CN108723590B - Assembly equipment - Google Patents

Assembly equipment Download PDF

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Publication number
CN108723590B
CN108723590B CN201710274283.2A CN201710274283A CN108723590B CN 108723590 B CN108723590 B CN 108723590B CN 201710274283 A CN201710274283 A CN 201710274283A CN 108723590 B CN108723590 B CN 108723590B
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China
Prior art keywords
feeding
blanking
workpiece
platform
welding
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Active
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CN201710274283.2A
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Chinese (zh)
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CN108723590A (en
Inventor
王鹏磊
王伟
肖龙
鲁晖
蒋福元
王瑾
高云峰
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Han s Laser Technology Industry Group Co Ltd
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Han s Laser Technology Industry Group Co Ltd
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Priority to CN201710274283.2A priority Critical patent/CN108723590B/en
Publication of CN108723590A publication Critical patent/CN108723590A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/70Auxiliary operations or equipment
    • B23K26/702Auxiliary equipment

Abstract

The embodiment of the invention discloses assembling equipment, and relates to the technical field of machining. The assembling apparatus includes: the fixture comprises a turntable, wherein at least one set of fixture for positioning a first workpiece is arranged on the turntable, and the fixture and the turntable rotate synchronously; a loading portion, the loading portion includes: the feeding mechanism and the feeding movement control mechanism; the feeding mechanism is arranged on the feeding movement control mechanism; a weld, the weld comprising: an adjusting mechanism and a welding mechanism; the blanking part comprises a blanking mechanism and a blanking movement control mechanism; the blanking mechanism is arranged on the blanking movement control mechanism. The assembling equipment provided by the embodiment of the invention has the advantages of compact and reasonable overall layout, complete functions, simple operation and high operation speed, the capacity is further improved through the high automation degree of the equipment, the cost is reduced, the positioning is accurate, the processing quality is high, and the precision of the product is improved.

