CN208766121U - All-aluminium piston automatic detection device - Google Patents
All-aluminium piston automatic detection device Download PDFInfo
- Publication number
- CN208766121U CN208766121U CN201821339257.XU CN201821339257U CN208766121U CN 208766121 U CN208766121 U CN 208766121U CN 201821339257 U CN201821339257 U CN 201821339257U CN 208766121 U CN208766121 U CN 208766121U
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- Prior art keywords
- big plate
- blanking
- workpiece
- ray
- cradle
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- 238000001514 detection method Methods 0.000 title claims abstract description 39
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 14
- 239000004411 aluminium Substances 0.000 title claims abstract description 14
- 230000000875 corresponding Effects 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 19
- 238000009826 distribution Methods 0.000 claims abstract description 15
- 210000001847 Jaw Anatomy 0.000 claims description 19
- 230000005540 biological transmission Effects 0.000 claims description 6
- 230000023298 conjugation with cellular fusion Effects 0.000 claims description 6
- 230000013011 mating Effects 0.000 claims description 6
- 230000021037 unidirectional conjugation Effects 0.000 claims description 6
- 238000004846 x-ray emission Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 238000010586 diagram Methods 0.000 description 6
- 101700022029 GBLP Proteins 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 229910000679 solder Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000013987 Colletes Species 0.000 description 1
- 206010022114 Injury Diseases 0.000 description 1
- 239000006096 absorbing agent Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000000630 rising Effects 0.000 description 1
- 230000035939 shock Effects 0.000 description 1
Abstract
The utility model relates to a kind of detection device more particularly to a kind of all-aluminium piston automatic detection devices.Including rack and workpiece, big plate is equipped in the rack, rotatable turntable is equipped in the big plate, the turntable is equipped with 4 in the tooling platform for dividing equally shape distribution, the big plate is equipped with feeding assembly, feeding material component, X-ray detection component and blanking component, the feeding assembly, X-ray detection component, blanking component are distributed with tooling platform in rotary type is corresponding, the feeding assembly and feeding material component is distributed in matching type, and the turntable carries out indexing rotation by pneumatic divider.The compact-sized degree of all-aluminium piston automatic detection device is high, and detection accuracy is high.
Description
Technical field
The utility model relates to a kind of detection device more particularly to a kind of all-aluminium piston automatic detection devices.
Background technique
Piston rod is one of the important spare part in industrial machinery and equipment, and effect is usually mechanics critical component, and
It is usually accompanied by motion process in use, therefore its surface defect error usually requires that more strictly.
For the piston rod used in the damper, shock absorber piston rod is in process of production, it may appear that different defects,
Such as dotted load mould, dotted pockmark, the more stains in part linearly scratch slight crack, and specification does not scratch slight crack, linear, dotted bump injury, electricity
Blister defects are plated, needle pore defect is electroplated, local impression crushes or be ground chamfered edge.It is logical for drawbacks described above in traditional processing technology
Defect screening is carried out frequently with the mode of artificial detection, fatigue is easy to cause since human eye works long hours, so there is missing inspection
The case where can not avoid completely, with the rising of cost of labor, product cost also constantly rises therewith.
Therefore, the scheme checked by way of machine vision (industry camera) is suggested.But due to being detected
The complexity of object, such as the damper of different series and different model, the piston rod construction form and size used is all
Differ widely, in order to improve the adaptability of detection device, detection device still needs to improve.
It is the case where will appear solder skip when all-aluminium piston welding production once in a while, this by being press-fitted close-fitting solder skip part
It is very big to spill out harm, it is therefore desirable to which whether carry out full inspection is welded to piston.
Utility model content
The utility model mainly solves the deficiencies in the prior art, provide it is a kind of compact-sized, using X-ray come
All-aluminium piston welding quality is detected, detection efficiency is high, it can be achieved that workpiece 100% detects, and Detection accuracy is 100%
All-aluminium piston automatic detection device.
