the pressing seat 841 for driving all the pressing members 842 to move downward, and when the pressing driving assembly 843 and the pressing members 842 are disengaged, the second elastic member drives the pressing members 842 to reset.
The pressing piece 842 includes a sliding portion 8421 extending in the vertical direction and slidably engaged with the pressing base 841, and a pressing portion 8422 fixed at the bottom end of the sliding portion 8421, and when the carrier 81 is located at the loading station, the pressing portion 8422 is located right above the fixing base 8121.
The pressing and driving assembly 843 includes a pressing and driving member 8431, a connecting seat 8432 driven by the pressing and driving member 8431 to move along the direction parallel to the conveying direction of the carriers 81, and a plurality of driving blocks 8433 fixedly arranged on the connecting seat 8432, wherein the driving blocks 8433 and the pressing and holding members 842 are the same in number and are arranged in a one-to-one correspondence manner, the driving blocks 8433 are positioned above the pressing and holding members 842, and a driving structure is arranged between the driving blocks 8433 and the pressing and holding members 842, and is matched with each other to drive the pressing and holding members 842 to move downwards when the driving blocks 8433 move horizontally towards the pressing and holding members 842. In this embodiment, the pressing driving element 8431 is a telescopic cylinder, the telescopic rod of the telescopic cylinder extends and retracts in a direction parallel to the transmission direction of the carrier 81, and when the telescopic rod of the telescopic cylinder extends, all the driving blocks 8433 on the connecting seat 8432 move towards the pressing seat 841, so that all the pressing elements 842 press the material clamping assembly 812 downwards.
Specifically, the driving structure includes a driving inclined plane 8433a disposed on the driving block 8433, and a roller 8423 rotatably disposed on the top of the pressing member 842 around its axis, the driving inclined plane 8433a gradually extends obliquely upward along the moving direction of the pressing member 842, and the rotation center line of the roller 8423 is parallel to the length extending direction of the carrier seat 811. Thus, when the driving block 8433 moves close to the roller 8423 along the horizontal direction, the rotation center line of the roller 8423 is close to the driving inclined plane 8433a, after the outer peripheral surface of the roller 8423 abuts against the driving inclined plane 8433a, and when the driving block 8433 continues to move towards the pressing and holding seat 841, the driving inclined plane 8433a acts on the roller 8423 and pushes the roller 8423 to move downwards, so that the pressing and holding piece 842 is driven to move downwards until the pressing and holding portion 8422 presses on the fixed seat 8121, and in such a movement mode, the horizontal movement can be converted into vertical movement, and the space in the vertical direction is saved. Meanwhile, the pressing mechanism 84 applies an acting force to the carrier 81 downward, so that the carrier 81 is pressed against the first transmission seat 821 downward, and when the pressing mechanism is used in cooperation with the material clamping driving mechanism 83, the carrier 81 can be positioned more accurately in the up-down direction during loading, and the accurate loading operation is facilitated.
The specific working process of the pressurizer 8 is as follows:
after the carrier 81 arrives at the first station S1 on the first conveying seat 821, the operation of the pressing driving element 8431 of the pressing mechanism 84 makes the driving block 8433 move toward the pressing seat 841, so that all the pressing elements 842 synchronously move downwards and press downwards on the plurality of fixed seats 8121 of the carrier 81; third driving piece 831 in material clamping driving mechanism 83 makes elevating platform 8321 rise in work, and all top pushing pieces 8322 of drive rise in step and cooperate with fitting piece 8124 on holder 8122 for holder 8122 keeps away from fixing base 8121 and moves, makes material clamping groove 8123 open, so that shift product 400 to realize the material loading in material clamping groove 8123.
After the material loading is finished, the lifting table 8321 descends, and the clamping seat 8122 moves towards the fixed seat 8121, so that the product 400 is clamped and positioned in the material clamping groove 8123; the driving block 8433 in the pressing mechanism 84 moves away from the pressing seat 841, so that the pressing member 842 moves upwards to release the downward pressing of the fixed seat 8121. Subsequently, the carrier 81 can keep holding all the products 400, and is driven by the first conveying mechanism 8211 to be conveyed on the first conveying seat 821 along the first direction X1, and sequentially passes through the pressure maintaining treatment of the second station S2 and the pressure maintaining treatment of the third station S3; then the carrier 81 at the first tail end is transported to the second conveying seat 822 by the third transporting mechanism 8231, driven by the second transporting mechanism 8221 and transported on the second conveying seat 822 along the second direction X2, and then sequentially subjected to pressure maintaining treatment at the fourth station S4, and finally reaches the blanking station at the sixth station S6, and then the material clamping assembly 812 in the carrier 81 is switched to an open state by the material clamping driving mechanism 83, so that the material clamping groove 8123 is opened for blanking. After the blanking is completed, the carrier 81 is transferred to the loading station of the first transfer seat 821 by the fourth transfer mechanism 8241, and the above operation is repeated.