Description

Assembly equipment
Technical Field
The embodiment of the invention relates to the technical field of machining, in particular to assembling equipment.
Background
With the development of the IT industry, the automatic production of related accessories is more and more, products applied to the field of laser welding are more and more abundant, and the requirement for welding a USB (universal serial bus) shell and a flexible circuit board inside the shell is higher.
During the research process of the present application, the inventors found that at least the following technical problems exist in the prior art:
at present, most of the USB shells and flexible circuit boards inside the USB shells are assembled through manual equipment, automatic production is lacked, welding quality and precision are low, and labor cost is high.
Disclosure of Invention
The technical problem to be solved by the embodiment of the invention is to provide an automatic device for assembling a flexible circuit board and a USB shell.
In order to solve the above technical problem, the assembly apparatus according to the embodiment of the present invention adopts the following technical solutions:
an assembly apparatus, comprising: the fixture comprises a turntable, wherein at least one set of fixture for positioning a first workpiece is arranged on the turntable, and the fixture and the turntable rotate synchronously;
a loading portion, the loading portion includes: the feeding mechanism and the feeding movement control mechanism; the feeding mechanism is arranged on the feeding movement control mechanism, the feeding mechanism is used for moving a second workpiece into the jig, and the feeding movement control mechanism is used for adjusting the working position of the feeding mechanism;
a weld, the weld comprising: an adjusting mechanism and a welding mechanism; the adjusting mechanism is used for adjusting the relative position of the first workpiece and the second workpiece, and the welding mechanism is used for welding the first workpiece and the second workpiece;
the blanking part comprises a blanking mechanism and a blanking movement control mechanism; the blanking mechanism is arranged on the blanking movement control mechanism, the blanking mechanism is used for taking out the first workpiece and the second workpiece in the jig, and the blanking movement control mechanism is used for adjusting the working position of the blanking mechanism;
the feeding portion, the welding portion and the discharging portion are installed around the turntable.
Further, the assembly equipment, feed mechanism includes: the clamping jaw air cylinder, the clamping jaw and the detection sensor are arranged on the clamping jaw;
the clamping jaw air cylinder is installed on the feeding movement control mechanism, the clamping jaw is installed on the clamping jaw air cylinder, and the clamping jaw air cylinder drives the clamping jaw to clamp or open; the clamping jaw is provided with the detection sensor, and the detection sensor is used for detecting the clamping state of the second workpiece.
Further, the assembling apparatus, the feeding movement control mechanism includes: a feeding lifting sliding table cylinder and a feeding motion platform;
the feeding mechanism is arranged on the feeding lifting sliding table cylinder, and the feeding lifting sliding table cylinder is arranged on the feeding motion platform; the feeding lifting sliding table cylinder and the feeding motion platform drive the feeding mechanism to move and are used for adjusting the working position of the feeding mechanism.
Further, in the assembling device, the feeding part further comprises a feeding disc and a feeding disc platform;
the feeding disc is used for placing the second workpiece, and the feeding disc platform is used for installing the feeding disc and driving the feeding disc to move.
Further, in the assembling apparatus, the adjusting mechanism includes: the device comprises a first platform, a second platform, a lifting sliding table cylinder and a positioning mechanism;
the positioning mechanism is arranged on the second platform through the lifting sliding table cylinder, and the second platform is arranged on the first platform; the first platform and the second platform drive the lifting sliding table cylinder to move so as to drive the positioning mechanism to move; the lifting sliding table cylinder drives the positioning mechanism to move and is used for adjusting the working position of the positioning mechanism; the positioning mechanism is used for adjusting the relative position of the first workpiece and the second workpiece.
Further, in the assembling apparatus, the adjusting mechanism further includes a rotating motor; the rotating motor is installed on the lifting sliding table cylinder, the rotating motor and the positioning mechanism are installed in a combined mode, and the rotating motor is used for adjusting the working angle of the positioning mechanism.
Further, the assembling apparatus, the welding mechanism includes: welding the moving platform, the focusing platform and the welding head;
the welding head is arranged on the welding moving platform through the focusing platform; the welding moving platform and the focusing platform are used for adjusting the welding position of the welding head.
Further, in the assembling apparatus, the positioning mechanism and the feeding mechanism have the same structure, and the blanking mechanism and the feeding mechanism have the same structure.
Further, the assembling apparatus, the discharging movement control mechanism includes: a blanking lifting sliding table cylinder and a blanking motion platform;
the blanking mechanism is arranged on the blanking lifting sliding table cylinder, and the blanking lifting sliding table cylinder is arranged on the blanking motion platform; the blanking lifting sliding table cylinder and the blanking motion platform drive the blanking mechanism to move and are used for adjusting the working position of the blanking mechanism.
Further, the assembling apparatus, the blanking portion further includes: a blanking conveying mechanism; the blanking conveying mechanism is used for conveying the first workpiece and the second workpiece which are moved by the blanking mechanism.
Compared with the prior art, the embodiment of the invention mainly has the following beneficial effects:
