CN115431044B - Method for producing hydraulic pipe - Google Patents
Method for producing hydraulic pipe Download PDFInfo
- Publication number
- CN115431044B CN115431044B CN202211013764.5A CN202211013764A CN115431044B CN 115431044 B CN115431044 B CN 115431044B CN 202211013764 A CN202211013764 A CN 202211013764A CN 115431044 B CN115431044 B CN 115431044B
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- coil
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- rubber tube
- hydraulic
- hydraulic rubber
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 18
- 238000005520 cutting process Methods 0.000 claims abstract description 47
- 238000007789 sealing Methods 0.000 claims abstract description 28
- 238000001514 detection method Methods 0.000 claims abstract description 9
- 238000000034 method Methods 0.000 claims description 9
- 238000007705 chemical test Methods 0.000 claims description 7
- 238000012545 processing Methods 0.000 claims description 6
- 238000012946 outsourcing Methods 0.000 claims description 3
- 238000012360 testing method Methods 0.000 abstract description 21
- 238000013461 design Methods 0.000 abstract description 3
- 238000009966 trimming Methods 0.000 description 23
- 238000003860 storage Methods 0.000 description 12
- 238000003825 pressing Methods 0.000 description 11
- 238000004140 cleaning Methods 0.000 description 9
- 238000003780 insertion Methods 0.000 description 6
- 230000037431 insertion Effects 0.000 description 6
- 229910000831 Steel Inorganic materials 0.000 description 5
- 238000002372 labelling Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 239000010959 steel Substances 0.000 description 5
- 238000012546 transfer Methods 0.000 description 5
- 238000007599 discharging Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000000969 carrier Substances 0.000 description 1
- 230000000994 depressogenic effect Effects 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/02—Cleaning pipes or tubes or systems of pipes or tubes
- B08B9/027—Cleaning the internal surfaces; Removal of blockages
- B08B9/032—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing
- B08B9/0321—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid
- B08B9/0328—Cleaning the internal surfaces; Removal of blockages by the mechanical action of a moving fluid, e.g. by flushing using pressurised, pulsating or purging fluid by purging the pipe with a gas or a mixture of gas and liquid
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D3/00—Cutting work characterised by the nature of the cut made; Apparatus therefor
- B26D3/16—Cutting rods or tubes transversely
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
- B26D7/32—Means for performing other operations combined with cutting for conveying or stacking cut product
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
- B65B69/0033—Unpacking of articles or materials, not otherwise provided for by cutting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/36—Securing packages to supporting devices
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Automatic Assembly (AREA)
Abstract
The present invention relates to a method for producing a hydraulic hose for assembling a hydraulic hose; comprises the following steps of; firstly, a coil feeding device sends outsourced coiled hydraulic rubber tubes into a disassembling device; then, the disassembling device receives and clamps the fed coiled hydraulic rubber tube; secondly, firstly, the feeding device removes the sealing film of the coiled hydraulic rubber pipe; then, outputting the hydraulic rubber tube singly; thirdly, the cutting device cuts a single hydraulic rubber hose; then, the sample piece device stores the sample piece after the hydraulic rubber tube is cut, so as to carry out physicochemical test detection; the indexing assembly device is used for completing the assembly and output of the hydraulic rubber tube. The invention has reasonable design, compact structure and convenient use.
Description
Technical Field
The present invention relates to a method for producing a hydraulic pipe.
Background
The hydraulic rubber tube is a commonly used auxiliary device in a hydraulic system, is used for connecting various hydraulic elements in the hydraulic system, and can carry out hydraulic power transmission or deliver high-pressure media such as water, gas, oil and the like so as to ensure the circulation of liquid and transfer of liquid energy. The existing hydraulic rubber pipe generally comprises a rubber pipe body and a steel joint, wherein the steel joint is sleeved on the rubber pipe body, the steel joint is installed on the rubber pipe body in a manual mode in the existing assembly process, so that the steel joint is required to be firmly sleeved on the rubber pipe body with harder materials in order to ensure the tightness between the rubber pipe body and the steel joint, the assembly time is long, the assembly efficiency is not high, workers are easy to fatigue, the operation level of the workers, the production workload, the joint direction of the hydraulic rubber pipe and other factors are influenced, and the quality of products is difficult to ensure.
Although the auxiliary assembly device for the hydraulic rubber tube of CN201921337881.0 provides a set of assembly device, the auxiliary assembly device for the hydraulic rubber tube has a simple structure, cannot be suitable for automatic assembly and has low efficiency.
Disclosure of Invention
The object of the present invention is to provide a method for producing a hydraulic line. The parent hydraulic tube is manufactured by process application number CN202011509774.9, application day 20201219.
In order to solve the problems, the invention adopts the following technical scheme:
A method for producing a hydraulic hose for assembling a hydraulic hose; comprises the following steps of;
firstly, a coil feeding device sends outsourced coiled hydraulic rubber tubes into a disassembling device;
then, the disassembling device receives and clamps the fed coiled hydraulic rubber tube;
Secondly, firstly, the feeding device removes the sealing film of the coiled hydraulic rubber pipe; then, outputting the hydraulic rubber tube singly;
thirdly, the cutting device cuts a single hydraulic rubber hose;
then, the sample piece device stores the sample piece after the hydraulic rubber tube is cut, so as to carry out physicochemical test detection;
the indexing assembly device is used for completing the assembly and output of the hydraulic rubber tube.
