CN114434253A - Automatic system suitable for optical prism beveling - Google Patents

Automatic system suitable for optical prism beveling Download PDF

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Publication number
CN114434253A
CN114434253A CN202210171918.7A CN202210171918A CN114434253A CN 114434253 A CN114434253 A CN 114434253A CN 202210171918 A CN202210171918 A CN 202210171918A CN 114434253 A CN114434253 A CN 114434253A
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CN
China
Prior art keywords
chamfering
assembly
air
automated system
subassembly
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Granted
Application number
CN202210171918.7A
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Chinese (zh)
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CN114434253B (en
Inventor
张彬
黄鑫路
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Suzhou Donghui Optical Co ltd
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Suzhou Donghui Optical Co ltd
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Priority to CN202210171918.7A priority Critical patent/CN114434253B/en
Publication of CN114434253A publication Critical patent/CN114434253A/en
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Publication of CN114434253B publication Critical patent/CN114434253B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/14Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/005Feeding or manipulating devices specially adapted to grinding machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/10Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces
    • B24B47/12Drives or gearings; Equipment therefor for rotating or reciprocating working-spindles carrying grinding wheels or workpieces by mechanical gearing or electric power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/20Drives or gearings; Equipment therefor relating to feed movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/12Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation involving optical means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B9/00Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
    • B24B9/02Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
    • B24B9/06Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
    • B24B9/08Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
    • B24B9/14Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass of optical work, e.g. lenses, prisms
    • B24B9/146Accessories, e.g. lens mounting devices

Abstract

The invention discloses an automatic system suitable for chamfering of an optical prism, which comprises a bottom platform assembly, wherein a material placing disc assembly, a chamfering machine assembly, a three-axis moving module assembly and a visual positioning, grabbing and pressing assembly are arranged on the bottom platform assembly; the vision positioning grabbing pressing assembly is driven by the three-axis moving module assembly to respectively transfer, press and chamfer materials on the material placing tray assembly and the chamfering machine assembly; through the mode, the automatic chamfering method can realize the automatic chamfering of the optical prism, effectively replaces a manual processing mode, and greatly improves the production efficiency.

