CN114054995B - Intelligent assembling equipment for automobile silencer cylinder - Google Patents
Intelligent assembling equipment for automobile silencer cylinder Download PDFInfo
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- CN114054995B CN114054995B CN202111278643.9A CN202111278643A CN114054995B CN 114054995 B CN114054995 B CN 114054995B CN 202111278643 A CN202111278643 A CN 202111278643A CN 114054995 B CN114054995 B CN 114054995B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/91—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers
- B65G47/912—Devices for picking-up and depositing articles or materials incorporating pneumatic, e.g. suction, grippers provided with drive systems with rectilinear movements only
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
Abstract
The invention relates to the technical field of intelligent processing, in particular to intelligent assembling equipment for an automobile silencer cylinder, which comprises a tool table, a lower shell feeding station, an upper shell feeding station, a core feeding station, a discharging station and a welding manipulator, wherein the lower shell feeding station, the upper shell feeding station, the core feeding station, the discharging station and the welding manipulator are distributed around the tool table; the device also comprises a placing jig and a lifting adjusting device; the lifting adjusting device is arranged below the tool table; place the tool and set up in lift adjustment device's work end, place the two sides that the tool can pass the tool platform from bottom to top and remove to the top of tool platform, set up on the tool platform and dodge the spacing opening of placing the tool, the upper surface of placing the tool is offered and is used for bearing the frock groove of inferior valve, core and epitheca according to the preface, but this equipment is automatic assembles the automobile muffler to can be with accurate butt joint of epitheca and inferior valve when the equipment, promote the equipment precision.
Description
Technical Field
The invention relates to the technical field of intelligent processing, in particular to intelligent assembling equipment for an automobile silencer cylinder.
Background
The automobile muffler is mainly used for reducing exhaust noise of an engine and enabling high-temperature exhaust gas to be safely and effectively discharged, and is a part of an exhaust pipeline.
In the production process of the automobile muffler, the automobile muffler needs to be assembled, for example:
patent application number CN201911126117.3 discloses a manufacturing method of an automobile muffler.
One of the automobile silencers is assembled by an upper shell, a core part and a lower shell, the core is placed in the lower shell, the upper shell is butted with the lower shell, and then the welding manipulator is used for welding the middle seams around the upper shell and the lower shell.
In the assembling process, each process is completed by different assembling equipment, each process is independent, the shell or the shell assembly needs to be installed on the equipment again before each process is started, the shell or the shell assembly needs to be detached after each process is finished, the shell or the shell assembly needs to be fed and discharged again between two adjacent processes, and the shell or the shell assembly needs to be carried and transferred between the two processes, so that a large amount of manpower and material resources are consumed.
Therefore, we propose an intelligent assembling device for a cylinder of an automobile muffler in order to solve the above-mentioned proposed problems.
Disclosure of Invention
For solving above-mentioned technical problem, provide an intelligent equipment of car silencer barrel, this equipment can be automatic assemble car silencer to can promote the equipment precision with accurate butt joint of epitheca and inferior valve when the equipment.
In order to achieve the purpose, the invention adopts the technical scheme that:
an intelligent assembling device for an automobile silencer cylinder comprises a tool table, a lower shell feeding station, an upper shell feeding station, a core feeding station, a discharging station and a welding manipulator, wherein the lower shell feeding station, the upper shell feeding station, the core feeding station, the discharging station and the welding manipulator are distributed around the tool table;
the device also comprises a placing jig and a lifting adjusting device;
the lifting adjusting device is arranged below the tool table;
placing the tool and setting up in lift adjustment device's work end, placing the tool and can passing the two sides of frock platform from bottom to top and removing to the top of frock platform, set up on the frock platform and dodge the spacing opening of placing the tool, the upper surface of placing the tool is offered and is used for bearing the frock groove of inferior valve, core and epitheca according to the preface.
Preferably, the lifting adjusting device comprises a lifting platform and a lifting plate;
the lifting platform is arranged right below the tool table;
the lifting plate is horizontally arranged at the working end of the lifting platform, and the placing jig is horizontally arranged at the top of the lifting plate.
Preferably, the two sides of the placing jig are provided with limiting baffles extending upwards, and the inner sides of the limiting baffles are provided with arc-shaped surfaces matched with the outer portion of the lower shell.
Preferably, the device further comprises a first clamping device and a second clamping device which are oppositely arranged on two sides of the opening of the tooling table, the first clamping device is close to a core feeding station, the second clamping device is close to a blanking station, and the first clamping device and the second clamping device respectively comprise a first air cylinder and a clamping plate;
the first air cylinder is horizontally arranged on the tool table through a support, and the output direction of the first air cylinder faces to the end part of the placing jig;
splint are vertical the output that sets up in first cylinder, and the splint keep away from the surface of first cylinder respectively can with the terminal surface butt of the epitheca after the equipment and inferior valve.