the assembling equipment provided by the embodiment of the invention has the advantages of compact and reasonable overall layout, complete functions, simple operation and high operation speed, the capacity is further improved through the high automation degree of the equipment, the cost is reduced, the positioning is accurate, the processing quality is high, and the precision of the product is improved.
Drawings
FIG. 1 is a top view of an assembly apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic view of the loading portion according to the embodiment of the present invention;
FIG. 3 is a schematic view of a weld according to an embodiment of the present invention;
FIG. 4 is a schematic view of an adjustment mechanism according to an embodiment of the present invention;
FIG. 5 is a schematic view of a blanking portion according to an embodiment of the present invention;
description of reference numerals:
1-turntable, 2-feeding part, 3-welding part, 4-blanking part, 11-jig, 21-feeding mechanism, 22-feeding movement control mechanism, 23-feeding disc, 24-feeding disc platform, 31-adjusting mechanism, 32-welding mechanism, 33-charge coupling element, 41-blanking mechanism, 42-blanking movement control mechanism, 43-blanking conveying mechanism, 211-clamping jaw air cylinder, 212-clamping jaw, 213-detection sensor, 221-feeding lifting sliding table air cylinder, 222-feeding motion platform, 311-first platform, 312-second platform, 313-rotating motor, 314-lifting sliding table air cylinder, 315-positioning mechanism, 321-welding moving platform, 322-focusing platform, 323-welding head, 421-blanking lifting sliding table cylinder, 422-blanking moving platform.
Detailed Description
In order that the invention may be more fully understood, reference will now be made to the accompanying drawings. Preferred embodiments of the present invention are shown in the drawings. This invention may, however, be embodied in many different forms and should not be construed as limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used in the description of the invention herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention.
Referring to fig. 1, a top view of an assembly apparatus according to an embodiment of the present invention is shown. The assembling device of the embodiment of the invention comprises: carousel 1, material loading portion 2, welding part 3 and unloading portion 4. The rotary table is characterized in that at least one set of jig 11 used for positioning a first workpiece is fixedly arranged on the rotary table 1, the jig 11 and the rotary table 1 synchronously rotate, and the rotary table 1 provides power to rotate through a direct drive motor to drive the first workpiece in the jig 11 to be processed through other stations in sequence. The feeding part 2 is used for feeding a second workpiece; the welding part 3 is used for adjusting the relative position of the first workpiece and the second workpiece and welding the first workpiece and the second workpiece. The blanking portion 4 is used for blanking the welded first workpiece and the second workpiece. The feeding portion 2, the welding portion 3, and the discharging portion 4 are installed around the turntable 1.
Fig. 2 is a schematic view of the feeding portion according to the embodiment of the present invention. The feeding part 2 includes: a feeding mechanism 21, a feeding movement control mechanism 22, a tray 23 and a feeding tray platform 24. The feeding mechanism 21 is mounted on the feeding movement control mechanism 22, the feeding mechanism 21 is used for moving the second workpiece into the jig 11, and the feeding movement control mechanism 22 is used for adjusting the working position of the feeding mechanism 21; the feeding disc 23 is installed on the feeding disc platform 24, the feeding disc 23 is used for placing the second workpiece, and the feeding disc platform 24 is used for driving the feeding disc 23 to move so that the feeding mechanism 21 can conveniently grab the second workpiece.
Referring to a partially enlarged portion in fig. 2, the feeding mechanism 21 includes: a jaw cylinder 211, a jaw 212, and a detection sensor 213. Wherein, the clamping jaw air cylinder 211 is arranged on the feeding movement control mechanism 22, the clamping jaw 212 is arranged on the clamping jaw air cylinder 211, and the clamping jaw 212 is provided with a detection sensor 213. The clamping jaw air cylinder 211 controls the working state of the clamping jaw 212 by driving the clamping or opening of the clamping jaw 212; the jaws 212 are contoured jaws, which may be pre-shaped according to the shape of the second workpiece; the detection sensor 213 is an optical fiber sensor, and the detection sensor 213 is used to detect the gripping state of the second workpiece.
The feeding movement control mechanism 22 includes: a loading lifting sliding table cylinder 221 and a loading moving platform 222. The feeding mechanism 21 is installed on a feeding lifting sliding table cylinder 221, and the feeding lifting sliding table cylinder 221 is installed on a feeding motion platform 222. The feeding lifting sliding table cylinder 221 and the feeding motion platform 222 drive the feeding mechanism 21 to move so as to adjust the working position of the feeding mechanism 21; the loading lifting sliding table cylinder 221 drives the loading mechanism 21 to lift to adjust the working position thereof, and the loading motion platform 222 drives the loading mechanism 21 to move on a certain horizontal straight line to adjust the working position thereof.
Fig. 3 is a schematic view of a welding portion according to an embodiment of the invention. The welding portion 3 includes: an adjusting mechanism 31, a welding mechanism 32 and a charge coupled device 33. Wherein, welding mechanism 32 includes: a welding moving stage 321, a focusing stage 322, and a welding head 323; the welding head 323 is mounted on the welding moving platform 321 through the focusing platform 322; the welding moving platform 321 and the focusing platform 322 are used for adjusting the welding position of the welding head 323.
The ccd 31 is used to photograph the first and second workpieces to detect the relative position of the two workpieces, after calculating the deviation of the two product centralities, adjust the relative position of the first and second workpieces by the adjusting mechanism 35, adjust the welding position of the welding head 323 by the welding moving platform 321 and the focusing platform 322 after pressing, then weld the first and second workpieces by the welding head 323, and after completing welding, the welding part 3 returns to the original working state for the next adjustment and welding.