Description

Automatic system suitable for optical prism beveling
Technical Field
The invention relates to the technical field of optical lens chamfering, in particular to an automatic system suitable for chamfering an optical prism.
Background
At present, the processing mode of the prism chamfering products used in the optical communication industry mostly adopts an artificial manual mode, the chamfering is carried out in the artificial manual mode, fatigue is easily produced, the labor intensity is increased, the productivity efficiency is hardly guaranteed, the corresponding productivity is low, and the mode of the artificial manual chamfering cannot follow the requirement of rapid development along with the rapid development of the optical communication industry.
An automatic system suitable for chamfering the optical prism is to be developed, automation of chamfering the optical prism is achieved, and production development of the optical prism is accelerated.
Disclosure of Invention
The invention mainly solves the technical problem of providing an automatic system suitable for chamfering optical prisms, which can realize automatic chamfering of the optical prisms, effectively replace manual processing mode and greatly improve the production efficiency.
In order to solve the technical problems, the invention adopts a technical scheme that: the automatic system suitable for chamfering the optical prism comprises a bottom platform assembly, wherein a material placing disc assembly, a chamfering machine assembly, a three-axis moving module assembly and a visual positioning, grabbing and pressing assembly are arranged on the bottom platform assembly; the vision positioning grabbing and pressing assembly is driven by the triaxial moving module assembly to transfer, press and chamfer materials on the placing tray assembly and the chamfering machine assembly respectively.
Preferably, the beveling machine component comprises a beveling station, a prism product to be chamfered is placed on the beveling station, an automatic sliding table is arranged below the beveling station, a stepping motor is arranged below the automatic sliding table, and a sintering grinding wheel, a synchronous pulley and a rotating motor are arranged in the automatic sliding table.
Preferably, the chamfering station comprises sample clamping strips and a supporting table which are arranged in parallel and spaced, a prism product to be chamfered is placed between the sample clamping strips, and a chamfering grinding fluid circulating structure is arranged in the circumferential direction of the sintering grinding wheel.
Preferably, one side of beveling station is provided with air-dries the subassembly, air-dry the subassembly including air-drying the platform, air-dry the below of platform and arrange and be provided with the air-dry gas pocket, air-dry the top both sides of platform and be provided with spacing board of bending, air-dry the peripheral wall that is provided with of platform, air-dry the bottom of platform and be provided with the fluid-discharge tube.
Preferably, the three-axis moving module assembly comprises a screw guide rail module and a servo motor which are arranged in the X direction, the Y direction and the Z direction, and the visual positioning grabbing pressing assembly is arranged below the screw guide rail module and the servo motor in the Z direction.
Preferably, the material subassembly is pressed in vision positioning snatchs includes the location source of shooing, one side of the location source of shooing is provided with parallel pneumatic clamping jaw, the upper end of parallel pneumatic clamping jaw is provided with the angular adjustment structure.
Preferably, the angle adjusting structure comprises a stepping motor, a coupler and a rotating bearing which are arranged on one side of the parallel pneumatic clamping jaw, and the stepping motor is provided with an absolute value encoder.
Preferably, one side of the parallel pneumatic clamping jaw is provided with a split type material pressing block.
Preferably, put charging tray subassembly and include that the material carries dish and qualified charging tray, the bottom that the dish was carried to the material is provided with rotating electrical machines, one side of qualified charging tray is provided with and snatchs the visual detection subassembly that presses the material subassembly cooperation to use with the visual positioning.
Preferably, the visual detection assembly comprises a detection station, one side of the detection station is provided with a check port, and one side of the check port is provided with a photographing check source.
The invention has the beneficial effects that:
the automatic system suitable for chamfering the optical prism successfully realizes the procedures of automatic feeding and discharging, automatic chamfering, automatic detection and the like of the prism product, realizes automation of chamfering processing of the optical prism, completely replaces the working mode of manual material pressing and chamfering, effectively reduces manual detection, labor participation and labor intensity, effectively improves processing efficiency, greatly improves the quality and the product qualification rate of the chamfered product, and fills up the gap of the automatic market of chamfering the optical prism.
Drawings
FIG. 1 is a schematic diagram of an automated system for chamfering optical prisms according to the present invention;
FIG. 2 is a schematic structural view of the beveling machine assembly of the present invention;
FIG. 3 is an enlarged view of part A in FIG. 2 for showing the structure of the chamfering station;
FIG. 4 is a partial schematic view of the beveling machine assembly of the present invention, illustrating a beveling grinding fluid circulation configuration;
FIG. 5 is a schematic structural diagram of a tray placing assembly, an edge chamfering machine assembly and a visual inspection assembly according to the present invention;