Above technical problems of the utility model are mainly solved by the following technical scheme:
A kind of all-aluminium piston automatic detection device, including rack and workpiece are equipped with big plate in the rack, described
Big plate in be equipped with rotatable turntable, the turntable is equipped with 4 in the tooling platforms for dividing equally shape distribution, on the big plate
Equipped with feeding assembly, feeding material component, X-ray detection component and blanking component, the feeding assembly, X-ray detection component, under
Expect that component is distributed with tooling platform in rotary type is corresponding, the feeding assembly and feeding material component are distributed in matching type, and described turns
Disk carries out indexing rotation by pneumatic divider；
The feeding assembly includes vibrating disc, and the vibrating disc is connected with track, and the bottom of the track is set
There is straight line shake；
The feeding material component includes material loading platform and cradle, and the top of the material loading platform is equipped with splicing groove, institute
The workpiece stated is accessed in splicing groove by track, and the cradle can be displaced along big plate, is set in the cradle
Have can upper and lower displacement clamping jaw cylinder, be equipped in the cradle and send workpiece to tooling platform and what is held out against hold out against cylinder；
The X-ray detection component includes the X-ray mounting rack fixed with big plate, the X-ray mounting rack it is upper
Portion is equipped with X-ray emission source corresponding with the workpiece on tooling platform, and driving workpiece is equipped in the X-ray mounting rack and is carried out
The pinion gear of rotation, it is in upper and lower corresponding X-ray receiving end, the big plate that the big plate, which is equipped with X-ray emission source,
Top be equipped with and hold out against cylinder in the X-ray that holds out against of activity with workpiece, the X-ray holds out against cylinder and pinion gear in corresponding
Distribution；
The blanking component includes that can be equipped in the blanking gas clamping frame that big plate is displaced, the blanking gas clamping frame
Blanking pneumatic clamper, the blanking clamping jaw that travelling workpiece is displaced is equipped in the blanking clamping jaw, and the big plate is equipped with under
Feed collet pawl is in the turnover fixture of corresponding distribution, and the turnover fixture is overturn by oscillating cylinder, on the big plate
Equipped with the push rod cylinder workpiece in blanking clamping jaw pushed in turnover fixture, be equipped with mould group in the big plate, it is described
At least one translation gas clip assembly being slidably connected with mould group is equipped in mould group, the translation gas clip assembly and overturning are pressed from both sides
Tool is distributed in movable mating.
Preferably, the vibrating disc is fixed by vibrating disc mounting base and big plate, the vibrating disc installs bottom
The top of plate is equipped with the vibrating disc guardrail with vibrating disc in mating distribution, and the straight line shake is solid by feeding bottom plate and big plate
It is fixed；
The top of the cradle is equipped with the buffer with clamping jaw cylinder in movable contact, and the cradle passes through
Cradle linear guide is displaced along big plate, and the cradle carries out position along the direct guide rail of cradle by pusher cylinder
It moves；
The pinion gear is driven by motor, and the motor is solid by motor mounting plate and X-ray mounting rack
It is fixed；
The big plate is equipped with the temporary storage platform with translation gas clip assembly in movable corresponding distribution, and the mould group is logical
Vertical plate is crossed to fix with big plate.
Preferably, the rack is externally provided with blanking transmission line, the translation gas clip assembly in the blanking component will
Workpiece is moved in blanking transmission.
Working principle: it sequentially includes the following steps: after workpiece completes welding and is admitted in vibrating disc, vibrating disc shakes workpiece
It is conveyed by track, straight line shake provides power for track, and last workpiece reaches splicing groove by track；
Then clamping jaw cylinder drives clamping jaw movement, by Workpiece clamping, then promotes workpiece by linear guide, works as arrival
Feeding pusher cylinder acts after specified altitude assignment, puts the workpiece in feeding tooling platform, last feeding holds out against cylinder movement for workpiece top
Tightly；
Pneumatic divider movement, drives turntable rotation, workpiece is gone to detecting tool platform after the completion of holding out against, when workpiece reaches
X-ray holds out against cylinder for workpiece pre-tightening when detecting tool platform, and x-ray detection system starts to act, and then motor drives pinion gear
Rotation, by 90 degree of workpiece rotation, then x-ray detection system acts again；
Pneumatic divider movement, drives turntable rotation, workpiece is gone to next station, then again by work after the completion of detection
Part goes to blanking tool platform, and then workpiece is clamped in the dynamic blanking clamping jaw movement of blanking gas entrainment moves back bar cylinder movement, drives workpiece
It is moved in turnover fixture, then oscillating cylinder acts, and turnover fixture is rotated 90 degree, and then mould group acts, while driving flat
The movement of gas clip assembly is moved, translation gas clip assembly drives workpiece to reach temporary storage platform, and translation gas clip assembly drives workpiece to be moved to down
Material transmission connects；
Detection device completes one-time detection movement since then.
Using X-ray detection, using X-ray high-penetration can weld seam to workpiece and inside workpiece detect；
Meanwhile detection device is connected with production line, and the on-line checking of workpiece may be implemented
Therefore, the all-aluminium piston automatic detection device and its operating method of the utility model, compact-sized degree is high, inspection
It is high to survey precision.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the utility model；
Fig. 2 is the local overlooking structural schematic diagram of the utility model；
Fig. 3 is the structural schematic diagram of X-ray detection component in the utility model；
Fig. 4 is the structural schematic diagram of feeding assembly in the utility model；
Fig. 5 is the structural schematic diagram of feeding material component in the utility model；
Fig. 6 is the structural schematic diagram of blanking component in the utility model.
