CN214077907U

CN214077907U - Automatic tile detection device

Info

Publication number: CN214077907U
Application number: CN202023340954.7U
Authority: CN
Inventors: 颜磊
Original assignee: Tianjin Testing & Measure Technology Co ltd
Current assignee: Tianjin Testing & Measure Technology Co ltd
Priority date: 2020-12-31
Filing date: 2020-12-31
Publication date: 2021-08-31
Anticipated expiration: 2030-12-31

Abstract

The utility model discloses an automatic detection device of tile, comprises a workbench and a controller, be provided with feed mechanism on the workstation, the truss manipulator, visual detection mechanism, laser detection mechanism, remove the slip table, a slide rail, the manipulator, the outward appearance screening case, size screening case and unloading mechanism, feed mechanism includes first fixing base, first fixing base and workstation fixed connection, the top of first fixing base is rotated and is connected with first revolving stage, first revolving stage is provided with a plurality of first cartridge clips along its circumference, first revolving stage and first pivot fixed connection, first pivot and driving motor's output shaft fixed connection, driving motor sets up in the inside of first fixing base, the internally mounted of first fixing base has elevating system, elevating system can stretch into inside first cartridge clip. The utility model provides a pair of automatic tile detection device can realize the automated inspection of tile, has saved the manpower, has improved the accuracy of testing result.

Description

Automatic tile detection device

Technical Field

The utility model relates to a tile detects technical field, especially relates to an automatic detection device of tile.

Background

The tile needs to detect length, width, thickness, straightness and the plane degree of hanging down after processing is accomplished, and during manual measurement, work load is big, has wasted manpower resources, has increased the maloperation risk that manual measurement brought, and production efficiency is low.

SUMMERY OF THE UTILITY MODEL

To the not enough of background art, the utility model provides an automatic detection device of tile can realize the automated inspection of tile, has saved the manpower, has improved the accuracy of testing result.

In order to achieve the above object, the present invention provides the following technical solutions: an automatic tile detection device comprises a workbench and a controller, wherein a feeding mechanism, a truss manipulator, a visual detection mechanism, a laser detection mechanism, a movable sliding table, a sliding rail, a manipulator, an appearance screening box, a size screening box and a blanking mechanism are arranged on the workbench;

feed mechanism includes first fixing base, first fixing base with workstation fixed connection, the top of first fixing base is rotated and is connected with first revolving stage, first revolving stage is provided with a plurality of first cartridge clips along its circumference, first revolving stage and first pivot fixed connection, first pivot and driving motor's output shaft fixed connection, driving motor set up in the inside of first fixing base, the internally mounted of first fixing base has elevating system, elevating system can stretch into the inside of first cartridge clip.

By adopting the scheme, the first cartridge clip is used for containing the tiles to be detected, the truss manipulator is used for moving the tiles, so that the tiles are detected, after the tiles in the first cartridge clip are reduced, the controller controls the lifting mechanism to push the tiles upwards in the first cartridge clip, so that the tiles at the top are always at the same position, after the detection of the tiles in the first cartridge clip is completed, the controller controls the lifting mechanism to descend and withdraw from the first cartridge clip, then the controller controls the driving motor to drive the first rotating shaft and the first rotating platform to rotate, so that the other first cartridge clip filled with the tiles is positioned at the top of the lifting mechanism, the lifting mechanism moves upwards to abut against the bottom of the tiles, the truss manipulator can move along the horizontal direction and the vertical direction, the truss manipulator moves the tiles in the first cartridge clip to the position of the visual detection mechanism for appearance inspection, after the inspection is completed, the truss manipulator moves the tiles to the moving sliding platform, the bottom of the movable sliding table is driven by a servo motor and moves to the laser detection mechanism, the visual detection mechanism is used for detecting the overall dimension and the verticality of the tile, the laser detection mechanism is used for detecting the thickness and the flatness of the tile, after the visual detection mechanism and the laser detection mechanism detect, whether the qualified signal is transmitted to the controller, the controller controls the manipulator to move the tile, the visual detection mechanism and the laser detection mechanism detect the qualified tile, the manipulator is placed into the blanking mechanism, the visual detection mechanism detects the unqualified tile, the manipulator is placed into the appearance screening box, the laser detection mechanism detects the unqualified tile, the manipulator is placed into the size screening box, the automatic detection of the tile is realized, the labor is saved, and the accuracy of the detection result is improved.