A method for producing a hydraulic pipe comprises the following steps that S1, a coil feeding device sends outsourced coiled hydraulic rubber pipes into a disassembling device;
S1, by means of a coil feeding device; firstly, placing an outsourced coiled hydraulic rubber tube on a prefabricated coil supporting rotary disc of a coil carrier at the input end of a coil input channel; the coil carrier then advances along the coil input channel to a coil pushing station; secondly, the coil pushing one-way swinging rear stop lever is bent forwards and longitudinally and then passes through and is blocked by the coil pushing front stop lever, and the coil pushing one-way swinging rear stop lever is reset so as to clamp the coil carrier in the V-shaped opening; then, at the coil pushing station, the coil carrier is sent to the disassembling device by the front stop lever for coil pushing and the stop lever after coil pushing and one-way swinging; then, the disassembling device separates the coil carrying rotary disc carrying the coiled hydraulic rubber tube from the coil carrier along the coil n-type universal wheel carrying vehicle through groove on the top of the coil carrying rotary disc, and the step S2 is executed; then, outputting the empty coil carrier to a coil output channel; next, at the placing station, placing the coil supporting rotary disc into a coil supporting central positioning groove through a mechanical arm and conveying the coil supporting rotary disc to a coil middle channel; and in the coil middle channel, one end of the coil n-shaped universal wheel carrier vehicle and the coil adjusting direction guide rod change the direction of the advancing coil carrier and then reach the coil pushing station for circulation.
A method for producing hydraulic tubing comprising the steps of 2, a dismantling device receiving and clamping a hydraulic hose of a coil fed in;
S2.1, firstly, pushing a coil carrier to the center of a disassembly radial movement guide end face tray along a disassembly feeding carrier belt guide channel; then, disassembling the overhead center rotating tray to separate the coil carrying rotating disc from the coil carrier and rotating; secondly, lowering the ejector rod through the disassembly center to perform lower-top centering; thirdly, disassembling the discharge carrier adjusting manipulator to enable the coil carrier to be arranged on a coil output channel of the coil feeding device along the disassembly discharge carrier channel;
S2.2, firstly, disassembling an Archimedes spiral coil, rotationally driving a disassembly radial moving seat, synchronously moving a disassembly rotary clamping vertical taper shaft radially towards the center at the same speed so as to be in rolling contact with the outer side wall of the hydraulic rubber tube, and simultaneously disassembling the upper surface of the hydraulic rubber tube rolled by a lower pressure disc of an upper spring pressure disc; then, the coiled hydraulic rubber tube is rotated, so that the hydraulic rubber tube is unfolded and output;
S2.3, firstly, a disassembly center descending ejector rod is propped against the upper part of a central hole of the coiled hydraulic rubber tube; then, disassembling the overhead center rotating tray to separate the coil carrying rotating disc from the coil carrier and rotating;
s2.4, a disassembly feeding carrier belt guide channel, a disassembly discharging carrier channel, a film removing station and/or a rubber tube outputting station which are positioned in a neutral position between adjacent disassembly rotary clamping vertical cone shafts are distributed above the disassembly radial movement guide end surface tray.
As a further improvement of the above technical scheme:
Step S3 is performed by means of a feeding device;
S3.1, at a film removing station, firstly, feeding a cutting edge of a V-shaped saw blade to puncture a film; then, the pricked sealing film adhered to the outer side of the hydraulic rubber tube is sent into a pricking electrostatic output roller set for output;
s3.2, at a rubber pipe output station, firstly, a rubber pipe guide shovel is sent to shovel out the hydraulic rubber pipe with the sealing film removed to a rubber pipe output channel between a rubber pipe guide roller group and the rubber pipe guide shovel, and the hydraulic rubber pipe is output; then, the hydraulic rubber pipe is sunk to the input end of the sinking conveying channel of the feeding rubber pipe, and the output hydraulic rubber pipe is pressed down through the upper guide inclined surface of the feeding rubber pipe.
A method for producing a hydraulic pipe comprises the steps of S4, cutting a single hydraulic rubber pipe by a cutting device; firstly, a hydraulic rubber pipe is sent into a rubber pipe cutting self-positioning driving roller group, and the rubber pipe cutting self-positioning driving roller group straightens the hydraulic rubber pipe, releases stress and outputs the stress in a straight line; then, the hydraulic rubber pipe is conveyed to a V seat lifting conveyor belt of a lower section of the cutting belt and is pressed down by the V seat lifting conveyor belt of an upper section of the cutting belt; and secondly, cutting off the hydraulic rubber tube by a cutting-off rotary cutter to be single.
As a further improvement of the above technical scheme:
Step S5 is executed after the step S4, and the sample piece device stores the sample piece after the hydraulic rubber tube is cut so as to carry out physical and chemical test detection; wherein step S5 is performed only at each replacement of a new batch of coiled hydraulic hoses;
S5.1, firstly, placing a single hydraulic rubber pipe on a V-seat lifting conveyor belt at the lower section of the cutting-off belt; then, the sample side inserting flat shovel is inserted between the V seat gaps of the V seat lifting conveyor belt of the lower section; secondly, the inclined surface of the sample side inclined wedge shovel enables the hydraulic rubber pipe to leave the V seat, and the hydraulic rubber pipe is supported above the sample receiving conveyor belt and is blocked and positioned by the sample side baffle; thirdly, accelerating the sample side wedge shovel to retreat, and utilizing inertia, dropping the hydraulic rubber pipe on a sample receiving conveyor belt; and then, the sample storage labeling machine performs marking storage or transfers the sample storage labeling machine to a physical and chemical laboratory.
A method for producing hydraulic pipe, including step S6, the assembly of the hydraulic hose of the assembly device completion of the indexing and exporting; wherein, the process circulation connection is completed based on the indexing rotating frame; the indexing pressing positioning seat clamps the hydraulic rubber tube on the indexing bearing V-shaped base;
s6.1, storing the cut single hydraulic rubber tube at an indexing trimming cleaning test station, and performing trimming on the end opening of the hydraulic rubber tube, cleaning sundries in an inner cavity and testing tightness; firstly, inserting an indexing rear end trimming cone head and an indexing front plug into two end ports of a hydraulic rubber tube and rotating to trim; then, the air circuit inflates the hydraulic rubber tube to set pressure and time through the central hole of the end trimming cone head after indexing, and the tightness test is carried out; and secondly, the front top head of the indexing is separated, and the air channel inflates the hydraulic rubber tube through the central hole of the end trimming cone head after the indexing so as to clean sundries in the inner cavity of the hydraulic rubber tube.
As a further improvement of the above technical scheme:
S6.2, at the station of indexing insertion core tube, the manipulator inserts the core tube with screw thread or quick connector into the end;
S6.3, in the station of dividing and loading the outer wrapping pipe, the outer wrapping pipe is clamped at the end of the hydraulic rubber pipe by the mechanical arm.
