CN111152307A - 一种绿色板材及其制备方法 - Google Patents

一种绿色板材及其制备方法 Download PDF

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CN111152307A
CN111152307A CN201911200804.5A CN201911200804A CN111152307A CN 111152307 A CN111152307 A CN 111152307A CN 201911200804 A CN201911200804 A CN 201911200804A CN 111152307 A CN111152307 A CN 111152307A
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layer
plate
substrate
green energy
saving
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史西运
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Shaanxi Suyuan Energy Saving Technology Co Ltd
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Shaanxi Suyuan Energy Saving Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27N—MANUFACTURE BY DRY PROCESSES OF ARTICLES, WITH OR WITHOUT ORGANIC BINDING AGENTS, MADE FROM PARTICLES OR FIBRES CONSISTING OF WOOD OR OTHER LIGNOCELLULOSIC OR LIKE ORGANIC MATERIAL
    • B27N3/00—Manufacture of substantially flat articles, e.g. boards, from particles or fibres
    • B27N3/08—Moulding or pressing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/02—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board the layer being formed of fibres, chips, or particles, e.g. MDF, HDF, OSB, chipboard, particle board, hardboard
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/12—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board next to a particulate layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/065—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of foam
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/28—Layered products comprising a layer of synthetic resin comprising synthetic resins not wholly covered by any one of the sub-groups B32B27/30 - B32B27/42
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    • B32—LAYERED PRODUCTS
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
    • B32B37/1284—Application of adhesive
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
    • B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
    • B32B5/30—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being formed of particles, e.g. chips, granules, powder
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/04—Interconnection of layers
    • B32B7/12—Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2255/00—Coating on the layer surface
    • B32B2255/24—Organic non-macromolecular coating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
    • B32B2262/10—Inorganic fibres
    • B32B2262/101—Glass fibres
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/06—Vegetal particles
    • B32B2264/062—Cellulose particles, e.g. cotton
    • B32B2264/067—Wood particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/12—Mixture of at least two particles made of different materials
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/304—Insulating
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
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    • B32B2307/306—Resistant to heat
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
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    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
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  • Fluid Mechanics (AREA)
  • Mechanical Engineering (AREA)
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Abstract

本发明公开了一种绿色节能板材，其特征在于，包括基板、粘合层、防潮保温层、防火层和保护层；基板为木粉层；粘合层为黄原胶层；防潮保温层为玻璃棉层；防火层为RTM树脂层；保护层为油层；本发明还公开了一种绿色节能板材的制备方法，板材层次分明，库有较好的防高温防潮能力，而且采用煤焦油层作为润滑层，增强板材表面的光滑性，而且板材生产无异味也无污染，燃烧后的副产物少。