FIG. 6 is an enlarged view of portion B of FIG. 5, illustrating the structure of the seasoning assembly;
FIG. 7 is a schematic structural diagram of a three-axis mobile module assembly according to the present invention;
FIG. 8 is an enlarged view of section C of FIG. 7 for illustrating the angular adjustment of the upper ends of the parallel pneumatic jaws;
FIG. 9 is another perspective view of the visual positioning grasping and pressing assembly of the present invention, which is used to show a structural view of a split pressing block;
the parts in the drawings are numbered as follows:
1. a bottom platform assembly; 2. an automatic sliding table; 3. a stepping motor; 4. sintering the grinding wheel; 5. a synchronous pulley; 6. rotating the motor; 7. clamping a sample strip; 8. a support table; 9. air drying platform; 10. air drying the air holes; 11. a limiting bending plate; 12. a barrier wall; 13. a liquid discharge pipe; 14. a lead screw guide rail module; 15. a servo motor; 16. a photographing positioning source; 17. parallel pneumatic clamping jaws; 18. a stepping motor; 19. a coupling; 20. a rotating bearing; 21. a split type material pressing block; 22. a material carrying tray; 23. qualified material trays; 24. a rotating electric machine; 25. detecting a station; 26. checking the port; 27. a source of proofreading by photographing; 28. the edge chamfering grinding fluid is of a circulating structure.
Detailed Description
The following detailed description of the preferred embodiments of the present invention is provided to enable those skilled in the art to more readily understand the advantages and features of the present invention, and to clearly and unequivocally define the scope of the present invention.
Example (b):
as shown in fig. 1, an automatic system suitable for optical prism beveling, including bottom platform subassembly 1, be provided with in the top of bottom platform subassembly 1 and put the charging tray subassembly, beveling machine subassembly, triaxial remove module subassembly and vision positioning and snatch the material subassembly of pressing, wherein: the placing tray assembly is used for placing a prism product to be tested, a prism product for chamfering test OK and a prism product for chamfering test NG; the chamfering machine component is used for chamfering the prism product; the three-axis moving module assembly is used for accurately controlling the position; the vision positioning grabbing and pressing assembly is used for accurately grabbing and transferring prism products, and the vision positioning grabbing and pressing assembly is driven by the three-axis moving module assembly to carry out material transferring, pressing and edge chamfering on the placing tray assembly and the edge chamfering assembly respectively.
As shown in fig. 2 and 3, the beveling machine component includes the beveling station, treat that the prism product of beveling is placed on the beveling station, the below of beveling station is provided with automatic slip table 2, the below of automatic slip table 2 is provided with step motor 3, be provided with the emery wheel 4 in the automatic slip table 2, synchronous pulley 5 and rotation motor 6, step motor 3 drives automatic slip table 2 rebound, rotation motor 6 drives emery wheel 4 through synchronous pulley 5 and rotates and thereby carry out the beveling to the prism product of top.
As shown in fig. 2, 3 and 4, the chamfering station comprises sample clamping bars 7 and a supporting table 8 which are arranged in parallel at intervals, a prism product to be chamfered is placed between the sample clamping bars 7, and the prism product is chamfered through the rotation of the sintering grinding wheel 4 below. The circumference of the sintered grinding wheel 4 is provided with a chamfered grinding fluid circulating structure 28, which is a liquid inlet pipe and a liquid outlet pipe respectively arranged on one side and the lower side, and the chamfered chips are discharged and the temperature of the sample is reduced through the circulating grinding fluid in the chamfering process.
As shown in fig. 5 and 6, an air-drying assembly is arranged on one side of the chamfering station and used for removing grinding fluid adhered to materials in the chamfering process, the air-drying assembly comprises an air-drying table 9, air-drying air holes 10 are arranged below the air-drying table 9, limiting bending plates 11 are arranged on two sides of the upper portion of the air-drying table 9, a blocking wall 12 is arranged around the periphery of the air-drying table 9, a liquid discharge pipe 13 is arranged at the bottom end of the air-drying table 9, and the air flow is combined to surround a blocking type structure to effectively achieve efficient removal of the grinding fluid.
As shown in fig. 1 and 7, the three-axis moving module assembly comprises a screw guide rail module 14 and a servo motor 15 which are arranged in the X direction, the Y direction and the Z direction, the visual positioning grabbing pressing assembly is arranged below the screw guide rail module 14 and the servo motor 15 in the Z direction, the screw guide rail module is matched with the servo motor to form a design, the positioning precision is high, the operation is stable, and the optical prism taking and placing speed and stability can be realized.
As shown in fig. 7 and 8, the vision positioning grabbing pressing component comprises a photographing positioning source 16, the photographing positioning source 16 adopts an industrial camera and a light source, the material is accurately photographed and positioned, one side of the photographing positioning source 16 is provided with a parallel pneumatic clamping jaw 17, and after the photographing positioning source 16 photographs and positions the material, the parallel pneumatic clamping jaw 17 is guided to grab the prism product through an algorithm.