Referring to fig. 26 to 30, the processing apparatus further includes feeding devices 7 for individually unloading the first workpieces 100 or the second workpieces 200 accommodated in the tray 300 to be fed, or individually loading the products 400 formed by joining the first workpieces 100 with the second workpieces 200 into the tray 300, each of the feeding devices 7 has a feeding area Q1, a taking area Q2, and a recovery area Q3, which are sequentially distributed from back to front in the conveying direction of the tray 300, and the feeding devices 7 include:
a base 71;
the feeding guide rails 72 are fixedly arranged on the base 71, the feeding guide rails 72 are provided with two groups which are horizontally arranged at intervals along the width direction of the tray 300, the tray 300 can be supported on the upper surface of the feeding guide rails 72 and can move along the length direction of the feeding guide rails 72, and the feeding guide rails 72 sequentially pass through the feeding area Q1, the material taking area Q2 and the recovery area Q3;
the feeding mechanism 73 is provided with a group of feeding mechanisms 73 on each group of feeding guide rails 72, the two groups of feeding mechanisms 73 are positioned between the two groups of feeding guide rails 72, each feeding mechanism 73 comprises a sliding seat 731 which is arranged on the feeding guide rails 72 in a relatively sliding manner, a clamping component 732 which is arranged on the sliding seat 731 and is used for clamping the material tray 300, and a feeding driving component 733 which is used for driving the sliding seat 731 to slide along the length extension direction of the feeding guide rails 72, in the embodiment, the sliding seat 731 can be paused at any position of the feeding guide rails 72 under the action of the feeding driving component 733;
the material receiving mechanism 74 is arranged in the material loading area Q1, and includes a material receiving seat 741 capable of vertically moving, and a material receiving driving member (not shown in the figure) for driving the material receiving seat 741 to vertically move, and the material receiving seat 741 is located between the two sets of feeding mechanisms 73 in the width direction of the tray 300;
wherein, two sets of feeding mechanisms 73 are positioned between the two sets of feeding guide rails 72 along the width direction of the material tray 300, and the two sets of feeding mechanisms 73 alternately operate to continuously convey the material tray 300 from back to front.
The base 71 is further provided with a blanking mechanism 75, the blanking mechanism 75 is arranged in a feeding area Q1, a plurality of groups of trays 300 are sequentially stacked in the height direction and arranged on the blanking mechanism 75, a space capable of accommodating a single tray 300 is formed between the blanking mechanism 75 and the upper surface of the feeding guide rail 72, the blanking mechanism 75 has a storage working state and a blanking working state which can be switched, when the blanking mechanism 75 is in the storage working state, the tray 300 is supported on the blanking mechanism 75, and when the blanking mechanism 75 is in the blanking working state, the tray 300 and the blanking mechanism 75 are mutually separated.
The feeding device 7 further comprises a recovery mechanism 76 arranged on the base 71, and a material ejecting mechanism 77 arranged between the two sets of feeding guide rails 72 and capable of moving up and down along the vertical direction, wherein the recovery mechanism 76 and the material ejecting mechanism 77 are both located in a recovery area Q3, and the material ejecting mechanism 77 is provided with a material ejecting seat 771 capable of moving up and down along the vertical direction. The recovery mechanism 76 has a support working state and an ejection working state which can be switched, when the recovery mechanism 76 is in the support working state, the tray 300 at the bottommost layer is supported on the recovery mechanism 76, and when the recovery mechanism 76 is in the ejection working state, the tray 300 and the recovery mechanism 76 are separated from each other.
The feeding device 7 further comprises a material taking mechanical arm 78 arranged on one side of the base 71, and a material taking work head 79 arranged on the material taking mechanical arm 78 and capable of relatively moving along the length extending direction of the material taking mechanical arm 78, wherein the length extending direction of the material taking mechanical arm 78 is perpendicular to the conveying direction of the material tray 300, and at least part of the material taking mechanical arm 78 is positioned above the material taking area Q2.