Preferably, the lower shell feeding station comprises a first conveyor, a second air cylinder, a third air cylinder and a first pneumatic sucker;
the first conveyor is arranged beside the tool table, and the conveying direction of the first conveyor is in butt joint with one side of the tool table;
two sides of the first conveyor are respectively provided with a first baffle;
the second cylinder is arranged above the first conveyor in a horizontal position, the second cylinder is fixedly arranged on the first conveyor through a support, the output direction of the second cylinder is the same as the conveying direction of the first conveyor, and a first push plate is fixedly arranged at the output end of the second cylinder;
the third cylinder is vertically arranged on the first push plate, and the output end of the third cylinder is arranged downwards;
the first pneumatic sucker is horizontally arranged at the output end of the third cylinder.
Preferably, the core feeding station comprises a second conveyor, a clamping correction device and a guide conveying device;
the second conveyor is arranged beside the tool table, the conveying direction of the second conveyor is perpendicular to the conveying direction of the first conveyor, second baffle plates are arranged on two sides of the second conveyor respectively, a vertical frame is arranged on the outer side of each second baffle plate, and a distance sensor is arranged at the upper end of each vertical frame;
the guide conveying device is arranged on one side, close to the tooling table, of the second conveyor;
the clamping correction device is arranged at the working end of the guide conveying device.
Preferably, the guiding and conveying device comprises a first screw rod transmission machine and a second screw rod transmission machine;
the first screw rod transmission machine is horizontally arranged above the second conveyor, one end, far away from the second conveyor, of the first screw rod transmission machine is close to the position right above the tool table, and the first screw rod transmission machine is fixedly arranged on the second conveyor through a support;
the conveying direction of the second screw rod transmission machine is perpendicular to the conveying direction of the first screw rod transmission machine and is arranged at the working end of the first screw rod transmission machine, the working end of the second screw rod transmission machine is provided with a lifting plate, and the clamping correction device is arranged on the vertical surface of the lifting plate.
Preferably, the clamping correction device comprises a first driving motor, a second driving motor, a transverse vertical plate and a core splint;
the rotating motor is vertically arranged on the vertical surface of the lifting plate, and the output end of the rotating motor is provided with a fixed disc;
the center of the top of the transverse vertical plate is fixedly connected with the bottom of the fixed disc, two sides of the transverse vertical plate are oppositely provided with slide rails, a vertically arranged rotary table is arranged between the two slide rails, the slide rails are provided with slide blocks capable of sliding on the slide rails, two sides of the rotary table are oppositely hinged with connecting rods, and one end of each connecting rod, which is far away from the rotary table, is hinged with the outer wall of each slide block;
the rotating motor is fixedly arranged on one side of the transverse vertical plate far away from the turntable, and the output end of the rotating motor can rotatably penetrate through two surfaces of the transverse vertical plate to be fixedly connected with the center of the turntable;
the core clamping plates are provided with two core clamping plates which are arranged at the bottoms of the two sliding blocks in a one-to-one correspondence mode.
Specifically, when the core of treating the equipment is snatched to needs, rotate through second driving motor drive carousel, revolute the dish through two connecting rods of carousel simultaneous drive and rotate, the one end of keeping away from the carousel of two connecting rods drives the slider and slides along the slide rail, make two sliders be close to each other, drive two core splint through two sliders simultaneously and be close to each other, the core that will treat the equipment through two core splint is fixed, when the core that the clamp was got is adjusted to needs, the core horizontal rotation of getting is got through the drive of first driving motor drive clamp.
Preferably, the upper shell feeding station comprises a third conveyor, a fourth cylinder, a fifth cylinder and a second pneumatic suction cup;
the third conveyor is arranged beside the tool table, and the conveying direction of the third conveyor is in butt joint with one end of the tool table, which is far away from the first conveyor;
the two sides of the third conveyor are respectively provided with a third baffle;
the fourth cylinder is arranged above the third conveyor in a horizontal position, is fixedly arranged on the third conveyor through a support, and is fixedly provided with a second push plate;
the fifth cylinder is vertically arranged on the second push plate, and the output end of the fifth cylinder is arranged downwards;
the second pneumatic sucker is horizontally arranged at the output end of the fifth cylinder.
Preferably, the blanking station comprises a fourth conveyor, a sixth cylinder and a blanking push plate;
the fourth conveyor is arranged on one side of the tooling platform, which is far away from the lower part of the second conveyor, the conveying direction of the fourth conveyor is vertical to the conveying direction of the third conveyor, and fourth baffles are respectively arranged on two sides of the fourth conveyor;
the sixth air cylinder is horizontally arranged at the side of the lifting platform far away from the fourth conveyor, the output direction of the sixth air cylinder is the same as the conveying direction of the fourth conveyor, and the sixth air cylinder is installed on the tooling platform through a bracket;
the material pushing plate is vertically arranged at the output end of the sixth cylinder.
Compared with the prior art, the application has the beneficial effects that:
1. this application can be with placing the tool and lifting to spacing open-ended below in advance through lift adjustment device to through spacing opening respectively with inferior valve and epitheca tentatively spacing, and then increase the precision of epitheca and inferior valve welding equipment, solved how to improve the technical problem of the accurate butt joint of epitheca and inferior valve.
