CN111253080A - 一种单相铜钡锡硫薄膜及其制备方法 - Google Patents

一种单相铜钡锡硫薄膜及其制备方法 Download PDF

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CN111253080A
CN111253080A CN202010082744.8A CN202010082744A CN111253080A CN 111253080 A CN111253080 A CN 111253080A CN 202010082744 A CN202010082744 A CN 202010082744A CN 111253080 A CN111253080 A CN 111253080A
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罗海天
李辉
张贺
古宏伟
王文静
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Abstract

本发明涉及材料制备技术领域,提供了一种单相Cu2BaSnS4薄膜的制备方法。本发明通过将铜盐、锡盐、硫脲和钡盐溶解于乙二醇甲醚中制备前驱溶液,然后再将此前驱溶液旋涂成膜,再采用退火和硫化处理,最终得到单相Cu2BaSnS4薄膜。本发明提供的方法无需使用磁控溅射设备,工艺简单,使用设备易得,而且制备得到的单相Cu2BaSnS4薄膜纯度较高,对于Cu2BaSnS4薄膜大规模廉价制备提供坚实基础。

Description

一种单相铜钡锡硫薄膜及其制备方法
技术领域
本发明涉及材料制备技术领域,尤其涉及一种单相Cu2BaSnS4薄膜的制备方法。
背景技术
近些年来,Cu2BaSnS4(简称为CBTS,铜钡锡硫)薄膜因为其突出的优点成为近年来大家研究的热点,被广泛应用在多种领域。目前CBTS薄膜已经在太阳光电领域中得到广泛应用。其主要优势在于,CBTS是直接带隙半导体,带隙范围在1.5eV~2.0eV,吸收系数大,使得电池所需厚度薄,有利于降低原料消耗。最重要的优势是CBTS的组成成分都是地球上比较丰富的元素,为未来大规模的发展提供了可能。而且通论理论计算和模拟,发现CBTS无深能级缺陷,为进一步的效率提升提供了坚实的理论基础。除了太阳电池领域,CBTS薄膜也被应用于电解水领域,并取得良好效果。
目前高纯度的CBTS薄膜主要由磁控溅射方法制备。磁控溅射方法制备对于实验器材要求高,制备成本高,不利于CBTS薄膜的大规模发展。
发明内容
本发明提供了一种单相Cu2BaSnS4薄膜的制备方法,本发明提供的制备方法无需磁控溅射,对实验器材要求较低,且制备得到单相Cu2BaSnS4薄膜。
本发明提供了一种单相Cu2BaSnS4薄膜的制备方法,包括以下步骤:
(1)将铜盐、锡盐、钡盐和硫脲溶解于乙二醇甲醚中,得到前驱溶液;
(2)将前驱溶液在基底上旋涂成薄膜,然后进行退火,得到Cu2BaSnS4薄膜前体;
(3)将所述Cu2BaSnS4薄膜前体在保护气氛下进行硫化处理,得到单相Cu2BaSnS4薄膜。
优选的,所述步骤(1)中铜盐为一水合乙酸铜;锡盐为二水合氯化亚锡;钡盐为乙酸钡。
优选的,所述前驱溶液中铜盐、钡盐、锡盐和硫脲的摩尔比为1.5~2:1~1.5:1:4~10;所述前驱溶液中铜盐的浓度为4×10-4~5.5×10-4mol/mL。
优选的,所述步骤(1)制备前驱溶液时,还加入助溶剂乳酸和保护剂乙醇胺,所述助溶剂乳酸的体积和钡盐的摩尔比为1~1.5mL:5.2×10-3mol;所述保护剂乙醇胺在前驱溶液中的体积浓度为1~3%。
优选的,所述步骤(1)中溶解的温度为45~55℃。
优选的,所述步骤(2)中旋涂的速度为2000~6000r/s,旋涂的时间为10~40s。
优选的,所述步骤(2)中退火的温度为265~275℃,退火的时间为4~6min。
优选的,所述步骤(3)中硫化处理的温度570~590℃,硫化处理的时间为35~40min。
本发明还提供了上述技术方案所述的制备方法制备得到的单相Cu2BaSnS4薄膜。
有益效果:
本发明提供了一种单相Cu2BaSnS4薄膜的制备方法。本发明通过将铜盐、锡盐、硫脲和钡盐先溶解于乙二醇甲醚中制备前驱溶液,将此前驱溶液旋涂成膜,再采用退火和硫化处理,最终得到单相Cu2BaSnS4薄膜。本发明提供的方法无需使用磁控溅射设备,工艺简单,使用设备易得,且制备得到的单相Cu2BaSnS4薄膜无二次相,对于未来Cu2BaSnS4薄膜大规模廉价制备提供坚实基础。
附图说明
图1为本发明实施例1制备得到的单相CBTS薄膜的XRD图。
具体实施方式
本发明提供了一种单相Cu2BaSnS4薄膜的制备方法,包括以下步骤:
(1)将铜盐、锡盐、钡盐和硫脲溶解于乙二醇甲醚中,得到前驱溶液;
(2)将前驱溶液在基底上旋涂成薄膜,然后进行退火,得到Cu2BaSnS4薄膜前体;
