CN114434253B - Automatic system suitable for optical prism beveling - Google Patents

Automatic system suitable for optical prism beveling Download PDF

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Publication number
CN114434253B
CN114434253B CN202210171918.7A CN202210171918A CN114434253B CN 114434253 B CN114434253 B CN 114434253B CN 202210171918 A CN202210171918 A CN 202210171918A CN 114434253 B CN114434253 B CN 114434253B
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CN
China
Prior art keywords
assembly
chamfering
air
drying
prism
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Active
Application number
CN202210171918.7A
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Chinese (zh)
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CN114434253A (en
Inventor
张彬
黄鑫路
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Suzhou Donghui Optical Co ltd
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Suzhou Donghui Optical Co ltd
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Priority to CN202210171918.7A priority Critical patent/CN114434253B/en
Publication of CN114434253A publication Critical patent/CN114434253A/en
Application granted granted Critical
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/14Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/20Drives or gearings; Equipment therefor relating to feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/14Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms
    • B24B9/146Accessories, e.g. lens mounting devices

Abstract

The invention discloses an automatic system suitable for chamfering an optical prism, which comprises a bottom platform assembly, wherein a placing tray assembly, a chamfering machine assembly, a triaxial moving module assembly and a visual positioning grabbing and pressing assembly are arranged on the bottom platform assembly; the visual positioning grabbing pressing assembly is driven by the triaxial moving module assembly to transfer, press and chamfer materials on the placing tray assembly and the chamfering machine assembly respectively; through the mode, the automatic chamfering of the optical prism can be realized, a manual processing mode is effectively replaced, and the production efficiency is greatly improved.