2. This application is through mutually supporting of elevating platform and lifting board, and the tool lift is placed in the drive, has solved how to drive and has placed the technical problem that the tool goes up and down.
3. This application can further inject the inferior valve through the limit baffle who sets up, prevents that the inferior valve from rocking, has solved if any further inject inferior valve, prevents the technical problem who rocks.
4. This application drives corresponding splint respectively through two first cylinders and with the both ends butt of car silencer barrel, makes epitheca and inferior valve location, and the welding manipulator welding of being convenient for has solved the technical problem of how to fix a position epitheca and inferior valve.
5. This application is mutually supported through first conveyer, second cylinder, third cylinder and first pneumatic chuck, and the inferior valve that will treat the equipment is carried to placing the tool in, has solved how the technical problem in how the efficient will treat that the inferior valve of equipment moves the standing groove.
6. This application detects the installation direction of core through two distance sensor, rethread second conveyer, clamp and get correcting unit and direction conveyor and mutually support, will treat the core of equipment and correct and carry and assemble for placing in the tool, solved how to correct the technical problem of the installation direction of core automatically when carrying the core.
7. According to the clamping device, the first screw rod transmission machine and the second screw rod transmission machine are matched with each other, so that the horizontal and vertical movement of the clamping device is realized, and the technical problem of how to move the clamping device is solved.
8. This application drives through first driving motor and gets the core horizontal rotation that orthotic devices pressed from both sides and get, through mutually supporting of second driving motor, horizontal riser, carousel, slide rail, slider, connecting rod and core splint, will treat the core both ends of equipment and press from both sides tightly simultaneously, has solved how fixed the core of treating the equipment and how rotatory adjustment presss from both sides the technical problem of the core of getting.
9. This application is mutually supported through third conveyer, fourth cylinder, fifth cylinder and second pneumatic chuck, and the epitheca that will treat the equipment is carried to placing the tool in, has solved how to carry the epitheca to placing the technical problem in the tool.
10. This application will place the car silencer barrel that processing was accomplished in the tool through sixth cylinder drive unloading push pedal and push the fourth conveyer on, with its unloading through the fourth conveyer, has solved the technical problem how to assemble the car silencer barrel unloading of accomplishing.
Drawings
FIG. 1 is an exploded view of an automotive muffler cartridge embodying the present invention;
FIG. 2 is a top view of one implementation of the present invention;
FIG. 3 is a first perspective view of an implementation of the present invention;
FIG. 4 is a second perspective view of an implementation of the present invention;
FIG. 5 is a perspective view of a blanking station embodying the present invention;
FIG. 6 is a top plan view of a blanking station embodying the present invention;
FIG. 7 isbase:Sub>A cross-sectional view taken along A-A of FIG. 6 embodying the present invention;
FIG. 8 is a partial perspective view of a lift adjustment device embodying the present invention;
FIG. 9 is a state diagram of a lifting adjustment device embodying the present invention;
FIG. 10 is a state diagram II of a lift adjustment device embodying the present invention;
FIG. 11 is a state diagram III of a lift adjustment mechanism embodying the present invention;
FIG. 12 is a perspective view of a core loading station embodying the present invention;
fig. 13 is a partial perspective view one of a gripping and correcting device embodying the present invention;
fig. 14 is a partial perspective view of a second gripping and correcting device embodying the present invention;
FIG. 15 is a partial perspective view of a lower shell loading station embodying the present invention;
fig. 16 is a partial perspective view of a topshell loading station embodying the present invention.