Specific embodiment
Below with reference to the embodiments and with reference to the accompanying drawing the technical solutions of the present invention will be further described.
Embodiment 1: as shown, a kind of all-aluminium piston automatic detection device, including rack 1 and workpiece 2, it is described
It is equipped with big plate 3 in rack 1, rotatable turntable 4 is equipped in the big plate 3, the turntable 4 is equipped with 4 in respectively shape
The tooling platform 5 of distribution, the big plate 3 is equipped with feeding assembly, feeding material component, X-ray detection component and blanking component, described
Feeding assembly, X-ray detection component, blanking component and tooling platform 5 be distributed in rotary type is corresponding, the feeding assembly with give
Expect that component is distributed in matching type, the turntable 4 carries out indexing rotation by pneumatic divider 6；
The feeding assembly includes vibrating disc 7, and the vibrating disc 7 is connected with track 8, the bottom of the track 8
Portion is equipped with straight line shake 9；
The feeding material component includes material loading platform 10 and cradle 11, and the top of the material loading platform 10 is equipped with splicing
Slot 12, the workpiece 2 are accessed in splicing groove 12 by track 8, and the cradle 11 can be displaced along big plate 3, institute
Be equipped in the cradle 11 stated can upper and lower displacement clamping jaw cylinder 13, be equipped in the cradle 11 and send workpiece 2 to tooling
Platform 5 and what is held out against hold out against cylinder 14；
The X-ray detection component includes the X-ray mounting rack 15 fixed with big plate 3, the X-ray mounting rack 15
Top be equipped with X-ray emission source 16 corresponding with the workpiece 2 on tooling platform 5, be equipped in the X-ray mounting rack 15 and drive
It starts building the pinion gear 17 that part 2 rotated, it is in that upper and lower corresponding X-ray connects that the big plate 3, which is equipped with X-ray emission source 16,
Receiving end 18, the top of the big plate 3, which is equipped with, holds out against cylinder 19, the X-ray top in the X-ray that activity is held out against with workpiece 2
Tight cylinder 19 is distributed with pinion gear 17 in corresponding；
The blanking component includes can be along the blanking gas clamping frame 20 that big plate 3 is displaced, the blanking gas clamping frame 20
In be equipped with blanking pneumatic clamper 21, the blanking clamping jaw 22 that travelling workpiece 2 is displaced is equipped in the blanking clamping jaw 21, described is big
Plate 3 is equipped with the turnover fixture 23 with blanking clamping jaw 22 in corresponding distribution, and the turnover fixture 23 passes through oscillating cylinder 24
It is overturn, the big plate 3 is equipped with the push rod cylinder pushed to the workpiece 2 in blanking clamping jaw 22 in turnover fixture 23
25, mould group 26 is equipped in the big plate 3, be equipped in the mould group 26 at least one be slidably connected with mould group 26 it is flat
Gas clip assembly 27, the translation gas clip assembly 27 and turnover fixture 23 is moved to be distributed in movable mating.
The vibrating disc 7 is fixed by vibrating disc mounting base 28 and big plate 3, the vibrating disc mounting base 28
Top is equipped with the vibrating disc guardrail 29 with vibrating disc 7 in mating distribution, and the straight line shake 9 passes through feeding bottom plate 30 and big plate 3
It is fixed；
The top of the cradle 11 is equipped with the buffer 31 with clamping jaw cylinder 13 in movable contact, the feeding
Frame 11 is displaced by cradle linear guide 32 along big plate 3, and the cradle 11 is by pusher cylinder 33 along cradle
Direct guide rail 32 is displaced；
The pinion gear 17 is driven by motor 34, and the motor 34 passes through motor mounting plate 35 and X-ray
Mounting rack 15 is fixed；
The big plate 3 is equipped with the temporary storage platform 36 with translation gas clip assembly 27 in movable corresponding distribution, described
Mould group 26 is fixed by vertical plate 37 and big plate 3.
The rack 1 is externally provided with blanking transmission line 38, and the translation gas clip assembly 27 in the blanking component is by workpiece 2
It is moved in blanking transmission 38.