Fig. 4 is a schematic diagram of an adjusting mechanism according to an embodiment of the present invention. The adjusting mechanism 31 specifically includes: a first platform 311, a second platform 312, a rotating motor 313, an elevating slide table cylinder 314 and a positioning mechanism 315.
The positioning mechanism 315 is mounted on the second platform 312 through the lifting sliding table cylinder 314, the second platform 312 is mounted on the first platform 311, the rotating motor 313 is mounted on the lifting sliding table cylinder 314, and the rotating motor 313 and the positioning mechanism 315 are mounted in a combined manner; the positioning mechanism 315 is used to adjust the relative positions of the first and second workpieces, wherein the positioning mechanism 315 has a similar configuration as the feeding mechanism 21. The first platform 311 drives the positioning mechanism 315 to move along the x-axis direction, the second platform 312 drives the positioning mechanism 315 to move along the y-axis direction, the lifting sliding table cylinder 314 drives the positioning mechanism 315 to move along the z-axis direction, and the rotating motor 313 adjusts the working angle of the positioning mechanism 315. The first platform 311, the second platform 312, the lifting sliding table cylinder 314 and the rotating motor 313 are cooperatively used for adjusting the working position and the working angle of the positioning mechanism 315.
The welding portion 3 further includes a pressing mechanism (not shown), and after the relative positions of the first workpiece and the second workpiece are adjusted by the adjusting mechanism 31, the first workpiece and the second workpiece are pressed by the pressing mechanism (not shown), and then the welding mechanism 32 welds the pressed first workpiece and second workpiece.
Fig. 5 is a schematic view of a blanking portion according to an embodiment of the present invention. The blanking portion 4 includes: a feeding mechanism 41, a feeding movement control mechanism 42, and a feeding conveying mechanism 43. Wherein, the structure of the blanking mechanism 41 is similar to that of the feeding mechanism 21, and the blanking movement control mechanism 42 includes: unloading lift slip table cylinder 421 and unloading motion platform 422. The blanking mechanism 41 is installed on a blanking lifting sliding table cylinder 421, and the blanking lifting sliding table cylinder 421 is installed on a blanking motion platform 422. The blanking mechanism 41 is used for gripping the welded first and second workpieces and placing them on the blanking conveying mechanism 43. Unloading lift slip table cylinder 421 and unloading motion platform 422 drive unloading mechanism 41 removes for the operating position of adjustment unloading mechanism 41, wherein, unloading lift slip table cylinder 421 goes up and down through drive unloading mechanism 41 and adjusts its operating position, and unloading motion platform 422 moves on certain horizontal straight line through driving unloading mechanism 41 and adjusts its operating position. The blanking conveying mechanism 43 is used for conveying the first workpiece and the second workpiece after processing on which the blanking mechanism 41 is placed.
The working process and principle of the assembly equipment according to the embodiment of the present invention will be described by taking a flexible circuit board as a first workpiece and a USB housing as a second workpiece as an example:
firstly, the flexible circuit board is manually placed in the jig 11 at an initial station, the turntable 1 rotates to enable the first workpiece to move to the station where the feeding part 2 is located, the feeding motion platform 222 and the feeding lifting sliding table cylinder 221 drive the feeding mechanism 21 to move to the position above the feeding disc 23, and the feeding mechanism 21 clamps the second workpiece which is placed orderly by means of the feeding disc 23 and then places the second workpiece into the jig 11. Then the turntable 1 rotates to move the jig 11 with the first and second workpieces to the station where the welding part 3 is located, the CCD 33 photographs the first and second workpieces, detects the relative positions of the first and second workpieces, calculates the difference between the centralities of the first and second workpieces, adjusts the relative positions of the first and second workpieces through the adjustment mechanism 31, and after the CCD 33 photographs and confirms the relative positions, the pressing mechanism (not shown) presses the first and second workpieces, controls the welding head 323 through the welding moving platform 321 and the focusing platform 322 to weld the first and second workpieces, and after the welding is completed, the welding head 323 and the adjustment mechanism 31 are restored to the initial states. Then the turntable 1 rotates to move the welded first workpiece and second workpiece to the station where the blanking part 4 is located, the blanking mechanism 41 is moved to the upper side of the jig 11 by the driving of the blanking lifting sliding table cylinder 421 and the blanking motion platform 422, the blanking mechanism 41 clamps the welded first workpiece and second workpiece and places the workpieces on the blanking conveying mechanism 43, and finally the final blanking action is completed by the blanking conveying mechanism 43.
The assembling equipment provided by the embodiment of the invention has the advantages of compact and reasonable overall layout, complete functions, simple operation and quick operation, ensures the high-efficiency and quick operation of the equipment by directly driving the motor to rotate in four stations, further improves the productivity and reduces the cost by the high automation degree of the equipment, and ensures the processing quality of the product by accurately positioning through the charge coupling element, so that the precision of the product is improved.
The present invention is not limited to the above-described embodiments, which are preferred embodiments of the present invention, but the present invention is only illustrative and not limited to the scope of the present invention, and it should be noted that, for those skilled in the art, various improvements and modifications can be made without departing from the principle of the present invention, and these equivalent improvements and modifications should be construed as being included in the protection scope of the present invention.