The reference numbers in the figures are: 1-a tooling table; 2-a lower shell feeding station; 3-a shell loading station; 4-core feeding station; 5-a blanking station; 6-welding a manipulator; 7-placing a jig; 8-a lifting adjusting device; 9-limiting opening; 10-a lifting platform; 11-lifting the plate; 12-a limit baffle; 13-a first cylinder; 14-a splint; 15-a first conveyor; 16-a second cylinder; 17-a third cylinder; 18-a first pneumatic suction cup; 19-a first baffle; 20-a first push plate; 21-a second conveyor; 22-a second baffle; 23-a vertical shelf; 24-a distance sensor; 25-a first screw rod transmission machine; 26-a second screw rod transmission machine; 27-a first drive motor; 28-a second drive motor; 29-a transverse riser; 30-core clamping plate; 31-a stationary disc; 32-a slide rail; 33-a turntable; 34-a slide block; 35-a connecting rod; 36-a third conveyor; 37-a fourth cylinder; 38-fifth cylinder; 39-second pneumatic chuck; 40-a third baffle; 41-a second push plate; 42-a fourth conveyor; 43-sixth cylinder; 44-blanking push plate; 45-a fourth baffle; 46-an upper shell; 47-a core; 48-inferior shell.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1 to 4 and 9 to 11, the following preferred technical solutions are provided:
an intelligent assembling device for an automobile silencer cylinder comprises a tool table 1, and a lower shell feeding station 2, an upper shell feeding station 3, a core feeding station 4, a blanking station 5 and a welding manipulator 6 which are distributed around the tool table 1;
the device also comprises a placing jig 7 and a lifting adjusting device 8;
the lifting adjusting device 8 is arranged below the tool table 1;
Specifically, the automobile muffler cylinder is composed of an upper shell 46, a core 47 and a lower shell 48, when the automobile muffler cylinder is assembled, the placing jig 7 is lifted to the position below the opening of the tool table 1 through a lifting adjusting device 8, the distance from the placing jig 7 to the table top of the tool table 1 is the same as the thickness of the automobile muffler cylinder, the automobile muffler cylinder passes through a lower shell feeding station 2, the lower shell 48 is conveyed to the placing jig 7 through a core feeding station 4 and an upper shell feeding station 3, the core 47 and the upper shell 46 are conveyed into the placing jig 7, when the lower shell 48, the core 47 and the upper shell 46 are placed, the lower shell 48, the core 47 and the upper shell 46 are placed on the placing jig 7 along the inside of the opening, the outer contour of the upper shell 46 and the lower shell 48 is matched with the inner contour of the opening, the placed lower shell 48, the core 47 and the upper shell 46 are limited, the lower shell 48, the core 47 and the upper shell 46 are limited primarily, the automobile muffler cylinder limited by the lifting adjusting device 8 is lifted to the upper part of the tool table 1, the welding machine, the middle seam of the upper shell 46 and the automobile muffler cylinder is welded with the welding machine, the silencer cylinder, the automobile muffler cylinder is welded to the automobile muffler cylinder, the automobile muffler cylinder is welded to complete the welding machine, and the automobile muffler cylinder is welded to complete the machining of the automobile muffler by the welding machine 7, and the automobile muffler by the welding machine, and the automobile muffler cylinder by the lifting adjusting device 8.
As shown in fig. 5 and 8, the following preferred solutions are provided:
the lifting adjusting device 8 comprises a lifting platform 10 and a lifting plate 11;
the lifting platform 10 is arranged right below the tool table 1;
the lifting plate 11 is horizontally arranged at the working end of the lifting platform 10, and the placing jig 7 is horizontally arranged at the top of the lifting plate 11.
Specifically, when the placing jig 7 needs to be lifted, the lifting table 10 drives the lifting plate 11 to lift the placing jig 7 to a desired position and stop the lifting.
As shown in fig. 8, the following preferred solutions are provided:
both sides of the placing jig 7 are provided with limiting baffles 12 extending upwards, and the inner sides of the limiting baffles 12 are provided with arc-shaped surfaces matched with the outer parts of the lower shells 48.
Specifically, limiting lower shell 48 that can be further through the limit baffle 12 that sets up prevents that lower shell 48 from rocking, and then leads to the car silencer barrel of equipment whole to rock.
As shown in fig. 5 to 7, the following preferred technical solutions are provided:
the core feeding device is characterized by further comprising a first clamping device and a second clamping device which are oppositely arranged on two sides of an opening of the tooling table 1, wherein the first clamping device is close to the core feeding station 4, the second clamping device is close to the blanking station 5, and the first clamping device and the second clamping device respectively comprise a first air cylinder 13 and a clamping plate 14;
the first air cylinder 13 is horizontally arranged on the tool table 1 through a support, and the output direction of the first air cylinder 13 faces to the end part of the placing jig 7;
the clamp plate 14 is vertically arranged at the output end of the first cylinder 13, and the surface of the clamp plate 14 far away from the first cylinder 13 can be respectively abutted against the end surfaces of the assembled upper shell 46 and the assembled lower shell 48.
Specifically, after placing the top that tool 7 will tentatively assemble the car silencer barrel and remove to frock platform 1, first clamping device's output is close to the one end of car silencer barrel, second clamping device is close to the other end of car silencer barrel, drive the both ends butt of corresponding splint 14 with the car silencer barrel respectively through two first cylinders 13, at this moment the welding of the both sides centre joint of car silencer barrel is carried out to rethread welding manipulator 6, every splint 14 is compound afterwards, rethread welding manipulator 6 welds the both ends centre joint of car silencer barrel.
As shown in fig. 15, the following preferred technical solutions are provided:
the lower shell feeding station 2 comprises a first conveyor 15, a second air cylinder 16, a third air cylinder 17 and a first pneumatic suction cup 18;
the first conveyor 15 is arranged beside the tool table 1, and the conveying direction of the first conveyor is in butt joint with one side of the tool table 1;
two sides of the first conveyor 15 are respectively provided with a first baffle plate 19;
the second air cylinder 16 is arranged above the first conveyor 15 in a horizontal position, the second air cylinder 16 is fixedly arranged on the first conveyor 15 through a support, the output direction of the second air cylinder 16 is the same as the conveying direction of the first conveyor 15, and the output end of the second air cylinder 16 is fixedly provided with a first push plate 20;
the third cylinder 17 is vertically arranged on the first push plate 20, and the output end of the third cylinder 17 is arranged downwards;
the first pneumatic suction cup 18 is horizontally arranged at the output end of the third cylinder 17.