(3)将所述Cu2BaSnS4薄膜前体在保护气氛下进行硫化处理,得到单相Cu2BaSnS4薄膜。
本发明将铜盐、锡盐、钡盐和硫脲溶解于乙二醇甲醚中,得到前驱溶液。
在本发明中,所述铜盐优选为一水合乙酸铜,所述锡盐优选为二水合氯化亚锡,所述钡盐优选为乙酸钡。在本发明中,所述前驱体溶液中铜盐、钡盐、锡盐和硫脲的摩尔比优选为1.5~2:1~1.5:1:4~10,更优选为1.925:1.3:1:8;所述前驱溶液中铜盐的浓度优选为4×10-4~5.5×10-4mol/mL,更优选为4.3×10-4mol/mL。本发明优选将原料用量控制在上述范围内,有利于制备得到纯度高的单相Cu2BaSnS4薄膜。在本发明中,所述Cu2BaSnS4薄膜简写为CBTS薄膜。
在本发明中,制备前驱溶液时,优选还加入助溶剂乳酸和保护剂乙醇胺,所述助溶剂乳酸的体积和钡盐的摩尔比优选为1~1.5mL:5.2×10-3mol,更优选为1mL:5.2×10- 3mol;所述保护剂乙醇胺在前驱体溶液中的体积浓度为1~3%。在本发明中,助溶剂乳酸有利于使钡盐溶解,保护剂乙醇胺能够避免旋涂薄膜时产生裂缝。
在本发明中,所述前驱溶液的制备方法优选包括以下步骤:
在加热条件下将铜盐、锡盐和硫脲溶于部分乙二醇甲醚中,得到溶液A;
在加热条件下将钡盐和助溶剂乳酸溶于剩余乙二醇甲醚中,得到溶液B;
将溶液A和溶液B加热混合,得到前驱溶液,随后在常温下加入乙醇胺溶液搅拌混合。
在本发明中,制备溶液A和溶液B的加热温度以及制备前驱溶液的加热温度独立地优选为45~55℃,更优选为50℃。
得到前驱溶液后,本发明将前驱溶液在基底上旋涂成薄膜,然后进行退火,得到Cu2BaSnS4薄膜前体。
在本发明中,所述基底优选由衬底和镀在衬底上的钼层组成,所述衬底优选为玻璃衬底,所述衬底上的钼层优选通过磁控溅射的方法制备。本发明中的基底可以采用市售商品,也可以自制,采用自制的方法时,本发明对磁控溅射的具体实施方式没有特别要求,采用本领域技术人员常规的方法即可。本发明优选在基底的钼层表面旋涂薄膜,有利于制备得到高纯度的Cu2BaSnS4薄膜前体。
在本发明中,所述旋涂的速度优选为2000~6000r/s,更优选为3000~4000r/s,旋涂的时间优选为10~40s,更优选为20~30s。在本发明中,所述退火的温度优选为265~275℃,退火的时间优选为4~6min,更优选为5min。本发明在退火过程中,溶剂蒸发,铜、钡、锡和硫发生反应形成Cu2BaSnS4前驱体。本发明优选将退火温度和退火时间控制在上述范围内,避免溶剂未完全蒸发影响后续步骤,或者溶剂蒸干后,退火产物在空气中被氧化产生杂质。本发明优选采用热盘进行退火,本发明优选重复进行旋涂和退火过程,以得到所需厚度的Cu2BaSnS4薄膜前体。本发明在退火过程中,铜盐、锡盐、钡盐和硫脲发生反应,形成前驱体。
得到Cu2BaSnS4薄膜前体后,本发明将所述Cu2BaSnS4薄膜前体在保护气氛下进行硫化处理,得到Cu2BaSnS4薄膜。
在本发明中,所述保护气氛优选为氮气气氛,所述硫化处理优选在管式炉中进行,所述硫化处理优选在常压下进行;所述硫化处理的温度优选为570~590℃,更优选为570℃、580℃或590℃,所述硫化处理的时间优选为40min。本发明在硫化处理过程中,原料之间进一步反应,生成Cu2BaSnS4相,而且本发明通过硫化处理,制备得到了单相Cu2BaSnS4薄膜。
本发明还提供了上述技术方案所述制备方法制备得到的单相Cu2BaSnS4薄膜。本发明制备得到的单相Cu2BaSnS4薄膜的纯度较高,由XRD表征数据可知,本发明提供的Cu2BaSnS4薄膜中只有Cu2BaSnS4相,没有明显的二次相。
下面将结合本发明中的实施例,对本发明中的技术方案进行清楚、完整地描述。
实施例1
取10mL乙二醇甲醚作为溶剂,7.7×10-3mol一水合乙酸铜,4.0×10-3mol二水合氯化亚锡,0.032mol硫脲作为溶质,在50℃经过水浴加热1h得到溶液A;
取5mL乙二醇甲醚作为溶剂,5.2×10-3mol乙酸钡作为溶质,加入1mL乳酸助溶,在70℃经过水浴加热30min得到无色透明溶液B;
将溶液A与溶液B混合,在40℃经过水浴加热15min后,得到前驱溶液,然后再加入0.3mL乙醇胺,在常温下搅拌均匀;
采用匀胶机在基底上在3000r转速下旋转20s旋涂一层薄膜,其中基底结构为:底层为纳钙玻璃衬底,在钠钙玻璃衬底上磁控溅射有钼层;在基底的钼层表面旋涂薄膜,然后采用热盘在270℃退火5min,多次重复旋涂和退火过程,得到CBTS薄膜前体;
将CBTS薄膜前体(包括基底)放入管式炉,在氮气气氛下,将反应气压调节至大气压强,进行硫化反应,硫化反应温度为580℃,反应时长为40min,最终得到高纯度单相CBTS薄膜。
实施例2
取10mL乙二醇甲醚作为溶剂,7.7×10-3mol一水合乙酸铜,4.0×10-3mol二水合氯化亚锡,0.032mol硫脲作为溶质,在50℃经过水浴加热1h得到溶液A;