Referring to fig. 1 to 3, in the present embodiment, the feeding device 7 has three sets, which are referred to as a first feeding device 7a, a second feeding device 7b and a third feeding device 7c, a length extending direction of the feeding guide rail 72 of the three sets of feeding devices 7 is parallel to a length extending direction of the first suspension arm 21 and a length extending direction of the second suspension arm 41, wherein the first feeding device 7a is configured to supply the first workpiece 100 to the first feeding device 5, and the material taking working head 79 is configured to convey the first workpiece 100 in the tray 300 in the material taking area Q2 to the accommodating groove 5111 in the material transfer base 511; the second feeding device 7b is used for supplying the second workpiece 200 to the second feeding device 6, and the material taking working head 79 can convey the second workpiece 200 in the material tray 300 on the material taking area Q2 to the material sucking groove 6314 on the material sucking table 6313; the third feeding device 7c is used for feeding the pressure maintaining device 8, and the material taking working head 79 can transport the workpiece 400 subjected to pressure maintaining processing on the carrier 81 at the blanking station to the material tray 300 on the material taking area Q2.
The following specifically explains the specific working process of the feeding device 7 in this embodiment:
the blanking mechanism 75 keeps a storage working state, when feeding is started, the receiving seat 741 rises, the tray 300 at the bottommost layer is supported on the receiving seat 741, the blanking mechanism 75 is switched to the blanking working state, then the receiving seat 741 descends by a distance of one tray 300 height, and the blanking mechanism 75 is switched to the storage working state, so that after the second tray 300 from bottom to top is supported on the blanking mechanism 75 again, the receiving seat 741 continues to descend until the tray 300 on the receiving seat supports the upper surface of the feeding guide rail 72, and the receiving seat 741 continues to descend to a certain height position, thereby avoiding influencing the subsequent transmission operation of the tray 300.
One of the two sets of clamping assemblies 732 is now located on both sides of the tray 300 along the length direction of the feeding rail 72, the clamping assemblies 732 are switched to clamp the tray 300 on the feeding rail 72, and the sliding seat 731 moves along the feeding rail 72 to the material taking area Q2. The tray 300 reaches the material taking area Q2, and the material taking working head 79 takes the corresponding first workpiece 100 or second workpiece 200 out of the tray 300, or puts the product 400 into the tray 300, until the first workpiece 100 or second workpiece 200 in the tray 300 is taken out completely or the tray 300 is full of the product 400. It should be noted that in this embodiment, the materials (the first workpiece 100, the second workpiece 200, or the product 400) in the tray 300 have multiple rows arranged along the length direction of the feeding guide rail 72, in the above process, the material taking working head 79 takes out or puts in the rows of materials in sequence, and only after the materials in the same row are all taken out or filled with the materials, the sliding seat 731 will move towards the recovery area Q3 again to take out or put in the materials in the next row.
Slide 731 drives the charging tray 300 and arrives recovery area Q3 after, starts liftout mechanism 77, and the last liftout seat 771 of liftout mechanism 77 promotes the charging tray 300 and rises, and recovery mechanism 76 converts the liftout operating condition into from supporting operating condition, and after charging tray 300 rose to certain height, recovery mechanism 76 converted supporting operating condition from the liftout operating condition, and charging tray 300 supports on recovery mechanism 76, and liftout seat 771 descends to setting for the position.
During the process that one group of clamping assemblies 732 clamps the tray 300 to convey, the other group of clamping assemblies 732 returns from the recovery area Q3 to the feeding area Q1 to wait for the next conveyance, and in the actual process, the time for returning the clamping assemblies 732 from the recovery area Q3 to the feeding area Q1 can be significantly shorter than the total time for moving the clamping assemblies 32 from the feeding area Q1 to the recovery area Q3, so that the tray 300 can be continuously conveyed from the feeding area Q1 to the recovery area Q3, and the material taking head 79 of the material taking area Q2 can continuously take materials.
Referring to fig. 1 to 4, in the present embodiment, a conveying device 9 capable of conveying the product 400 from the first conveying device 1 to the carrier 81 is further disposed between the pressure maintaining device 8 and the first conveying device 1.
In this embodiment, the layout among the modules of the processing apparatus is as follows:
for the sake of easy understanding, an arrow X and an arrow Y are introduced here, the direction indicated by the arrow X and the direction indicated by the arrow Y are perpendicular to each other, and the direction indicated by the arrow X and the direction indicated by the arrow Y are parallel to the longitudinal extension direction of the first suspension arm 21 and the direction indicated by the arrow Y and the longitudinal extension direction of the first rail base 11.
