CN203484803U - Fully automatic laser welding device for battery production - Google Patents
Fully automatic laser welding device for battery production Download PDFInfo
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- CN203484803U CN203484803U CN201320653252.5U CN201320653252U CN203484803U CN 203484803 U CN203484803 U CN 203484803U CN 201320653252 U CN201320653252 U CN 201320653252U CN 203484803 U CN203484803 U CN 203484803U
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Abstract
The utility model discloses a fully automatic laser welding device for battery production. A clamping fixture on a rack is provided with first and second positioning devices and a gland which are used for fixing a cartridge clip with a battery and a PCB, a product feeding device can place the cartridge clip on the first positioning device, a PCB feeding device can place the PCB on the second positioning device, a laser beam of the laser welding device can just be projected onto welding spot positions of the battery and the PCB required to be welded, a discharging device can place products subjected to welding on specified positions, and a controller controls the product feeding device, the PCB feeding device, the clamping fixture, the laser welding device and the discharging device to act. According to the utility model, the fully automatic feeding, welding and testing of nickel sheets and aluminum sheets of cathodes and anodes of mobile phone batteries and PCBs are implemented; the laser welding device is rapid in welding speed and good in quality, and avoids the damage on batteries and PCBs; and barcodes of pre-welded batteries are scanned through a barcode scanner, thereby ensuring that all the welded batteries are qualified products.
Description
Technical field
The utility model relates to a kind of automation equipment, espespecially relates to a kind of battery production Full-automatic laser welding equipment.
Background technology
In mobile phone production process, need battery plus-negative plate nickel sheet aluminium flake and pcb board to weld, because pcb board volume is little, the two is location difficulty when welding, mainly adopts at present artificial welding manner, and speed of welding is slow, bond pad locations accuracy rate is low, spot size is lack of standardization, when welding, also often occurs the situation of artificial damage battery and pcb board, cause secondary damage, cause fraction defective high.
Utility model content
In order to overcome above-mentioned defect, the utility model provides a kind of battery production Full-automatic laser welding equipment, this battery production can realize battery of mobile phone both positive and negative polarity nickel sheet aluminium flake and pcb board Full-automatic welding with Full-automatic laser welding equipment, speed of welding is fast, quality is good, has avoided damaging to battery and pcb board.
The utility model for the technical scheme that solves its technical problem and adopt is: a kind of battery production Full-automatic laser welding equipment, comprise frame, product feeding device, pcb board feeding device, clamping jig, radium-shine welding equipment, blanking device and controller, described clamping jig is fixed in frame, clamping jig is provided with first, two positioners and gland, wherein the first positioner can stationary positioned be provided with the cartridge clip of battery, the second positioner can stationary positioned pcb board, gland can keep first, battery on two positioners and pcb board welding position fit tightly, product feeding device can be positioned over the cartridge clip that battery is installed on the first positioner of clamping jig, pcb board feeding device can be positioned over pcb board on the second positioner, the laser beam of radium-shine welding equipment be able to project the bond pad locations that battery and pcb board need to weld the two is welded, the product that blanking device can complete welding takes off and is positioned over assigned address, described controller is controlled product feeding device, pcb board feeding device, clamping jig, radium-shine welding equipment and blanking device action.
As further improvement of the utility model, also be provided with quality detection device, quality detection device comprises a locating platform and two imaging devices, the product that blanking device can complete welding is positioned on the locating platform of quality detection device and locates, the solder joint imaging of the product both sides that two imaging devices of quality detection device can complete welding respectively is also delivered a letter to controller, and controller is analyzed rear control blanking device by solder joint image and captured the product on quality detection device locating platform and be positioned over assigned address.
As further improvement of the utility model, be also provided with detection display device, described controller is controlled detection display device and is shown testing result.
As further improvement of the utility model, in described frame, be also provided with pcb board location tray, pcb board location tray is provided with some standing grooves that mate with pcb board profile, also be provided with one and step up shaping equipment, this clamping shaping equipment is provided with the clamping head of some synchronous interactions, and each clamping head can be tight against respectively pcb board bending part in corresponding standing groove.