S6.4, in an indexing tightness test station, the joint of the air charging pipeline is connected with the end of the hydraulic rubber pipe in a sealing way by the mechanical arm, and tightness is tested in an air charging way;
s6.5, at the indexing plugging station, the manipulator installs the plugging head on the hydraulic rubber pipe end joint.
S6.6, firstly, indexing, packaging and outputting stations, sending unqualified hydraulic rubber pipes to a waste frame by a mechanical arm, sending the qualified hydraulic rubber pipes to a conveyor belt of the next procedure, and sequentially marking, winding, sealing films and stacking for storage.
The invention has reasonable design, low cost, firmness, durability, safety, reliability, simple operation, time and labor saving, fund saving, compact structure and convenient use.
Drawings
Fig. 1 is a schematic diagram of the structure of the present invention.
Fig. 2 is a schematic structural view of the present invention.
Fig. 3 is a schematic structural view of the present invention.
Fig. 4 is a schematic structural view of the present invention.
Fig. 5 is a schematic diagram of the use structure of the present invention.
Wherein: 1. a hydraulic rubber tube; 2. coil feeding device; 3. a dismantling device; 4. a feeding device; 5. a cutting device; 6. sample means; 7. indexing assembly means; 8. a coil input channel; 9. a coil carrier; 10. coiling an adjusting deflector rod; 11. a coil pushing station; 12. a coil pushing front baffle rod; 13. the coil is pushed to swing in one direction and then is blocked; 14. a coil output channel; 15. a coil middle channel; 16. coiling an adjusting direction guide rod; 17. coiling an n-type universal wheel carrier vehicle; 18. coiling an n-type universal wheel carrying vehicle through groove; 19. a coil supporting center positioning groove; 20. a coil carrying rotary disc; 21. disassembling an Archimedes spiral coil; 22. disassembling the radial movement guide end face tray; 23. disassembling the radial channel; 24. disassembling the radial moving seat; 25. disassembling and rotating the clamping vertical cone shaft; 26. disassembling the upper spring pressure plate; 27. the disassembly center descends the ejector rod; 28. disassembling the upper top center rotary tray; 29. disassembling the feeding carrier tape guide channel; 30. disassembling the ejection carrier adjustment manipulator; 31. disassembling the discharge carrier channel; 32. feeding into an output steering shaft; 33. feeding into a sealing film output part; 34. feeding into a V-shaped saw blade; 35. feeding into a puncture electrostatic output roller set; 36. feeding into a rubber tube guide roller set; 37. feeding into a rubber tube guide shovel; 38. sending into a rubber tube sinking conveying channel; 39. feeding into the upper guide inclined plane of the rubber pipe; 40. cutting off the self-positioning driving roller group of the rubber pipe; 41. cutting off the rotary cutter; 42. cutting off the lifting conveyor belt of the V seat of the lower section; 43. cutting off the lifting conveyor belt with the V-shaped seat at the upper section; 44. a sample receiving conveyor belt; 45. sample side baffle; 46. sample storage labelling machine; 47. sample side wedge shovel; 48. the sample piece side is inserted into the flat shovel; 49. trimming the front end of the sample; 50. an indexing rotary frame; 51. indexing bearing V-shaped base; 52. finishing the cone head at the end after indexing; 53. an indexing rotary gear; 54. a front top for indexing; 55. indexing and pressing down the positioning seat; 56. indexing, trimming and cleaning a test station; 57. indexing and inserting core tube stations; 58. indexing and loading into a station of the overcladding tube; 59. indexing a tightness test station; 60. indexing and plugging stations; 61. indexing, packing and outputting the work station.
Detailed Description
As shown in fig. 1 to 5, the hose processing line of the present embodiment is used for assembling a hydraulic hose 1; which includes the present embodiment in the following apparatus;
The coil feeding device 2 is used for feeding outsourcing coiled hydraulic rubber tubes 1;
the disassembling device 3 is used for receiving and clamping the fed coiled hydraulic rubber tube 1;
a feeding device 4 for removing the sealing film of the coiled hydraulic rubber tube 1 and/or outputting the hydraulic rubber tube 1 singly;
The cutting device 5 is used for cutting the single hydraulic rubber tube 1;
The sample device 6 is used for storing the sample after the hydraulic rubber tube 1 is cut so as to perform physical and chemical test detection;
And/or indexing assembly means 7 for completing the assembly and output of the hydraulic hose 1.