Description

Automatic system suitable for optical prism beveling
Technical Field
The invention relates to the technical field of optical lens chamfering, in particular to an automatic system suitable for chamfering an optical prism.
Background
At present, the processing mode of prism chamfer class product that optical communication trade used adopts artifical manual mode in many, and artifical manual mode chamfer not only produces fatigue easily, and intensity of labour increases, and productivity efficiency hardly guarantees moreover, and corresponding productivity is lower, along with the rapid development of optical communication trade, and the demand of rapid development is kept up to artifical manual mode chamfer.
An automatic system suitable for chamfering the optical prism is to be developed, the automation of chamfering the optical prism is realized, and the production development of the optical prism is accelerated.
Disclosure of Invention
The invention mainly solves the technical problem of providing an automatic system suitable for chamfering the optical prism, which can realize automatic chamfering of the optical prism, effectively replaces a manual processing mode and greatly improves the production efficiency.
In order to solve the technical problems, the invention adopts a technical scheme that: the automatic system suitable for chamfering the optical prism comprises a bottom platform assembly, wherein a placing tray assembly, a chamfering machine assembly, a triaxial moving module assembly, a visual positioning grabbing and pressing assembly, an air drying assembly and a visual detection assembly are arranged on the bottom platform assembly; the visual positioning grabbing pressing assembly is driven by the triaxial moving module assembly to transfer, press and chamfer materials on the placing tray assembly and the chamfering machine assembly respectively;
the chamfering machine assembly comprises a chamfering station, a prism product to be chamfered is placed on the chamfering station, an automatic sliding table is arranged below the chamfering station, a first stepping motor is arranged below the automatic sliding table, and a sintering grinding wheel, a synchronous pulley and a rotating motor are arranged in the automatic sliding table;
the chamfering station comprises clamping strips and a supporting table which are arranged in parallel at intervals, a prism product to be chamfered is placed between the clamping strips, and a chamfering grinding fluid circulation structure is arranged in the circumferential direction of the sintering grinding wheel;
the visual positioning grabbing and pressing assembly comprises a photographing positioning source, wherein one side of the photographing positioning source is provided with parallel pneumatic clamping jaws, and the upper ends of the parallel pneumatic clamping jaws are provided with angle adjusting structures;
the angle adjusting structure comprises a stepping motor II, a coupler and a rotating bearing which are arranged on one side of the parallel pneumatic clamping jaw, and the stepping motor is provided with an absolute value encoder; one side of the parallel pneumatic clamping jaw is provided with a split pressing block;
the three-axis moving module assembly comprises a screw guide rail module and a servo motor which are arranged in the X direction, the Y direction and the Z direction, and the visual positioning grabbing and pressing assembly is arranged below the screw guide rail module and the servo motor in the Z direction.
Preferably, the air-drying assembly comprises an air-drying table, air-drying air holes are arranged below the air-drying table, limiting bending plates are arranged on two sides above the air-drying table, a blocking wall is arranged around the periphery of the air-drying table, and a liquid drain pipe is arranged at the bottom end of the air-drying table.
Preferably, the placing tray assembly comprises a material carrying tray and a qualified tray, a rotating motor is arranged at the bottom end of the material carrying tray, and a visual detection assembly matched with the visual positioning grabbing and pressing assembly is arranged on one side of the qualified tray.
Preferably, the visual inspection assembly comprises an inspection station, one side of the inspection station is provided with a checking port, and one side of the checking port is provided with a photographing checking source.
The beneficial effects of the invention are as follows:
the automatic system suitable for chamfering the optical prism successfully realizes the procedures of automatic feeding and discharging, automatic chamfering, automatic detection and the like of the prism product, so that the chamfering processing of the optical prism realizes automation, completely replaces the working mode of manual material pressing chamfering, effectively reduces the manual detection, the manual participation degree and the labor intensity, effectively improves the processing efficiency, greatly improves the quality and the product qualification rate of the chamfering product, and fills the blank of an automatic market of chamfering the optical prism.
Drawings
FIG. 1 is a schematic diagram of the overall architecture of an automated system suitable for chamfering an optical prism in accordance with the present invention;
FIG. 2 is a schematic view of the structure of the beveling machine assembly of the present invention;
FIG. 3 is an enlarged view of portion A of FIG. 2, showing the configuration of the beveling station;
FIG. 4 is a partial schematic view of a beveling machine assembly embodying the present invention for use in a beveling grinding fluid circulation configuration;
FIG. 5 is a schematic view of the structure of the placement tray assembly, the beveler assembly and the vision inspection assembly of the present invention;
