CN115922024A - Processing method of choke coil - Google Patents
Processing method of choke coil Download PDFInfo
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- CN115922024A CN115922024A CN202211513345.8A CN202211513345A CN115922024A CN 115922024 A CN115922024 A CN 115922024A CN 202211513345 A CN202211513345 A CN 202211513345A CN 115922024 A CN115922024 A CN 115922024A
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention belongs to the field of choke coil manufacturing equipment, and particularly relates to a processing method of a choke coil, which comprises a rack and a first sliding table, wherein the first sliding table is arranged above the rack in a sliding manner, the first sliding table is provided with a second sliding table in a sliding manner, two sides of the upper end surface of the second sliding table are fixedly provided with clamping bases, the adjacent ends of the two clamping bases are provided with clamping plates in a sliding manner, the upper end surface of the rack is fixedly provided with a lifting fixing plate, a soldering tin base is arranged below the lifting fixing plate in a sliding manner, one side of the soldering tin base is symmetrically provided with a transmission belt connecting plate, two ends in the transmission belt connecting plate are provided with transmission belts in a transmission manner, one side of the transmission belts is provided with a tin spraying cover at the bottom of the soldering tin base, the circle center of the tin spraying cover is provided with a sliding rod in a sliding manner at the bottom of the soldering tin base, a heatable tin spraying pipeline is arranged in the sliding rod, and the bottom of the tin spraying pipeline is uniformly provided with a plurality of tin spraying ports along the circumferential direction. The invention can ensure the firmness of the welding point and can adjust the length of the lead at the welding point.
Description
Technical Field
The invention belongs to the field of choke coil manufacturing equipment, and particularly relates to a processing method of a choke coil.
Background
Choke coil is also known as choke coil, there is the branch of high frequency choke coil and low frequency choke coil, traditional coil preparation twines behind the line body of certain quantity on annular conductor, carry out both ends fixed weld again, but this way has the risk that drops in the welding process, consequently appear setting up a conductor pipeline that has the base earlier on the market at present, after welding line body one end on the conductor base earlier, carry out the coiling again, but when this way needs the welding fastness of guarantee welding point, avoid wire welding overlength, but this base is small usually, manual welding wastes time and energy. Borrow this, design one kind can ensure the welding point fastness when, the equipment that can carry out welding point department wire length adjustment has important meaning.
Disclosure of Invention
The present invention is directed to a method for manufacturing a choke coil, which solves the above-mentioned problems of the prior art. The invention can ensure the firmness of the welding point and can adjust the length of the lead at the welding point.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a choke coil's processing method, includes the frame, first slip table, the top of frame is slided and is provided with first slip table, it has the second slip table to slide on the first slip table, the up end both sides of second slip table are fixed and are provided with the centre gripping base, two the adjacent end of centre gripping base slides and is provided with the grip block, the up end of grip block is provided with the air jet seat, two evenly be provided with a plurality of fumaroles along linear direction on the adjacent face of air jet seat, fumarole one side is located the fixed lift fixed plate that is provided with in frame up end, fixed being provided with first cylinder in second slip table top on the lift fixed plate top terminal surface, it is provided with first push rod to slide in the first cylinder, first push rod one end stretches out first cylinder bottom, first push rod stretches out first cylinder bottom one end and connects and is provided with the soldering tin base, soldering base one side symmetry slides and is provided with the drive belt connecting plate in the drive belt connecting plate, conveyer belt one side is provided with the tin spraying cover in the soldering base bottom, the tin spraying cover is provided with the tin spraying cover in the tin spraying cover body bottom, the sliding bar sliding press block is provided with the arc-shaped sliding block bottom, the tin spraying pipe is provided with the tin spraying line body bottom, the sliding press block that the sliding block is provided with the tin spraying direction, the sliding block bottom is provided with the tin spraying line body, the sliding press block bottom, the sliding press block that the sliding press block is provided with the circumference that the tin spraying line body.
Preferably, frame up end bilateral symmetry is provided with first slide rail, it is provided with first sliding block, two to slide on the first slide rail first sliding block up end connection is provided with first slip table, first slip table below is fixed in frame up end both ends and is provided with first lead screw rotation base, it is provided with first lead screw to rotate to connect between the base to rotate first lead screw, the transmission is provided with first transmission piece on the first lead screw, first transmission piece top one end is connected and is set up in first slip table bottom, first lead screw one end is stretched out first lead screw and is rotated the base terminal surface, first lead screw rotates base one side and fixedly is provided with first driving motor on the frame terminal surface, first driving motor output is connected and is set up on first lead screw stretches out first lead screw and rotates the terminal surface of base.
Preferably, first slip table up end both sides are provided with the second slide rail, it is provided with the second sliding block to slide on the second slide rail, it is provided with the second slip table to connect between the up end of second sliding block, second slip table below is provided with the second lead screw in first slip table up end both sides are fixed and is rotated the base, two it is provided with the second lead screw to connect the rotation between the base to rotate the second lead screw, the transmission is provided with the second transmission piece on the second lead screw, second transmission piece top one end is connected and is set up in second slip table bottom, second lead screw one end is stretched out the second lead screw and is rotated the base terminal surface, the second lead screw rotates base terminal surface one side and fixedly is provided with second driving motor on first slip table, the second driving motor output is connected and is set up on the second lead screw rotates the terminal surface that the base stretches out first slip table one end.