取5mL乙二醇甲醚作为溶剂,5.2×10-3mol乙酸钡作为溶质,加入1mL乳酸助溶,在70℃经过水浴加热30min得到无色透明溶液B;
将溶液A与溶液B混合,在40℃经过水浴加热15min后,得到前驱溶液,然后再加入0.1mL乙醇胺搅拌均匀;
采用匀胶机在基底上在3000r转速下旋转20s旋涂一层薄膜,其中基底结构为:底层为纳钙玻璃衬体,在钠钙玻璃衬底上磁控溅射有钼层;在基底的钼层表面旋涂薄膜,然后采用热盘在265℃退火5min,多次重复旋涂和退火过程,得到CBTS薄膜前体;
将CBTS薄膜前体(包括基底)放入管式炉,在氮气气氛下,将反应气压调节至大气压强,进行硫化反应,硫化反应温度为570℃,反应时长为40min,最终得到高纯度单相CBTS薄膜。
实施例3
取10mL乙二醇甲醚作为溶剂,7.7×10-3mol一水合乙酸铜,4.0×10-3mol二水合氯化亚锡,0.032mol硫脲作为溶质,在50℃经过水浴加热1h得到溶液A;
取5mL乙二醇甲醚作为溶剂,5.2×10-3mol乙酸钡作为溶质,加入1mL乳酸助溶,在70℃经过水浴加热30min得到无色透明溶液B;
将溶液A与溶液B混合,在40℃经过水浴加热15min后,得到前驱溶液,然后再加入0.2mL乙醇胺搅拌均匀即可;
采用匀胶机在基底上以3000r转速下旋转20s旋涂一层薄膜,其中基底结构为:底层为纳钙玻璃衬体,在钠钙玻璃衬底上磁控溅射有钼层;在基底的钼层表面旋涂薄膜,然后采用热盘在275℃退火5min,多次重复旋涂和退火过程,得到CBTS薄膜前体;
将CBTS薄膜前体(包括基底)放入管式炉,在氮气气氛下,将反应气压调节至大气压强,进行硫化反应,硫化反应温度为590℃,反应时长为40min,最终得到高纯度单相CBTS薄膜。
实施例4
取10mL乙二醇甲醚作为溶剂,7.7×10-3mol一水合乙酸铜,4.0×10-3mol二水合氯化亚锡,0.032mol硫脲作为溶质,在50℃经过水浴加热1h得到溶液A;
取5mL乙二醇甲醚作为溶剂,5.2×10-3mol乙酸钡作为溶质,加入1mL乳酸助溶,在70℃经过水浴加热30min得到无色透明溶液B;
将溶液A与溶液B混合,在40℃经过水浴加热15min后,得到前驱溶液,然后再加入0.25mL乙醇胺搅拌均匀;
采用匀胶机在基底上在3000r转速下旋转20s旋涂一层薄膜,其中基底结构为:底层为纳钙玻璃衬体,在钠钙玻璃衬底上磁控溅射有钼层;在基底的钼层表面旋涂薄膜,然后采用热盘在270℃退火6min,多次重复旋涂和退火过程,得到CBTS薄膜前体;
将CBTS薄膜前体(包括基底)放入管式炉,在氮气气氛下,将反应气压调节至大气压强,进行硫化反应,硫化反应温度为580℃,反应时长为40min,最终得到高纯度单相CBTS薄膜。
实施例5
取10mL乙二醇甲醚作为溶剂,7.7×10-3mol一水合乙酸铜,4.0×10-3mol二水合氯化亚锡,0.032mol硫脲作为溶质,在50℃经过水浴加热1h得到溶液A;
取5mL乙二醇甲醚作为溶剂,5.2×10-3mol乙酸钡作为溶质,加入1mL乳酸助溶,在70℃经过水浴加热30min得到无色透明溶液B;
将溶液A与溶液B混合,在40℃经过水浴加热15min后,得到前驱溶液,然后再加入0.25mL乙醇胺搅拌均匀;
采用匀胶机在基底上在3000r转速下旋转20s旋涂一层薄膜,其中基底结构为:底层为纳钙玻璃衬体,在钠钙玻璃衬底上磁控溅射有钼层;在基底的钼层表面旋涂薄膜,然后采用热盘在270℃退火4min,多次重复旋涂和退火过程,得到CBTS薄膜前体;
将CBTS薄膜前体(包括基底)放入管式炉,在氮气气氛下,将反应气压调节至大气压强,进行硫化反应,硫化反应温度为590℃,反应时长为40min,最终得到高纯度单相CBTS薄膜。
对实施例1制备得到的高纯度CBTS薄膜进行XRD测试,结果如图1所示,图1中最上边的曲线为实施例1制备得到的高纯度CBTS薄膜的XRD曲线,图1中中间的曲线为CBTS标准品的PDF卡片,图1中最下边的曲线为钼衬底的PDF卡片。由图1可知,本发明得到的单相CBTS薄膜纯度较高,没有明显二次相产生。对实施例2~5制备得到的高纯度单相CBTS薄膜进行XRD测试,结果与图1相同,在此不再赘述。由此可知,本发明所述方法制备得到的单相CBTS薄膜纯度较高。
本发明提供了一种高纯度CBTS薄膜的制备方法。本发明通过将铜盐、锡盐、硫脲和钡盐先溶解于乙二醇甲醚中制备前驱溶液,将此前驱溶液旋涂成膜,再采用退火和硫化处理,最终得到单相CBTS薄膜。本发明提供的方法无需使用磁控溅射方法,工艺简单,使用设备易得,且制备得到的单相CBTS薄膜纯度较高,无二次相。对于未来CBTS材料大规模廉价制备及其在其他领域的应用提供坚实基础。
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。