The rubber tube processing assembly line of this embodiment includes coiling loading attachment 2, and it includes
A coil input channel 8 comprising a drive belt, a drive chain, a guide channel with a slope or a linear reciprocating drive; a coil adjusting deflector rod 10 is arranged at the input end of the coil input channel 8, and a coil pushing station 11 is arranged at the output end of the coil input channel 8 so as to be connected with the input end of the coil carrier 9 of the disassembling device 3; a coil output channel 14 is connected to the input end of the coil carrier 9 of the disassembling device 3, a coil middle channel 15 is connected to the output end of the coil output channel 14 and the input end of the coil input channel 8, and a coil adjusting direction guide rod 16 is eccentrically arranged in the coil middle channel 15 so as to change the direction of the advancing coil carrier 9;
A coil pushing front stop rod 12 with a V-shaped opening and a coil pushing one-way swing rear stop rod 13 are stretched and contracted in the transverse side direction of the coil pushing station 11; the coil pushing one-way swinging rear stop lever 13 swings forward one-way, and the coil pushing front stop lever 12 stops the coil carrier 9 from moving forward, so that the coil carrier 9 moves to a V-shaped opening to be positioned and is transversely pushed onto the coil carrier 9; in the coil pushing station 11, the coil n-type universal wheel carrying cart through groove 18 of the coil carrier 9 faces away from the transverse movement direction of the coil carrier 9 so as to separate the coil carrying rotary disc 20 from the coil carrier 9 in the disassembling device 3;
A coil carrier 9, the bottom of which is provided with a coil n-type universal wheel carrier vehicle 17 for walking in the coil input channel 8; a coil n-type universal wheel carrying vehicle through groove 18 with an opening on the side wall is arranged on the coil carrier 9 and extends to the middle part of the coil carrier 9; a coil supporting center positioning groove 19 is arranged in the middle of the coil carrier 9 and is communicated with a coil n-type universal wheel supporting vehicle through groove 18; a coil supporting rotary disc 20 is arranged in the coil supporting central positioning groove 19 so as to bear the coiled hydraulic rubber tube 1, and the coil supporting rotary disc 20 is of a hollow petal type structure;
at the input end of the coil input channel 8, the outsourced coil hydraulic rubber tube 1 is put on a prefabricated coil supporting and carrying rotary disc 20 of the coil carrier 9, and moves forward to a coil pushing station 11 along the coil input channel 8, a coil pushing one-way swinging rear stop lever 13 is longitudinally bent forward and then passes through and is blocked by a coil pushing front stop lever 12, and the coil pushing one-way swinging rear stop lever 13 is reset so as to clamp the coil carrier 9 in a V-shaped opening;
In the coil pushing station 11, a coil pushing front baffle rod 12 and a coil pushing one-way swing rear baffle rod 13 send a coil carrier 9 to the disassembling device 3, so that the coil supporting and rotating disc 20 carrying the hydraulic rubber tube 1 of the coil is separated from the coil carrier 9 along a coil n-type universal wheel supporting and carrying vehicle through groove 18 on the top of the coil supporting and rotating disc 20 to be disassembled 3, and the empty coil carrier 9 is output to a coil output channel 14; a placement station is provided on the coil output channel 14 for placing the coil-carrying rotary disk 20 into the coil-carrying central positioning slot 19;
In the coil middle passage 15, one end of a coil n-type universal wheel carrier 17 and a coil adjusting direction guide rod 16 are connected to redirect the advancing coil carrier 9 to the coil pushing station 11.
The rubber tube processing assembly line of the embodiment comprises a disassembling device 3, a first assembling device and a second assembling device, wherein the disassembling device comprises a disassembled Archimedes spiral coil 21 arranged on a frame assembly; a disassembly radial movement guide end face tray 22 is fixedly arranged above the disassembly Archimedes spiral coil 21; at least three disassembly radial channels 23 are radially distributed on the disassembly radial movement guide end surface tray 22, a disassembly radial movement seat 24 with a lower end channel meshed with the disassembly Archimedes spiral coil 21 is moved in the disassembly radial channels 23, a disassembly rotary clamping vertical conical shaft 25 is arranged on the disassembly radial movement seat 24, and a disassembly upper spring pressing plate 26 pulled by a spring is arranged above the disassembly rotary clamping vertical conical shaft 25;
the disassembly rotary clamping vertical cone shaft 25 moves synchronously at the same speed and radially to contact with the outer side wall of the coiled hydraulic rubber tube 1 in a tangent way;
a disassembly center descending mandril 27 is arranged above the center hole of the disassembly radial movement guide end surface tray 22 and is used for propping up the center hole of the coiled hydraulic rubber tube 1; a dismantling upper top center rotating tray 28 for exposing and dismantling the upper side of the radial movement guiding end surface tray 22 is arranged below the center hole so as to separate the coil supporting rotating disc 20 from the coil carrier 9 and rotate;
A disassembly feeding carrier band guide channel 29, a disassembly discharging carrier channel 31, a sealing film removing station and/or a rubber pipe outputting station which are positioned in a neutral position between adjacent disassembly rotary clamping vertical cone shafts 25 are distributed above the disassembly radial movement guide end surface tray 22;
A disassembly and ejection carrier adjustment manipulator 30 positioned on the opposite side of the disassembly and ejection carrier passage 31 is arranged on the disassembly and radial movement guide end surface tray 22 so as to transfer the coil carriers 9 along the disassembly and ejection carrier passage 31 to the coil output passage 14 of the coil loading device 2;
When the coil carrier 9 is pushed to the center along the disassembly feeding carrier tape guide channel 29, the disassembly upper top center rotating tray 28 separates the coil carrying rotating disc 20 from the coil carrier 9 and rotates, and the lower top of the ejector rod 27 is centered by the disassembly center;
The disassembly and ejection carrier adjustment manipulator 30 adjusts the direction of the coil carrier 9 and outputs the coil carrier along the disassembly and ejection carrier passage 31; the disassembly Archimedes spiral 21 is rotationally driven to disassemble the radial moving seat 24, so that the disassembly rotary clamping vertical taper shaft 25 moves radially to the center to be in rolling contact with the outer side wall of the hydraulic rubber tube 1, and the hydraulic rubber tube 1 is prevented from being separated from the top; disassembling the upper spring pressing disc 26 for rolling the upper surface of the hydraulic rubber tube 1 by the lower pressing disc;
the coiled hydraulic hose 1 is rotated so that the hydraulic hose 1 is unfolded and output.
The assembly line comprises a feeding device 4 which comprises a feeding and outputting steering shaft 32 rotatably arranged at a film removing station and/or a rubber tube outputting station of the disassembling device 3;
A feeding-in sealing film output part 33 and/or a rubber pipe output part are radially distributed on the feeding-in and output steering shaft 32;
the feeding and sealing film output part 33 comprises a feeding and puncturing V-shaped serrated knife 34 and a feeding and puncturing electrostatic output roller set 35 which are vertically arranged in parallel; the puncture V-shaped saw blade 34 with a V-shaped blade is used for puncturing the sealing film, and the puncture V-shaped saw blade is used for conveying the punctured sealing film which is adhered to the outer side of the hydraulic rubber tube 1 by the puncture electrostatic output roller group 35 and outputting the punctured sealing film;
The rubber pipe output part comprises a rubber pipe feeding guide roller group 36 and a rubber pipe feeding guide shovel 37 which are vertically arranged in parallel; the feeding rubber pipe guide shovel 37 is used for shoveling the hydraulic rubber pipe 1 with the sealing film removed out to a rubber pipe output channel between the feeding rubber pipe guide roller group 36 and the feeding rubber pipe guide shovel 37 and outputting;
An input end of a hose sinking conveying channel 38 is arranged below the hose output channel to receive the output hydraulic hose 1; a feeding hose upper guide inclined surface 39 is obliquely arranged above the feeding hose sinking conveying channel 38 so as to press down the output hydraulic hose 1;
the hose output part and the feeding sealing film output part 33 are at least in tangential contact with the outer side of the coiled hydraulic hose 1.