Preferably, a first piston push rod is arranged in the clamping base in a sliding mode, one end, far away from the first push rod, of the first piston push rod is connected and provided with a first spring, the other end of the first spring is connected and arranged at the bottom of the clamping base, the other end of the first piston push rod extends out of the end face of the clamping base, one end, far away from the end face of the clamping base, of the first piston push rod is connected and provided with a clamping plate, the clamping plate is symmetrically arranged at the end, close to the first push rod, of the clamping plate, a contact pipeline is arranged in the elastic pipeline in a sliding mode, an elastic rod is arranged in the contact pipeline in a sliding mode, one end, far away from the first push rod, of the elastic rod extends out of the outer end face of the contact pipeline, the other end of the elastic rod is connected and provided with a sixth spring, the other end of the elastic rod is connected and arranged at the bottom of the elastic pipeline, a vibrating block is arranged at the bottom of the elastic pipeline and arranged at the center of the sixth spring, one end, far away from the first push rod, a seventh spring is connected and arranged at the bottom of the elastic pipeline, a linkage rod is connected and provided with a linkage rod, the sealing plate is arranged at the end, and is arranged at the top of the air injection seat, and is arranged at the same position of the air injection seat.
Preferably, the symmetry is provided with the pay-off grip slipper on a soldering tin base lateral wall, it is provided with second piston push rod, two to slide in the pay-off grip slipper terminal surface is stretched out to second piston push rod looks proximal end, second piston push rod other end is connected and is provided with the second spring, the second spring other end is connected and is set up in pay-off grip slipper bottom, second piston push rod stretches out pay-off grip slipper one end and is connected and be provided with the supporting rod, both ends symmetrical rotation is provided with the conveying axle on the drive belt connecting plate below the supporting rod, conveying axle outside transmission cooperation is provided with the conveyer belt, is close to soldering tin base one side conveying axle one end stretches out drive belt connecting plate top, fixed third driving motor that is provided with in drive belt connecting plate top one side, the third driving motor output is connected and is set up on conveying off-axial outer terminal surface.
Preferably, the top is provided with the springing pipeline in the soldering tin base, it is provided with first piston piece to slide in the springing pipeline, first piston piece top one end is connected and is provided with the third spring, the third spring other end is connected and is set up in springing pipeline top, the third spring other end is connected and is provided with the slide bar, soldering tin base bottom is stretched out to slide bar bottom one end, springing pipeline bottom and soldering tin base outside are provided with the linkage storehouse, it is provided with fourth piston push rod to slide in the linkage storehouse, soldering tin base bottom is stretched out to fourth piston push rod bottom one end, fourth piston push rod stretches out soldering tin base bottom one end and connects and is provided with the briquetting, the fourth piston push rod other end is connected and is provided with the fifth spring, the fifth spring other end is connected and is set up in linkage storehouse top, linkage storehouse top is provided with a plurality of connecting lines along the even intercommunication of circumferencial direction, the connecting line other end intercommunication sets up on springing pipeline top internal face.
Preferably, the ejection pipeline is provided with a material extruding pipeline below the sliding rod, a partition plate is arranged in the material extruding pipeline, a pushing bin is arranged in the material extruding pipeline below the partition plate, a third piston push rod is arranged in the pushing bin in a sliding mode, one end of the third piston push rod is fixedly connected to the outer circular surface of the sliding rod, a plurality of fourth springs are evenly arranged on the outer side of the top of the third piston push rod along the circumferential direction, the other ends of the fourth springs are connected to the bottom of the partition plate, one end of the top of the third piston push rod extends out of the end face of the partition plate, a material bin is arranged above the partition plate and in the material extruding pipeline, one end of the third piston push rod extending out of the end face of the partition plate extends into the material bin, a second piston plate is arranged at one end of the third piston push rod extending into the material bin in a connecting mode, a one-way liquid inlet is communicated with the side wall of the material bin, and a plurality of one-way liquid outlet are arranged on the wall of the tin spraying pipeline along the circumferential direction.
Preferably, the bottom of the linkage bin is uniformly communicated with a plurality of vent holes along the circumferential direction, clamping sliding grooves are formed in the end faces of the Fang Yudi two sliding tables below the vent holes, and a pump is arranged at the bottom of the rack below the second sliding table.
Has the beneficial effects that:
1. according to the invention, through the linkage design of the contact pipeline and the air injection seat, after the coil base is clamped, air injection and dust removal treatment can be carried out on the coil base, and meanwhile, the coil base can be vibrated through the vibration block, so that part of dust which is difficult to clean can be cleaned, and the reliability of a finished product is effectively improved.
2. According to the invention, through the linkage design of the contact ball rod, the embossing notch and the vent hole in the soldering tin base, during the welding process, the welding point can be sprayed with the tin liquid after the fixed-point dust removal treatment is carried out on the welding point, and the tin liquid can be compacted and embossed after being sprayed, so that the welding firmness is effectively improved.