As shown in fig. 7 and 8, an angle adjusting structure is arranged at the upper end of the parallel pneumatic clamping jaw 17, the angle adjusting structure comprises a stepping motor 18, a coupler 19 and a rotating bearing 20 which are arranged on one side of the parallel pneumatic clamping jaw 17, the stepping motor 18 is provided with an absolute value encoder, when the parallel pneumatic clamping jaw 17 grabs materials from a placing tray, the parallel pneumatic clamping jaw 17 is vertically downward, before the materials are placed to an edge chamfering station, the angle of the parallel pneumatic clamping jaw 17 can be adjusted, the clamped materials are placed to the edge chamfering station after rotating for 45 degrees, the angle direction of the required edge chamfering is downward, and therefore subsequent edge chamfering grinding is carried out.
As shown in fig. 2, fig. 8 and fig. 9, one side of parallel pneumatic clamping jaw 17 is provided with split type material pressing block 21, when needs carry out grinding beveling and handle, parallel pneumatic clamping jaw 17 takes split type material pressing block 21 to remove to the beveling station under the effect of triaxial removal module subassembly, split type material pressing block 21 is located the material directly over, sintered grinding wheel 4 begins to rotate to required beveling speed under the effect of rotating motor 6, split type material pressing block 21 is pressed on the material after completely, automatic slip table 2 rises to the beveling position under step motor 3's effect and carries out the beveling.
As shown in fig. 5, the tray placing assembly includes a material carrying tray 22 and a qualified tray 23, and a rotating motor 24 is disposed at the bottom end of the material carrying tray 22 for realizing rotation of the material carrying tray 22 and facilitating grasping of the material. One side of the qualified material tray 23 is provided with a visual detection assembly matched with the visual positioning grabbing pressing assembly for use, and the product subjected to chamfering processing is subjected to chamfering size inspection through the visual detection assembly. The visual detection subassembly includes detection station 25, one side of detection station 25 is provided with proofreading mouth 26, one side of proofreading mouth 26 is provided with the proofreading source 27 of shooing, snatch the fixed position that presses the material subassembly to snatch the prism product after the beveling to the detection station through visual positioning, the proofreading source 27 of shooing carries out proofreading and judgement of actual chamfer size through proofreading mouth 26, thereby judge whether the product of beveling is qualified, the qualified stock dish 23 of putting to of beveling, the unqualified home position of putting back material carrier disc 22 of beveling.
The working process of the invention is as follows:
firstly, a prism product is placed on a material carrying disc 22, a photographing positioning source 16 in a visual positioning and gripping material pressing assembly is used for photographing and gripping, after photographing, a parallel pneumatic clamping jaw 17 is moved to the position above the photographed prism product through a software algorithm, a product is vertically and downwards moved and clamped through the parallel pneumatic clamping jaw 17, the prism product is placed to a chamfering station under the action of a three-axis moving module assembly, before the prism product is placed to the chamfering station, the parallel pneumatic clamping jaw 17 can realize angle adjustment through a stepping motor 18, a coupler 19 and a rotating bearing 20, the clamped prism product is rotated by 45 degrees and then placed to the chamfering station, at the moment, the angle direction of the required chamfering is downwards, after the material is placed, the three-axis moving module assembly is lifted to a safe position to avoid an interference position, a split type material pressing block 21 is moved to the position above the prism product under the action of a screw guide rail module 14 and a servo motor 15 in the Y direction, the edge chamfering machine component is opened, the sintering grinding wheel 4 starts to rotate to the required edge chamfering speed under the action of the rotating motor 6, the split type material pressing block 21 is completely pressed on the material, the chamfer angle of the prism product is adjusted according to the downward moving height of the Z-direction material pressing component and the upward moving height of the sintering grinding wheel 4 driven by the automatic sliding table 2, the automatic sliding table 2 is lifted to the edge chamfering position under the action of the stepping motor 3 for edge chamfering treatment, an edge chamfering grinding fluid circulating structure 28 is always carried out in the edge chamfering treatment process, after the edge chamfering is finished, the Z direction is lifted to a safe position, the parallel pneumatic clamping jaw 17 rotates to an angle of 45 degrees, the parallel pneumatic clamping jaw 17 and the edge chamfering product are driven to the air drying table 9 under the action of the X/Y direction moving module for air drying treatment, the edge chamfering product continues to move to the detection station 25 after the air drying is finished, the chamfer angles of two sides of the material are detected, the shooting proofreading source 27 proofreads and judges the actual chamfer size through the proofreading port 26, so as to judge whether the chamfered products are qualified or not, the chamfered products are placed to the qualified material tray 23 in a qualified mode, the chamfered products are placed to the original position of the material carrying tray 22 in an unqualified mode, and chamfering processing of the prism products is completed in sequence according to the process.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (10)