FIG. 6 is an enlarged view of section B of FIG. 5, showing a schematic view of the structure of the air drying assembly;
FIG. 7 is a schematic diagram of a triaxial mobile module assembly according to the present invention;
FIG. 8 is an enlarged view of portion C of FIG. 7 showing an angle adjustment structure for the upper ends of the parallel pneumatic jaws;
FIG. 9 is another view of the visually positioned grabbing and pressing assembly of the present invention showing a schematic structure of a split type pressing block;
the components in the drawings are marked as follows:
1. a bottom platform assembly; 2. an automatic sliding table; 3. a first stepping motor; 4. sintering the grinding wheel; 5. a synchronous pulley; 6. a rotating motor; 7. clamping a spline; 8. a support table; 9. an air drying table; 10. air-drying the air holes; 11. a limit bending plate; 12. a blocking wall; 13. a liquid discharge pipe; 14. a lead screw guide rail module; 15. a servo motor; 16. a photographing positioning source; 17. parallel pneumatic clamping jaws; 18. a step motor II; 19. a coupling; 20. a rotating bearing; 21. a split pressing block; 22. a material carrying tray; 23. a qualified material tray; 24. a rotating electric machine; 25. detecting a station; 26. a checking port; 27. a photo-checking source; 28. and (3) a chamfering grinding fluid circulation structure.
Description of the embodiments
The following detailed description of the preferred embodiments of the invention is provided to enable those skilled in the art to more readily understand the advantages and features of the invention and to make a clear and concise definition of the scope of the invention.
Examples
As shown in fig. 1, an automation system suitable for optical prism beveling, including bottom platform subassembly 1, be provided with in the top of bottom platform subassembly 1 and put the charging tray subassembly, beveler subassembly, triaxial remove module subassembly and vision location and snatch the swager subassembly, wherein: the placing tray component is used for placing a prism product to be tested, a prism product with a reverse edge test OK and a prism product with a reverse edge test NG; the chamfering machine assembly is used for chamfering the prism product; the triaxial mobile module assembly is used for accurately controlling the position; the visual positioning grabbing and pressing assembly is used for accurately grabbing and transferring prism products, and drives the visual positioning grabbing and pressing assembly to respectively transfer materials, press materials and chamfer materials on the placing tray assembly and the chamfering machine assembly through the triaxial moving module assembly.
As shown in fig. 2 and 3, the chamfering machine assembly comprises a chamfering station, a prism product to be chamfered is placed on the chamfering station, an automatic sliding table 2 is arranged below the chamfering station, a stepping motor I3 is arranged below the automatic sliding table 2, a sintering grinding wheel 4, a synchronous pulley 5 and a rotating motor 6 are arranged in the automatic sliding table 2, the stepping motor I3 drives the automatic sliding table 2 to move upwards, and the rotating motor 6 drives the sintering grinding wheel 4 to rotate through the synchronous pulley 5 so as to chamfer the prism product above.
As shown in fig. 2, 3 and 4, the chamfering station includes clamping bars 7 and a support table 8 arranged in parallel with a gap, a prism product to be chamfered is placed between the clamping bars 7, and chamfering is performed on the prism product by rotation of the sintering grinding wheel 4 below. The sintering grinding wheel 4 is circumferentially provided with a chamfering grinding fluid circulation structure 28, which is a fluid inlet pipe and a fluid outlet pipe respectively arranged at one side and below, and the chamfering process realizes the discharge of chamfering chips and the reduction of the temperature of a sample by circulating the grinding fluid.
As shown in fig. 5 and 6, one side of the beveling station is provided with an air-drying assembly, the air-drying assembly is used for removing grinding fluid adhered to materials in the beveling process, the air-drying assembly comprises an air-drying table 9, air-drying air holes 10 are arranged below the air-drying table 9, limiting bending plates 11 are arranged on two sides above the air-drying table 9, a blocking wall 12 is arranged around the periphery of the air-drying table 9, a liquid discharge pipe 13 is arranged at the bottom end of the air-drying table 9, and efficient removal of the grinding fluid is effectively achieved through the air-flow combined surrounding blocking type structure.
As shown in fig. 1 and 7, the triaxial mobile module assembly comprises a lead screw guide rail module 14 and a servo motor 15 which are arranged in the X direction, the Y direction and the Z direction, the visual positioning grabbing and pressing assembly is arranged below the lead screw guide rail module 14 and the servo motor 15 in the Z direction, the lead screw guide rail module is matched with the servo motor to form the design and positioning precision is high, the operation is stable, and the quick and stable taking and placing of the optical prism can be realized.
As shown in fig. 7 and 8, the visual positioning grabbing and pressing assembly comprises a photographing positioning source 16, the photographing positioning source 16 adopts an industrial camera and a light source to accurately photograph and position materials, a parallel pneumatic clamping jaw 17 is arranged on one side of the photographing positioning source 16, and after the photographing positioning source 16 photographs and positions the materials, the parallel pneumatic clamping jaw 17 is guided to grab prism products through an algorithm.