3. According to the invention, through the linkage design of the feeding clamping seat and the conveying belt, the equipment can effectively clamp the wire body, the stretching of the end part of the wire body can be completed, and the control of the length of the welding point wire body is effectively ensured.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a top view of the present invention;
FIG. 3 is a front view of the present invention;
FIG. 4 isbase:Sub>A cross-sectional view taken at A-A of FIG. 2;
FIG. 5 is a cross-sectional view taken at B-B of FIG. 3;
FIG. 6 is a cross-sectional view at C-C of FIG. 5;
FIG. 7 is a perspective view of a solder base component;
FIG. 8 is a front view of a solder base component;
FIG. 9 is a cross-sectional view taken at D-D of FIG. 8;
FIG. 10 is a cross-sectional view taken at E-E of FIG. 8;
FIG. 11 is an enlarged view of a portion of FIG. 4 at F;
FIG. 12 is an enlarged view of a portion of FIG. 5 at H;
FIG. 13 is an enlarged view of a portion of FIG. 6 at J;
in the figure: the device comprises a frame 10, a first sliding table 13, a second sliding table 14, a clamping base 23, a clamping plate 24, an air injection seat 25, an air injection hole 28, a lifting fixing plate 11, a first air cylinder 12, a first push rod 30, a soldering tin base 29, a transmission belt connecting plate 41, a transmission belt 42, a soldering tin cover 77, a wire body notch 45, a sliding rod 49, a soldering tin pipeline 58, a soldering tin spraying port 59, a pressing block 61, an embossing notch 65, a first sliding rail 15, a first sliding block 34, a first lead screw rotating base 22, a first lead screw 17, a first transmission block 36, a first driving motor 16, a second sliding rail 18, a second sliding block 27, a second lead screw rotating base 20, a second lead screw 21, a second transmission block 35, a second driving motor 19 and a first piston push rod 39, the device comprises a first spring 38, a springing pipeline 68, a contact pipeline 26, a springing rod 69, a sixth spring 70, a vibrating block 76, a seventh spring 71, a linkage rod 73, a linkage sealing plate 74, a sealing rod 75, a feeding clamping seat 32, a second piston push rod 44, a second spring 43, a clamping rod 31, a conveying shaft 46, a third driving motor 40, a springing pipeline 68, a first piston block 50, a third spring 48, a linkage cabin 62, a fourth piston push rod 64, a fifth spring 63, a connecting pipeline 47, a squeezing pipeline 51, a partition plate 52, a pushing cabin 55, a third piston push rod 57, a fourth spring 54, a cabin 53, a second piston plate 56, a one-way liquid inlet 67, a one-way liquid outlet 66, an air vent 72, a clamping chute 37 and a pump 33.
Detailed Description
The following are specific embodiments of the present invention and are further described with reference to the drawings, but the present invention is not limited to these embodiments.
In the description of the present invention, it should be noted that the terms "inside", "below", etc. indicate orientations or positional relationships based on orientations or positional relationships shown in the drawings or orientations or positional relationships conventionally placed when the products of the present invention are used, and are only used for convenience of description and simplification of the description, but do not indicate or imply that the devices or elements referred to must have specific orientations, be constructed and operated in specific orientations, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like are used merely to distinguish one description from another, and are not to be construed as indicating or implying relative importance.
With reference to fig. 1-13, a method for processing a choke coil, including a rack 10, a first sliding table 13 slidably disposed above the rack 10, a second sliding table 14 slidably disposed on the first sliding table 13, clamping bases 23 fixedly disposed on both sides of an upper end surface of the second sliding table 14, a clamping plate 24 slidably disposed on adjacent ends of the two clamping bases 23, an air injection seat 25 disposed on an upper end surface of the clamping plate 24, a plurality of air injection holes 28 uniformly disposed on adjacent surfaces of the two air injection seats 25 along a linear direction, a lifting fixing plate 11 fixedly disposed on one side of the air injection hole 28 at an upper end surface of the rack 10, a first air cylinder 12 fixedly disposed on an upper end surface of the lifting fixing plate 11 above the second sliding table 14, a first push rod 30 slidably disposed in the first air cylinder 12, one end of the first push rod 30 extending out of a bottom of the first air cylinder 12 is connected to a tin-soldering base 29, a connecting plate 41 symmetrically slidably disposed on one side of the tin-spraying base 29, a transmission belt 42 disposed on two ends of the transmission belt 41, a tin-spraying cover 29, a sliding press block 61 disposed on an outer side of the sliding block 58 and a sliding block 58 disposed on an outer side of the sliding block 58 and having a plurality of a tin-spraying pipe 58, a plurality of sliding block 77 disposed along a sliding block 77 disposed in a sliding block 58 and a sliding block 58.