The rubber tube processing assembly line of the embodiment comprises a cutting device 5; the hydraulic hose straightening and unloading device comprises a cutting hose self-positioning driving roller group 40, the input end of which is provided with a hose sinking conveying channel 38 of a feeding device 4, so as to straighten a hydraulic hose 1, release stress and output linearly;
An input end of a cutting lower section belt V seat lifting conveyor belt 42 is arranged at the output end of the cutting rubber pipe self-positioning driving roller group 40, and a cutting upper section belt V seat lifting conveyor belt 43 for pressing down the upper part of the hydraulic rubber pipe 1 positioned above the cutting rubber pipe self-positioning driving roller group 40 is arranged above the cutting lower section belt V seat lifting conveyor belt 42; a cutting rotary cutter 41 is provided above or on the side of the cutting upper stage belt V-seat elevating conveyor 43 to cut the hydraulic hose 1 individually.
The assembly line comprises a sample device 6; which includes a sample receiving conveyor belt 44 provided at a lateral side of the cut-off lower-stage belt V-seat elevation conveyor belt 42;
a sample side baffle 45 is provided at one side of the sample receiving conveyor belt 44 to guide the hydraulic hose 1 onto the sample receiving conveyor belt 44; a sample storage labeler 46 is provided on the sample receiving conveyor 44;
A sample side wedge shovel 47 which moves laterally is provided at the other side portion of the sample receiving conveyor belt 44, and a sample side insertion flat shovel 48 is provided at the end portion of the sample side wedge shovel 47;
The front end trimming conical head 49 of the sample piece controlled by the manipulator is arranged at the output end of the V-seat lifting conveyor belt 42 at the lower section of the cutting belt so as to be inserted into the port of the hydraulic rubber pipe 1 for trimming;
The sample side insertion flat shovel 48 is inserted between the V seat gaps of the V seat lifting conveyor belt 42 of the lower section of the cutting belt, and the inclined surface of the sample side inclined wedge shovel 47 is utilized to enable the hydraulic rubber pipe 1 to leave the V seat, and the hydraulic rubber pipe is supported above the sample receiving conveyor belt 44 and blocked and positioned by the sample side baffle 45; the sample side wedge shovel 47 accelerates the retreating; by inertia, the hydraulic hose 1 falls down on the sample receiving conveyor belt 44, and the sample storage labeler 46 performs marking storage or transfers to a physical and chemical laboratory.
The rubber tube processing assembly line of the embodiment comprises an indexing assembly device 7; which comprises a rotary indexing rotary frame 50 rotatably arranged for engagement of each station; the stations include an indexing trim clean-up test station 56, an indexing insert core tube station 57, an indexing load overcladding tube station 58, an indexing tightness test station 59, an indexing tuck station 60, and/or an indexing bale export station 61.
A plurality of indexing bearing V-shaped bases 51 are distributed on the indexing rotary frame 50; an indexing pressing positioning seat 55 for pressing the upper surface of the hydraulic rubber tube 1 is arranged above the indexing bearing V-shaped base 51;
At the indexing trimming cleaning test station 56, to store the cut single hydraulic rubber tube 1, to perform trimming of the end opening of the hydraulic rubber tube 1, cleaning of inner cavity sundries and/or sealing test; the two ends of the indexing trimming cleaning test station 56 are respectively provided with an indexing rear end trimming conical head 52 and an indexing front top 54 which have the same structure so as to enter an end opening for trimming; an indexing rotary gear 53 is arranged on the end trimming conical head 52 after indexing, and a central hole on the end trimming conical head 52 after indexing is connected with a gas circuit for ventilating and cleaning sundries in an inner cavity or for inflating and testing tightness;
At the indexing insertion core tube station 57, a robot arm is provided to insert a threaded or quick connect tube core into the end head;
a mechanical arm is arranged at the station 58 for loading the outer wrapping pipe in an indexing way so as to clamp the outer wrapping pipe at the end head of the hydraulic rubber pipe 1;
At an indexing sealability test station 59, a manipulator and an air charging pipeline are provided for air charging test sealability;
At the indexing plugging station 60, a manipulator is provided to mount the plugging head on the joint of the hydraulic hose 1;
And/or an indexing bagging output station 61 provided with a robot to place the hydraulic hose 1 on the next conveyor for winding and sealing the film, and a next conveyor.
As shown in fig. 1 to 5, the method for producing a hydraulic pipe of the present embodiment is for assembling a hydraulic hose 1; comprises the following steps of;
firstly, a coil feeding device 2 sends outsourced coiled hydraulic rubber tubes 1 into a disassembling device 3;
Then, the disassembling device 3 receives and clamps the fed coiled hydraulic rubber tube 1;
secondly, firstly, the feeding device 4 removes the sealing film of the coiled hydraulic rubber tube 1; then, outputting the hydraulic rubber tube 1 singly;
Thirdly, the cutting device 5 cuts the single hydraulic rubber tube 1;
Then, the sample piece device 6 stores the sample piece after the hydraulic rubber tube 1 is cut, so as to turn away for physical and chemical test detection;
The indexing assembly device 7 then completes the assembly and output of the hydraulic hose 1.