Claims (9)

1.一种单相Cu2BaSnS4薄膜的制备方法,包括以下步骤:
(1)将铜盐、锡盐、钡盐和硫脲溶解于乙二醇甲醚中,得到前驱溶液;
(2)将前驱溶液在基底上旋涂成薄膜,然后进行退火,得到Cu2BaSnS4薄膜前体;
(3)将所述Cu2BaSnS4薄膜前体在保护气氛下进行硫化处理,得到单相Cu2BaSnS4薄膜。
2.根据权利要求1所述的制备方法,其特征在于,所述步骤(1)中铜盐为一水合乙酸铜;锡盐为二水合氯化亚锡;钡盐为乙酸钡。
3.根据权利要求1或2所述的制备方法,其特征在于,所述前驱溶液中铜盐、钡盐、锡盐和硫脲的摩尔比为1.5~2:1~1.5:1:4~10;所述前驱溶液中铜盐的浓度为4×10-4~5.5×10-4mol/mL。
4.根据权利要求1所述的制备方法,其特征在于,所述步骤(1)制备前驱溶液时,还加入助溶剂乳酸和保护剂乙醇胺,所述助溶剂乳酸的体积和钡盐的摩尔比为1~1.5mL:5.2×10-3mol;所述保护剂乙醇胺在前驱溶液中的体积浓度为1~3%。
5.根据权利要求1所述的制备方法,其特征在于,所述步骤(1)中溶解的温度为45~55℃。
6.根据权利要求1所述的制备方法,其特征在于,所述步骤(2)中旋涂的速度为2000~6000r/s,旋涂的时间为10~40s。
7.根据权利要求1所述的制备方法,其特征在于,所述步骤(2)中退火的温度为265~275℃,退火的时间为4~6min。
8.根据权利要求1所述的制备方法,其特征在于,所述步骤(3)中硫化处理的温度570~590℃,硫化处理的时间为35~40min。
9.权利要求1~8任一项所述的制备方法制备得到的单相Cu2BaSnS4薄膜。
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