As shown in fig. 7 and 8, the upper end of the parallel pneumatic clamping jaw 17 is provided with an angle adjusting structure, the angle adjusting structure comprises a second stepping motor 18, a coupler 19 and a rotating bearing 20, the second stepping motor 18 is provided with an absolute encoder, the parallel pneumatic clamping jaw 17 is vertically downward when the material is grabbed from a placing tray, before the material is placed at a chamfering station, the angle of the parallel pneumatic clamping jaw 17 can be adjusted, the clamped material is placed at the chamfering station after being rotated 45 degrees, the angle direction of the required chamfering is downward, and then the subsequent grinding chamfering action is performed.
As shown in fig. 2, 8 and 9, a split type pressing block 21 is arranged on one side of the parallel pneumatic clamping jaw 17, when grinding chamfering is needed, the parallel pneumatic clamping jaw 17 moves to a chamfering station under the action of the triaxial moving module assembly with the split type pressing block 21, the split type pressing block 21 is located right above a material, the sintering grinding wheel 4 starts to rotate to a required chamfering speed under the action of the rotating motor 6, and after the split type pressing block 21 is completely pressed on the material, the automatic sliding table 2 rises to the chamfering position for chamfering under the action of the stepping motor 3.
As shown in fig. 5, the placing tray assembly includes a material carrying tray 22 and a qualified tray 23, and a rotating motor 24 is arranged at the bottom end of the material carrying tray 22, so as to realize rotation of the material carrying tray 22 and facilitate grabbing of materials. One side of the qualified material tray 23 is provided with a visual detection component matched with the visual positioning grabbing and pressing component for use, and products subjected to chamfering processing are subjected to chamfering size inspection through the visual detection component. The visual inspection assembly comprises an inspection station 25, a checking port 26 is formed in one side of the inspection station 25, a photographing checking source 27 is arranged on one side of the checking port 26, the visual positioning grabbing pressing assembly grabs a prism product after chamfering to a fixed position of the inspection station, the photographing checking source 27 performs actual chamfering size checking and judging through the checking port 26, whether the chamfering product is qualified or not is judged, the chamfering product is qualified and placed to a qualified material tray 23, and the chamfering is disqualified and then the original position of the material carrier tray 22 is replaced.
The working process of the invention is as follows:
firstly, prism products are placed on a material carrying disc 22, a photographing positioning source 16 in a visual positioning grabbing and pressing assembly photographs and grabs the prism products, after photographing, a parallel pneumatic clamping jaw 17 is moved to the position above the photographed prism products through a software algorithm, the parallel pneumatic clamping jaw 17 vertically moves downwards to clamp the products, the prism products are placed on a chamfering station under the action of a three-axis moving module assembly, before the prism products are placed on the chamfering station, the parallel pneumatic clamping jaw 17 can realize angle adjustment through a stepping motor II 18, a coupling 19 and a rotating bearing 20, the clamped prism products are placed on the chamfering station after rotating for 45 degrees, at the moment, the prism angle direction of the required chamfering is downward, after the material placement is completed, the three-axis moving module assembly is lifted to a safe position, an interference avoiding position is moved to the position above the prism products under the action of a lead screw guide rail module 14 and a servo motor 15 in the Y direction, the chamfering machine is started, the sintering grinding wheel 4 starts to rotate to the required chamfering speed under the action of the rotating motor 6, the split pressing block 21 is completely pressed on the material, the chamfering size of the prism product is adjusted according to the downward moving height of the Z-direction pressing component and the upward moving height of the sintering grinding wheel 4 driven by the automatic sliding table 2, the automatic sliding table 2 is lifted to the chamfering position under the action of the first stepping motor 3 to perform chamfering treatment, the chamfering grinding fluid circulation structure 28 is always performed in the chamfering treatment process, after chamfering is completed, the Z-direction is lifted to a safe position, the parallel pneumatic clamping jaw 17 is rotated to a 45 DEG angle, the parallel pneumatic clamping jaw 17 and the chamfering product are driven to the air drying table 9 under the action of the X/Y direction moving module to perform air drying treatment, the prism product continues to be moved to the detection station 25 after the air drying is completed, detecting the chamfer sizes of two sides of the material, and performing actual chamfer size checking and judging by a photographing checking source 27 through a checking port 26 so as to judge whether the chamfering product is qualified or not, placing the qualified chamfering product on a qualified material tray 23, and placing the unqualified chamfering product back to the original position of the material carrying tray 22, wherein the chamfering processing of the prism product is sequentially completed according to the process.
The foregoing description is only illustrative of the present invention and is not intended to limit the scope of the invention, and all equivalent structures or equivalent processes or direct or indirect application in other related arts are included in the scope of the present invention.