In this embodiment, the first material conveying device 1, the first carrying device 2, the second material conveying device 3, the second carrying device 4, the first material loading device 5, the second material loading device 6, the first material feeding device 7a, the second material feeding device 7b, the third material feeding device 7c, the pressure maintaining device 8 and the conveying device 9 are all arranged on the mounting platform 10, the mounting platform 10 is a square platform, the length direction of the mounting platform 10 is parallel to the direction indicated by the arrow X, and the width direction of the mounting platform 10 is parallel to the direction indicated by the arrow Y.
Specifically, the first feeding device 7a and the second feeding device 7b are arranged at intervals along the direction indicated by the arrow Y, and the length extension directions of the two groups of feeding guide rails 72 are both perpendicular to the direction indicated by the arrow Y; the first feeding device 5 and the second feeding device 6 are positioned between the first feeding device 7a and the second feeding device 7b in the Y direction, and the first feeding device 5 and the second feeding device 6 are arranged at intervals along the direction indicated by the arrow Y; the second feeding device 6 and the pressure maintaining device 8 are arranged at intervals along the direction indicated by the arrow X; the first material conveying device 1, the second material conveying device 3, the second carrying device 4 and the conveying device 9 are all positioned between the second feeding device 6 and the pressure maintaining device 8 in the X direction, wherein the length extending direction of the first guide rail seat 11 is parallel to the direction indicated by the arrow Y; the third feeding devices 7c and the pressure maintaining devices 8 are arranged at intervals along the direction indicated by the arrow Y; the first conveying devices 2 and the conveying devices 9 are arranged at intervals along the direction indicated by the arrow Y, and the first conveying devices 2 and the conveying devices 9 are respectively positioned at two ends of the first material conveying device 1.
The working method of the automatic feed type processing equipment is specifically described as follows:
the material taking working head 79 of the first feeding device 7a takes the first workpiece 100 out of the tray 300 at the material taking area Q2, and moves along the material taking mechanical arm 78 to place the first workpiece 100 into the accommodating groove 5111 on the first feeding device 5, the first workpiece 100 rotates to the turnover mechanism 54 along with the first turntable 51, the material suction seat 541 sucks the first workpiece 100 in the accommodating groove 5111, and the turnover mechanism 54 turns over the first workpiece 100.
The first working head 221 of the first conveying device 2 moves to the turnover mechanism 54 to clamp the first workpiece 100 after turnover, the first working head 221 moves along the first suspension arm 21 and conveys the first workpiece 100 to the first loading table 12 of the first conveying device 1, and the first loading table 12 moves to a set position along the first guide rail seat 11 to wait for processing.
The material taking working head 79 of the second feeding device 7b takes the second workpiece 200 out of the tray 300 in the material taking area Q2, and moves along the material taking mechanical arm 78 to place the second workpiece 200 into the material sucking groove 6314 on the material sucking table 6313, the first driving member 6312 drives the overturning seat 6311 to rotate 180 degrees along the vertical direction, the second driving member 6324 drives the material receiving carrier 6323 to move upwards, the second workpiece 200 in the material sucking groove 6314 falls into the material receiving groove 6325, and the rotating table 6321 drives the material receiving carrier 6323 to rotate to the transferring mechanism 633.
The transfer mechanism 633 transports the second workpiece 200 in the receiving groove 6325 to the bearing seat 611 on the second turntable 61, the second turntable 61 rotates and transports the bearing seat 611 to the second material conveying device 3, the second material conveying device 3 transports the second workpiece 200 on the bearing seat 611 to the second material loading platform 32, and the second material loading platform 32 moves to a set position along the second rail seat 31.
The second working head 421 moves to the second loading platform 32 and clamps the second workpiece 200 on the second loading platform 32, the second working head 421 carries the second workpiece 200 to the first loading platform 12, and the first workpiece 100 and the second workpiece 200 are jointed and processed by the second working head 421, the second workpiece 200 and the first workpiece 100 are jointed to form the product 400, and at this time, the product 400 is located on the first loading platform 12.
The first loading platform 12 moves the product 400 to the conveying device 9, the conveying device 9 conveys the product 400 to the carrier 81 of the pressure maintaining device 8, when the carrier 81 is full of the product 400, the first conveying mechanism 8211, the third conveying mechanism 8231 and the second conveying mechanism 8221 drive the carrier 81 to transfer among the stations of the pressure maintaining device 8, corresponding processing is carried out at each station, and finally the carrier 81 is conveyed to the blanking station.