Claims (7)

1. An assembly apparatus, comprising:
the fixture comprises a rotary table (1), wherein at least one set of fixture (11) for positioning a first workpiece is arranged on the rotary table (1), and the fixture (11) and the rotary table (1) rotate synchronously;
a feeding part (2), the feeding part (2) comprising: a feeding mechanism (21) and a feeding movement control mechanism (22); the feeding mechanism (21) is installed on the feeding movement control mechanism (22), the feeding mechanism (21) is used for moving a second workpiece into the jig (11), and the feeding movement control mechanism (22) is used for adjusting the working position of the feeding mechanism (21);
a weld (3), the weld (3) comprising: the device comprises an adjusting mechanism (31), a welding mechanism (32), a charge coupling element (33) and a pressing mechanism; the adjusting mechanism (31) comprises a first platform (311), a second platform (312), a lifting sliding table cylinder (314), a positioning mechanism (315) and a rotating motor (313), wherein the positioning mechanism (315) is installed on the second platform (312) through the lifting sliding table cylinder (314), the second platform (312) is installed on the first platform (311), the first platform (311) and the second platform (312) drive the lifting sliding table cylinder (314) to move so as to drive the positioning mechanism (315) to move, the lifting sliding table cylinder (314) drives the positioning mechanism (315) to move so as to adjust the working position of the positioning mechanism (315), the positioning mechanism (315) is used for adjusting the relative position of the first workpiece and the second workpiece according to the deviation of the relative positions of the first workpiece and the second workpiece obtained by a charge coupling element (33) before welding, the pressing mechanism presses a first workpiece and a second workpiece, the welding mechanism (32) is used for welding the first workpiece and the second workpiece, the rotating motor (313) is installed on the lifting sliding table cylinder (314), the rotating motor (313) and the positioning mechanism (315) are installed in a combined mode, and the rotating motor (313) is used for adjusting the working angle of the positioning mechanism (315); the first workpiece is a flexible circuit board, and the second workpiece is a USB shell;
the welding mechanism (32) includes: a welding moving platform (321), a focusing platform (322) and a welding head (323);
the welding head (323) is installed on the welding moving platform (321) through the focusing platform (322); the welding moving platform (321) and the focusing platform (322) are used for adjusting the welding position of the welding head (323);
a blanking part (4) comprising a blanking mechanism (41) and a blanking movement control mechanism (42); the blanking mechanism (41) is mounted on the blanking movement control mechanism (42), the blanking mechanism (41) is used for taking out the first workpiece and the second workpiece in the jig (11), and the blanking movement control mechanism (42) is used for adjusting the working position of the blanking mechanism (41);
the feeding part (2), the welding part (3) and the blanking part (4) are arranged around the rotary disc (1).
2. The assembly apparatus according to claim 1, wherein the feeding mechanism (21) comprises: a clamping jaw cylinder (211), a clamping jaw (212) and a detection sensor (213);
the clamping jaw air cylinder (211) is installed on the feeding movement control mechanism (22), the clamping jaw (212) is installed on the clamping jaw air cylinder (211), and the clamping jaw air cylinder (211) drives the clamping jaw (212) to clamp or open; the clamping jaw (212) is provided with the detection sensor (213), and the detection sensor (213) is used for detecting the clamping state of the second workpiece.
3. The assembly apparatus according to claim 1, wherein the feeding movement control mechanism (22) comprises: a feeding lifting sliding table cylinder (221) and a feeding motion platform (222);
the feeding mechanism (21) is arranged on a feeding lifting sliding table cylinder (221), and the feeding lifting sliding table cylinder (221) is arranged on the feeding motion platform (222); the feeding lifting sliding table cylinder (221) and the feeding motion platform (222) drive the feeding mechanism (21) to move, and are used for adjusting the working position of the feeding mechanism (21).
4. The assembly apparatus according to claim 1, wherein the loading section (2) further comprises a feed tray (23) and a loading tray platform (24);
the feeding disc (23) is used for placing the second workpiece, and the feeding disc platform (24) is used for installing the feeding disc (23) and driving the feeding disc (23) to move.
5. The assembly apparatus according to claim 1, wherein the positioning mechanism (315) and the feeding mechanism (21) are identical in configuration, and the blanking mechanism (41) and the feeding mechanism (21) are identical in configuration.
6. The assembly apparatus according to claim 1, wherein the blanking movement control mechanism (42) comprises: a blanking lifting sliding table cylinder (421) and a blanking motion platform (422);
the blanking mechanism (41) is arranged on the blanking lifting sliding table cylinder (421), and the blanking lifting sliding table cylinder (421) is arranged on the blanking motion platform (422); the blanking lifting sliding table cylinder (421) and the blanking motion platform (422) drive the blanking mechanism (41) to move, and the working position of the blanking mechanism (41) is adjusted.
7. The assembly apparatus according to claim 1, wherein the blanking portion (4) further comprises: a blanking conveying mechanism (43); the blanking conveying mechanism (43) is used for conveying the first workpiece and the second workpiece which are moved by the blanking mechanism (41).
CN201710274283.2A 2017-04-25 2017-04-25 Assembly equipment Active CN108723590B (en)

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CN108723590B true CN108723590B (en) 2021-04-27

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CN110405342A (en) * 2019-08-03 2019-11-05 浙江爱易特智能技术有限公司 Valve block welding method
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