Preferably, unloading mechanism includes the second fixing base, the second fixing base with workstation fixed connection, the top of second fixing base is rotated and is connected with the second revolving stage, the second revolving stage is provided with a plurality of second cartridge clips along its circumference, second revolving stage and second pivot fixed connection, second pivot and driving motor's output shaft fixed connection, driving motor set up in the inside of second fixing base, the internally mounted of second fixing base has elevating system, elevating system can stretch into the inside of second cartridge clip.

Adopt above-mentioned scheme, the second cartridge clip is used for holding and detects qualified tile, after the tile in the second cartridge clip increases, controller control elevating system moves down in the second cartridge clip, make the tile at top be in the same position all the time, when the second cartridge clip is full of the tile, controller control elevating system withdraws from in the second cartridge clip, then control driving motor drive second pivot and second revolving stage rotate, make another second cartridge clip rotate to the bottom of manipulator, later elevating system stretches into inside continuation bearing of second cartridge clip and detects qualified tile.

Preferably, the manipulator is fixedly installed on the workbench, and a first sucker is arranged at the bottom of the manipulator.

Adopt above-mentioned scheme, the first sucking disc of setting is used for snatching the tile.

Preferably, the manipulator is a four-axis manipulator.

By adopting the scheme, the manipulator is a four-axis manipulator, so that the working efficiency can be improved.

Preferably, the visual inspection mechanism includes a camera and a backlight source, the camera is fixedly mounted on the workbench, and the backlight source is disposed between the workbench and the camera.

By adopting the scheme, the camera and the backlight light source are combined for use, so that the length, the width and the verticality of the tile can be detected, and appearance defects such as the damage and the scratch of the tile can also be detected.

Preferably, the truss manipulator is provided with a second sucker and a third sucker.

Adopt above-mentioned scheme, the second sucking disc and the third sucking disc that set up are used for snatching the tile.

Preferably, a first handle is fixedly connected to the size screening box, and a second handle is fixedly connected to the appearance screening box.

Adopt above-mentioned scheme, the first in command that sets up is convenient for operating personnel to remove size screening case, and the second in command that sets up is convenient for operating personnel to remove outward appearance screening case.

Preferably, still include display and dust cover, display and dust cover set up in the top of workstation, the display is connected with vision detection mechanism, laser detection mechanism electricity respectively, the dust cover is made by transparent material.

Adopt above-mentioned scheme, the display that sets up can monitor laser detection mechanism and visual detection mechanism's testing process and result in step, and the dust cover of setting has dustproof effect, and the corresponding size screening case of dust cover sets up the through-hole with outward appearance screening case department, and after size screening case and outward appearance screening case are full of the tile, utilize the first in command can take out the size screening case, utilize the second in command to take out the outward appearance screening case.

Compared with the prior art, the utility model discloses following beneficial effect has: the cooperation of feed mechanism, truss manipulator, visual detection mechanism, laser detection mechanism, removal slip table, slide rail, manipulator, outward appearance screening case, size screening case, unloading mechanism, first sucking disc, second sucking disc and third sucking disc is used, can carry out automated inspection to length, width, thickness, the straightness that hangs down and the plane degree of tile, has saved the manpower, has improved the accuracy of testing result.

Drawings

Fig. 1 is a perspective view of the present invention.

Fig. 2 is a perspective view of the present invention with the dust cover removed.

Fig. 3 is a perspective view of the present invention with the dust cover and the display removed.

Fig. 4 is a perspective view of the present invention with the dust cover and the display removed from another angle.