The method for producing the hydraulic pipe comprises the following steps that S1, a coil feeding device 2 sends outsourced coiled hydraulic rubber pipe 1 into a disassembling device 3;
S1, by means of a coil feeding device 2; firstly, placing an outsourced coiled hydraulic rubber tube 1 on a prefabricated coil supporting rotary disc 20 of a coil carrier 9 at the input end of a coil input channel 8; the coil carrier 9 then advances along the coil infeed channel 8 to the coil pushing station 11; secondly, the coil pushing one-way swinging rear stop lever 13 is longitudinally bent forward and then passes through and is blocked by the coil pushing front stop lever 12, and the coil pushing one-way swinging rear stop lever 13 is reset so as to clamp the coil carrier 9 in the V-shaped opening; then, at the coil pushing station 11, a coil pushing front stop rod 12 and a coil pushing one-way swinging rear stop rod 13 send the coil carrier 9 to the disassembling device 3; subsequently, the disassembling device 3 separates the coil carrying rotary disk 20 carrying the coiled hydraulic rubber tube 1 from the coil carrier 9 along the coil n-type universal wheel carrying vehicle through groove 18, and executes the step S2; then, the empty coil carrier 9 is output to the coil output channel 14; next, at the placing station, the coil supporting and rotating disc 20 is placed on the coil supporting and loading center positioning groove 19 by a mechanical arm and is sent to the coil middle channel 15; in the coil middle passage 15, one end of the coil n-type universal wheel carrier 17 and the coil adjusting direction guide rod 16 change the direction of the coil carrier 9 to reach the coil pushing station 11 for circulation.
The method for producing the hydraulic pipe of the embodiment comprises the steps of 2, the disassembling device 3 receives and clamps the fed coiled hydraulic rubber pipe 1;
s2.1, first, the coil carrier 9 is pushed along the disassembly feed carrier tape guide channel 29 to the center of the disassembly radial movement guide end face tray 22; then, the overhead center-rotating tray 28 is disassembled to separate the coil-carrying rotating disk 20 from the coil carrier 9 and rotate; secondly, the ejector rod 27 is lowered through the disassembly center to perform lower-top centering; thirdly, the disassembly and ejection carrier adjustment manipulator 30 moves the coil carrier 9 along the disassembly and ejection carrier path 31 to the coil output path 14 of the coil loading device 2;
S2.2, firstly, disassembling an Archimedes spiral disc 21, rotationally driving a disassembling radial moving seat 24, synchronously moving a disassembling rotary clamping vertical conical shaft 25 radially towards the center at the same speed to be in rolling contact with the outer side wall of the hydraulic rubber tube 1, and simultaneously, disassembling an upper spring pressing disc 26, and rolling the upper surface of the hydraulic rubber tube 1 by a lower pressing disc; then, the coiled hydraulic rubber tube 1 is rotated, so that the hydraulic rubber tube 1 is unfolded and output;
s2.3, firstly, a disassembly center descending ejector rod 27 is abutted above a center hole of the coiled hydraulic rubber tube 1; then, the overhead center-rotating tray 28 is disassembled to separate the coil-carrying rotating disk 20 from the coil carrier 9 and rotate;
S2.4, a disassembly feeding carrier belt guide channel 29, a disassembly discharging carrier channel 31, a sealing film removing station and/or a rubber pipe outputting station which are positioned in a neutral position between adjacent disassembly rotary clamping vertical taper shafts 25 are distributed above the disassembly radial movement guide end surface tray 22.
Step S3 is performed by means of the feeding device 4;
s3.1, at a film removing station, firstly, feeding a cutting edge of a V-shaped saw blade 34 to puncture a film; then, the pierced sealing film adhered on the outer side of the hydraulic hose 1 is fed into a pierced electrostatic discharge roller group 35 and discharged;
S3.2, at a rubber tube output station, firstly, a rubber tube guide shovel 37 is sent to shovel out the hydraulic rubber tube 1 with the sealing film removed to a rubber tube output channel between a rubber tube guide roller group 36 and the rubber tube guide shovel 37 for output; then, the hydraulic hose 1 is sunk to the input end of the hose sinking conveyance path 38, and the output hydraulic hose 1 is depressed by the hose upper guide slope 39.
The method for producing the hydraulic pipe of the embodiment comprises the steps of S4, cutting the single hydraulic rubber pipe 1 by a cutting device 5; firstly, the hydraulic rubber tube 1 is sent to a cutting rubber tube self-positioning driving roller group 40, and the cutting rubber tube self-positioning driving roller group 40 straightens the hydraulic rubber tube 1, releases stress and outputs the stress in a straight line; then, the hydraulic hose 1 is conveyed onto the cut-off lower-stage belt V-seat elevating conveyor 42 and is pressed down by the cut-off upper-stage belt V-seat elevating conveyor 43; next, the cutting rotary blade 41 cuts the hydraulic hose 1 into individual pieces.
Step S5 is executed after step S4, and the sample piece device 6 stores the sample piece after the hydraulic rubber tube 1 is cut so as to turn out to perform physical and chemical test detection; wherein step S5 is performed only at each replacement of a new batch of coiled hydraulic hose 1;
S5.1, firstly, placing a single hydraulic rubber tube 1 on a V-seat lifting conveyor belt 42 of a lower section of a cutting belt; then, the sample side insertion blade 48 is inserted between the V-seat gaps of the lower-stage belt V-seat lifting conveyor 42; secondly, the inclined surface of the sample side inclined wedge shovel 47 enables the hydraulic rubber pipe 1 to leave the V seat, and is supported above the sample receiving conveyor belt 44 and blocked and positioned by the sample side baffle 45; again, the sample-side wedge shovel 47 accelerates to retreat, and by inertia, the hydraulic hose 1 falls down on the sample receiving conveyor belt 44; the sample storage labeler 46 then performs a marking store or goes to a physical and chemical laboratory.
The method for producing the hydraulic pipe of the embodiment comprises the steps of S6, the indexing assembly device 7 completes the assembly and output of the hydraulic rubber pipe 1; wherein the process cycle engagement is completed based on the indexing rotary frame 50; the indexing pressing positioning seat 55 clamps the hydraulic rubber tube 1 on the indexing bearing V-shaped base 51;
S6.1, storing the cut single hydraulic rubber tube 1 at an indexing trimming cleaning test station 56, and performing trimming, cleaning inner cavity sundries and tightness test on the end opening of the hydraulic rubber tube 1; firstly, inserting an indexing rear end trimming conical head 52 and an indexing front plug 54 into two end openings of a hydraulic rubber tube 1, and rotating to trim; then, the air circuit inflates the hydraulic rubber tube 1 to set pressure and time through the central hole of the end trimming cone 52 after indexing, and the tightness test is carried out; and secondly, the indexing front top 54 is separated, and the air channel inflates the hydraulic rubber tube 1 through the central hole of the indexing rear end trimming conical head 52 so as to clean sundries in the inner cavity of the hydraulic rubber tube 1.