Specifically, carry inferior valve 48 to first pneumatic chuck 18 under in proper order through first conveyer 15, move first pneumatic chuck 18 downwards through third cylinder 17, hold inferior valve 48 surface through first pneumatic chuck 18, inferior valve 48 complex of holding is to rethread third cylinder 17, inferior valve 48 that rethread second cylinder 16 will hold moves to the top of the opening part of frock platform 1, inferior valve 48 that rethread third cylinder 17 will hold is placed in the standing groove of placing tool 7 along spacing opening 9 on frock platform 1, it is compound afterwards.
As shown in fig. 12, the following preferred solutions are provided:
the core feeding station 4 comprises a second conveyor 21, a clamping correction device and a guiding conveying device;
the second conveyor 21 is arranged beside the tooling table 1, the conveying direction of the second conveyor is perpendicular to the conveying direction of the first conveyor 15, second baffles 22 are respectively arranged on two sides of the second conveyor 21, a vertical frame 23 is arranged on the outer side of each second baffle 22, and a distance sensor 24 is arranged at the upper end of each vertical frame 23;
the guide conveying device is arranged on one side, close to the tooling table 1, of the second conveyor 21;
the clamping correction device is arranged at the working end of the guide conveying device.
Specifically, the both ends of core 47 are equipped with intake pipe and outlet duct respectively, the intake pipe is parallel with the axis of outlet duct and do not want to hand over, the length of intake pipe is all different with the length of outlet duct, when the core 47 that treats the equipment needs to be carried, move the core 47 that treats the equipment in proper order through second conveyer 21 and press from both sides and get orthotic devices under, get orthotic devices through pressing from both sides and will treat the core 47 clamp of equipment and get, the core 47 that the rethread direction conveyor will press from both sides and get upward movement, when being close to every distance sensor 24 after stopping, respectively correspond the intake pipe and the outlet duct of core 47 through the distance sensor 24 that sets up relatively, detect the distance of outlet duct and intake pipe through every distance sensor 24, and then detect out the direction of core 47, when the direction is not right, through pressing from both sides the core 47 horizontal upset that orthotic devices will press from both sides and get, make the core 47 correct, rethread direction conveyor will press from both sides the core 47 of getting and carry the core 47 of getting and place and assemble in the inferior valve 48 in the tool 7.
As shown in fig. 12, the following preferred solutions are provided:
the guide conveying device comprises a first screw rod transmission machine 25 and a second screw rod transmission machine 26;
the first screw rod transmission machine 25 is arranged above the second conveyor 21 in a horizontal position, one end, far away from the second conveyor 21, of the first screw rod transmission machine 25 is close to the position right above the tooling table 1, and the first screw rod transmission machine 25 is fixedly arranged on the second conveyor 21 through a support;
the conveying direction of the second lead screw driver 26 is perpendicular to the conveying direction of the first lead screw driver 25 and is arranged at the working end of the first lead screw driver 25, the working end of the second lead screw driver 26 is provided with a lifting plate, and the clamping correction device is arranged on the vertical surface of the lifting plate.
Specifically, when the clamping correction device needs to be conveyed, the first screw transmission machine 25 and the second screw transmission machine 26 are matched with each other, horizontal and vertical movement of the clamping correction device is achieved, and the clamping correction device is moved.
As shown in fig. 13 and 14, the following preferred solutions are provided:
the clamping correction device comprises a first driving motor 27, a second driving motor 28, a transverse vertical plate 29 and a core clamping plate 30;
the rotating motor is vertically arranged on the vertical surface of the lifting plate, and the output end of the rotating motor is provided with a fixed disc 31;
the top center of the transverse vertical plate 29 is fixedly connected with the bottom of the fixed disc 31, two sides of the transverse vertical plate 29 are oppositely provided with sliding rails 32, a vertically arranged rotary disc 33 is arranged between the two sliding rails 32, the sliding rails 32 are provided with sliding blocks 34 capable of sliding on the sliding rails 32, two sides of the rotary disc 33 are oppositely hinged with connecting rods 35, and one end, far away from the rotary disc 33, of each connecting rod 35 is hinged with the outer wall of the corresponding sliding block 34;
the rotating motor is fixedly arranged on one side of the transverse vertical plate 29 far away from the rotary table 33, and the output end of the rotating motor can rotatably penetrate through two surfaces of the transverse vertical plate 29 and is fixedly connected with the center of the rotary table 33;
the core clamping plates 30 are arranged at the bottom of the two sliding blocks 34 in a one-to-one correspondence.