Further, the bilateral symmetry of the up end of frame 10 is provided with first slide rail 15, it is provided with first sliding block 34 to slide on first slide rail 15, two first sliding block 34 up ends are connected and are provided with first slip table 13, first slip table 13 below is fixedly provided with first lead screw rotation base 22 in frame 10 up end both ends, it is provided with first lead screw 17 to rotate the connection between the base 22 to rotate first lead screw, the transmission is provided with first transmission block 36 on the first lead screw 17, first transmission block 36 top one end is connected and is set up in first slip table 13 bottom, first lead screw 17 one end is stretched out first lead screw rotation base 22 terminal surface, first lead screw rotation base 22 one side is fixedly provided with first driving motor 16 on frame 10 terminal surface, the connection of first driving motor 16 output sets up on the terminal surface that first lead screw 17 stretches out first lead screw rotation base 22.
Further, second slide rails 18 are arranged on two sides of the upper end face of the first slide table 13, second slide rails 27 are arranged on the second slide rails 18 in a sliding manner, second slide tables 14 are connected and arranged between the upper end faces of the second slide rails 27, second lead screw rotating bases 20 are fixedly arranged on two sides of the upper end face of the first slide table 13 below the second slide tables 14, second lead screws 21 are connected and rotated between the two second lead screw rotating bases 20, second transmission blocks 35 are arranged on the second lead screws 21 in a transmission manner, one ends of the tops of the second transmission blocks 35 are connected and arranged at the bottoms of the second slide tables 14, one ends of the second lead screws 21 extend out of the end faces of the second lead screw rotating bases 20, a second driving motor 19 is fixedly arranged on one side of the end faces of the second lead screw rotating bases 20 on the first slide table 13, and the output end of the second driving motor 19 is connected and arranged on the end faces of the second lead screw rotating bases 20 extending out of one end of the first slide table 13.
Further, a first piston push rod 39 is slidably disposed in the clamping base 23, one end of the first piston push rod 39, which is far away from the first push rod 30, is connected with a first spring 38, the other end of the first spring 38 is connected with the bottom of the clamping base 23, the other end of the first piston push rod 39 extends out of the end face of the clamping base 23, one end of the first piston push rod 39, which extends out of the end face of the clamping base 23, is connected with a clamping plate 24, one end of the clamping plate 24, which is close to the first push rod 30, is symmetrically provided with elastic pipelines 68, a contact pipeline 26 is slidably disposed in the elastic pipelines 68, an elastic rod 69 is slidably disposed in the contact pipeline 26, one end of the elastic rod 69 extends out of the outer end face of the contact pipeline 26, the other end of the elastic rod 69 is connected with a sixth spring 70, the other end of the sixth spring 70 is connected and arranged at the bottom of the bouncing pipeline 68, a vibration block 76 is arranged at the bottom of the bouncing pipeline 68 at the center of the sixth spring 70, one end of the contact pipeline 26, which is far away from the first push rod 30, is connected and arranged with the seventh spring 71, the other end of the seventh spring 71 is connected and arranged at the bottom of the bouncing pipeline 68, a linkage rod 73 is connected and arranged at the bottom of the contact pipeline 26, the other end of the linkage rod 73 extends out of the end face of the bottom of the bouncing pipeline 68, a linkage sealing plate 74 is arranged above the contact pipeline 26 in the air injection seat 25 in a sliding manner, one end, which is close to the air injection hole 28, of the linkage sealing plate 74 is evenly provided with a plurality of sealing rods 75 along the straight line direction, the state of the sealing rods 75 is a state of plugging the air injection hole 28, and the linkage rod 73 is arranged at the other connection of the linkage sealing plate 74.
Further, a feeding clamping seat 32 is symmetrically arranged on one side wall of the soldering tin base 29, a second piston push rod 44 is arranged in the feeding clamping seat 32 in a sliding mode, the end face of the feeding clamping seat 32 extends out of the adjacent end of the two second piston push rods 44, a second spring 43 is arranged at the other end of the second piston push rod 44 in a connecting mode, the other end of the second spring 43 is arranged at the bottom of the feeding clamping seat 32 in a connecting mode, one end, extending out of the feeding clamping seat 32, of the second piston push rod 44 is connected with a clamping rod 31, a conveying shaft 46 is arranged below the clamping rod 31 and symmetrically rotates at two ends of the transmission belt connecting plate 41 and is provided with a conveying shaft 46, a conveying belt 42 is arranged on the outer side of the conveying shaft 46 in a transmission fit mode, one end, close to one side of the soldering tin base 29, of the top of the transmission belt connecting plate 41 extends out of the transmission belt connecting plate 41, a third driving motor 40 is fixedly arranged on one side of the top of the transmission belt connecting plate 41, and the output end of the third driving motor 40 is connected and arranged on the outer end face of the conveying shaft 46.
Further, an elastic pipeline 68 is arranged at the top in the soldering tin base 29, a first piston block 50 is arranged in the elastic pipeline 68 in a sliding mode, one end of the top of the first piston block 50 is connected with a third spring 48, the other end of the third spring 48 is connected and arranged at the top of the elastic pipeline 68, the other end of the third spring 48 is connected and arranged with a sliding rod 49, one end of the bottom of the sliding rod 49 extends out of the bottom of the soldering tin base 29, a linkage bin 62 is arranged at the bottom of the elastic pipeline 68 and outside the soldering tin base 29, a fourth piston push rod 64 is arranged in the linkage bin 62 in a sliding mode, one end of the bottom of the fourth piston push rod 64 extends out of the bottom of the soldering tin base 29 and is connected and arranged with a pressing block 61, the other end of the fourth piston push rod 64 is connected and arranged with a fifth spring 63, the other end of the fifth spring 63 is connected and arranged at the top of the linkage bin 62, the top of the linkage bin 62 is evenly provided with a plurality of connecting pipelines 47 in a communicating mode along the circumferential direction, and the other end of the connecting pipelines 47 is communicated and arranged on the inner wall surface of the top of the elastic pipeline 68.