Claims (3)
1. a kind of all-aluminium piston automatic detection device, it is characterised in that: including rack (1) and workpiece (2), the rack
(1) big plate (3) are equipped in, are equipped with rotatable turntable (4) in the big plate (3), the turntable (4) is equipped with 4 and is in
Respectively shape distribution tooling platform (5), the big plate (3) be equipped with feeding assembly, feeding material component, X-ray detection component and under
Expect component, the feeding assembly, X-ray detection component, blanking component are distributed with tooling platform (5) in rotary type is corresponding, described
Feeding assembly and feeding material component in matching type distribution, the turntable (4) carries out indexing rotation by pneumatic divider (6)；
The feeding assembly includes vibrating disc (7), and the vibrating disc (7) is connected with track (8), the track (8)
Bottom be equipped with straight line shake (9)；
The feeding material component includes material loading platform (10) and cradle (11), and the top of the material loading platform (10), which is equipped with, to be connect
Hopper (12), the workpiece (2) are accessed in splicing groove (12) by track (8), and the cradle (11) can be along big plate
(3) be displaced, be equipped in the cradle (11) can upper and lower displacement clamping jaw cylinder (13), in the cradle (11)
Equipped with workpiece (2) being sent to tooling platform (5) and what is held out against hold out against cylinder (14)；
The X-ray detection component includes the X-ray mounting rack (15) fixed with big plate (3), the X-ray mounting rack
(15) top is equipped with X-ray emission source (16) corresponding with workpiece (2) on tooling platform (5), the X-ray mounting rack
(15) pinion gear (17) that driving workpiece (2) is rotated is equipped in, the big plate (3) is equipped with and X-ray emission source
(16) in upper and lower corresponding X-ray receiving end (18), the top of the big plate (3) is equipped with the X held out against with workpiece (2) in activity
Ray is held out against cylinder (19), and the X-ray holds out against cylinder (19) and pinion gear (17) and is distributed in corresponding；
The blanking component includes can be along the blanking gas clamping frame (20) that big plate (3) are displaced, the blanking gas clamping frame
(20) blanking pneumatic clamper (21) are equipped in, the blanking clamping jaw that travelling workpiece (2) are displaced is equipped in the blanking pneumatic clamper (21)
(22), the big plate (3) is equipped with the turnover fixture (23) with blanking clamping jaw (22) in corresponding distribution, the overturning folder
Tool (23) is overturn by oscillating cylinder (24), and the big plate (3) is equipped with and pushes away the workpiece (2) in blanking clamping jaw (22)
The push rod cylinder (25) into turnover fixture (23) is sent, mould group (26) are equipped in the big plate (3), in the mould group (26)
Equipped with the translation gas clip assembly (27) that at least one is slidably connected with mould group (26), the translation gas clip assembly (27) with
Turnover fixture (23) is distributed in movable mating.
2. all-aluminium piston automatic detection device according to claim 1, it is characterised in that: the vibrating disc (7)
Fixed by vibrating disc mounting base (28) and big plate (3), the top of the vibrating disc mounting base (28) is equipped with and vibration
For disk (7) in the vibrating disc guardrail (29) of mating distribution, it is fixed that the straight line shake (9) passes through feeding bottom plate (30) and big plate (3)；
The top of the cradle (11) is equipped with the buffer (31) with clamping jaw cylinder (13) in movable contact, and described send
Material frame (11) is displaced by cradle linear guide (32) along big plate (3), and the cradle (11) passes through pusher cylinder
(33) it is displaced along cradle linear guide (32)；
The pinion gear (17) is driven by motor (34), and the motor (34) passes through motor mounting plate (35) and X
Ray mounting rack (15) is fixed；
The big plate (3) is equipped with the temporary storage platform (36) with translation gas clip assembly (27) in movable corresponding distribution, described
Mould group (26) it is fixed by vertical plate (37) and big plate (3).
3. all-aluminium piston automatic detection device according to claim 1 or 2, it is characterised in that: the rack (1)
It is externally provided with blanking transmission line (38), workpiece (2) is moved to blanking and passed by the translation gas clip assembly (27) in the blanking component
In line sending (38).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821339257.XU CN208766121U (en) | 2018-08-20 | 2018-08-20 | All-aluminium piston automatic detection device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821339257.XU CN208766121U (en) | 2018-08-20 | 2018-08-20 | All-aluminium piston automatic detection device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN208766121U true CN208766121U (en) | 2019-04-19 |
Family
ID=66133133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201821339257.XU Expired - Fee Related CN208766121U (en) | 2018-08-20 | 2018-08-20 | All-aluminium piston automatic detection device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN208766121U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111572205A (en) * | 2020-05-20 | 2020-08-25 | 蔡怀峰 | Feeding method |
-
2018
- 2018-08-20 CN CN201821339257.XU patent/CN208766121U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111572205A (en) * | 2020-05-20 | 2020-08-25 | 蔡怀峰 | Feeding method |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20190419 Termination date: 20210820 |
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| CF01 | Termination of patent right due to non-payment of annual fee |