The material taking working head 79 on the third feeding device 7c takes out the products 400 in the carrier 81 at the blanking station and conveys the products to the material taking area Q2 of the third feeding device 7 c.
In the process of the movement, one group of the second working heads 421 is always matched with the first material loading table 12 to realize the joint processing of the second workpiece 200 and the first workpiece 100, while the other second working heads 421 and the first material loading table 12 are in material loading preparation, the two groups of the second working heads 421 and the first material loading table 12 work alternately in a matched mode, the matching and the connection among the modules are smooth, the continuous processing is realized, and the overall production efficiency of the equipment is greatly improved. The first material conveying device 1, the first carrying device 2, the second material conveying device 3, the second carrying device 4, the first feeding device 5, the second feeding device 6, the first feeding device 7a, the second feeding device 7b, the third feeding device 7c, the pressure maintaining device 8 and the conveying device 9 are all compactly arranged on the mounting platform 10, and the mounting platform is reasonable in layout, compact in structure and small in occupied space.
The above-mentioned embodiments are merely illustrative of the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the scope of the present invention.

Claims (12)

1. An automatic feed formula processing equipment which characterized in that includes:
the first material conveying device is provided with a plurality of groups, each group of first material conveying devices comprises a first guide rail seat and a first material loading platform for bearing a first workpiece, the first material loading platforms can be arranged on the first guide rail seats in a relative motion mode along the length extension direction of the first guide rail seats, the length directions of all the groups of first guide rail seats are parallel to each other, and all the groups of first guide rail seats are arranged at intervals along the length extension direction perpendicular to the first guide rail seats;
the first conveying device comprises a first cantilever and a first conveying mechanism which is arranged on the first cantilever and can relatively move along the length extension direction of the first cantilever, the length extension direction of the first cantilever is perpendicular to the length extension direction of the first guide rail seat, and the first conveying mechanism is provided with a first working head which can be lifted up and down and can pick up or release the first workpiece;
the second material conveying device comprises a second guide rail seat and a second material carrying platform for carrying a second workpiece, the length extending direction of the second guide rail seat is parallel to the length extending direction of the first guide rail seat, and the second material carrying platform can be arranged on the second guide rail seat in a relatively movable manner along the length extending direction of the second guide rail seat;
the second conveying devices are provided with a plurality of groups, each group of second conveying devices comprises a second cantilever and a second conveying mechanism which is arranged on the second cantilever and can relatively move along the length extension direction of the second cantilever, the length extension direction of the second cantilever is parallel to the length extension direction of the first cantilever, all groups of second cantilevers are arranged at intervals along the length extension direction vertical to the second cantilever, and the second conveying mechanism is provided with a second working head which can be lifted along the vertical direction and can pick up or release the second workpiece;
wherein the first carrying mechanism alternately supplies the first workpieces to a plurality of groups of the first carrying platforms, the second carrying platforms alternately supply the second workpieces to a plurality of groups of the second carrying mechanisms, the number of the second carrying mechanisms is the same as that of the first carrying platforms, and a plurality of processing stations are formed in one-to-one correspondence,
the processing equipment further comprises a feeding device which is used for unloading the first workpieces and/or the second workpieces contained in the material tray one by one for feeding and/or loading products formed after the first workpieces are jointed with the second workpieces into the material tray one by one, and the feeding device comprises:
a machine base;
the feeding guide rails are fixedly arranged on the base and are provided with two groups which are horizontally arranged at intervals along the width direction of the material tray;
the feeding mechanism comprises sliding seats which can be arranged on the feeding guide rails in a relatively sliding manner, clamping components which are arranged on the sliding seats and used for clamping the material tray, and a feeding driving component which is used for driving the sliding seats to slide along the length extension direction of the feeding guide rails;
the receiving mechanism comprises a receiving seat and a receiving driving piece, wherein the receiving seat can be arranged in a lifting mode along the vertical direction, the receiving driving piece is used for driving the receiving seat to lift vertically, and the receiving seat is located between the two groups of feeding mechanisms in the width direction of the material tray;
the two groups of feeding mechanisms are positioned between the two groups of feeding guide rails along the width direction of the material tray, and alternately operate to continuously convey the material tray from back to front.
2. The automatic feed type processing apparatus according to claim 1, wherein: each first loading platform is provided with a plurality of first loading stations for positioning a single first workpiece, and all the first loading stations are arranged at intervals along the direction perpendicular to the length extension direction of the first guide rail seat.