Specifically, when the core 47 to be assembled needs to be grabbed, the rotary table 33 is driven to rotate by the second driving motor 28, the two connecting rods 35 are driven to rotate around the rotary table 33 by the rotary table 33, one ends of the two connecting rods 35, which are far away from the rotary table 33, drive the sliding blocks 34 to slide along the sliding rails 32, so that the two sliding blocks 34 are close to each other, the two core clamping plates 30 are driven to close to each other by the two sliding blocks 34, the core 47 to be assembled is fixed by the two core clamping plates 30, and when the clamped core 47 needs to be adjusted, the clamped core 47 is driven to rotate horizontally by the first driving motor 27.
As shown in fig. 16, the following preferred technical solutions are provided:
the upper shell feeding station 3 comprises a third conveyor 36, a fourth air cylinder 37, a fifth air cylinder 38 and a second pneumatic suction cup 39;
the third conveyor 36 is arranged beside the tooling table 1, and the conveying direction of the third conveyor is in butt joint with one end of the tooling table 1 far away from the first conveyor 15;
third baffles 40 are respectively arranged on two sides of the third conveyor 36;
the fourth cylinder 37 is arranged above the third conveyor 36 in a horizontal position, the fourth cylinder 37 is fixedly arranged on the third conveyor 36 through a bracket, the output direction of the fourth cylinder 37 is the same as the conveying direction of the third conveyor 36, and the output end of the fourth cylinder 37 is fixedly provided with a second push plate 41;
the fifth cylinder 38 is vertically arranged on the second push plate 41, and the output end of the fifth cylinder 38 is arranged downwards;
the second pneumatic suction cup 39 is horizontally disposed at the output end of the fifth pneumatic cylinder 38.
Specifically, the upper shell 46 is sequentially conveyed to the position right below the first pneumatic sucker 18 through the third conveyor 36, the second pneumatic sucker 39 moves downwards through the fifth air cylinder 38, the surface of the upper shell 46 is sucked through the second pneumatic sucker 39, the sucked upper shell 46 is compounded through the fifth air cylinder 38, the sucked upper shell 46 is moved to the position above the opening of the tool table 1 through the fourth air cylinder 37, the sucked upper shell 46 is placed on the lower shell 48 in the placing groove for placing the jig 7 along the limiting opening 9 on the tool table 1 through the fifth air cylinder 38, and then the upper shell is mutually butted and compounded.
As shown in fig. 5 to 7, the following preferred technical solutions are provided:
the blanking station 5 comprises a fourth conveyor 42, a sixth air cylinder 43 and a blanking push plate 44;
the fourth conveyor 42 is arranged on one side of the tooling platform 1, which is far away from the lower part of the second conveyor 21, the conveying direction of the fourth conveyor 42 is vertical to the conveying direction of the third conveyor 36, and the two sides of the fourth conveyor 42 are respectively provided with a fourth baffle 45;
the sixth air cylinder 43 is horizontally arranged at the side, far away from the fourth conveyor 42, of the lifting platform 10, the output direction of the sixth air cylinder 43 is the same as the conveying direction of the fourth conveyor 42, and the sixth air cylinder 43 is installed on the tooling table 1 through a bracket;
the material pushing plate is vertically arranged at the output end of the sixth cylinder 43.
Specifically, after the processing of automobile silencer barrel is finished, will place tool 7 through lifting adjusting device 8 and move down, make the one side of placing tool 7 and the input butt joint of fourth conveyer 42, the output of rethread sixth cylinder 43 drives unloading push pedal 44 and pushes away the automobile silencer barrel of accomplishing the subassembly in placing tool 7 to fourth conveyer 42 on, carries out the unloading through the automobile silencer barrel of accomplishing the processing of fourth conveyer 42.