As further improvement of the utility model, described pcb board location tray is provided with the slideway being communicated with standing groove, clamping head can be along slideway linear slide, clamping head lateral wall is the curved surface consistent with pcb board bending part curve, in pcb board location tray, clamp shaping equipment and also comprise handle, handle rotational positioning is in pcb board location tray, and handle can drive clamping head fortune.
As further improvement of the utility model, described handle is provided with a bulge-structure, and clamping head is provided with one and exists the inclination bar hole of angle, the bulge-structure of handle are inserted in this inclination bar hole and can slide along its length with its glide direction.
As further improvement of the utility model, described clamping jig also comprises a rotating disk and a rotating blade drive, described rotating blade drive drives turntable rotation, and at least one group of detent mechanism stationary distribution being formed by first and second positioner and cover plate is on rotating disk.
As further improvement of the utility model, the first positioner of described clamping jig comprises a slide plate that can radially slide along rotating disk, a pair of clamping plate and the first drive unit, described slide plate is provided with alignment pin longitudinally, this alignment pin be able to be inserted in the locating hole of cartridge clip, a pair of clamping plate are distributed in the both sides of the vertical slide direction of motion, this can slide in opposition be positioned on rotating disk clamping plate, and described the first drive unit drives slide plate and clamping plate motion; The second positioner comprises pcb board standing groove, first and second positioning sliding block and the second drive unit, described first and second positioning sliding block is positioned at pcb board standing groove, and first and second positioning sliding block can slide along orthogonal direction respectively, wherein the first positioning sliding block is provided with the longitudinal register plane of mating with locating surface position on pcb board and size near pcb board one side, the second positioning sliding block is provided with the head that holds out against that can press closer pcb board near a side of pcb board, and described the second drive unit drives first and second positioning sliding block motion.
As further improvement of the utility model, described product feeding device, pcb board feeding device and blanking device are manipulator, and the manipulator of pcb board feeding device is provided with some suction nozzles.
As further improvement of the utility model, in described frame, be also provided with bar code scanner, this bar code scanner can read the bar code information of battery surface on clamping jig and be messaging in controller, controller is controlled one of radium-shine welding equipment and blanking device product is operated after bar code information loaded is read and analyzed.
The beneficial effects of the utility model are: the utility model has been realized the material loading of battery and pcb board by product feeding device and pcb board feeding device, by clamping jig, realized the stationary positioned of the two, and the cover plate on clamping jig keeps the two welding position to combine closely, radium-shine welding equipment can carry out the radium-shine welding of automatic laser in butt welding point position under controller is controlled, before welding, can also to battery bar code, carry out surface sweeping by bar code scanner, and then electrolytic cell above, in operation processing, whether have the defects such as the processing of leakage, the battery that guarantees welding is all certified products, after having welded again, can also to the bond pad locations of product and spot size, carry out imaging analysis detection by quality detection device, realized Product jointing and detected full-automatic, welding and detection efficiency have been improved, improved product yields, saved a large amount of artificial.
Accompanying drawing explanation
Fig. 1 is stereogram of the present utility model;
Fig. 2 is quality detection device the first structural principle schematic diagram in the utility model;
Fig. 3 is quality detection device the second structural principle schematic diagram in the utility model;
Fig. 4 is clamping jig front view of the present utility model;
Fig. 5 is clamping jig rearview of the present utility model;
Fig. 6 is pcb board location tray structural principle front view of the present utility model.