Further, a material extruding pipeline 51 is arranged on the outer side of the sliding rod 49 below the springing pipeline 68, a partition plate 52 is arranged in the material extruding pipeline 51, a pushing bin 55 is arranged in the material extruding pipeline 51 below the partition plate 52, a third piston push rod 57 is slidably arranged in the pushing bin 55, one end of the third piston push rod 57 is fixedly connected and arranged on the outer circular surface of the sliding rod 49, a plurality of fourth springs 54 are uniformly arranged on the outer side of the top of the third piston push rod 57 along the circumferential direction, the other end of each fourth spring 54 is connected and arranged at the bottom of the partition plate 52, one end of the top of the third piston push rod 57 extends out of the end surface of the partition plate 52, a bin 53 is arranged in the material extruding pipeline 51 above the partition plate 52, one end of the third piston push rod 57 extending out of the end surface of the partition plate 52 extends into the bin 53, one end of the third piston push rod 57 extending into the bin 53 is connected and provided with the second piston plate 56, a one-way liquid inlet 67 is communicated and arranged on the side wall of the bin 53, and a plurality of one-way liquid outlets 66 are arranged on the wall surface of the tin spraying pipeline 58 along the circumferential direction in the bin 53.
Further, a plurality of vent holes 72 are uniformly and communicated with the bottom of the linkage bin 62 along the circumferential direction, a clamping chute 37 is arranged on the end surface of the second sliding table 14 below the vent holes 72, and a pump 33 is arranged at the bottom of the rack 10 below the second sliding table 14.
The working principle is as follows: an operator places a coil base needing soldering on the clamping chute 37, at the moment, the clamping bases 23 arranged on two sides of the clamping chute 37 are started, the clamping base 23 pushes the first piston push rod 39 inside to move outwards, so as to push the clamping plate 24 arranged at one end of the first piston push rod 39 to move outwards, so as to push the elastic pipe 68 arranged on the clamping plate 24 and the air injection seat 25 to move towards the coil base, until the top of the elastic rod 69 arranged at one end in the elastic pipe 68 is contacted with the coil base, in the contact process, the elastic rod 69 moves inwards due to pressure, so as to push the sixth spring 70 arranged at the bottom of the elastic rod 69 to be stressed, when the stress of the sixth spring 70 reaches a certain amount, the bottom of the elastic rod 69 is contacted with the end face of the vibration block 76, so as to push the contact pipe 26 on the outer side to move inwards, so as to push the linkage rod 73 arranged at one end of the contact pipe 26 to move inwards, so as to push the linkage sealing plate 74 arranged at one end of the linkage rod 73 to move backwards, so as to pull the sealing rod 75 arranged at one end of the linkage sealing plate 74 to move outwards, so as to make the air injection hole 28 in a smooth state, at this time, so as to continuously process the coil, and the clamping plate 24 can be sprayed out dust, and the clamping plate can be sprayed out.
Set up in the first driving motor 16 start of bottom this moment, first driving motor 16 output drives first lead screw 17 and rotates, thereby the drive sets up first transmission piece 36 on first lead screw 17 and removes, thereby the drive sets up first slip table 13 on first transmission piece 36 and removes, and set up second driving motor 19 on first slip table 13 and start, 19 output of second driving motor drives second lead screw 21 and rotates, thereby the drive sets up the second transmission piece 35 on second lead screw 21 and removes, thereby the drive sets up second slip table 14 on second transmission piece 35 and carries out the back-and-forth movement, thereby remove the welding point of coil base under first cylinder 12.
At this moment, an operator can place a wire to be welded between the two conveyor belts 42, at this moment, the feeding clamping seat 32 arranged on the conveyor belts 42 is started, the feeding clamping seat 32 pushes the second piston push rod 44 inside to move outwards, so as to push the clamping rod 31 arranged at one end of the second piston push rod 44 to move outwards, so as to push the transmission belt connecting plate 41 arranged at the bottom of the clamping rod 31 to move relatively, so as to push the conveyor belts 42 arranged between the transmission belt connecting plates 41 to clamp the wire, at this moment, the second piston push rod 44 arranged on the transmission belt connecting plate 41 is started, the output end of the second piston push rod 44 drives the transmission shaft 46 to rotate, so as to drive the conveyor belts 42 arranged on the transmission shaft 46 to move forwards, so that the conveyor belts 42 clamp the wire to move forwards to the lower part of the contact ball rod 60.