S6.2, at the indexing insertion core tube station 57, a manipulator inserts a core tube with a threaded or quick-connect connector into the end head;
s6.3, in the indexing loading outer wrapping pipe station 58, the outer wrapping pipe is clamped at the end of the hydraulic rubber pipe 1 by the mechanical arm.
S6.4, in an indexing tightness test station 59, the joint of the air charging pipeline is connected with the end of the hydraulic rubber tube 1 in a sealing way by a mechanical arm, and tightness is tested in an air charging way;
S6.5, at the indexing plugging station 60, a manipulator installs a plugging head on the end joint of the hydraulic rubber tube 1.
S6.6, firstly, the indexing and packing output station 61 sends the unqualified hydraulic rubber tube 1 to a waste frame by a manipulator, and sends the qualified hydraulic rubber tube 1 to a conveyor belt of the next process, and labeling, winding and sealing films and stacking storage are sequentially carried out.
The invention realizes full-automatic intellectualization of feeding, disassembling, single cutting and testing, assembling, pressure measuring, upper blocking, packaging output and the like of outsourcing hydraulic rubber pipes 1, a coil feeding device 2 realizes cyclic automatic feeding, a disassembling device 3 realizes clamping of coils by utilizing an Archimedes spiral line principle, relaxation during feeding is avoided, a feeding device 4 realizes straightening, stress releasing and output, a cutting device 5 realizes single cutting, a sample device 6 realizes storage and preparation so as to realize physical and chemical tests and destructive detection, a dividing assembly device 7 realizes cyclic action, processes can be reasonably disassembled or combined, automatic intelligent assembling is realized, a coil carrier 9 realizes transfer, a coil adjusting deflector rod 10 realizes position adjustment, a coil pushing station 11 realizes feeding, the front gear lever 12 for pushing the coil realizes direction adjustment, the stop lever 13 is convenient for feeding after the coil is pushed to swing unidirectionally, the direction adjustment is realized by the coil adjusting direction guide rod 16, the free movement is realized by the coil n-type universal wheel carrier vehicle 17, the through groove 18 of the coil n-type universal wheel carrier vehicle is convenient for disassembling the upper top center rotating tray 28 to pass, the design is reasonable, the positioning is realized by the coil carrier center positioning groove 19, the coil carrier rotating tray 20 is supported, the archimedes spiral coil 21 is disassembled, the radial movement guide end surface tray 22 is disassembled, the radial channel 23 is disassembled, the synchronous movement is realized by the radial movement seat 24, the disassembly rotation clamping vertical taper shaft 25 is realized by utilizing taper to press down, the top is realized by the disassembly upper spring pressure plate 26 to press down the top so as to prevent a rubber tube from being separated, the centering adjustment is realized by the disassembly center descending ejector rod 27, the output and the direction adjustment is realized by the disassembly discharging carrier adjusting manipulator 30, disassembling the discharge carrier channel 31 realizes the output of the carrier, feeding the carrier into the output steering shaft 32 to realize the peeling of the sealing film and the output of the rubber tube, feeding the carrier into the puncture V-shaped saw blade 34 to realize the rapid nondestructive cutting by utilizing the V-shaped blade, and feeding the carrier into the puncture electrostatic output roller group 35 to realize the adsorption and the output of the sealing film. The auxiliary guiding output is realized by feeding the rubber tube guiding roller group 36, the output of the rubber tube is realized by feeding the rubber tube guiding shovel 37, the rubber tube which is output by sinking by gravity is fed into the rubber tube sinking conveying channel 38, the rubber tube is cut off from the positioning driving roller group 40, the cutting is realized by utilizing a V shape, the cutting rotary cutter 41 is cut off, the lower section belt V seat lifting conveying belt 42 is cut off, the pressure contact and the conveying of the rubber tube are realized by cutting the upper section belt V seat lifting conveying belt 43, the rubber tube falls down and is positioned by the sample receiving conveying belt 44 through the side baffle 45, the mark is realized by the sample storage labeling machine 46, the later stage identification can be carried out, the sample side wedge shovel 47 is convenient to enter, the guide is realized by inserting the sample side into the flat shovel 48, the front end trimming cone 49 of the sample rotates and trims, the indexing rotary frame 50 realizes the procedure bearing, the positioning is realized by the indexing bearing V-shaped base 51, and the end trimming cone 52 rotates through the indexing rotary gear 53.