The specific embodiment
Embodiment: Full-automatic laser welding equipment 4 for a kind of battery production, comprise frame 1, product feeding device 2, pcb board feeding device 3, clamping jig, radium-shine welding equipment 4, blanking device 5 and controller, described clamping jig is fixed in frame 1, clamping jig is provided with first, two positioners and gland, wherein the first positioner can stationary positioned be provided with the cartridge clip 19 of battery, the second positioner can stationary positioned pcb board 20, gland can keep first, battery on two positioners and pcb board 20 welding positions fit tightly, product feeding device 2 can be positioned over the cartridge clip 19 that battery is installed on the first positioner of clamping jig, pcb board feeding device 3 can be positioned over pcb board 20 on the second positioner, the laser beam of radium-shine welding equipment 4 be able to project battery and pcb board 20 needs the bond pad locations of welding to weld the two, the product that blanking device 5 can complete welding takes off and is positioned over assigned address, described controller is controlled product feeding device 2, pcb board feeding device 3, clamping jig, radium-shine welding equipment 4 and blanking device 5 actions.When battery of mobile phone both positive and negative polarity nickel sheet aluminium flake and pcb board welding, first battery is mounted in cartridge clip 19, can protect battery itself like this, avoid scratch and damage, when battery is installed in cartridge clip 19 while preparing to weld with pcb board, product feeding device 2 is picked up the cartridge clip of coming on streamline 19 be positioned on the first positioner of clamping jig, the first positioner is lived cartridge clip 19 stationary positioned fast, then pcb board feeding device 3 is taken away and is put on the second positioner of clamping jig shifting to an earlier date ready pcb board 20, the second positioner positions fast to pcb board 20, after having located, cover plate on clamping jig compresses battery and pcb board 20 welding positions, guarantee that the two remains the state of fitting tightly, then radium-shine welding equipment 4 projecting lasers weld to welding position, weld rear controller and controlled clamping jig upper cover plate and first, two positioners are opened successively, product welding being completed by blanking device 5 is taken away and is placed on assigned address, so just realized Full-automatic welding, avoided manual operation, assurance welding quality is good, solder joint standard, speed of welding is fast.
Also be provided with quality detection device 6, quality detection device 6 comprises a locating platform 7 and two imaging devices 8, the product that blanking device 5 can complete welding is positioned over location on the locating platform 7 of quality detection device 6, the solder joint imaging of the product both sides that two imaging devices 8 of quality detection device 6 can complete welding respectively is also delivered a letter to controller, and controller is analyzed rear control blanking device 5 by solder joint image and captured the product on quality detection device 6 locating platforms 7 and be positioned over assigned address.After its bond pad locations and spot size being detected through quality detection device 6 after Product jointing completes, blanking device is distinguished placement by certified products and defective work, general certified products are just placed on streamline, allow it flow on next work station, defective work is placed on NonConforming Parts Area, by workman, it is carried out to control, and quality detection device 6 has been realized automation detection, guaranteed the quality of product, wherein the general industrial camera (CCD) that adopts of imaging device 8.
Also be provided with detection display device 9, described controller is controlled detection display device 9 and is shown testing result.Detection display device 9 can be display screen, can be also buzzer, alarm lamp etc., can be shown to operating personnel whether testing result is qualified.
In described frame 1, be also provided with pcb board location tray 10, pcb board location tray 10 is provided with some standing grooves that mate with pcb board profile, also be provided with one and step up shaping equipment, this clamping shaping equipment is provided with the clamping head 11 of some synchronous interactions, and each clamping head 11 can be tight against respectively pcb board bending part in corresponding standing groove.Before pcb board welds, in pcb board positioning disk, its bending part to be shaped, while guaranteeing that it is on putting into the second positioner of clamping jig, shape is consistent, is convenient to place and location.
Described pcb board location tray 10 is provided with the slideway being communicated with standing groove, clamping head 11 can be along slideway linear slide, clamping head 11 lateral walls are the curved surface consistent with pcb board bending part curve, in pcb board location tray 10, clamp shaping equipment and also comprise handle 12, handle 12 rotational positioning are in pcb board location tray 10, and handle 12 can drive clamping head 11 fortune.By handle 12, drive clamping head 11 to slide in slideway, realize the action that clamps pcb board bending part, it is simple in structure, convenient operation.