1. An automated system for chamfering optical prisms, comprising a base platform assembly (1), characterized in that: the bottom platform assembly (1) is provided with a material placing disc assembly, an edge chamfering machine assembly, a three-axis moving module assembly and a visual positioning grabbing material pressing assembly; the vision positioning grabbing and pressing assembly is driven by the triaxial moving module assembly to transfer, press and chamfer materials on the placing tray assembly and the chamfering machine assembly respectively.
2. An automated system for chamfering optical prisms according to claim 1, wherein: the beveling machine component comprises a beveling station, a prism product to be chamfered is placed on the beveling station, an automatic sliding table (2) is arranged below the beveling station, a stepping motor (3) is arranged below the automatic sliding table (2), and a sintering grinding wheel (4), a synchronous belt wheel (5) and a rotating motor (6) are arranged in the automatic sliding table (2).
3. An automated system for chamfering optical prisms according to claim 2, wherein: the chamfering station comprises a spline clamping plate (7) and a supporting table (8) which are arranged in parallel and in a clearance mode, a prism product to be chamfered is placed between the spline clamping plate (7), and a chamfering grinding fluid circulating structure (28) is arranged in the circumferential direction of the sintering grinding wheel (4).
4. An automated system for chamfering optical prisms according to claim 3, wherein: one side of beveling station is provided with air-dries the subassembly, air-dry the subassembly including air-drying platform (9), air-dry the below of platform (9) and arrange and be provided with air-dry gas pocket (10), air-dry the top both sides of platform (9) and be provided with spacing board (11) of bending, air-dry the peripheral of platform (9) and encircle and be provided with stop wall (12), the bottom of air-drying platform (9) is provided with fluid-discharge tube (13).
5. An automated system for chamfering optical prisms according to claim 1, wherein: the triaxial removes module subassembly includes lead screw guide rail module (14) and servo motor (15) that all set up in X direction, Y direction and Z direction, visual positioning snatchs the below that presses material subassembly setting at lead screw guide rail module (14) and servo motor (15) of Z direction.
6. An automated system for chamfering optical prisms according to claim 5, wherein: the vision positioning snatchs and presses material subassembly is including the location source (16) of shooing, one side of the location source (16) of shooing is provided with parallel pneumatic clamping jaw (17), the upper end of parallel pneumatic clamping jaw (17) is provided with the angle adjustment structure.
7. An automated system for chamfering optical prisms according to claim 6, wherein: the angle adjusting structure comprises a stepping motor (18), a coupler (19) and a rotating bearing (20), wherein the stepping motor (18), the coupler (19) and the rotating bearing are arranged on one side of the parallel pneumatic clamping jaw (17), and the stepping motor (18) is provided with an absolute value encoder.
8. An automated system for chamfering optical prisms according to claim 6, wherein: and a split type material pressing block (21) is arranged on one side of the parallel pneumatic clamping jaw (17).
9. An automated system for chamfering optical prisms according to claim 1, wherein: put the charging tray subassembly and include that the material carries dish (22) and qualified charging tray (23), the bottom that the material carried dish (22) is provided with rotating electrical machines (24), one side of qualified charging tray (23) is provided with and snatchs the visual detection subassembly that presses the material subassembly cooperation to use with the visual positioning.
10. An automated system for chamfering optical prisms according to claim 9, wherein: the visual detection assembly comprises a detection station (25), a proofreading port (26) is arranged on one side of the detection station (25), and a photographing proofreading source (27) is arranged on one side of the proofreading port (26).
CN202210171918.7A 2022-02-24 2022-02-24 Automatic system suitable for optical prism beveling Active CN114434253B (en)

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CN114434253B CN114434253B (en) 2023-11-14

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