At this time, the first cylinder 12 arranged at the top is started, the first cylinder 12 pushes the first push rod 30 inside to move downwards, so as to push the soldering tin base 29 arranged at the bottom of the first push rod 30 to move downwards, so as to push the contact ball rod 60 arranged at the bottom of the soldering tin base 29 to move downwards, so as to enable the bottom of the contact ball rod 60 to be pressed onto a soldering point after being contacted with a wire, after the contact ball rod 60 is abutted onto the soldering point, the soldering tin base 29 can continue to move downwards at this time, so as to push the sliding rod 49 inwards, so as to push the third piston push rod 57 arranged at the outer side of one end of the sliding rod 49 to move upwards in the storage bin 53, so as to push the soldering tin liquid in the storage bin 53 upwards, and then the soldering tin liquid is extruded into the soldering tin spraying pipe 58 through the one-way liquid discharge port 66, before the soldering tin spraying pipe 58 can continue to be heated when the device is started, so as to ensure that the soldering tin liquid in the storage bin 53 and the soldering tin spraying pipe 58 is in a liquid state all the time, the liquid can be sprayed downwards through the soldering tin spraying pipe 59, so as to push the soldering tin liquid and the wire to be sprayed onto the soldering point completely, so as to spray the soldering tin liquid on the soldering point, and the soldering point, so as to spray the soldering tin liquid.
Before welding, due to the upward pushing of the sliding rod 49, the first piston block 50 arranged at the top of the sliding rod 49 is pushed to move upwards, so that the gas in the first piston block 50 is pushed to be infused towards the connecting pipe 47, the gas infused into the connecting pipe 47 is infused into the top of the linkage cabin 62 through the connecting pipe 47, so that the fourth piston push rod 64 arranged in the linkage cabin 62 is pushed to move downwards, so that the pressing block 61 arranged at the bottom of the fourth piston push rod 64 is pushed to move downwards, so that the stamping notch 65 arranged at the bottom of the pressing block 61 is pushed to move downwards, and since the first piston block 50 and the third piston push rod 57 are both arranged on the sliding rod 49, when the sliding rod 49 is subjected to tin spraying welding, the pressing block 61 also moves downwards, so that tin and wires are pressed on the welding point through the stamping notch 65, embossing is formed on the welding point due to the existence of the stamping notch 65, so that the tin liquid can be uniformly coated on the welding point, and the welding tightness is ensured. In this relation, when the fourth piston rod 64 pushes downwards, the gas at the bottom of the linkage chamber 62 is ejected through the vent hole 72 in one step, so that the welding point can be dedusted before welding, and the welding process is not interfered by dust. In the process of welding and embossing, the vibration block 76 arranged in the elastic pipeline 68 starts to vibrate so as to drive the coil base to rock, so that the tin-coated point can be rocked in the embossing process, and the tin liquid can be uniformly coated.
Just after the spot welding is completed, the soldering tin base 29 moves upwards, the second sliding table 14 and the first sliding table 13 move, so that the subsequent welding potential is moved to the lower side, and an operator can do repeated operation.
After welding, the clamping plate 24 can be loosened to clamp, and an operator can take the part.
The above description is only an embodiment of the present invention, and is not intended to limit the scope of the present invention, and all equivalent structures or equivalent processes performed by the present invention or directly or indirectly applied to other related technical fields are also included in the scope of the present invention.
Claims (9)
1. The utility model provides a choke coil's processing equipment, includes frame (10), first slip table (13), its characterized in that, the top of frame (10) slides and is provided with first slip table (13), it is provided with second slip table (14) to slide on first slip table (13), the up end both sides of second slip table (14) are fixed to be provided with centre gripping base (23), two the adjacent end of centre gripping base (23) slides and is provided with grip block (24), the up end of grip block (24) is provided with gas injection seat (25), two evenly be provided with a plurality of fumaroles (28) along rectilinear direction on the adjacent face of gas injection seat (25), fumarole (28) one side is in frame (10) up end department fixed and is provided with lift fixed plate (11), fixed belt (11) top on lift fixed plate (11) is provided with first cylinder (12) in second slip table (14) top fixed, it is provided with first push rod (30) in first cylinder (12) the slip, first push rod (30) one end stretches out first cylinder (12) bottom, first push rod (30) one end stretches out first cylinder (12) connects base (29) one end connection base (41), two soldering tin base (41) are provided with in the symmetry connection board (29), conveyer belt (42) one side is provided with tin spraying cover (77) in soldering tin base (29) bottom, be provided with line body notch (45) in tin spraying cover (77) between two conveyer belts (42), the tin spraying cover (77) centre of a circle is located the slip of soldering tin base (29) bottom and is provided with slide bar (49), be provided with heatable tin spraying pipeline (58) in slide bar (49), tin spraying pipeline (58) bottom evenly is provided with a plurality of tin spraying mouth (59) along the circumferencial direction, the outside slip of tin spraying pipeline (58) bottom is provided with briquetting (61), briquetting (61) bottom is provided with and is curved impression notch (65).