Fig. 5 is a top view of the present invention with the dust cover removed.

In the figure: 1. a dust cover; 2. a display; 3. a size screening box; 31. a first handle; 4. an appearance screening box; 41. a second handle; 5. a manipulator; 6. moving the sliding table; 7. a laser detection mechanism; 8. a visual detection mechanism; 81. a camera; 82. a backlight light source; 9. a truss manipulator; 10. a feeding mechanism; 101. a first cartridge holder; 102. a first turntable; 103. a first rotating shaft; 104. a first fixed seat; 11. a blanking mechanism; 111. a second cartridge holder; 112. a second turntable; 113. a second rotating shaft; 114. a second fixed seat; 12. a work table; 13. a slide rail; 14. a first suction cup; 15. a second suction cup; 16. and a third sucker.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.

Referring to fig. 1-5, the utility model provides an automatic tile detection device, which comprises a workbench 12 and a controller, wherein the workbench 12 is provided with a feeding mechanism 10, a truss manipulator 9, a visual detection mechanism 8, a laser detection mechanism 7, a movable sliding table 6, a sliding rail 13, a manipulator 5, an appearance screening box 4, a size screening box 3 and a blanking mechanism 11, the sliding rail 13 is fixedly arranged at the top of the workbench 12, and the sliding rail 13 is connected with a movable sliding table 16 in a sliding manner;

feed mechanism 10 includes first fixing base 104, first fixing base 104 and workstation 12 fixed connection, the top of first fixing base 104 is rotated and is connected with first revolving stage 102, first revolving stage 102 is provided with a plurality of first cartridge clips 101 along its circumference, first revolving stage 102 and first pivot 103 fixed connection, first pivot 103 and driving motor's output shaft fixed connection, driving motor sets up in the inside of first fixing base 104, the internally mounted of first fixing base 104 has elevating system, elevating system can stretch into inside first cartridge clip 101.

The first cartridge clip 101 is used for containing tiles to be detected, the truss mechanical arm 9 is used for moving the tiles, the tiles are detected, after the tiles in the first cartridge clip 101 are reduced, the controller controls the lifting mechanism to push the tiles upwards in the first cartridge clip 101, the tiles at the top are always located at the same position, after the detection of the tiles in the first cartridge clip 101 is completed, the controller controls the lifting mechanism to descend and retreat from the first cartridge clip 101, then the controller controls the driving motor to drive the first rotating shaft 103 and the first rotating platform 102 to rotate, the other first cartridge clip 101 full of the tiles is located at the top of the lifting mechanism, the lifting mechanism moves upwards to abut against the bottom of the tiles, the truss mechanical arm 9 can move in the horizontal direction and the vertical direction, the truss mechanical arm 9 moves the tiles in the first cartridge clip 101 to the position of the visual detection mechanism 8 for appearance inspection, after the inspection, the truss mechanical arm 9 moves the tiles to the moving sliding platform 6, remove 6 bottoms of slip table by servo motor drive, remove 7 departments to laser detection mechanism, visual detection mechanism 8 is used for detecting the overall dimension and the straightness that hangs down of tile, laser detection mechanism 7 is used for detecting the thickness and the plane degree of tile, visual detection mechanism 8 and 7 detection of laser detection mechanism accomplish the back, whether qualified signal transmission gives the controller, manipulator 5 removes the tile is controlled to the controller, visual detection mechanism 8 and 7 equal qualified tile of laser detection mechanism detection, put into unloading mechanism 11 departments by manipulator 5, visual detection mechanism 8 detects unqualified tile, put into outward appearance screening case 4 by manipulator 5, laser detection mechanism 7 detects unqualified tile, put into size screening case 3 by manipulator 5.

Unloading mechanism 11 includes second fixing base 114, second fixing base 114 and workstation 12 fixed connection, the top of second fixing base 114 is rotated and is connected with second revolving stage 112, second revolving stage 112 is provided with a plurality of second cartridge clips 111 along its circumference, second revolving stage 112 and second pivot 113 fixed connection, second pivot 113 and driving motor's output shaft fixed connection, driving motor sets up in the inside of second fixing base 114, the internally mounted of second fixing base 114 has elevating system, elevating system can stretch into the inside of second cartridge clip 111.