This application can be with placing tool 7 in advance the below of lifting to spacing opening 9 through lift adjustment device 8 to through spacing opening 9 respectively with inferior valve 48 and epitheca 46 preliminary spacing, and then increase the precision of epitheca 46 and 48 welding equipment of inferior valve, solved how to improve the technical problem of the accurate butt joint of epitheca 46 and inferior valve 48.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (1)
1. An intelligent assembling device for an automobile muffler cylinder comprises a tool table (1), and a lower shell feeding station (2), an upper shell feeding station (3), a core feeding station (4), a discharging station (5) and a welding manipulator (6) which are distributed around the tool table (1);
it is characterized by also comprising a placing jig (7) and a lifting adjusting device (8);
the lifting adjusting device (8) is arranged below the tool table (1);
the placing jig (7) is arranged at the working end of the lifting adjusting device (8), the placing jig (7) can pass through two surfaces of the tool table (1) from bottom to top and move towards the upper part of the tool table (1), a limiting opening (9) for avoiding the placing jig (7) is arranged on the tool table (1), a tool groove for sequentially bearing a lower shell (48), a core (47) and an upper shell (46) is arranged on the upper surface of the placing jig (7),
the lifting adjusting device (8) comprises a lifting platform (10) and a lifting plate (11);
the lifting platform (10) is arranged right below the tooling platform (1);
the lifting plate (11) is horizontally arranged at the working end of the lifting platform (10), the placing jig (7) is horizontally arranged at the top of the lifting plate (11),
two sides of the placing jig (7) are respectively provided with a limit baffle (12) extending upwards, the inner side of the limit baffle (12) is provided with an arc surface inosculated with the outer part of the lower shell (48),
the core feeding device is characterized by further comprising a first clamping device and a second clamping device which are oppositely arranged on two sides of an opening of the tooling table (1), wherein the first clamping device is close to the core feeding station (4), the second clamping device is close to the blanking station (5), and the first clamping device and the second clamping device respectively comprise a first air cylinder (13) and a clamping plate (14);
the first air cylinder (13) is horizontally arranged on the tool table (1) through a support, and the output direction of the first air cylinder (13) faces the end part of the placing jig (7);
the clamping plate (14) is vertically arranged at the output end of the first cylinder (13), the surface of the clamping plate (14) far away from the first cylinder (13) can be respectively abutted against the end surfaces of the assembled upper shell (46) and the assembled lower shell (48),
the lower shell feeding station (2) comprises a first conveyor (15), a second air cylinder (16), a third air cylinder (17) and a first pneumatic sucker (18);
the first conveyor (15) is arranged beside the tooling table (1), and the conveying direction of the first conveyor is in butt joint with one side of the tooling table (1);
two sides of the first conveyor (15) are respectively provided with a first baffle (19);
the second air cylinder (16) is arranged above the first conveyor (15) in a horizontal position, the second air cylinder (16) is fixedly installed on the first conveyor (15) through a support, the output direction of the second air cylinder (16) is the same as the conveying direction of the first conveyor (15), and a first push plate (20) is fixedly installed at the output end of the second air cylinder (16);
the third air cylinder (17) is vertically arranged on the first push plate (20), and the output end of the third air cylinder (17) is arranged downwards;
the first pneumatic sucker (18) is horizontally arranged at the output end of the third cylinder (17),
the core feeding station (4) comprises a second conveyor (21), a clamping correction device and a guide conveying device;
the second conveyor (21) is arranged beside the tooling table (1), the conveying direction of the second conveyor is perpendicular to the conveying direction of the first conveyor (15), second baffle plates (22) are respectively arranged on two sides of the second conveyor (21), a vertical frame (23) is arranged on the outer side of each second baffle plate (22), and a distance sensor (24) is arranged at the upper end of each vertical frame (23);
the guide conveying device is arranged on one side, close to the tooling table (1), of the second conveyor (21);
the clamping correction device is arranged at the working end of the guide conveying device,
the guide conveying device comprises a first screw rod transmission machine (25) and a second screw rod transmission machine (26);
the first screw rod transmission machine (25) is arranged above the second conveyor (21) in a horizontal position, one end, far away from the second conveyor (21), of the first screw rod transmission machine (25) is close to the position right above the tooling table (1), and the first screw rod transmission machine (25) is fixedly installed on the second conveyor (21) through a support;
the conveying direction of the second screw rod transmission machine (26) is vertical to the conveying direction of the first screw rod transmission machine (25) and is arranged at the working end of the first screw rod transmission machine (25), the working end of the second screw rod transmission machine (26) is provided with a lifting plate, the clamping and correcting device is arranged on the vertical surface of the lifting plate,
the clamping correction device comprises a first driving motor (27), a second driving motor (28), a transverse vertical plate (29) and a core clamping plate (30);
the rotating motor is vertically arranged on the vertical surface of the lifting plate, and the output end of the rotating motor is provided with a fixed disc (31);