2. The choke coil machining device according to claim 1, characterized in that first sliding rails (15) are symmetrically arranged on two sides of an upper end face of the rack (10), first sliding blocks (34) are slidably arranged on the first sliding rails (15), two sliding tables (13) are connected to the upper end face of the first sliding blocks (34), first lead screw rotating bases (22) are fixedly arranged on two ends of the upper end face of the rack (10) below the first sliding tables (13), first lead screws (17) are rotatably connected between the first lead screw rotating bases (22), first driving blocks (36) are rotatably arranged on the first lead screws (17), one ends of the tops of the first driving blocks (36) are connected to be arranged at the bottoms of the first sliding tables (13), one ends of the first lead screws (17) extend out of the end face of the first lead screw rotating bases (22), first driving motors (16) are fixedly arranged on the end face of the rack (10) on one side of the first lead screw rotating bases (22), and output ends of the first driving motors (16) are connected to be arranged on the end face of the first lead screws (17) extending out of the first lead screws (22).
3. The choke coil processing apparatus according to claim 1, wherein second slide rails (18) are disposed on two sides of an upper end surface of the first slide table (13), second slide blocks (27) are slidably disposed on the second slide rails (18), a second slide table (14) is connected and disposed between upper end surfaces of the second slide blocks (27), a second lead screw rotating base (20) is fixedly disposed on two sides of an upper end surface of the first slide table (13) below the second slide table (14), two second lead screw rotating bases (21) are rotatably disposed between the second lead screw rotating bases (20), a second transmission block (35) is disposed on the second lead screw (21) in a transmission manner, one end of a top of the second transmission block (35) is connected and disposed at the bottom of the second slide table (14), one end of the second lead screw rotating base (20) extends out of an end surface of the second lead screw rotating base (20), a second driving motor (19) is fixedly disposed on the first slide table (13) on one side of the end surface of the second lead screw rotating base (20), and an output end of the second driving motor (19) is connected and disposed on one end surface of the second slide table (13) extending out of the second lead screw rotating base (20).
4. The choke coil processing equipment according to claim 1, wherein a first piston push rod (39) is slidably disposed in the clamping base (23), one end of the first piston push rod (39) far away from the first push rod (30) is provided with a first spring (38) in a connected manner, the other end of the first spring (38) is provided at the bottom of the clamping base (23) in a connected manner, the other end of the first piston push rod (39) extends out of the end face of the clamping base (23), one end of the first piston push rod (39) extending out of the end face of the clamping base (23) is provided with a clamping plate (24) in a connected manner, one end of the clamping plate (24) close to the first push rod (30) is symmetrically provided with a bouncing pipe (68), the bouncing pipe (68) is slidably provided with a contact pipe (26), the contact pipe (26) is slidably disposed in the contact pipe (26) in a connected manner, one end of the bouncing rod (69) extends out of the outer end face of the contact pipe (26), the other end of the bouncing rod (69) is provided with a sixth spring (70) in a connected manner, the other end of the sixth spring (70) is disposed at the bottom of the bouncing pipe (68), and a position far away from the first spring (71) at the bottom of the contact pipe (30) is provided with a first spring block (71), the utility model discloses a jet-propelled pipeline, including seventh spring (71), contact pipeline (26), linkage seal plate (74), seventh spring (71) other end is connected and is set up in springing pipeline (68) bottom, contact pipeline (26) bottom is connected and is provided with gangbar (73), the gangbar (73) other end stretches out springing pipeline (68) bottom terminal surface, it is provided with linkage seal plate (74) to slide in jet-propelled seat (25) to contact pipeline (26) top, linkage seal plate (74) are close to jet-propelled hole (28) one end and evenly are provided with a plurality of sealing rod (75) along the linear direction, sealing rod (75) state is for plugging up the state of jet-propelled hole (28), linkage seal plate (74) another connection is provided with gangbar (73).
5. The choke coil processing equipment according to claim 1, wherein the feeding clamping seat (32) is symmetrically arranged on one side wall of the soldering tin base (29), the second piston push rod (44) is slidably arranged in the feeding clamping seat (32), the adjacent ends of the two second piston push rods (44) extend out of the end surface of the feeding clamping seat (32), the other end of the second piston push rod (44) is connected with a second spring (43), the other end of the second spring (43) is connected and arranged at the bottom of the feeding clamping seat (32), one end of the second piston push rod (44) extending out of the feeding clamping seat (32) is connected and arranged with a clamping rod (31), two ends of the clamping rod (31) below the transmission belt connecting plate (41) are symmetrically and rotatably provided with a transmission belt shaft (46), a transmission belt (42) is arranged in a transmission fit manner outside the transmission shaft (46), one end of the transmission belt (46) close to one side of the soldering tin base (29) extends out of the top of the connecting plate (41), a third driving motor (40) is fixedly arranged on one side of the top of the connecting plate (41), and an output end of the third driving motor (40) is connected and arranged on the outer end of the transmission belt connecting plate (46).