Second cartridge clip 111 is used for holding and detects qualified tile, after the tile in second cartridge clip 111 increases, controller control elevating system moves down in second cartridge clip 111, make the tile at top be in the same position all the time, when the tile is full in second cartridge clip 111, controller control elevating system withdraws from in second cartridge clip 111, then control driving motor drive second pivot 113 and second revolving stage 112 rotate, make another second cartridge clip 111 rotate to the bottom of manipulator 5, later elevating system stretches into second cartridge clip 111 inside and continues to bear and detect qualified tile.

The manipulator 5 is fixedly arranged on the workbench 12, a first suction cup 51 is arranged at the bottom of the manipulator 5, and the arranged first suction cup 51 is used for grabbing tiles.

Manipulator 5 is the four-axis manipulator, can improve work efficiency.

The visual inspection mechanism 8 includes a camera 81 and a backlight source 82, the camera 81 is fixedly mounted on the table 12, and the backlight source 82 is disposed between the table 12 and the camera 81.

The combined use of the camera 81 and the backlight light source 82 enables detection of the length, width and perpendicularity of the tile, and also enables detection of appearance defects such as breakage, scratching, etc. of the tile.

The truss manipulator 9 is provided with a second sucker 14 and a third sucker 15, and the second sucker 14 and the third sucker 15 are used for grabbing tiles.

Fixedly connected with first in command 31 on the size screening case 3, fixedly connected with second in command 41 on the outward appearance screening case 4, the first in command 31 that sets up is convenient for operating personnel to remove size screening case 3, and the second in command 41 that sets up is convenient for operating personnel to remove outward appearance screening case 4.

The utility model discloses still include display 2 and dust cover 1, display 2 and dust cover 1 set up in the top of workstation 12, and display 2 is connected with vision detection mechanism 8, laser detection mechanism 7 electricity respectively, and dust cover 1 is made by transparent material.

The display 2 that sets up can monitor laser detection mechanism 7 and visual detection mechanism 8's testing process and result in step, and the dust cover 1 that sets up has dustproof effect, and the corresponding size screening case 3 of dust cover 1 and outward appearance screening case 4 department set up the through-hole, and after size screening case 3 and outward appearance screening case 4 are full of the tile, utilize the first in command 31 can take out size screening case 3, utilize the second in command 41 can take out outward appearance screening case 4.

The use process comprises the following steps: the first cartridge clip 101 is used for containing tiles to be detected, after an operator places the tiles into the first cartridge clip 101, the truss manipulator 9 and the third sucker 16 are started to move, the third sucker 16 grabs the tiles in the first cartridge clip 101 and places the tiles at the backlight source 82, the camera 81 detects the overall dimension and the verticality of the tiles, after the detection is finished, the controller transmits signals to the truss manipulator 9, the truss manipulator 9 drives the second sucker 15 and the third sucker 16 to move, the second sucker 15 grabs the tiles at the backlight source 82 and places the tiles on the movable sliding table 6, meanwhile, the third sucker 16 grabs the tiles in the first cartridge clip 101 and places the tiles at the backlight source 82 for detection, the bottom of the movable sliding table 6 is driven by a servo motor, the movable sliding table 6 drives the tiles to move to the laser detection mechanism 7, the laser detection mechanism 7 detects the thickness and the flatness of the tiles, after the vision detection mechanism 8 and the laser detection mechanism 7 complete the detection, whether the qualified signal is transmitted to a controller, the controller controls a manipulator 5 to move tiles, a visual detection mechanism 8 and a laser detection mechanism 7 detect all qualified tiles, the manipulator 5 is placed into a second cartridge clip 11, the visual detection mechanism 8 detects unqualified tiles, the manipulator 5 is placed into an appearance screening box 4, the laser detection mechanism 7 detects unqualified tiles, the manipulator 5 is placed into a size screening box 3, a display 2 can synchronously monitor the detection processes and results of the laser detection mechanism 7 and the visual detection mechanism 8, and after a period of time, an operator can take out the size screening box 3 and the appearance screening box 4 by using a first handle 31 and a second handle 41 for processing, so that the automatic detection of the tiles is realized, the labor is saved, and the accuracy of detection results is improved;