Described handle 12 is provided with a bulge-structure, and clamping head 11 is provided with one and exists the inclination bar hole of angle, the bulge-structure of handle 12 are inserted in this inclination bar hole and can slide along its length with its glide direction.It can certainly be the bar hole that handle 12 is provided with inclination, clamping head 11 is provided with bulge-structure, or be that handle 12 forms brace and connecting rod framework with clamping head 11, also can drive by gear & rack structure, can realize handle 12 and drive clamping head 11 linear slide.
Described clamping jig also comprises a rotating disk 13 and rotating disk 13 drive units, and described rotating disk 13 drive units drive rotating disk 13 rotations, and at least one group of detent mechanism stationary distribution being formed by first and second positioner and cover plate is on rotating disk 13.By rotating disk 13 rotations, make to be moved to assigned address by the cartridge clip 19 of the first positioner stationary positioned, and then placement pcb board is fixed location, and then by rotating disk 13, the two is transported in the welding region of radium-shine welder and is welded, conveying and the conversion of different station have been realized, this is simple in structure, it is convenient to carry, do not take up room, many groups first can also be set on rotating disk 13, the detent mechanism that two positioners and cover plate form, can realize different product material loading and weld and synchronously carry out, improved welding efficiency, certainly except adopting rotating disk 13, also can adopt the mode of movement of slide rail or conveyer belt.
The first positioner of described clamping jig comprises a slide plate 14 that can radially slide along rotating disk 13, a pair of clamping plate 15 and the first drive unit, described slide plate 14 is provided with alignment pin longitudinally, this alignment pin be able to be inserted in the locating hole of cartridge clip 19, a pair of clamping plate 15 are distributed in the both sides of vertical slide 14 directions of motion, this can slide in opposition be positioned on rotating disk 13 clamping plate 15, and described the first drive unit drives slide plate 14 and clamping plate 15 motions; The second positioner comprises pcb board standing groove, first and second positioning sliding block 16,17 and the second drive unit, described first and second positioning sliding block is positioned at pcb board standing groove, and first and second positioning sliding block can slide along orthogonal direction respectively, wherein the first positioning sliding block 16 is provided with the longitudinal register plane of mating with locating surface position on pcb board and size near pcb board one side, the second positioning sliding block 17 is provided with the head that holds out against that can press closer pcb board near a side of pcb board, and described the second drive unit drives first and second positioning sliding block motion.When product feeding device 2 is placed on the first positioner by the cartridge clip 19 that battery is housed, locating hole on cartridge clip 19 is just enclosed within on the alignment pin of slide plate 14, locating hole on cartridge clip 19 can adopt and alignment pin circular hole of the same size, also can be designed as the strip hole of extending along slide plate 14 directions of motion, after cartridge clip 19 is positioned on the slide plate 14 of the first positioner, slide plate 14 radially slides along rotating disk 13, alignment pin on slide plate 14 just slides into assigned address with cartridge clip 19, now a pair of clamping plate 15 move toward one another of slide plate 14 both sides are tightly clamped stationary positioned by cartridge clip 19, then rotating disk 13 rotates the clamping jig that is fixed with battery is transported to next step, pcb board feeding device 3 is placed on pcb board in the pcb board standing groove of the second positioner, then the first positioning sliding block 16 slides towards pcb board direction, pcb board is carried out to location, side, make the direction of pcb board in horizontal plane be stopped spacing, then the second positioning sliding block 17 also slides to pcb board, the head that holds out against on the second positioning sliding block 17 holds out against CPB plate, realized pcb board another direction spacing on horizontal plane, the relative position of pcb board and battery is just locked like this, last cover plate presses down tightly to be pushed down the solder side of the two, can enter welding step, wherein first drive the structure of slide plate 14 and clamping plate 15 to be, by elastic component, remain that a pair of clamping plate 15 are in to cartridge clip 19 clamped conditions, when needs are placed cartridge clip 19, clamping plate 15 are pulled open, cartridge clip stops drag clamping plate 15 after being placed into position, clamping plate 15 can clamp cartridge clip 19 under elastic component effect, drive unit can be motor, the rotation of driven by motor cam mechanism, by cam curved surface, realize the linear slide of slide plate 14, then by a ramp structure, realizing clamping plate 15 moves along the direction vertical with slide plate 14, also can adopt respectively indifferently cylinder to realize, on same the second positioner first, two slide plates 14 too, can keep the second positioning sliding block 17 all the time in clamping the state of pcb board by elastic component, when putting into pcb board formula, pulled open, the second drive unit also can adopt driven by motor cam mechanism, and then drive the first positioning sliding block 16 rectilinear motions by the curved surface of cam, by oblique mechanism, realize the second positioning sliding block 17 and the vertical slip of the first positioning sliding block 16 again, certainly, also can adopt respectively cylinder to drive the two slip.