Description

一种绿色板材及其制备方法
技术领域
本发明属于板材制造技术领域，涉及一种绿色节能板材。
本发明还涉及一种绿色板材的制备方法。
背景技术
目前，环境保护问题愈发严重，使环境更适合人类工作和劳动的需要，这就涉及到人们的衣、食、住、行、玩的方方面面，都要符合科学、卫生、健康、绿色的要求，这个层面属于微观的，既要靠公民的自觉行动，又要依靠政府的政策法规作保证，依靠社区的组织教育来引导，要工农兵学商各行各业齐抓共管，才能解决；目前城市发展较快，各地都有修建工程，过程中需要使用大量的板材作为装修，板材笨重，气味大都是需要急需解决的问题。
发明内容
本发明的目的是提供一种绿色节能板材，解决了现有板材重量较为沉重和有异味的问题。
本发明还提供了一种绿色节能板材的制备方法。
本发明所采用的第一个技术方案是，一种绿色节能板材，包括基板、粘合层、防潮保温层、防火层和保护层；
基板为木粉层，木分层为杨木粉；
粘合层为黄原胶层；
防潮保温层为玻璃棉层和泡沫层；
防火层为RTM树脂层；
保护层为油层，油层为煤焦油层。
本发明第一个技术方案的特点还在于：
其中泡沫层为聚乙烯泡沫塑料泡沫；
其中基板、粘合层、防潮保温层、防火层和保护层的厚度分别为10mm、2mm、5mm、3mm、2mm。
本发明的第二个技术方案是，一种绿色节能板材的制备方法，采用上述的一种绿色节能板材，具体步骤如下：
步骤1，首先将黄原胶与木粉按重量比为1：2称取，搅拌均匀，然后加入玻璃棉，分散混合；
步骤2，将经步骤1混合的原料通过热压，自然冷却形成基板；
步骤3，将步骤2得到的基板表面均匀涂抹黄原胶，然后将泡沫和RTM树脂均匀的铺设在基板表面，然后通过二次热压成型；
步骤4，将步骤3成型后的板材表面涂抹煤焦油，自然冷却后得到绿色环保板材。
本发明的第二个技术方案的特点还在于：
其中步骤1中将混合后的原料放入分散机中，分散机的转速为1000～2000r/min，分散时间为10～20min；
其中步骤2中热压过程温度为30～40℃，压力为100～110kg/m2；
其中步骤3中二次热压过程温度为20～30℃，压力为150～200kg/m2。
本发明的有益效果是：
本发明的一种绿色节能板材，板材层次分明，库有较好的防高温防潮能力，而且采用煤焦油层作为润滑层，增强板材表面的光滑性，而且板材生产无异味也无污染，燃烧后的副产物少，还具有优良的加工性能和表面装饰性能，适用于各种表面处理和机械加工，可广泛代替木质人造板和天然木材的使用。
具体实施方式
下面结合具体实施方式对本发明进行详细说明。
本发明提供了一种绿色节能板材，包括基板、粘合层、防潮保温层、防火层和保护层；基板为木粉层，木分层采用杨木粉；粘合层为黄原胶层；防潮保温层为玻璃棉层，保温层中还包括泡沫层，增强保温性能，泡沫层为聚乙烯泡沫塑料泡沫；防火层为RTM树脂层；保护层为油层，油层为煤焦油层；基板、粘合层、防潮保温层、防火层和保护层的厚度分别为10mm、2mm、5mm、3mm、2mm。
本发明还提供了一种绿色节能板材的制备方法，采用上述的一种绿色节能板材，具体步骤如下：
步骤1，首先将黄原胶与木粉按重量比为1：2称取，搅拌均匀，然后加入玻璃棉，分散混合，将混合后的原料放入分散机中，分散机的转速为1000～2000r/min，分散时间为10～20min；
步骤2，将经步骤1混合的原料通过热压，热压过程温度为30～40℃，压力为100～110kg/m2，自然冷却形成基板；
步骤3，将步骤2得到的基板表面均匀涂抹黄原胶，然后将泡沫和RTM树脂均匀的铺设在基板表面，然后通过二次热压成型，二次热压过程温度为20～30℃，压力为150～200kg/m2；
步骤4，将步骤3成型后的板材表面涂抹煤焦油，自然冷却后得到绿色环保板材。
本发明的一种绿色节能板材，包含各种板材需要的性能，而且厚度选择均在10mm范围内，板材轻薄但是由于添加了玻璃棉层使得板材的韧性好，保温防潮层采用泡沫压制来提升保温性能的同时，还减轻板材的重量，而且利用煤焦油作为润滑表面的试剂，无污染，无异味；板材层次分明，库有较好的防高温防潮能力，而且采用煤焦油层作为润滑层，增强板材表面的光滑性，而且板材生产无异味也无污染，燃烧后的副产物少。
实施例1
步骤1，首先将黄原胶与木粉按重量比为1：2称取，搅拌均匀，然后加入玻璃棉，分散混合，将混合后的原料放入分散机中，分散机的转速为1000r/min，分散时间为20min；
步骤2，将经步骤1混合的原料通过热压，热压过程温度为40℃，压力为110kg/m2，自然冷却形成基板；
步骤3，将步骤2得到的基板表面均匀涂抹黄原胶，然后将泡沫和RTM树脂均匀的铺设在基板表面，然后通过二次热压成型，二次热压过程温度为30℃，压力为200kg/m2；
步骤4，将步骤3成型后的板材表面涂抹煤焦油，自然冷却后得到绿色环保板材。
实施例2
步骤1，首先将黄原胶与木粉按重量比为1：2称取，搅拌均匀，然后加入玻璃棉，分散混合，将混合后的原料放入分散机中，分散机的转速为2000r/min，分散时间为20min；
步骤2，将经步骤1混合的原料通过热压，热压过程温度为40℃，压力为110kg/m2，自然冷却形成基板；
步骤3，将步骤2得到的基板表面均匀涂抹黄原胶，然后将泡沫和RTM树脂均匀的铺设在基板表面，然后通过二次热压成型，二次热压过程温度为30℃，压力为200kg/m2；
步骤4，将步骤3成型后的板材表面涂抹煤焦油，自然冷却后得到绿色环保板材。
实施例3
步骤1，首先将黄原胶与木粉按重量比为1：2称取，搅拌均匀，然后加入玻璃棉，分散混合，将混合后的原料放入分散机中，分散机的转速为1500r/min，分散时间为15min；
步骤2，将经步骤1混合的原料通过热压，热压过程温度为35℃，压力为100kg/m2，自然冷却形成基板；
步骤3，将步骤2得到的基板表面均匀涂抹黄原胶，然后将泡沫和RTM树脂均匀的铺设在基板表面，然后通过二次热压成型，二次热压过程温度为25℃，压力为160kg/m2；
步骤4，将步骤3成型后的板材表面涂抹煤焦油，自然冷却后得到绿色环保板材。

Claims (7)

1.一种绿色节能板材，其特征在于，包括基板、粘合层、防潮保温层、防火层和保护层；
所述基板为木粉层，木分层为杨木粉；
所述粘合层为黄原胶层；
所述防潮保温层为玻璃棉层和泡沫层；
所述防火层为RTM树脂层；
所述保护层为油层，油层为煤焦油层。
2.根据权利要求1所述的一种绿色节能板材，其特征在于，所述泡沫层为聚乙烯泡沫塑料泡沫。
3.根据权利要求1所述的一种绿色节能板材，其特征在于，所述基板、粘合层、防潮保温层、防火层和保护层的厚度分别为10mm、2mm、5mm、3mm、2mm。
4.一种绿色节能板材的制备方法，采用权利要求1～3所述的一种绿色节能板材，其特征在于，具体步骤如下：
步骤1，首先将黄原胶与木粉按重量比为1：2称取，搅拌均匀，然后加入玻璃棉，分散混合；
步骤2，将经步骤1混合的原料通过热压，自然冷却形成基板；
步骤3，将步骤2得到的基板表面均匀涂抹黄原胶，然后将泡沫和RTM树脂均匀的铺设在基板表面，然后通过二次热压成型；
步骤4，将步骤3成型后的板材表面涂抹煤焦油，自然冷却后得到绿色环保板材。
5.根据权利要求4所述的一种绿色节能板材的制备方法，其特征在于，所述步骤1中将混合后的原料放入分散机中，分散机的转速为1000～2000r/min，分散时间为10～20min。
6.根据权利要求4所述的一种绿色节能板材的制备方法，其特征在于，所述步骤2中热压过程温度为30～40℃，压力为100～110kg/m2。
7.根据权利要求4所述的一种绿色节能板材的制备方法，其特征在于，所述步骤3中二次热压过程温度为20～30℃，压力为150～200kg/m2。
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