6. A choke coil processing apparatus according to claim 1, characterized in that a spring tube (68) is provided on an inner top of the solder base (29), a first piston block (50) is arranged in the springing pipeline (68) in a sliding way, one end of the top of the first piston block (50) is connected with a third spring (48), the other end of the third spring (48) is connected and arranged at the top of the springing pipeline (68), the other end of the third spring (48) is connected with a sliding rod (49), one end of the bottom of the sliding rod (49) extends out of the bottom of the soldering tin base (29), a linkage bin (62) is arranged at the bottom of the springing pipeline (68) and the outer side of the soldering tin base (29), a fourth piston push rod (64) is arranged in the linkage bin (62) in a sliding way, one end of the bottom of the fourth piston push rod (64) extends out of the bottom of the soldering tin base (29), one end of the fourth piston push rod (64) extending out of the bottom of the soldering tin base (29) is connected with a pressing block (61), the other end of the fourth piston push rod (64) is connected with a fifth spring (63), the other end of the fifth spring (63) is connected and arranged at the top of the linkage cabin (62), the top of the linkage bin (62) is uniformly communicated with a plurality of connecting pipelines (47) along the circumferential direction, the other end of the connecting pipeline (47) is communicated with the inner wall surface of the top of the springing pipeline (68).
7. A choke coil processing apparatus according to claim 6, characterized in that an extruding pipe (51) is provided below the springing pipe (68) outside the sliding bar (49), a partition plate (52) is arranged in the extrusion pipeline (51), a pushing bin (55) is arranged in the extrusion pipeline (51) below the partition plate (52), a third piston push rod (57) is arranged in the push bin (55) in a sliding way, one end of the third piston push rod (57) is fixedly connected and arranged on the outer circular surface of the sliding rod (49), a plurality of fourth springs (54) are uniformly arranged on the outer side of the top of the third piston push rod (57) along the circumferential direction, the other end of the fourth spring (54) is connected and arranged at the bottom of the partition plate (52), one end of the top of the third piston push rod (57) extends out of the end surface of the partition plate (52), a bin (53) is arranged above the partition plate (52) and in the material extruding pipeline (51), one end of the third piston push rod (57) extending out of the end surface of the partition plate (52) extends into the stock bin (53), one end of the third piston push rod (57) extending into the storage bin (53) is connected with a second piston plate (56), the side wall of the stock bin (53) is communicated with a one-way liquid inlet (67), and a plurality of one-way liquid discharge ports (66) are arranged on the wall surface of the tin spraying pipeline (58) in the storage bin (53) along the circumferential direction.
8. The choke coil processing equipment according to claim 6, characterized in that a plurality of vent holes (72) are uniformly arranged at the bottom of the linkage bin (62) along the circumferential direction in a communicated manner, a clamping chute (37) is arranged on the end surface of the two sliding tables (14) Fang Yudi below the vent holes (72), and a pump (33) is arranged at the bottom of the rack (10) below the second sliding table (14).
9. The choke coil processing method of the choke coil processing apparatus according to any one of claims 1 to 8, wherein the method comprises the steps of:
s1, an operator places a coil base to be welded on a second sliding table and then starts the equipment;
s2, the equipment clamps the coil base through the clamping plate and the contact pipeline on the clamping plate, and removes dust through the vibration block and the air injection seat after clamping;
s3, the equipment positions the coil base in clamping so that the welding point moves to the position right below the soldering tin base;
s4, an operator can introduce the wire body between the two conveyor belts through hands or a wire feeder, and the conveyor belts clamp the wire body and move the port of the wire body to the position below the contact ball rod;
s5, carrying out pressing treatment after the soldering tin base with the contact ball rod and the wire body move to the welding point, enabling the contact ball rod to be abutted against the wire body and the welding point and then continuously move downwards, enabling the air holes to spray gas to carry out positioning dust removal, spraying molten tin to carry out welding treatment, and carrying out embossing treatment on the molten tin of the welding point by the soldering tin base after welding;
s6: after all the point locations all welded, the grip block loosened the centre gripping, and operating personnel can with it take down.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211513345.8A CN115922024A (en) | 2022-11-29 | 2022-11-29 | Processing method of choke coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211513345.8A CN115922024A (en) | 2022-11-29 | 2022-11-29 | Processing method of choke coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115922024A true CN115922024A (en) | 2023-04-07 |
Family
ID=86650051
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211513345.8A Pending CN115922024A (en) | 2022-11-29 | 2022-11-29 | Processing method of choke coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115922024A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116262965A (en) * | 2023-05-17 | 2023-06-16 | 广东卓柏信息科技有限公司 | Lead-free tin spraying system and equipment for circuit board |
| CN117161656A (en) * | 2023-11-02 | 2023-12-05 | 南通永成工业自动化有限公司 | Welding equipment for variable frequency motor coil production |
-
2022
- 2022-11-29 CN CN202211513345.8A patent/CN115922024A/en active Pending
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116262965A (en) * | 2023-05-17 | 2023-06-16 | 广东卓柏信息科技有限公司 | Lead-free tin spraying system and equipment for circuit board |
| CN116262965B (en) * | 2023-05-17 | 2024-02-09 | 武平县骏达电子科技有限公司 | Lead-free tin spraying system and equipment for circuit board |
| CN117161656A (en) * | 2023-11-02 | 2023-12-05 | 南通永成工业自动化有限公司 | Welding equipment for variable frequency motor coil production |
| CN117161656B (en) * | 2023-11-02 | 2023-12-29 | 南通永成工业自动化有限公司 | Welding equipment for variable frequency motor coil production |
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