3. The automatic feed type processing apparatus according to claim 2, wherein: the first material loading platform is provided with two first loading stations, correspondingly, the first carrying mechanism is provided with two first working heads, and the relative positions of the two first working heads can be synchronously adjusted and arranged in the process that the first carrying mechanism moves along the first cantilever.
4. The automatic feed type processing apparatus according to claim 3, wherein: the processing equipment also comprises a first feeding device for supplying the first workpiece for the first carrying device, the first feeding device comprises a first rotary table for transferring the first workpiece in a rotary manner, a lifting seat which can be arranged on one side of the first rotary table in a lifting manner along the vertical direction, a lifting driving piece for driving the lifting seat to lift along the vertical direction, and a turnover mechanism arranged on the lifting seat,
the material conveying mechanism comprises a lifting seat, a first working head, a first material conveying platform, a material conveying seat, a turnover driving assembly and a first working head, wherein the first material conveying platform is provided with the material conveying seat, the material conveying seat is provided with two containing grooves which are arranged side by side and used for containing a first workpiece, the turnover mechanism comprises two material sucking seats and the turnover driving assembly, the two material sucking seats are rotatably arranged on the lifting seat around a rotating axial lead extending in the horizontal direction, the two material sucking seats are used for driving the two material sucking seats to rotate synchronously, the material sucking seats are provided with suction nozzles used for sucking the first workpiece on the material conveying seat, the material sucking seats are always located above the material conveying seat, the two material sucking seats correspond to the two containing grooves one to one, and the two first working heads are respectively picked up the first workpiece from the two material sucking seats.
5. The automatic feed type processing apparatus according to claim 1, wherein: the second material loading platform is provided with a plurality of second bearing stations for positioning a single second workpiece, all the second bearing stations are arranged at intervals along the length extending direction perpendicular to the second guide rail seat, the second carrying mechanism in each group of second carrying devices is provided with a plurality of second working heads with the same number as the second bearing stations, and all the second working heads are arranged at intervals along the length extending direction of the second cantilever.
6. The automatic feed type processing apparatus according to claim 5, wherein: the number of the second bearing stations on the second material loading table is two, correspondingly, each second carrying mechanism is provided with two second working heads, and the distance between the two second working heads can be set in an adjustable manner.
7. The automatic feed type processing apparatus according to claim 5, wherein: the processing equipment further comprises a second feeding device for supplying the second workpiece to the second material loading platform, wherein the second feeding device comprises a second rotary table for transferring the second workpiece in a rotary manner and a moving module for moving the second workpiece on the second rotary table to the second material loading platform one by one.
8. The automatic feed type processing apparatus according to any one of claims 1 to 7, wherein: the first conveying device and the second conveying device are respectively provided with two groups, the first working head supplies the first workpiece to one group of the first material loading tables, one group of the second material loading tables supplies the second workpiece to one group of the second working heads, and meanwhile, the other group of the first material loading tables and the other group of the second working heads are matched with each other to enable the first workpiece and the second workpiece to be jointed and processed with each other.
9. The automated feed processing apparatus of claim 8, wherein: the second carrying mechanism is arranged on one side of the second cantilever, and the two groups of second cantilevers are adjacently arranged and positioned between the two groups of second carrying mechanisms.
10. The automated feed processing apparatus of claim 8, wherein: the first workpiece is in a block shape, the second workpiece is in a sheet shape, and the second workpiece can be jointed on the first workpiece from top to bottom.
11. The automatic feed type processing apparatus according to claim 1, wherein: the feeding device is provided with a feeding area, a material taking area and a recovery area which are sequentially distributed from back to front along the transmission direction of the material tray, the feeding device further comprises a material taking mechanical arm arranged on one side of the base and a material taking working head arranged on the material taking mechanical arm in a relative motion mode along the length extending direction of the material taking mechanical arm, the length extending direction of the material taking mechanical arm is perpendicular to the transmission direction of the material tray, and at least part of the material taking mechanical arm is located above the material taking area.
12. The automatic feed type processing apparatus according to claim 1, wherein: the feeding device is provided with three groups, and the length extension direction of the feeding guide rail in the three groups of feeding devices is parallel to the length extension direction of the first cantilever and the length extension direction of the second cantilever.
CN202110999949.7A 2021-08-30 2021-08-30 Automatic feed formula processing equipment Active CN113428647B (en)

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