Described product feeding device 2, pcb board feeding device 3 and blanking device 5 are manipulator, and the manipulator of pcb board feeding device 3 is provided with some suction nozzles.Because pcb board volume is little, on it, volume of part is less, by adopting accurate tiny suction nozzle to capture pcb board material loading, guarantees the success rate capturing, also avoid damaging pcb board, product feeding device 2 and blanking device 5 also can adopt suction nozzle to draw product or jaw clamping product can.
In described frame 1, be also provided with bar code scanner 18, this bar code scanner 18 can read the bar code information of battery surface on clamping jig and be messaging in controller, after controller reads and analyzes bar code information loaded, control one of radium-shine welding equipment 4 and blanking device 5 product is operated.By bar code scanner 18 is set, can before welding, scan the bar code on battery, by reading bar code information, understand this battery and whether omit to some extent in step before, guarantee that it is to weld after certified products again, avoid underproof battery and pcb board to weld, cause waste.
Claims (10)
1. a battery production Full-automatic laser welding equipment, it is characterized in that: comprise frame (1), product feeding device (2), pcb board feeding device (3), clamping jig, radium-shine welding equipment (4), blanking device (5) and controller, described clamping jig is fixed in frame, clamping jig is provided with first, two positioners and gland, wherein the first positioner can stationary positioned be provided with the cartridge clip (19) of battery, the second positioner can stationary positioned pcb board (20), gland can keep first, battery on two positioners and pcb board welding position fit tightly, product feeding device can be positioned over the cartridge clip that battery is installed on the first positioner of clamping jig, pcb board feeding device can be positioned over pcb board on the second positioner, the laser beam of radium-shine welding equipment be able to project the bond pad locations that battery and pcb board need to weld the two is welded, the product that blanking device can complete welding takes off and is positioned over assigned address, described controller is controlled product feeding device, pcb board feeding device, clamping jig, radium-shine welding equipment and blanking device action.
2. battery production as claimed in claim 1 Full-automatic laser welding equipment, it is characterized in that: be also provided with quality detection device (6), quality detection device comprises a locating platform (7) and two imaging devices (8), the product that blanking device can complete welding is positioned on the locating platform of quality detection device and locates, the solder joint imaging of the product both sides that two imaging devices of quality detection device can complete welding respectively is also delivered a letter to controller, controller is analyzed rear control blanking device by solder joint image and is captured the product on quality detection device locating platform and be positioned over assigned address.
3. battery production as claimed in claim 2 Full-automatic laser welding equipment, is characterized in that: be also provided with detection display device (9), described controller is controlled detection display device and shown testing result.
4. battery production as claimed in claim 1 Full-automatic laser welding equipment, it is characterized in that: in described frame, be also provided with pcb board location tray (10), pcb board location tray is provided with some standing grooves that mate with pcb board profile, also be provided with one and step up shaping equipment, this clamping shaping equipment is provided with the clamping head (11) of some synchronous interactions, and each clamping head can be tight against respectively pcb board bending part in corresponding standing groove.