when the number of the tiles in the first cartridge clip 101 is reduced, the controller controls the lifting mechanism to push the tiles upwards in the first cartridge clip 101, so that the tiles on the top are always in the same position, after the detection of the tiles in the first cartridge clip 101 is completed, the controller controls the lifting mechanism to descend and retreat from the first cartridge clip 101, then the controller controls the driving motor to drive the first rotating shaft 103 and the first rotating platform 102 to rotate, so that the other first cartridge clip 101 filled with the tiles is positioned at the top of the lifting mechanism, and the lifting mechanism moves upwards and abuts against the bottom of the tiles;

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. An automatic tile detection device comprises a workbench (12) and a controller, and is characterized in that: the automatic feeding device is characterized in that a feeding mechanism (10), a truss manipulator (9), a visual detection mechanism (8), a laser detection mechanism (7), a movable sliding table (6), a sliding rail (13), a manipulator (5), an appearance screening box (4), a size screening box (3) and a discharging mechanism (11) are arranged on the workbench (12), the sliding rail (13) is fixedly installed at the top of the workbench (12), and the sliding rail (13) is connected with the movable sliding table (6) in a sliding mode;

feed mechanism (10) includes first fixing base (104), first fixing base (104) with workstation (12) fixed connection, the top of first fixing base (104) is rotated and is connected with first revolving stage (102), first revolving stage (102) are provided with a plurality of first cartridge clips (101) along its circumference, first revolving stage (102) and first pivot (103) fixed connection, first pivot (103) and driving motor's output shaft fixed connection, driving motor set up in the inside of first fixing base (104), the internally mounted of first fixing base (104) has elevating system, elevating system can stretch into the inside of first cartridge clip (101).

2. The automatic tile detection device according to claim 1, wherein: unloading mechanism (11) includes second fixing base (114), second fixing base (114) with workstation (12) fixed connection, the top of second fixing base (114) is rotated and is connected with second revolving stage (112), second revolving stage (112) are provided with a plurality of second cartridge clips (111) along its circumference, second revolving stage (112) and second pivot (113) fixed connection, second pivot (113) and driving motor's output shaft fixed connection, driving motor set up in the inside of second fixing base (114), the internally mounted of second fixing base (114) has elevating system, elevating system can stretch into the inside of second cartridge clip (111).

3. The automatic tile detection device according to claim 1, wherein: the manipulator (5) is fixedly arranged on the workbench (12), and a first sucker (51) is arranged at the bottom of the manipulator (5).

4. The automatic tile detection device according to claim 3, wherein: the manipulator (5) is a four-shaft manipulator.

5. The automatic tile detection device according to claim 1, wherein: the visual detection mechanism (8) comprises a camera (81) and a backlight light source (82), the camera (81) is fixedly installed on the workbench (12), and the backlight light source (82) is arranged between the workbench (12) and the camera (81).

6. The automatic tile detection device according to claim 1, wherein: and a second sucking disc (14) and a third sucking disc (15) are arranged on the truss manipulator (9).

7. The automatic tile detection device according to claim 1, wherein: the size screening box (3) is fixedly connected with a first handle (31), and the appearance screening box (4) is fixedly connected with a second handle (41).

8. The automatic tile detection device according to claim 1, wherein: still include display (2) and dust cover (1), display (2) and dust cover (1) set up in the top of workstation (12), display (2) are connected with vision detection mechanism (8), laser detection mechanism (7) electricity respectively, dust cover (1) is made by transparent material.