Claims (4)

1. An automated system suitable for optical prism beveling, comprising a bottom platform assembly (1), characterized in that: the bottom platform assembly (1) is provided with a material placing disc assembly, a chamfering machine assembly, a triaxial moving module assembly, a visual positioning grabbing and pressing assembly, an air drying assembly and a visual detection assembly; the visual positioning grabbing pressing assembly is driven by the triaxial moving module assembly to transfer, press and chamfer materials on the placing tray assembly and the chamfering machine assembly respectively;
the chamfering machine assembly comprises a chamfering station, a prism product to be chamfered is placed on the chamfering station, an automatic sliding table (2) is arranged below the chamfering station, a stepping motor I (3) is arranged below the automatic sliding table (2), and a sintering grinding wheel (4), a synchronous pulley (5) and a rotating motor (6) are arranged in the automatic sliding table (2);
the chamfering station comprises clamping bars (7) and a supporting table (8) which are arranged in parallel at intervals, a prism product to be chamfered is placed between the clamping bars (7), and a chamfering grinding fluid circulation structure (28) is arranged in the circumferential direction of the sintering grinding wheel (4);
the visual positioning grabbing and pressing assembly comprises a photographing positioning source (16), wherein one side of the photographing positioning source (16) is provided with parallel pneumatic clamping jaws (17), and the upper end of each parallel pneumatic clamping jaw (17) is provided with an angle adjusting structure;
the angle adjusting structure comprises a second stepping motor (18), a coupler (19) and a rotating bearing (20) which are arranged on one side of the parallel pneumatic clamping jaw (17), wherein the second stepping motor (18) is provided with an absolute value encoder; one side of the parallel pneumatic clamping jaw (17) is provided with a split pressing block (21);
the three-axis mobile module assembly comprises a screw guide rail module (14) and a servo motor (15) which are arranged in the X direction, the Y direction and the Z direction, and the visual positioning grabbing pressing assembly is arranged below the screw guide rail module (14) and the servo motor (15) in the Z direction.
2. An automated system for optical prism chamfering as recited in claim 1, wherein: the air-drying assembly comprises an air-drying table (9), air-drying air holes (10) are arranged below the air-drying table (9), limiting bending plates (11) are arranged on two sides above the air-drying table (9), a blocking wall (12) is arranged around the periphery of the air-drying table (9), and a liquid discharge pipe (13) is arranged at the bottom end of the air-drying table (9).
3. An automated system for optical prism chamfering as recited in claim 1, wherein: put charging tray subassembly and including material carrying tray (22) and qualified charging tray (23), the bottom of material carrying tray (22) is provided with rotating electrical machines (24), one side of qualified charging tray (23) sets up to snatch the vision detection subassembly that the swager used with the vision location.
4. An automated system for chamfering an optical prism as recited in claim 3, wherein: the visual inspection assembly comprises an inspection station (25), a checking port (26) is formed in one side of the inspection station (25), and a photographing checking source (27) is arranged on one side of the checking port (26).
CN202210171918.7A 2022-02-24 2022-02-24 Automatic system suitable for optical prism beveling Active CN114434253B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202210171918.7A CN114434253B (en) 2022-02-24 2022-02-24 Automatic system suitable for optical prism beveling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202210171918.7A CN114434253B (en) 2022-02-24 2022-02-24 Automatic system suitable for optical prism beveling

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CN114434253A CN114434253A (en) 2022-05-06
CN114434253B true CN114434253B (en) 2023-11-14

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CN109366286A (en) * 2018-10-26 2019-02-22 武汉优光科技有限责任公司 A kind of automatic beveling machine with chamfer bevel mould
CN109333221A (en) * 2018-10-26 2019-02-15 武汉优光科技有限责任公司 A kind of automatic beveling machine
CN209648355U (en) * 2019-02-22 2019-11-19 武汉优光科技有限责任公司 A kind of automatic beveling machine with arc pendulum module
CN209664996U (en) * 2019-03-13 2019-11-22 武汉优光科技有限责任公司 A kind of automatic beveling machine with flexible adjustment module
CN211916356U (en) * 2020-04-15 2020-11-13 马鞍山市江南光学有限公司 Prism beveling device
CN113579907A (en) * 2021-08-11 2021-11-02 福州西德智能科技有限公司 Automatic chamfering equipment for optical glass

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