the top center of the transverse vertical plate (29) is fixedly connected with the bottom of the fixed plate (31), two sides of the transverse vertical plate (29) are oppositely provided with sliding rails (32), a rotary table (33) which is vertically arranged is arranged between the two sliding rails (32), the sliding rails (32) are provided with sliding blocks (34) capable of sliding on the sliding rails (32), two sides of the rotary table (33) are oppositely hinged with connecting rods (35), and one end, far away from the rotary table (33), of each connecting rod (35) is hinged with the outer wall of each sliding block (34);
the rotating motor is fixedly installed on one side, far away from the turntable (33), of the transverse vertical plate (29), and the output end of the rotating motor can rotatably penetrate through two surfaces of the transverse vertical plate (29) to be fixedly connected with the center of the turntable (33);
the core clamping plates (30) are provided with two and are correspondingly arranged at the bottoms of the two sliding blocks (34),
the upper shell feeding station (3) comprises a third conveyor (36), a fourth air cylinder (37), a fifth air cylinder (38) and a second pneumatic suction disc (39);
the third conveyor (36) is arranged beside the tooling table (1), and the conveying direction of the third conveyor is in butt joint with one end, far away from the first conveyor (15), of the tooling table (1);
both sides of the third conveyor (36) are respectively provided with a third baffle (40);
the fourth air cylinder (37) is arranged above the third conveyor (36) in a horizontal position, the fourth air cylinder (37) is fixedly arranged on the third conveyor (36) through a support, the output direction of the fourth air cylinder (37) is the same as the conveying direction of the third conveyor (36), and a second push plate (41) is fixedly arranged at the output end of the fourth air cylinder (37);
the fifth air cylinder (38) is vertically arranged on the second push plate (41), and the output end of the fifth air cylinder (38) is arranged downwards;
the second pneumatic sucker (39) is horizontally arranged at the output end of the fifth cylinder (38),
the blanking station (5) comprises a fourth conveyor (42), a sixth air cylinder (43) and a blanking push plate (44);
the fourth conveyor (42) is arranged on one side of the tooling platform (1) below and far away from the second conveyor (21), the conveying direction of the fourth conveyor (42) is perpendicular to the conveying direction of the third conveyor (36), and fourth baffles (45) are respectively arranged on two sides of the fourth conveyor (42);
the sixth air cylinder (43) is arranged on the side, far away from the fourth conveyor (42), of the lifting platform (10) in a horizontal position, the output direction of the sixth air cylinder (43) is the same as the conveying direction of the fourth conveyor (42), and the sixth air cylinder (43) is installed on the tooling table (1) through a support;
the material pushing plate is vertically arranged at the output end of the sixth cylinder (43),
after the processing of car silencer barrel finishes, will place the tool downstream through lifting adjusting device, make the one side of placing the tool and the input butt joint of fourth conveyer, the output of rethread sixth cylinder drives the unloading push pedal and will place the car silencer barrel of the interior equipment completion of tool on pushing away to the fourth conveyer, carry out the unloading through the car silencer barrel of fourth conveyer with the processing completion, can will place the tool and promote spacing open-ended below in advance through lifting adjusting device, and it is preliminary spacing with inferior valve and epitheca respectively through spacing opening, and then increase the precision of epitheca and inferior valve welding equipment, how to improve the technical problem of the accurate butt joint of epitheca and inferior valve.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111278643.9A CN114054995B (en) | 2021-10-31 | 2021-10-31 | Intelligent assembling equipment for automobile silencer cylinder |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202111278643.9A CN114054995B (en) | 2021-10-31 | 2021-10-31 | Intelligent assembling equipment for automobile silencer cylinder |
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| CN114054995A CN114054995A (en) | 2022-02-18 |
| CN114054995B true CN114054995B (en) | 2023-04-14 |
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| CN114871579B (en) * | 2022-07-06 | 2022-09-23 | 艾芦精密机械(江苏)有限公司 | Automatic welding device based on transformer housing processing |
| CN116423235B (en) * | 2023-05-17 | 2023-09-15 | 湖北兰荀环保工程有限公司 | Ventilating duct muffler and production line thereof |
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| CN108723590B (en) * | 2017-04-25 | 2021-04-27 | 大族激光科技产业集团股份有限公司 | Assembly equipment |
| CN108311801A (en) * | 2018-04-10 | 2018-07-24 | 沭阳县江南木业有限公司 | A kind of medium density fibre board (MDF) cutter device |
| CN110000503B (en) * | 2019-05-14 | 2021-03-19 | 徐州工业职业技术学院 | Rotary robot welding clamp and working method thereof |
| CN210479237U (en) * | 2019-07-02 | 2020-05-08 | 四川托璞勒科技有限公司 | Base plate vacuum packaging machine |
| CN210308184U (en) * | 2019-07-23 | 2020-04-14 | 重庆瑞昌精密电子有限公司 | Automatic die cutting device |
| CN211028597U (en) * | 2019-08-28 | 2020-07-17 | 武汉科贝尔激光科技有限公司 | Parallel exchange laser cutting machine tool |
| WO2021056191A1 (en) * | 2019-09-24 | 2021-04-01 | 大族激光科技产业集团股份有限公司 | Laser processing system |
| CN111168384B (en) * | 2020-01-31 | 2021-11-09 | 杨振明 | Automatic production process of tire pressure sensor |
| CN212398770U (en) * | 2020-01-31 | 2021-01-26 | 杨晓琴 | Production line of built-in tire pressure sensor |
| CN111037142A (en) * | 2020-02-13 | 2020-04-21 | 刘争 | Automatic welding tool equipment for oil nozzle of oil cylinder |
| CN214264168U (en) * | 2020-12-14 | 2021-09-24 | 浙江金建风机科技有限公司 | Cutting device for manufacturing fan blades of fan |
| CN113020456A (en) * | 2021-04-02 | 2021-06-25 | 刘荣 | Automatic assembly equipment of explosion-proof breathing drain valve |
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Effective date of registration: 20230317 Address after: No. 1, Tushan Avenue, Dangtu County Economic Development Zone, Maanshan City, Anhui Province, 243100 Applicant after: Anhui Tenglong Automobile Parts Manufacturing Co.,Ltd. Address before: 213032 No. 666 Liaohe Road, Xinbei District, Changzhou City, Jiangsu Province Applicant before: Gan Yufeng |
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