Claims (2)
1. A method for producing a hydraulic pipe for assembling a hydraulic hose (1); the method is characterized in that: comprises the following steps of;
step S1, a coil feeding device (2) sends outsourced coiled hydraulic rubber tubes (1) into a disassembling device (3);
S2, the disassembling device (3) receives and clamps the fed coiled hydraulic rubber tube (1);
Step S3, firstly, the feeding device (4) removes the sealing film of the coiled hydraulic rubber tube (1); then, outputting the hydraulic rubber tube (1) singly;
S4, cutting the single hydraulic rubber tube (1) by the cutting device (5);
S5, storing a sample piece after the hydraulic rubber tube (1) is cut by the sample piece device (6) so as to turn away for physical and chemical test detection;
S6, the indexing assembly device (7) completes the assembly and output of the hydraulic rubber tube (1);
By means of a hose processing line, for assembling a hydraulic hose (1); which comprises the following devices;
The coil feeding device (2) is used for feeding outsourcing coiled hydraulic rubber tubes (1);
The disassembling device (3) is used for receiving and clamping the fed coiled hydraulic rubber tube (1);
The feeding device (4) is used for removing the sealing film of the coiled hydraulic rubber tube (1) and/or outputting the hydraulic rubber tube (1) singly;
The cutting device (5) is used for cutting a single hydraulic rubber tube (1);
The sample device (6) is used for storing the sample after the hydraulic rubber tube (1) is cut so as to perform physical and chemical test detection;
the indexing assembly device (7) is used for completing the assembly and output of the hydraulic rubber tube (1);
Coil loading attachment (2), it includes
A coil input channel (8) comprising a drive belt, a drive chain, a guide channel with inclination or a linear reciprocating drive; a coil adjusting deflector rod (10) is arranged at the input end of the coil input channel (8), and a coil pushing station (11) is arranged at the output end of the coil input channel (8) so as to be connected with the input end of a coil carrier (9) of the disassembling device (3); a coil output channel (14) is connected to the input end of the coil carrier (9) of the disassembling device (3), a coil middle channel (15) is connected to the output end of the coil output channel (14) and the input end of the coil input channel (8), and a coil adjusting direction guide rod (16) is eccentrically arranged in the coil middle channel (15) so as to change the direction of the advancing coil carrier (9);
A coil pushing front stop rod (12) with a V-shaped opening and a coil pushing one-way swing rear stop rod (13) are stretched and contracted in the transverse side direction of the coil pushing station (11); the coil pushing one-way swinging rear stop lever (13) swings forwards one-way, and the coil pushing front stop lever (12) stops the coil carrier (9) from moving forwards, so that the coil carrier (9) moves to a V-shaped opening to be positioned and is transversely pushed onto the coil carrier (9); in the coil pushing station (11), a coil supporting and carrying trolley through groove (18) of the coil carrier (9) faces away from the transverse movement direction of the coil carrier (9) so as to separate a coil supporting and carrying rotary disc (20) from the coil carrier (9) in the disassembling device (3);
A coil carrier (9) with a coil n-type universal wheel carrier vehicle (17) at the bottom for walking in the coil input channel (8); a coil carrier vehicle through groove (18) with an opening on the side wall is arranged on the coil carrier (9) and extends to the middle part of the coil carrier (9); a coil supporting center positioning groove (19) is arranged in the middle of the coil carrier (9) and is communicated with a coil supporting vehicle through groove (18); a coil supporting rotary disc (20) is arranged in the coil supporting central positioning groove (19) so as to bear the coiled hydraulic rubber tube (1), and the coil supporting rotary disc (20) is of a hollowed petal type structure; the coil n-type universal wheel carrying vehicle (17) is provided with universal wheels, and an n-type structure is arranged on the coil n-type universal wheel carrying vehicle (17) through a coil carrying vehicle through groove (18);
At the input end of the coil input channel (8), the outsourced coil hydraulic rubber tube (1) is put on a prefabricated coil carrying rotary disc (20) of the coil carrier (9) and moves forward to a coil pushing station (11) along the coil input channel (8), the coil pushing one-way swinging rear stop lever (13) is longitudinally bent forward and then passes through and is blocked by the coil pushing front stop lever (12), and the coil pushing one-way swinging rear stop lever (13) is reset to clamp the coil carrier (9) in a V-shaped opening;
in a coil pushing station (11), a coil carrier (9) is sent to a disassembling device (3) by a coil pushing front baffle rod (12) and a coil pushing one-way swinging rear baffle rod (13), a coil supporting rotary disc (20) carrying a hydraulic rubber tube (1) of a coil is propped against a coil supporting rotary disc (20) of the disassembling device (3), is separated from the coil carrier (9) along a coil supporting vehicle through groove (18), and the empty coil carrier (9) is output to a coil output channel (14); a placing station is arranged on the coil output channel (14) and is used for placing the coil supporting rotary disc (20) into a coil supporting center positioning groove (19);
In the coil middle channel (15), one end of a coil n-type universal wheel carrier vehicle (17) and a coil adjusting direction guide rod (16) are used for turning the advancing coil carrier (9) and then reaching a coil pushing station (11).
2. The method for producing a hydraulic tube according to claim 1, wherein: in step S1, by means of a coil loading device (2); firstly, placing an outsourced coiled hydraulic rubber tube (1) on a prefabricated coil supporting and carrying rotary disc (20) of a coil carrier (9) at the input end of a coil input channel (8); the coil carrier (9) then advances along the coil input channel (8) to the coil pushing station (11); secondly, the coil pushing one-way swinging rear stop lever (13) passes through and is blocked by the coil pushing front stop lever (12) after being longitudinally bent forwards, and the coil pushing one-way swinging rear stop lever (13) is reset so as to clamp the coil carrier (9) in the V-shaped opening; then, at a coil pushing station (11), a coil pushing front stop lever (12) and a coil pushing one-way swinging rear stop lever (13) send a coil carrier (9) to the disassembling device (3); then, the disassembling device (3) separates the coil supporting rotary disc (20) carrying the coiled hydraulic rubber tube (1) from the coil carrier (9) along the coil supporting vehicle through groove (18) and executes the step S2; then, the empty coil carrier (9) is output to a coil output channel (14); next, at the placing station, placing the coil supporting rotary disc (20) into a coil supporting central positioning groove (19) by a mechanical arm and conveying the coil supporting rotary disc to a coil middle channel (15); and in the coil middle channel (15), one end of the coil n-type universal wheel carrier vehicle (17) and the coil adjusting direction guide rod (16) change the direction of the advancing coil carrier (9) and then reach the coil pushing station (11) for circulation.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202211013764.5A CN115431044B (en) | 2020-12-19 | 2020-12-19 | Method for producing hydraulic pipe |
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| CN202011509774.9A CN112846707B (en) | 2020-12-19 | 2020-12-19 | Hydraulic pipe manufacturing process |
| CN202211013764.5A CN115431044B (en) | 2020-12-19 | 2020-12-19 | Method for producing hydraulic pipe |
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| CN202011509774.9A Division CN112846707B (en) | 2020-12-19 | 2020-12-19 | Hydraulic pipe manufacturing process |
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| CN115431044A CN115431044A (en) | 2022-12-06 |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN112846707B (en) | 2022-11-01 |
| CN112846707A (en) | 2021-05-28 |
| CN115431044A (en) | 2022-12-06 |
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