5. battery production as claimed in claim 4 Full-automatic laser welding equipment, it is characterized in that: described pcb board location tray is provided with the slideway being communicated with standing groove, clamping head can be along slideway linear slide, clamping head lateral wall is the curved surface consistent with pcb board bending part curve, in pcb board location tray, clamp shaping equipment and also comprise handle (12), handle rotational positioning is in pcb board location tray, and handle can drive clamping head fortune.
6. battery production as claimed in claim 5 Full-automatic laser welding equipment, it is characterized in that: described handle is provided with a bulge-structure, clamping head is provided with one and exists the inclination bar hole of angle, the bulge-structure of handle are inserted in this inclination bar hole and can slide along its length with its glide direction.
7. battery production as claimed in claim 1 Full-automatic laser welding equipment, it is characterized in that: described clamping jig also comprises a rotating disk (13) and a rotating blade drive, described rotating blade drive drives turntable rotation, and at least one group of detent mechanism stationary distribution being formed by first and second positioner and cover plate is on rotating disk.
8. battery production as claimed in claim 7 Full-automatic laser welding equipment, it is characterized in that: the first positioner of described clamping jig comprises a slide plate that can radially slide along rotating disk (14), a pair of clamping plate (15) and the first drive unit, described slide plate is provided with alignment pin longitudinally, this alignment pin be able to be inserted in the locating hole of cartridge clip, a pair of clamping plate are distributed in the both sides of the vertical slide direction of motion, this can slide in opposition be positioned on rotating disk clamping plate, and described the first drive unit drives slide plate and clamping plate motion; The second positioner comprises pcb board standing groove, first and second positioning sliding block (16,17) and the second drive unit, described first and second positioning sliding block is positioned at pcb board standing groove, and first and second positioning sliding block can slide along orthogonal direction respectively, wherein the first positioning sliding block is provided with the longitudinal register plane of mating with locating surface position on pcb board and size near pcb board one side, the second positioning sliding block is provided with the head that holds out against that can press closer pcb board near a side of pcb board, and described the second drive unit drives first and second positioning sliding block motion.
9. battery production as claimed in claim 1 Full-automatic laser welding equipment, is characterized in that: described product feeding device, pcb board feeding device and blanking device are manipulator, and the manipulator of pcb board feeding device is provided with some suction nozzles.
10. battery production as claimed in claim 1 Full-automatic laser welding equipment, it is characterized in that: in described frame, be also provided with bar code scanner (18), this bar code scanner can read the bar code information of battery surface on clamping jig and be messaging in controller, controller is controlled one of radium-shine welding equipment and blanking device product is operated after bar code information loaded is read and analyzed.
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CN201320653252.5U CN203484803U (en) | 2013-10-22 | 2013-10-22 | Fully automatic laser welding device for battery production |
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CN201320653252.5U CN203484803U (en) | 2013-10-22 | 2013-10-22 | Fully automatic laser welding device for battery production |
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CN107790905A (en) * | 2017-11-27 | 2018-03-13 | 深圳阿李智能装备有限公司 | A kind of burst disk charging equipment |
CN108705204A (en) * | 2018-05-17 | 2018-10-26 | 东莞市鑫濠信精密工业有限公司 | Plate automatic laser device in mobile phone with synchronous material grasping function |
CN108705204B (en) * | 2018-05-17 | 2023-07-21 | 东莞市鑫濠信精密工业有限公司 | Automatic laser device of cell-phone medium plate with synchronous material function of grabbing |
CN109940289A (en) * | 2019-04-09 | 2019-06-28 | 奔腾激光(温州)有限公司 | 3D laser cutting system with speed safety monitoring |
CN109940289B (en) * | 2019-04-09 | 2020-11-27 | 奔腾激光(温州)有限公司 | 3D laser cutting system with speed safety monitoring |
CN110280930A (en) * | 2019-05-07 | 2019-09-27 | 重庆市璧山区宗辉机械有限公司 | A kind of intelligent small welder |
CN112209144A (en) * | 2020-10-23 | 2021-01-12 | 广东格林精密部件股份有限公司 | Automatic production line and production method for wrapping cloth products |
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